Toastmaster 9451-HP12, E9451-HP34, 9451-HP34, E9451-HP12 Installation And Operation Instructions Manual

HEATER PROOFERS
MODEL
9451-HP12, E9451-HP12 9451-HP34, E9451-HP34
Installation and
Operation
Instructions
2M-Z15782, Rev. B March 3, 2014
2
These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
UsinganypartotherthangenuineToastmasterfactorysuppliedpartsrelievesthe manufacturer of all liability.
Toastmaster reserves the right to change specications and product design
withoutnotice. Suchrevisionsdonotentitlethebuyertocorrespondingchanges, improvements, additions or replacements for previously purchased equipment.
Due to periodic changes in designs, methods, procedures, policies and
regulations, the specications contained in this sheet are subject to change
without notice. While Toastmaster exercises good faith efforts to provide information that is accurate, we are not responsible for errors or omissions in information provided or conclusions reached as a result of using the
specications. By using the information provided, the user assumes all risks in
connection with such use.
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance. Please record the model number, serial number, voltage and purchase date in the area below and have it ready when you call to ensure a faster service.
SAFETY SYMBOLS
Model No.
Serial No.
Voltage
Purchase Date
Business 8:00 am to 4:30 p.m. Central Standard Time Hours:
Telephone: (314) 678-6347 Fax: (314) 781-2714
E-mail Parts@star-mfg.com
Service@star-mfg.com
Warranty@star-mfg.com
Website: www.star-mfg.com
The Service Help Desk
Authorized Service Agent Listing
Reference the listing provided with the unit or for an updated listing go to:
Website: www.toastmastercorp.com E-mail Service@star-mfg.com Telephone: (314) 678-6347
Mailing Address: Toastmaster
10 Sunnen Drive St. Louis, MO 63143 U.S.A
CAUTION
WARNING
2M-Z15782, Toastmaster Heater Proofer 9451-HP Series
2
Front
Top
Side
IL2431
Depth
Width
Height
9451 HP SERIES SERVICE SPECIFICATIONS
The Heater Proofer is an aluminum transport cabinet with heaters to function
as a hot food holding cabinet, and/or as a proong cabinet.
The heater, or heat drawer, is slid into place on the oor of the cabinet. An
electrical socket on the back of the drawer is provided to accept the supplied power cord, which is plugged into the drawer through an access hole in the back of the cabinet.
The main power switch on the front of the drawer, when switched “ON”, will turn on the light in the switch and turn on the air circulating fan in the drawer. The circulating fan will operate continuously while the unit is “ON”.
The thermostat control knobs are mounted to the left and right of the heat/proof switch. The left thermostat knob controls the heat in the cabinet from 1 (low heat: approximately 80°F) to 9 (high heat: approximately 185°F). The right thermostat knob controls the humidity from 1 (approximately 20% relative
humidity) to 9 (in excess of 100% relative humidity). Average setting will be
approx. 6 (approximately 85% relative humidity).
2M-Z15782, Toastmaster Heater Proofer 9451-HP Series
Size Specications
Exterior Interior
Height Width Depth Height Width Depth 9451-HP12 30.3125” 22.8125” 33.3125” 15.625” 18.125” 27.5” 100lbs 9451-HP34 67.5625” 23.3125” 33.875” 51.75” 18.125” 27.5” 140lbs
Electrical Specications
Model Volts Watts Phase Hz NEMA 9451-HP12CC 9451-HP12CD 9451-HP12CDN 9451-HP12SDB 9451-HP34CD 9451-HP34CDN 9451-HP34SDN 9451-HWHSFR E9451-HP12SD E9451-HP34SD
120V 1.5 kW 1 50/60 Hz 5-20P
3
Weight
Shipping
This equipment is designed to hold food at a constant temperature, and supply humidity for proong
CAUTION
WARNING
when the application applies, this is NOT a cooking appliance. This unit is sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations.
Before using your new equipment, read and understand all the instructions & labels associated with the unit prior to putting it into operation. Make sure all people associated with its use understand the units operation & safety before they use the unit.
All shipping containers should be checked for freight damage both visible and concealed. This unit has
been tested and carefully packaged to insure delivery of your unit in perfect condition. If equipment is received in damaged condition, either apparent or concealed, a claim must be made with the delivering carrier.
Concealed damage or loss - if damage or loss is not apparent until after equipment is unpacked, a request for inspection of concealed damage must be made with carrier within 15 days. Be certain to retain all contents plus external and internal packaging materials for inspection. The carrier will make an inspection and will supply necessary claim forms.
INSTALLATION
This unit is equipped for the voltage indicated on the nameplate mounted the side of the unit. They will
operate on alternating current (AC) only.
The electrical connection must be made in accordance with local codes or in the absence of local codes
with NFPA No.70 latest edition (in Canada use: CAS STD. C22.1). The electrical service is provided by a cord and plug. Each appliance requires a 120 volt grounded supply. Supply wires must be 14 gauge or
larger to carry the load for one proofer.
DO NOT CONNECT TO DIRECT CURRENT (DC).
THIS APPLIANCE IS EQUIPPED WITH A 3-PRONG (GROUNDED) PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND MUST BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED 3-PRONG RECEPTACLE.
GENERAL OPERATING PROCEDURES
Proong
Proong is one of the most important and delicate stages in baking. About 50% of the product volume is created in the proofer. Proong accelerates the fermentation of yeast in a warm moist environment
causing the dough to rise. The proofer humidity should be between medium high and high. For optimum results, rolls should be removed from the hot proofer and transferred to the cold proofer at minimum proof. This will ensure that they can be held for 40 minutes without becoming over-proofed.
2M-Z15782, Toastmaster Heater Proofer 9451-HP Series
4
Operating Instructions
ON
OFF
HEAT
HEAT
HEATER/PROOFER
POWER HUMIDITY
PROOF
IL2428
Startup
1. Push ON/OFF rocker switch to “ON” position
2. Push HEAT/PROOF switch to HEAT for heating.
3. Turn HEAT thermostat knob fully clockwise for pre-heat.
4. Allow 45 minutes for pre-heating, then turn thermostat to desired setting.
5. For proong, push HEAT/PROOF switch to PROOF.
DO NOT RUN WATER PAN EMPTY.
Note: While in proof mode only the element around the water pan is on.
6.
Adjust the heat and humidity thermostat knobs to control desired temp and humidity. 45 min pre-heating.
Note: The internal air circulation blower will operate continuously when the power switch is turned “ON”.
Heat Knob (Heat Mode)
The controlling range is 80° to 185°F ( 26° to 85°C) temperatures vary slightly between insulated and non-insulated
units. The dial has setting from 1 to 9 that do not relate to any specic calibrated temperatures. Temperature settings
must be obtained through familiarization with the unit. While in the heat mode this knob controls the two elements in
the air stream, in the “OFF” position the elements are turned off. During the “Proof” mode one of these elements is
not in use.
Humidity Knob (Proof Mode)
To control the humidity range from 30% to 100% humidity, settings must be obtained through familiarization with the unit. The dial has a range of 1 - 9 which determins the temperature of the water in the pan, if you have the knob in the
“OFF” position it will turn the proong element off. While in proof mode the unit will operate at a lower termperature.
Allow 45 minutes to pre-heat in both heat & proof cycle.
CAUTION: Before disassembling unit, electrical power must be disconnected by unplugging the unit. Failure to unplug the unit prior to servicing may result in electrical shock.
Each unit is shipped with an instruction manual to be used as a reference guide for all service areas. The manual shows a picture of the drawer, showing the location of electrical components and a description of each. If the unit does not operate correctly, or malfunctions for any reason, the following checklist should provide a solution.
1)
Check to make sure cord set is rmly plugged into the power receptacle in the back of the cabinet and
into the wall outlet.
2) Check circuit breaker of wall outlet and reset if necessary.
3) Remove heat drawer from cabinet. Remove bottom cover of drawer. Visually inspect for:
2M-Z15782, Toastmaster Heater Proofer 9451-HP Series
a) Loose or disconnected wires b) Black marks or burning on any components c) Loose heating elements.
4)
If any burn marks or discoloration of wires is note on any components along with all wires attached to
damaged components must be replaced.
5)
If heater element is loose, or if it has broken loose from mounting tabs, the wires will short out on the
Metal, causing permanent damage. Both the element and main power switch (with wires on switch) must be replaced.
6)
If temperature on “L.E.D. Thermometer” is not reading a constant temperature, it must be replaced. If
temperature has exceeded 200°F (93°C) it must be lowered immediately to maximum temperature of 185°F (85°C).
Troubleshooting
5
SK2574 Rev. - 3/19/2012
Model: E9451 Heater / Proofer
See Detail A
1
2
4
6
5
7
8
9
10
3
2M-Z15782, Toastmaster Heater Proofer 9451-HP Series
6
SK2575 Rev. A 7/3/2012
Detail A
Model: E9451 Heater / Proofer
12
13
29
30
35
28
27
31
32
33
34
36
17
14
15
16
12
18
19
20
21
7
17
23
17
26
24 25
22
11
2M-Z15782, Toastmaster Heater Proofer 9451-HP Series
7
PARTS LIST March 3, 2014, Rev. B
Toastmaster Heater / Proofer Model: E9451 & 9451
Fig No Part Number Qty Description Application
1 2R-4FM0705P 1 PULL,ALM DRWR,DIE CST,BUF
R2-AC1323
2
R2-WH2006 E9451-HP34, 9451-HP34
3 2C-1525 2 SCREW 1/4-20X1-1/4 RH ST
R2-WASSY001 R2-WASSY003 ASSY,DOOR,SOLID,NHP-1836 E9451-HP34SD
4
R2-WASSY022 ASSY,DOOR,RH,E9451-HP12CD E9451-HP12CD R2-WASSY057 ASSY,DOOR,RH, SOLID DOOR 9451-HP12SDN, E9451-HP12SD 2I-4FMD345P
5
2I-4FMD405P GASKET,BLK,MAG,18.63X16.5 E9451-HP12, 9451-HP12
6 2V-4FM0003P 2 HINGE,ASSY,2”,S/S 7 R2-TC0075 1 PAN ASSY. 8 2P-738ABK 4 CASTER,5x1.25,SWIVEL,POLY
9 2R-4FMBC01P 4 CORNER BUMPER J-J-B12 BLA 10 2C-Z15625 16 SCREW 10-32-1 FLT HD PHIL 11 R2-WH2020 1 BOTTOM COVER 12 2I-6STRN05P 6 GROMMET,7/16X1/16X1/4X3/4 13 R2-WH2014 1 ELECT BULKHEAD 14 2U-WP-6FANS30P 1 6IN TRANSFLOW FAN 115V/60 15 2C-1493 7 SCREW 8-32X3/8 RHP STL NP 16 R2-WH2015 1 BULKHEAD, MOTOR 17 2C-8833 37 SCREW 8-18X1/2 HEX STL NP 18 2N-6FME755P 1 ELEMENT,120V,600W 19 2N-6WH0001P 1 ELEMENT,HTPRF 600W/120V 20 2N-6WH0002P 1 ELEMENT,HTPRF 900W 21 R2-WH2022 1 PROBE HOLDER TOP 22 R2-WH2023 1 PROBE HOLDER BOTTOM 23 2C-2582 7 NUT 1/4-20 HEX STL NP 24 2C-Z5557 7 WASHER 1/4 SPLIT SS 25 R2-AP2102 1 PROBE HOLDER 26 R2-WH2012 1 REAR COVER PLATE 27 2E-50-1382 1 OUTLET,NEMA 5-20R 28 2T-66-1150 1 DISC,SNAP,275*F 29 2T-66-1121 2 THERMOSTAT,85-180 DEG,MEC 30 R2-AC2337 1 FRONT CONTROL PNL 31 2M-Z13089 1 GRAPHIC, TM HEAT\PROOF 32 2J-50-0029 2 LIGHT,PILOT,RED NEON,125V 33 2E-50-1355 1 SWITCH,ROCKER,SPST,ON-OFF Main Power Switch 34 2R-50-0726 2 KNOB,TEMP.BOARD CONTROL 35 2E-50-1357 1 SWITCH,ROCKER,DPDP,ON-ON Heat / Proof Select Switch
36 R2-9300E69R 1 ECONOMY H/P MODULE NI 2C-20304-02 1 NUT WING 1/4-20 STN STL
NI 2E-6WH0040P 1 CORD,POWER,6’FT LONG H-10 NI 2R-50-1319 1 LATCH, MAGNETIC, CHROME E9451-HWHSFR NI R2-06-0160 1 CATCH, HW-2G E9451-HWHSFR NI R2-AC1330 1 SIDE, OUTER RIGHT 9451-HP12 NI R2-AC1331 1 SIDE, OUTER LEFT 9451-HP12 NI R2-AC2515 1 SIDE-O/D-LT 9451-HP34
1 BAFFLE
ASSY,DOOR,CLEAR,NHPL-1836 E9451-HP34CD
1
18.63X52.70 GSK, BLK, MAG E9451-HP34, 9451-HP34
1
NI R2-AC2516-C 1 SIDE-O/D-RT 9451-HP34
is a registerd trademark of Toastmaster, A Middleby Company. All rights reserved.
8
E9451-HP12, 9451-HP12
9451-HP12CDN/SDN, 9451-HP34CDN/SDN, E9451-HP12CC/DC/ SD, E9451-HP34CD/SC, E9451-HWHSFR
2M-Z15782, Toastmaster Heater Proofer 9451-HP Series
HEATER PROOFER
WIRING DIAGRAM
SK2749 REV. - 12-23-13
POWER
HEAT
T-STAT
HEAT/PROOF
PROOF
T-STAT
600W PROOF
600W HEAT
1100W HEAT
7
BLOWER
1
8
3
14
14
4
9
OVERLOAD
PROTECTION
1515
7
2
3
5
4
6
2
1
3
7
11
5
3
5
12
2
12 10
11 12
12
2
6
5 5
IND
IND
8
11
12
12
15
15
12 12
41
9
14 14
10
11
2
11
11
16
WIRE GA COLOR
1 16 WHITE
2 16 WHITE 3 16 WHITE 4 16 WHITE 5 16 WHITE
6 16 WHITE 7 16 BLACK 8 16 BLACK 9 16 BLACK
10 16 BLACK 11 16 BLACK 12 16 BLACK 14 14 BLACK & WHITE 15 14 BLACK & WHITE 16 14 GREEN
2M-Z15782, Toastmaster Heater Proofer 9451-HP Series
9
Warranty Statement
Toastmaster warrants equipment that it manufactures to be free from defects in material and workmanship. Toastmaster’s obligation is limited to repairing or replacing, at Toastmaster’s option, without cost to the customer, any part found to be defective, as well as any labor or material expense required to replace the part.
Length of Warranty
This warranty is effective for a period of 12 months from the date the equipment is placed in service.
Exceptions
This warranty is valid only for the original end user owner/operator of the equipment.
This warranty does not apply to normal maintenance functions, including (but not limited to) improper operation, installation or the use of an improper utility supply.
This warranty is valid only if the equipment is used in a commercial setting. The equipment is designed and constructed for commercial use by trained professionals only. Any use of the equipment in private or domestic applications immediately voids this warranty.
This warranty does not apply to any parts, labor and material expenses for service that is not pre-approved and performed by a Toastmaster authorized service agent. Any such service immediately voids this warranty.
This warranty does not apply to any parts, labor and material expenses associated with the installation of parts that are not factory-approved for use in the equipment. Any use of such parts immediately voids this warranty.
This warranty is not valid if terms of payment have not been met.
Parts Warranty
Parts that are sold to repair our of warranty equipment are warranted for ninety (90) days. The part only is warranted, the labor to replace the parts is NOT warranted.
Portable Equipment
Toastmaster will not honor service bills that include travel time and mileage charges for servicing any products considered “Portable”. These products should be taken to the Service Agency for repair.
A portable unit is a unit thats designed to sit on a countertop, has a powercord & is less than 50lbs installed.
Toastmaster reserves the right to change the design and specications of this equipment or any related
documentation at any time. The end user is not entitled to upgrades resulting from these changes. This warranty is exclusive and supersedes all other warranties for the equipment, both expressed and
implied. There are no implied warranties of merchantability or of tness for a particular purpose.
The foregoing is Toastmaster’s sole and exclusive obligation and the end user sole and exclusive remedy for any action including breach of contract or negligence. In no event shall Toastmaster be liable for a sum
in excess of the purchase price of the equipment, or for any prospective or lost prots of the end user.
is a registerd trademark of Toastmaster, A Middleby Company. All rights reserved.
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