Toro 133-8590 Installation Instructions

Download

Page 1

LiftHoseKit

TX1000CompactToolCarrier

ModelNo.133-8590

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Installation

FormNo.3413-815RevA

InstallationInstructions

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1 2

Nopartsrequired

Longtrimseal2 Shorttrimseal Righthoses2 Hosesleeve1 Cabletie Lefthose Hosenut2 Hosesleeve1 Cabletie

Nopartsrequired

Qty.

Use

–

2 2

–

Preparethemachine.

Removethehoses.

Installthetrimseals.

Replacingtherighthoses.

Installthelefthoses.

Completetheinstallation.

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3413-815*A

Page 2

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Removeanyattachments.

4.Raisetheloaderarms.

5.Shutofftheengineandremovethekey .

6.Installthecylinderlocks.

Figure1

g203664

Page 3

RemovingtheHoses

NoPartsRequired

Procedure

1.Cycletheloader-valvehandleforwardandbackto relievepressureinthehydraulic-cylinderhoses.

WARNING

Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.

•Ifhydraulicuidisinjectedintotheskin, itmustbesurgicallyremovedwithinafew hoursbyadoctorfamiliarwiththistype ofinjury.Gangrenemayresultifthisis notdone.

•Keepyourbodyandhandsawayfrom pinholeleaksornozzlesthateject high-pressurehydraulicuid.

•Usecardboardorpapertondhydraulic leaks.

•Safelyrelieveallpressureinthehydraulic systembeforeperforminganyworkonthe hydraulicsystem.

•Makesurethatallhydraulic-uidhoses andlinesareingoodconditionandall hydraulicconnectionsandttingsare tightbeforeapplyingpressuretohydraulic system.

2.Usinga9/16-inchsocket,removethe2upperbolts (3/8x1inch)fromthefrontcover(Figure2).

Figure2

1.Upperbolt(2)—3/8x1 inch

2.Frontcover

3.Usinga1/2-inchsocket,removethe2lowerbolts (5/16x5/8inch),2washers,andfrontcover(Figure2).

4.Placeanoilcontainerorabsorbenttowelsunder thehydrauliccylinderhosesontherightsideofthe machine(Figure3).

5.Removetheouterandinnerhosesusinga13/16-inch open-endwrench(Figure3).

3.Washer(2)

4.Lowerbolt(2)—5/16x5/8 inch

g204032

Figure3

1.Hydrauliccylinder

2.Outerhydraulichose

6.Drainanyexcessuidfromthehoses.

3.Container

4.Innerhydraulichose

g203988

Page 4

7.Usinga13/16-inchwrench,removetherightouterand innerhydraulichosesfromtheteettings(Figure4).

Figure4

g204068

Figure5

1.Longtrimseal

3.Presstheshorttrimsealovertheouterframe(Figure

6).

g203989

1.Right,innerhydraulichose

2.Innerteetting5.Left,outerhydraulichose

3.Outerteetting

8.Removethehosesthroughtheframeopeningand discardthem.

9.Repeatsteps4through8fortheothersideofthe machine.

4.Left,innerhydraulichose

6.Right,outerhydraulichose

InstallingtheTrimSeals

Partsneededforthisprocedure:

2Longtrimseal

Shorttrimseal

Procedure

Note:Youmayuseanadhesivetoadherethetrimsealsto

themachineframe.

Figure6

1.Shorttrimseal

4.Repeattheprocedurefortheothersideofthemachine.

InstallingtheRightHoses

Partsneededforthisprocedure:

2Righthoses

1Hosesleeve

Cabletie

g204069

1.Cleantheinnerandouterframeopeningsofanydirt andoil.

2.Startingatthetopoftheright,innerframeopening, pressthelongtrimsealaroundtheopening(Figure5). Cutthetrimsealsothatitdoesnotoverlap.

Procedure

Note:Therighthoseshave90-degreettingson1end.

1.InspecttheO-ringsintheteettings.Replaceanythat havecuts/abrasionsoraredamaged.

Page 5

2.Removeanyprotectivecoveringfromtheendsofthe hydraulichoses.

3.Installahosesleeveoverthestraightendsofthehoses, leavingapproximately15.2cm(6inches)oftheend exposed(Figure7).

Figure7

1.Hosesleeve

4.Insertthe90-degreehosettingsthroughtheouter andinnerframeopening.Ensurethatthehosesleeve liesinsidebothframeopeningsandthatthehosesare atinsidetheopenings.

5.LooselyconnectbothhosestotheteettingsinFigure

6.Positionthehosesconnectedtotheteettingsothat theyverticalorslightlyturnedforward.Tightenthe hosenutsusinga13/16-inchwrench.Torqueto36 to44N∙m(27to33ft-lb).

7.Connectthehosefromtheinnerteettingtotheinner cylindertting;connectthehosefromtheoutertee ttingtotheoutercylindertting(Figure8).

2.Approximately15.2cm(6 inches)

InstallingtheLeftHoses

Partsneededforthisprocedure:

Lefthose

2Hosenut

g204094

1Hosesleeve

Cabletie

Procedure

Note:Thelefthoseshaveastraightttingonbothends.

1.InspecttheO-ringsintheteettings.Replaceanythat havecutsorabrasionsoraredamaged.

2.Removeanyprotectivecoveringfromtheendsofthe hydraulichoses.

3.Installahosesleeveoverthehoses,leaving approximately15.2cm(6inches)oftheendexposed (Figure7).

4.Insertthehosesthroughtheouterandinnerframe opening.Ensurethatthehosesleeveliesinsideboth frameopeningsandthatthehosesareatinsidethe openings.

Figure8

1.Hydrauliccylinder3.Hosesleeve

2.Outerhydraulichose

8.Usea13/16-inchoffsetwrenchtotightenthenuts whileusinga11/16-inchopen-endwrenchtoholdthe hosepositions.Torqueto36to44N∙m(27to33ft-lb).

4.Innerhydraulichose

5.Connectthehosestotheinnerandoutercylinder ttings(Figure8).

Note:Usea13/16-inchoffsetwrenchtotightenthe nutswhileusinga11/16-inchopen-endwrenchto holdthehosepositions.

6.Installahosenutontobothteettingssothatthereare enoughthreadstoseatthehoseends(Figure9).

Note:Youmayalsousehosenutsthatwerepreviously installedonthetting.

7.Connectthehosefromtheinnercylinderttingto therearteetting;connectthehosefromtheouter cylinderttingtothefrontteetting(Figure9).

g204093

Note:Usea13/16-inchwrenchtotightenthehose nutswhileusinga11/16-inchopen-endwrenchto holdthehosepositions.

9.Usethecabletiestosecurethehosesleevetothe hydraulichoses.

Page 6

Figure9

g204177

1.Existingandkithosenuts

2.Left,innerhydraulichose

8.Ensurethattheinnerhydraulichosedoesnotcontact thebatterytray.

9.Usea1-inchwrenchtotightenthehosenutsonthetee ttingsagainstthehydraulichosenuts.

10.Usethecabletiestosecurethehosesleevetothe hydraulichoses.

3.Left,outerhydraulichose

CompletingtheInstallation

NoPartsRequired

Procedure

1.Starttheengine.

2.Raisetheloaderarmsandremovethecylinderlocks.

3.Raiseandlowertheloaderarms;checkthehose connectionsforleaks.

4.Checkthehydraulic-uidlevel;refertotheOperator’s Manualforthemachine.

5.Installthefrontcover.

Page 7

Notes:

Page 8