Toro 133-8158 Installation Instructions

Installation

G016491

1

2

LooseParts

FormNo.3411-616RevA

BBCArmServiceKit

TimeMaster30inor76cmLawnMower

ModelNo.133-8158

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3

Nopartsrequired

Nopartsrequired

Brakearm1
Brakecable1
Rubberspacer1
Cabletie

1

PreparingtheMachinefor
Installation

NoPartsRequired

Qty.

Use

–

–

2

Preparethemachineforinstallation.

Removetheexistingbrakearmand
brakecable.

Installthebrakearmandbrakecable.

Procedure

Important:Refertoyourmachine

formaintenancesafetyinformation.

©2016—TheT oro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

1.Movethemachinetoalevelsurface.

2.Releasetheblade-controlbar.

3.Disconnectthespark-plugwirefromthesparkplug.

4.Removetheblade-drivesystemcoverfromthemachine
(Figure1).

Operator’ s Man ual

Registeratwww.T oro.com.

Figure1

1.Bolt(4)

5.Tipthemachineontoitsside,withtheairlterfacing
upward,untiltheupperhandlerestsontheground.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

2.Blade-drivesystemcover

*3411-616*A

g016491

Important:Tippingthemachinemaycausethe
fueltoleak.Fuelisammableandexplosive,and
cancausepersonalinjury.Runtheenginedryto
removethefuelwithahandpump;neversiphon
thefuel.

6.Useablockofwoodtoholdeachbladesteady(Figure

2).

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Figure4

1.Brake-extensionspring2.Brakearm

Figure2

7.Removethetransmissionbeltandthetransmission
tensionspringfromthemachine(Figure3).

Note:Removingthetransmissionbeltandthe
transmissiontensionspringallowsaccesstothebrake
arm.

Figure3

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1.Transmissiontension
spring

2.Transmissionbelt

8.Removethebrake-extensionspringfromthebrake
arm(Figure4).

2

2

1

2

G019923

RemovingtheExistingBrake
ArmandBrakeCable

NoPartsRequired

Procedure

1.Removethebrakecablefromthebrake-armhook
(Figure5).

g019923

Figure6

Figure5

1.Brake-armhook2.Brakecable

2.Loosenthecable-clampscrewandslidethecableout
fromundertheengine(Figure6).

1.Cable-clampscrew

3.Removethebrakearmfromthemachine.

Note:Thebrakearmcanbemountedontothe
machinewithathread-formingscreworaboltanda
nut.

2.Brakecable

•Formachineswithathread-formingscrewthat

securesthebrakearmontothemachine:

Removethethread-formingscrew;retainandset
itaside(Figure7)

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g195872

Figure7

1.Thread-formingscrew

•Formachineswithaboltandanutthatsecuresthe

brakearmontothemachine:

3

Removetheboltandthenut;retainandsetthem
aside(Figure8andFigure9).

Important:Retainallhardwareforusein3

InstallingtheBrakeArmandBrakeCable(page

4).

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Figure10

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Figure8

6.Disconnectthebrakecablefromtheblade-controlbar;
retainandsetthepushnutaside(Figure11).

1.Bolt

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Figure11

5.Cutandremovetheexistingcableties.

Figure9

1.Nut

4.Removethehardwarefromthebrakearm(Figure10).

1.Pushnut2.Brakecable

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4

Usethethread-formingscrewtosecurethebrake
armontothemachine(Figure7).

3

InstallingtheBrakeArmand
BrakeCable

Partsneededforthisprocedure:

1Brakearm

1Brakecable

1Rubberspacer

2

Cabletie

Procedure

1.Installtherubberspacerandthehardwarefromtheold
brakearmontothenewbrakearm(Figure12).

Important:Inspecttherubberfrictionwashersfor
excessivewear.Replacethewashersifnecessary.

Note:T orquethescrewto16to20N∙m(144to
176in-lb).

•Formachineswithaboltandanutthatsecuresthe

brakearmontothemachine:

Usetheboltandthenuttosecurethebrakearm
ontothemachine(Figure8andFigure9).

Note:T orquethenutto10to13N∙m(85to115
in-lb).

Note:Afterinstallation,thebrakearmshouldhavea
fullrangeofmotionwithaslightresistancecreatedby
thefrictionwashers.

5.Usethepushnuttoinstallthebrakecableontothe
blade-controlbar(Figure11).

6.Routethebrakecablethroughtheinsertbelowthe
cableclamp(Figure6).

7.Attachthebrakecabletothebrake-armhook(Figure

13).

Figure12

1.Rubberspacer

2.Guidetherubberspaceralongthehookuntilitisush
withtheplate.

3.Torquetheboltthatyoupreviouslyremovedinstep4
to10to13N∙m(85to115in-lb).

4.Attachthebrakearmtothemachine.

•Formachineswithathread-formingscrewthat

securesthebrakearmontothemachine:

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g193739

1.Brake-armhook2.Brakecable

8.Pullthecablejackettoremoveslack(Figure14).

Note:Donotputtensiononthespring.

5

Figure13

Figure14

1.Cableclamp2.Cablejacket

9.Markthebrakecable(Figure15),thenadjustthejacket
untilthereisapproximately3mm(1/8inch)ofslack
(Figure16).

10.Torquethecable-clampscrewto11to14N∙m(99to
121in-lb)tolocktheadjustmentinplace.

11.Attach2cabletiesattheindicatedlocationsshownin

Figure17.

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g194372

Figure17

1.Markthecablehere

1.Cabletielocations

12.Attachthebrake-extensionspringtothebrakearm.

13.Installthetransmissionbeltandthetransmission
tensionspring(Figure3).

14.Installtheblade-drivesystemcover(Figure1).

15.Connectthespark-plugwiretothesparkplug.

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Figure15

1.Slack—3mm(1/8inch)

g195616

Figure16

6

Notes: