Toro 133-6314 Operator's Manual

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FormNo.3407-663RevB
Long-RangeExit-SideLockoutKit
2226,4045,and4050DirectionalDrill
ModelNo.133-6314
Operator'sManual
FCCStatements
Introduction
15.19–TwoPartWarning
Theexit-sidelockouttransmitterandreceiveris designedtoremotelystopandlockouttheuser controlsofadirectionaldrill.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourmachineproperlyandtoavoid injuryandequipmentdamage.Y ouareresponsible foroperatingthemachineproperlyandsafely .
YoumaycontactT orodirectlyatwww.T oro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (Figure1),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
Figure1
1.Safetyalertsymbol
ThisdevicecomplieswithPart15oftheFCCrules.Operation issubjecttothefollowingtwoconditions:
(1)Thisdevicemaynotcauseharmfulinterferenceand
(2)Thisdevicemustacceptanyinterferencereceived,including interferencethatmaycauseundesiredoperation.
15.21–UnauthorizedModication
NOTICE:Themanufacturerisnotresponsibleforany
unauthorizedmodicationstothisequipmentmadebytheuser. Suchmodicationscouldvoidtheuser’sauthoritytooperate theequipment.
15.105(b)–Note:
Thisequipmenthasbeentestedandfoundtocomplywith thelimitsforaClassBdigitaldevice,pursuanttoPart15 oftheFCCRules.Theselimitsaredesignedtoprovide reasonableprotectionagainstharmfulinterferenceina residentialinstallation.Thisequipmentgenerates,usesand canradiateradiofrequencyenergyand,ifnotinstalledand usedinaccordancewiththeinstructions,maycauseharmful interferencetoradiocommunications.However,thereis
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noguaranteethatinterferencewillnotoccurinaparticular installation.Ifthisequipmentdoescauseharmfulinterference toradioortelevisionreception,whichcanbedeterminedby turningtheequipmentoffandon,theuserisencouragedto trytocorrecttheinterferencebyoneormoreofthefollowing measures:
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
ThisproductcomplieswithallrelevantEuropean directives.Fordetails,seetheseparate product-specicDeclarationofConformity(DOC) sheet.
Thisproductmaycontainmaterialthatmaybe hazardoustohumanhealthandtheenvironment.In compliancewithEUDirective2002/96/EConWaste ElectricalandElectronicEquipment(WEEE):
Donotdisposeoftheproductasunsorted
municipalwaste.
Thisproductshouldberecycledinaccordance
withlocalregulations.Contactlocalauthoritiesfor detailedinformation.
Thisproductmaybereturnabletothedistributor
forrecycling.Contactyourdistributor/dealerfor details.
©2018—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
•Reorientorrelocatethereceivingantenna.
•Increasetheseparationbetweentheequipmentandreceiver.
•Connecttheequipmentintoanoutletonacircuitdifferent fromthattowhichthereceiverisconnected.
•Consultthedealeroranexperiencedradio/TVtechnicianfor help.
IndustryCanadaStatement
ThisdevicecomplieswithCanadianRSS-210.
Theinstallerofthisradioequipmentmustensurethatthe antennaislocatedorpointedsuchthatitdoesnotemitRFeld inexcessofHealthCanadalimitsforthegeneralpopulation; consultSafetyCode6,obtainablefromHealthCanada’s websitewww.hc-sc.gc-ca/rpb.
ThisdevicecomplieswithIndustryCanadalicence-exempt RSSstandard(s).Operationissubjecttothefollowingtwo conditions:(1)thisdevicemaynotcauseinterference,and(2) thisdevicemustacceptanyinterference,includinginterference thatmaycauseundesiredoperationofthedevice.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
*3407-663*B
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Safety
Improperlyusingormaintainingthisequipment canresultininjury.Toreducethepotentialfor injury,complywiththesesafetyinstructions.Toro
testedthisequipmentforreasonablysafeservice; however,failuretocomplywiththefollowing instructionsmayresultinpersonalinjury.
Toensuremaximumsafety,bestperformance, andtogainknowledgeoftheproduct,itis essentialthatyouandanyotheroperatorreadand understandthecontentsofthismanualbefore usingthisproduct.Payparticularattentionto thesafetyalertsymbol(Figure1),whichmeans Caution,Warning,orDanger—“personalsafety instruction.”Readandunderstandtheinstruction becauseithastodowithsafety.Failuretocomply withtheinstructionmayresultinpersonalinjury .
Failuretoabidebytheseprecautionsmayresultin
equipmentfailureandpersonalinjury.
Useandmaintainproperwiring.Improper,loose,
andfrayedwiringcancausesystemfailure, equipmentdamage,andintermittentoperation.
Changesormodicationsmadetoequipmentnot
expresslyapprovedbythemanufacturerwillvoid thewarranty .
Owner/operatorsoftheequipmentmustabide
byallapplicableFederal,State,andLocallaws concerninginstallationandoperationofthe equipment.
Makesurethatthemachineryandsurrounding
areaisclearbeforeoperating.Donotactivatethe remotecontrolsystemuntilcertainthatitissafe todoso.
Turnoffthehandheldremoteandremove
powerfromthebaseunitbeforeattempting anymaintenance.Thiswillpreventaccidental operationofthecontrolledmachinery.
PowerisremovedfromtheBaseUnitbydetaching
the12-pincablefromthebaseunitconnectorP1, orbyremovingthesourcepowerfromthecircuit.
Useadampclothtokeepunitsclean.Remove
mud,concrete,dirt,etc.afterusetoprevent obstructingorcloggingthebuttons,levers,wiring, andswitches.
Donotallowliquidtoenterthehandheldorbase
unitenclosures.Donotuseahighpressure washertocleantheequipment.
Disconnecttheradiobaseunitbeforeweldingon
themachine.Failuretodisconnectthebaseunit
mayresultindestructionofordamagetothebase unit.
Operateandstoreunitsonlywithinthespecied
operationandstoragetemperaturesdenedinthis document.
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Setup
InstallingtheReceiver
InstallingtheReceiveronthe4045and4050Machines
1.Movethemachinetoalevelsurface,shutofftheengine,andwaitforallmovingpartstostop.
2.Removethepanelonthecontroltowernexttotheoperator’sseat(BoxAofFigure3).
3.Installthereceiveronthebracketusing2boltsand2nuts(BoxBofFigure3).
4.Installthepanelonthecontroltower.
Figure2
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Figure3
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InstallingtheReceiveronthe4050MachinewithaCab
1.Movethemachinetoalevelsurface,shutofftheengine,andwaitforallmovingpartstostop.
2.Removetheleftcontrolpanelcover(BoxesAandBofFigure4).
3.Locatethebracketandinstallthereceiverusing2boltsand2nuts(BoxesCandDofFigure4).
4.Installthecontrolpanelcover.
Figure4
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InstallingtheReceiveronthe2226Machine
1.Movethemachinetoalevelsurface,shutofftheengine,andwaitforallmovingpartstostop.
2.Removetheboltsandwashersonthebackofthedisplay(BoxBofFigure5).
3.Removethebackpanelofthedisplay(BoxCofFigure5).
4.Removethe2boltsandwashersontheinsideofthedisplaybox(BoxDofFigure5).
5.Removetheremainingboltsofthecontrolpanelcover(BoxEofFigure5).
6.Liftthecontrolpanelcoveroutoftheway(BoxFofFigure5).
7.Installthereceiverusing2boltsand2nuts(BoxGofFigure5).
8.Installtheantennaofthereceiverontheoutsideofthecontrolpanelbox(BoxHofFigure5).
9.Installthecontrolpanelcoveranddisplaypanel.
Figure5
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ProductOverview
Controls
Exit-Side-LockoutSystem
Theexit-side-lockoutsystemprovidestheindividuals workingaroundthemachinewithameanstodisable thedrillpipefromrotatingandthrusting.
Placingawiperonthedrillpipe
Whenthehandheldtransmitteroperatoridenties
aproblemrequiringimmediateshutdownofdrilling
Whenitissafetoresumedrilling,theindividual holdingthetransmittercanpresstheUNLOCKDRILL (ON)button.Thisbuttonsendsasignaltothereceiver thatallowsthemachineoperatortoresetthesystem andrestorethethrustandrotaryfunctions.
Thissystemconsistsofareceivermountedonthe machineandatransmitter(Figure6)thatmustbe heldbyadesignatedindividualworkingaroundthe machine.
Figure6
1.TXindicatorlight5.A1indicatorlight
2.RXindicatorlight6.A2indicatorlight
3.ERindicatorlight
4.BAindicatorlight
LabelFunction
TXTransmit
RXReceive
ERError
BALowBattery
A1Auxiliary1
A2Auxiliary2
7.Onbutton
8.Offbutton
Specications
HandheldUnit
Batteries3AAA
Autoshutdown
Lowbatterywarning3.2Vandbelow
LowbatteryshutdownAt3.2VtheBAindicator
Operatingtemperature-20to55degreesC(-4to131
Storagetemperature-40to55degreesC(-40to
Radiofrequency
RadioRFpower50mW
RadiolicenseNotrequired
Modulation
AntennaInternal
g038050
BaseUnit
Radiofrequency
RadioRFpower100mW
RadiolicenseNotrequired
Modulation
AntennaExternal
Operatingtemperature-20to55degreesC(-4to131
Storagetemperature-40to55degreesC(-40to
After2hoursofinactivity
lightwillashrapidlyfor30 secondspriortoshutdown.
degreesF)
131degreesF)
2405to2480MHz
DSSS
2405to2480MHz
DSSS
degreesF)
131degreesF)
Theindividualholdingthetransmittercanpushthe LOCKDRILL(OFF)buttontostopthedrillrotationand thrust.Thisisprimarilyusedtostop/lockoutthedrill operationsinthefollowingsituations:
Wheninstallingorremovingadrillheadorreamer
Wheneversomeoneneedstoapproachthedrill
pipeorheadanywhereinfrontofthemachine
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Operation

HandheldIndicatorLights

Thefollowingtableliststhevariousstatesofthe indicatorlightsonthehandheldtransmitter(Figure6) andtheirmeanings:
IndicatorLightState
TheTXindicatorlightisdim andblinkingrapidly .
TheTXindicatorlightisbright andblinkingrapidly .
TheRXindicatorlightisbright andblinkingrapidly .
TheERindicatorlightislit solid.
TheBAindicatorlightis blinkingslowly .
Meaning
Thehandledunitis transmittingtothereceiver.
Abuttonisactiveonthe handheldunit.
Thehandheldunitisreceiving transmission.
Thereisanerrorwiththe transmission.
Thebatteriesarelow.See
ReplacingtheTransmitter Batteries(page7)

ReplacingtheTransmitter Batteries

1.Loosenthe4boltssecuringthebatterycover (Figure7).
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Figure8
1.Handheldtransmitter2.Batterycover
3.Removetheexistingbatteries.
4.Install3new,AAAbatteriesintheorientation showninFigure9.
Important:Ensurethatyouinstallthe
batteriesinthecorrectpolarityorientationor youcoulddamagethetransmitter.
Figure7
1.Handheldtransmitter3.Bolts
2.Batterycover
2.Removethecover(Figure8).
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Figure9
1.Handheldtransmitter2.AAAbatteries
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5.Replacethecoverandsecureitwiththebolts previouslyremoved.
Tightentheboltsenoughtoensurethatthe sealinggasketiscompressed,butdonotover tightenthem.
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AssociatingtheHandheld TransmitterwiththeBase Unit

Ifthehandheldtransmittereverstopscommunicating withthebaseunit,orifyoureplaceitwithanew transmitter,youneedtoassociatethetransmitterto thebaseunitasfollows:
1.Ensurethatthemachineisturnedoff.
2.Ensurethatthehandheldtransmitterisnot active(i.e.,nolightsareon).
Important:Ifyoudonotpressthisbutton
within2seconds,youwillhavetostartthis procedureoveragain.
7.ContinueholdingtheOFFbuttonandturnonthe machinetopowerthebaseunit.
Thebaseunitandhandheldestablisha communicationlinkwhileyouholdthebutton. Oncetheprocessiscomplete,theyellowlight turnsoff,theredlightbeginsashing,andthe greenlightilluminates.Alllightsremainas mentioneduntilyoureleasethebutton.
8.ReleasetheOFFbutton.
3.Standneartherearcontrolpanelofthemachine.
4.SimultaneouslypressandholdtheONandOFF buttons.
Allofthelightswillilluminate.
5.ContinueholdingthebuttonsuntiltheTXlight beginsashing.
6.ContinueholdingtheONandOFFbuttonsand turnonthemachinetopowerthebaseunit.
Thebaseunitandhandheldestablisha communicationlinkwhileyouholdthebutton. Oncetheprocessiscomplete,allofthelights willash.
7.Releasethebuttons.

DisassociatingallHandheld TransmittersfromtheBase Unit

Important:Completingthisprocedurewill
disassociatealltransmittersfromthebaseunit, whichwillneedtobeassociatedagainbeforethey willfunction.
Theredlightturnsoffandthegreenlightashes forafewseconds.
1.Ensurethatthemachineisturnedoff.
2.Ensurethatthehandheldtransmitterisnot active(i.e.,nolightsareon).
3.Standneartherearcontrolpanelofthemachine.
4.SimultaneouslypressandholdtheONandOFF buttons.
Thegreenlightilluminates.
5.Continueholdingthebuttonsuntiltheyellow lightbeginsashing,thenreleasethebuttons.
Theredlightbeginsashingallowingyou2 secondstopressthenextbutton.
6.PressandholdtheOFFbutton
Theredlightturnsoffandthegreenandyellow lightsilluminate.
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