Toro 133-8590 Installation Instructions

LiftHoseKit

TX1000CompactToolCarrier

ModelNo.133-8590

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Installation

FormNo.3413-815RevA

InstallationInstructions

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1
2

3

4

5

6

Nopartsrequired

Nopartsrequired

Longtrimseal2
Shorttrimseal
Righthoses2
Hosesleeve1
Cabletie
Lefthose
Hosenut2
Hosesleeve1
Cabletie

Nopartsrequired

Qty.

Use

–

–

2

2
2

2

–

Preparethemachine.

Removethehoses.

Installthetrimseals.

Replacingtherighthoses.

Installthelefthoses.

Completetheinstallation.

©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3413-815*A

1

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Removeanyattachments.

4.Raisetheloaderarms.

5.Shutofftheengineandremovethekey .

6.Installthecylinderlocks.

Figure1

g203664

2

2

RemovingtheHoses

NoPartsRequired

Procedure

1.Cycletheloader-valvehandleforwardandbackto
relievepressureinthehydraulic-cylinderhoses.

WARNING

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.

•Ifhydraulicuidisinjectedintotheskin,
itmustbesurgicallyremovedwithinafew
hoursbyadoctorfamiliarwiththistype
ofinjury.Gangrenemayresultifthisis
notdone.

•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressurehydraulicuid.

•Usecardboardorpapertondhydraulic
leaks.

•Safelyrelieveallpressureinthehydraulic
systembeforeperforminganyworkonthe
hydraulicsystem.

•Makesurethatallhydraulic-uidhoses
andlinesareingoodconditionandall
hydraulicconnectionsandttingsare
tightbeforeapplyingpressuretohydraulic
system.

2.Usinga9/16-inchsocket,removethe2upperbolts
(3/8x1inch)fromthefrontcover(Figure2).

Figure2

1.Upperbolt(2)—3/8x1
inch

2.Frontcover

3.Usinga1/2-inchsocket,removethe2lowerbolts
(5/16x5/8inch),2washers,andfrontcover(Figure2).

4.Placeanoilcontainerorabsorbenttowelsunder
thehydrauliccylinderhosesontherightsideofthe
machine(Figure3).

5.Removetheouterandinnerhosesusinga13/16-inch
open-endwrench(Figure3).

3.Washer(2)

4.Lowerbolt(2)—5/16x5/8
inch

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Figure3

1.Hydrauliccylinder

2.Outerhydraulichose

6.Drainanyexcessuidfromthehoses.

3

3.Container

4.Innerhydraulichose

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7.Usinga13/16-inchwrench,removetherightouterand
innerhydraulichosesfromtheteettings(Figure4).

Figure4

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Figure5

1.Longtrimseal

3.Presstheshorttrimsealovertheouterframe(Figure

6).

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1.Right,innerhydraulichose

2.Innerteetting5.Left,outerhydraulichose

3.Outerteetting

8.Removethehosesthroughtheframeopeningand
discardthem.

9.Repeatsteps4through8fortheothersideofthe
machine.

4.Left,innerhydraulichose

6.Right,outerhydraulichose

3

InstallingtheTrimSeals

Partsneededforthisprocedure:

2Longtrimseal

2

Shorttrimseal

Procedure

Note:Youmayuseanadhesivetoadherethetrimsealsto

themachineframe.

Figure6

1.Shorttrimseal

4.Repeattheprocedurefortheothersideofthemachine.

4

InstallingtheRightHoses

Partsneededforthisprocedure:

2Righthoses

1Hosesleeve

2

Cabletie

g204069

1.Cleantheinnerandouterframeopeningsofanydirt
andoil.

2.Startingatthetopoftheright,innerframeopening,
pressthelongtrimsealaroundtheopening(Figure5).
Cutthetrimsealsothatitdoesnotoverlap.

Procedure

Note:Therighthoseshave90-degreettingson1end.

1.InspecttheO-ringsintheteettings.Replaceanythat
havecuts/abrasionsoraredamaged.

4

2.Removeanyprotectivecoveringfromtheendsofthe
hydraulichoses.

3.Installahosesleeveoverthestraightendsofthehoses,
leavingapproximately15.2cm(6inches)oftheend
exposed(Figure7).

Figure7

1.Hosesleeve

4.Insertthe90-degreehosettingsthroughtheouter
andinnerframeopening.Ensurethatthehosesleeve
liesinsidebothframeopeningsandthatthehosesare
atinsidetheopenings.

5.LooselyconnectbothhosestotheteettingsinFigure

4.

6.Positionthehosesconnectedtotheteettingsothat
theyverticalorslightlyturnedforward.Tightenthe
hosenutsusinga13/16-inchwrench.Torqueto36
to44N∙m(27to33ft-lb).

7.Connectthehosefromtheinnerteettingtotheinner
cylindertting;connectthehosefromtheoutertee
ttingtotheoutercylindertting(Figure8).

2.Approximately15.2cm(6
inches)

5

InstallingtheLeftHoses

Partsneededforthisprocedure:

2

Lefthose

2Hosenut

g204094

1Hosesleeve

2

Cabletie

Procedure

Note:Thelefthoseshaveastraightttingonbothends.

1.InspecttheO-ringsintheteettings.Replaceanythat
havecutsorabrasionsoraredamaged.

2.Removeanyprotectivecoveringfromtheendsofthe
hydraulichoses.

3.Installahosesleeveoverthehoses,leaving
approximately15.2cm(6inches)oftheendexposed
(Figure7).

4.Insertthehosesthroughtheouterandinnerframe
opening.Ensurethatthehosesleeveliesinsideboth
frameopeningsandthatthehosesareatinsidethe
openings.

Figure8

1.Hydrauliccylinder3.Hosesleeve

2.Outerhydraulichose

8.Usea13/16-inchoffsetwrenchtotightenthenuts
whileusinga11/16-inchopen-endwrenchtoholdthe
hosepositions.Torqueto36to44N∙m(27to33ft-lb).

4.Innerhydraulichose

5.Connectthehosestotheinnerandoutercylinder
ttings(Figure8).

Note:Usea13/16-inchoffsetwrenchtotightenthe
nutswhileusinga11/16-inchopen-endwrenchto
holdthehosepositions.

6.Installahosenutontobothteettingssothatthereare
enoughthreadstoseatthehoseends(Figure9).

Note:Youmayalsousehosenutsthatwerepreviously
installedonthetting.

7.Connectthehosefromtheinnercylinderttingto
therearteetting;connectthehosefromtheouter
cylinderttingtothefrontteetting(Figure9).

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Note:Usea13/16-inchwrenchtotightenthehose
nutswhileusinga11/16-inchopen-endwrenchto
holdthehosepositions.

9.Usethecabletiestosecurethehosesleevetothe
hydraulichoses.

5

Figure9

g204177

1.Existingandkithosenuts

2.Left,innerhydraulichose

8.Ensurethattheinnerhydraulichosedoesnotcontact
thebatterytray.

9.Usea1-inchwrenchtotightenthehosenutsonthetee
ttingsagainstthehydraulichosenuts.

10.Usethecabletiestosecurethehosesleevetothe
hydraulichoses.

3.Left,outerhydraulichose

6

CompletingtheInstallation

NoPartsRequired

Procedure

1.Starttheengine.

2.Raisetheloaderarmsandremovethecylinderlocks.

3.Raiseandlowertheloaderarms;checkthehose
connectionsforleaks.

4.Checkthehydraulic-uidlevel;refertotheOperator’s
Manualforthemachine.

5.Installthefrontcover.

6

Notes: