Toastmaster AM24, AM36, AM48 User Manual

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Toastmaster®

A Middleby Company

OWNER'S OPERATING

& INSTALLATION

MANUAL

AM24, AM36 & AM48

ACCU-MISER GRIDDLES

AM24

Toastmaster® • 1400 Toastmaster Drive • Elgin, IL 60120 • (708)741-3300 • FAX (708)741-4406

A Middleby Company

Middleby Corp 24 Hour Service Hotline 1-800-238-8444

Part No. 32025

Price $15.00

P 2/95

Toastmaster®

GRIDDLE LIMITED WARRANTY

All equipment manufactured by Toastmaster Commercial which is sold under the “Toastmaster” trademark and used for commercial purposes is warranted against defects in materials and workmanship. The warranty period runs 12 months from the original date of installation. This 12 month warranty period may not run beyond 18 months from the original date of purchase and is for the benefit of the original purchaser only. ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, STATUTORY OR OTHERWISE, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR PURPOSE ARE EXCLUDED. Seller shall in no event be liable for direct, indirect or consequential damages in connection with Toastmaster Commercial products.

Seller’s obligation under this warranty is limited to the repair of defects without charge, by a factory authorized service agency or one of its sub-service agencies. Such repair service will be provided on customer’s premises except in the case of portable products.

Models that are considered portable (devices with cord and plugs) including conveyor toasters must be taken or shipped to the closest authorized service agency, transportation charges prepaid.

This warranty is not effective if damage occurs because of accident, carelessness, improper installation, lack of proper set-up supervision when required or because equipment is installed on a different voltage, steam or gas service then designated on the equipment nameplate, or if the equipment is installed or operated in any manner contrary to the installation and operation instructions. In these cases, repairs will be made at a reasonable cost. Work performed by unauthorized personnel or service agencies voids this warranty.

Authorized service agencies are located in principal cities throughout the world. Please consult your classified telephone directory, your food service equipment distributor, or write the Factory Service Department, Toastmaster®, 1400 Toastmaster Drive, Elgin, Illinois 60120, for information and other details concerning service of this warranty.

Toastmaster • 1400 Toastmaster Dr. • Elgin, IL 60120-9272 • (708) 741-3300 • FAX (708) 741-4406

Middleby Corp 24 Hour Service Hotline 1-800-238-8444

IN CASE OF FIRE

1. De-energize griddle at disconnect switch. This will cut off power to the heating elements allowing griddle to cool. This reduces the flash point temperature making it easier to stop the fire.

2. Cover the affected area with a heavy blanket or canvas. Play the fire extinguisher nozzle over the blanket or cover to seal off air thus smothering the fire.

CAUTION:

Do not attempt to fight a grease fire by playing the nozzle of the fire extinguisher directly on the

burning grease. The force will cause the burning grease to be sprayed to adjoining equipment

making it difficult to contain the fire. Only use a fire extinguisher filled with CO2 which is for liquids

and oils and suitable for electric powered equipment.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

This manual provides detailed information for installation and operation of your new Accu-Miser griddle. It also contains some information to assist the operator in diagnosing problems in the event of a malfunction. This manual is an important tool for the operator and should be kept readily available.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE

OR OTHER FLAMMABLE VAPORS OR LIQUIDS

IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE

NOTICE

Using any parts other than

genuine Toastmaster factory

parts relieves the

manufacturer of all liability.

NOTICE

Toastmaster (Manufacturer) reserves the right

to change specifications and product design

without notice. Such revisions do not entitle

the buyer to corresponding changes, im-

provements, additions or replacements for

previously purchased equipment.

TABLE OF CONTENTS

SECTION 1

DESCRIPTION ........................................................................................ 1

Component Location ................................................................................. 2

Specification Chart .................................................................................... 3

Electrical Specification Chart..................................................................... 4

Dimension Drawing ................................................................................... 5

SECTION 2

INSTALLATION ........................................................................................ 7

A. Inspect For Shipping Damage .............................................................. 7

B. Unpacking Griddle ................................................................................7

C. Installing Griddle on Counter ................................................................ 7

D. Installing Griddle on Accessory Stand .................................................. 8

E. Electrical Connection ............................................................................ 10

F. Initially Clean the Griddle ...................................................................... 11

G. Test the Installation ..............................................................................11

SECTION 3

OPERATION ........................................................................................ 13

Location and Function of Controls............................................................. 13

A. Controls ........................................................................................ 14

B. Seasoning the Griddle....................................................................15

C. Operating Hints and Safety ............................................................ 15

D. Daily Operation and Maintenance .................................................. 15

E. Operation Troubleshooting ............................................................. 16

F. Time and Temperature Guide......................................................... 17

G. Cooking Capacities ........................................................................ 18

SECTION 4

PARTS LIST ........................................................................................ 19

Overall Parts List.......................................................................................20

SECTION 5

ELECTRICAL SCHEMATIC............................................................................ 23

AM24 Wiring Diagram & Schematic .......................................................... 24

AM36 Wiring Diagram & Schematic .......................................................... 26

AM48 Wiring Diagram & Schematic .......................................................... 28

iii

SECTION 1 - DESCRIPTION

SECTION 1

DESCRIPTION

ACCU-MISER (AM) SERIES GRIDDLES ARE:

• Electrically heated • Heated by infrared emitter panels

• Counter top mounted • Thermostat solid state controller

MODELS:

• AM24 (24" wide)

• AM36 (36" wide)

• AM48 (48" wide)

INFRARED HEAT PANELS.

The griddle employs infrared cooking technology. Infrared heat panels are placed below the griddle plate. These panels are 12" wide, which means an AM24 will accommodate 2 panels, an AM36 will accommodate 3 panels and etc. A thermostatic solid state controller for each 12" zone accurately maintains set griddle cooking temperatures for consistent and repeatable results. The thermostats have a range of 150°F (83°C) to 450°F (232°C). The griddle provides uniform heat distribution across the griddle surface.

FEATURES:

• Griddle On/Off switch.

• Thermostat Control with Heating Indicator Light (Red).

• The griddle features stainless steel front, sides and back.

• The griddle is equipped with a grease trough and a large grease drawer.

• The Toastmaster® AM Series Griddles are supplied with four 4" adjustable legs. IMPORTANT!: For all installations the legs or the optional stand must be used to validate the warranty.

Figure 1-1

SECTION 1 - DESCRIPTION

Component Location

Figure 1-2

SECTION 1 - DESCRIPTION

Toastmaster (Manufacturer) reserves the right to change specifications and product design

without notice. Such revisions do not entitle the buyer to corresponding changes, improve-

ments, additions or replacements for previously purchased equipment.

NOTICE

AM Series Griddles Specification Chart

Griddle Plate Dimensions - AM24 23-7/8" (606 mm) W x 24" (610 mm) D

AM36 35-7/8" (911 mm) W x 24" (610 mm) D AM48 47-3/4" (1213 mm) W x 24" (610 mm) D

Overall Dimensions - AM24 24" (610 mm)W x

28-1/2" (724 mm)D x 15" (381 mm)H

AM36 36" (914 mm)W x

28-1/2" (724 mm)D x 15" (381 mm) H

AM48 47-15/16" (1218 mm)W x

28-1/2" (724 mm)D x 15" (381 mm) H

Net Weight - AM24 120 lbs. (54 kgm)

AM36 222 lbs. (101 kgm) AM48 275 lbs. 125 kgm)

Shipping Weight - AM24 140 lbs. (63 kgm)

AM36 242 lbs. (110 kgm) AM48 300 lbs. (136 kgm)

Shipping Dimensions - AM24 28-1/2" (724 mm)W x

33-1/2" (851 mm)D x 17-1/2" (445 mm)H

AM36 40-1/2" (1029 mm)W x

33" (838 mm)D x 16-1/2" (419 mm) H

AM48 52-1/2" (1334 mm)W x

31-1/2" (800 mm)D x 16-1/2" (419 mm) H

Average Operating kw Refer to Electrical Data Chart on following page Allowable Temperature Ranges 150°F (83°C) to 450°F (232°C)

Heat Source Infrared heat emitter panels

One 12" emitter panel for each 12" of griddle width Griddle 3/8" thick, uniform heat distribution design Grease Trough 3-1/2" Outer Body Steel Front, 16 gauge stainless steel

Sides, 20 gauge stainless steel

SECTION 1 - DESCRIPTION

Griddle Electrical Specification Chart

Voltage Total Loading kW/Phase Nominal Amps/Line Wire Minimum Breaker

kW 3 Ph 3 Ph 1 Ph 3 Ph 1 Ph 3 Ph 1 Ph

X-Y Y-Z X-Z X Y Z

AM24 208 6.2 3.1 3.1 -- 15.0 26.0 15.0 30.0 10 8 25 30

240 6.2 3.1 3.1 -- 13.0 22.5 13.0 26.0 10 10 30 30

AM36 208 9.3 3.1 3.1 3.1 26.0 26.0 26.0 45.0 10 6 25 40

240 9.3 3.1 3.1 3.1 22.5 22.5 22.5 39.0 10 8 30 45

AM48 208 12.5 6.2 3.1 3.1 39.7 39.7 26.0 60.1 8 4 35 50

240 12.5 6.2 3.1 3.1 35.9 35.9 22.5 52.0 8 6 40 60

Supply Wire Rating*

(AWG) Gauge*

* Provided for reference only. Consult national or local electrical codes.

Griddle Dimension Drawing

SECTION 1 - DESCRIPTION

NOTES

SECTION 2 - INSTALLATION

SECTION 2

INSTALLATION

A. Inspect for Shipping Damage

All shipping containers should be examined for damage before and during unloading. This equipment was carefully inspected and packaged at the factory. The freight carrier has assumed responsibility for its safe transit and delivery. If equipment is received in damaged condition, either apparent or concealed, a claim must be made with the delivering carrier.

1. Apparent Damage or Loss - If damage or loss is apparent it must be noted on the freight bill or express receipt at the time of delivery, and it must be signed by the carrier’s agent (driver). If this is not done, the carrier may refuse the claim. The carrier will supply the necessary claim forms.

2. Concealed Damage or Loss - If damage or loss is NOT apparent until after equipment is uncrated, a request for inspection of concealed damage must be made with carrier within 15 days. The carrier will make an inspection and will supply necessary claim forms. Be certain to retain all contents plus external and internal packaging/crating materials for inspection.

B. Unpacking Griddle

1. The griddle will be delivered in a carton on a wooden pallet. Cut the banding straps that hold the carton in place and lift the carton up and off of the griddle.

2. Carefully turn the griddle upside down and remove the bolts that secure the pallet to the griddle.

Remove the pallet and discard.

C. Installing Griddle on Counter.

NOTE: If you are installing the griddle on an accessory

stand go to Step D.

1. Installing Legs Locate the four NSF approved 4" adjustable legs in the

grease drawer. With the grill still turned upside down install the four legs

by threading them into the weldnuts on the leg mounting plates. Tighten the legs securely.

2. Leveling Griddle Carefully lift the griddle onto its legs and place it on the

counter in its permanent position. Level the griddle using a common carpenters level. Adjust the foot portion of the adjustable legs to level the griddle front-to-back and sideto-side.

SECTION 2 - INSTALLATION

D. Installing Griddle on Accessory Stand.

NOTE: If you are installing the griddle on a counter do not do Step D. Go directly to Step E.

Accessory stands are available for all Accu-Miser Griddles. See the following Accessory Stand List.

GRIDDLE ACCESSORY STAND LIST

Griddle Accessory Description

Model Number Number

AM24 7324ES Stand. Mount on 6" casters not included. AM36 7336ES Stand. Mount on 6" casters not included. AM48 7348ES Stand. Mount on 6" casters not included.

All Models ACCS06J Casters. Set of four, NSF approved, adds 6-1/4"

to height of unit. 2 locking casters and 2 non-locking casters.

Stand Assembly:

1. Unpack the stand which is made up of two sets of legs.

2. Assemble the casters into the legs. The casters without brakes are installed on the rear legs and the casters with brakes are installed on the front legs.

Install the casters as follows (refer to Figure 2-1):

a. Before inserting the caster into the leg, snug the knurled knob until the caster fits snugly into leg tube. b. Insert caster into leg. c. Tighten main bolt located under caster 1 to 2 turns.

Figure 2-1

SECTION 2 - INSTALLATION

3. Turn stand right side up and secure to griddle with 3/8-16 bolts and lockwashers as shown in Figure 2-2.

NOTE: Be sure the casters with brakes are located at the front of the griddle.

Figure 2-2

SECTION 2 - INSTALLATION

E. Electrical Connection

Be sure your electrician provides the proper wire gauge with a capacity for carrying the voltage required. Wire capacity is listed on the serial number data plate. Wire capacity and electrical specifications are listed in Section 1 of this manual. Also check local and state codes for proper wire size.

The incoming power wires from the circuit breaker box to the griddle are inserted into the rear or bottom of the griddle as shown below.

The location of the main terminal block is shown below . For access to the terminal block remove the grease drawer, open the door and then slide the drawer channel out as shown below. Connect the wires as shown on the electrical schematic in Section 5 of this manual.

No internal fusing is provided on countertop griddles. Therefore the installing contractor must provide the proper disconnect as may be required by state and local codes.

CAUTION:

Be sure the main power disconnect switch is in "OFF" position before

attempting to make any electrical connections.

Be sure all electrical connections are tight and are positioned so they will not short out.

IMPORTANT: All griddles are factory wired for 3 Ph and must be rewired during installation for 1 Ph connection. The wiring for 1 Ph connection and 3 Ph connection for all models is shown on the Schematics in Section 5 of this manual.

Figure 2-3

SECTION 2 - INSTALLATION

F. Initially Clean the Griddle

1. Clean the rust preventive material from the griddle surface with a non-flammable grease solvent.

2. Wash the griddle with warm water and a mild detergent.

3. Rinse with a damp cloth and wipe dry.

G. Test the Installation, refer to Figure 3-2

NOTE: The griddle must be initially cleaned as directed in Step F before completion of Step G.

1. Turn all rocker On/Off switches to the "Off" position.

2. Turn all thermostat control knobs to the lowest temperature setting.

3. Turn the main power disconnect switch to "ON".

4. Turn "On" the On/Off switch located at the left end of the griddle. Then turn the corresponding left thermostat control knob to 200°F (93°C) and check that heating light located below control knob illuminates. Wait a few minutes and check to see if the left section of the griddle has heated. Then wait a few more minutes and check that the heating light goes off when the section of the griddle reaches set temperature. Turn the temperature control knob back to its lowest position and turn the On/Off Switch back to "Off".

5. Move to the next rocker On/Off switch and thermostat control knob and repeat Step 4. Continue until the entire griddle has been tested.

SECTION 2 - INSTALLATION

NOTES:

SECTION 3 - OPERATION

SECTION 3

OPERATION

I. Location and Function of Controls

The following information provides a basic description of the griddle operator components, their location and the function they perform.

Figure 3-1

Operator Components

SECTION 3 - OPERATION

Figure 3-2

Control Panel

A. CONTROLS

All oven operating controls are on the control panel.

• Thermostat Control Knob - The thermostat control knob is used to adjust the corresponding element section above it to your temperature requirements. The maximum set point is 450°F (232°C), the minimum set point is 150°F (65°C).

• Heating Indicator Light - Located below each thermostat control the heating indicator light will be lit whenever the adjacent griddle section is calling for heat. The light will go off when the griddle section has reached the temperature set on the thermostat control knob.

• On/Off Switch - Located on the control panel the On/Off switch(es) turn the corresponding element section above it on and off.

IMPORTANT: Do not turn griddle on until procedures in Step B have been completed.

SECTION 3 - OPERATION

B. Seasoning the Griddle

1. Preheat the griddle to 300°F (149°C) and spread a light film of unsalted cooking oil or fat over the surface with a soft cloth.

2. Allow griddle to stand this way for two minutes to give the oil an opportunity to work into the pores of the metal and to form a smooth coating over the outside.

3. Wipe off excess oil and repeat Steps 1 and 2 at 350°F (175°C).

4. After the second step is completed wipe off excess cooking oil, set thermostat control knob for desired temperature. The griddle is now ready for use.

C. Operating Hints and Safety

Although the finest materials, engineering planning and manufacturing facilities have provided for safety and trouble-free operation only proper use and maintenance will assure personnel safety and long life of the equipment. The following are a few precautions and operating suggestions for use of the griddle.

1. Disconnect power to the griddle at the disconnect switch at the end of each day of operation.

2. Do not leave griddle in operation without an attendant.

3. Turn thermostat dials down to 200°F (93°C) during idle periods. It takes only a few minutes to regain operating temperatures.

4. Do not heat the entire griddle for cooking small amounts of food.

5. Various kinds of food can be cooked at the same time by setting each section of the griddle at different temperatures.

6. Use a spatula to push excess grease into grease trough after each load of food is cooked. This will reduce smoking of hot grease and carbonizing.

7. Do not leave griddle at high temperature when not in use or during idle periods. This will cause food particles and grease film to carbonize.

D. Daily Operation And Maintenance

Daily Pre-Operation:

1. Season the griddle before operation daily as described in Step B above.

2. Always allow 15 minutes of preheat time before loading griddle with food. This will allow time for the griddle

surface to be saturated with heat. Failure to allow sufficient preheat time will result in unsatisfactory cooking of the first load. The following chart indicates cooking time and temperature for various types of food.

Daily Post-Operation:

1. Cleaning the Griddle Surface

a. Good cooking requires clean equipment. To provide evenly cooked and perfectly browned foods, keep

the griddle surface free of carbonized grease. Carbonized grease on griddle surface hinders the transfer of heat from the griddle surface to the food. This also results in spotty browning, loss of cooking efficiency, and worst of all, carbonized grease tends to cling to the griddled foods, giving them a highly unsatisfactory and unappetizing appearance.

SECTION 3 - OPERATION

b. At the end of each day of operation or at the end of each shift thoroughly clean the grease trough and the spout into grease drawer.

c. Clean the griddle surface with a pumice or griddle stone by rubbing with the grain of the metal while the griddle surface is still warm.

d. Wipe griddle clean of residue from the griddle stone

2. Cleaning the exterior - Wipe down sides of griddle and all areas around griddle to keep them free of

splashed grease.

a. Clean all surrounding surfaces of the griddle with warm water and a mild detergent daily. b. Rinse and wipe off excess water. c. Polish with a dry soft cloth.

NOTE: This simple treatment not only keeps the equipment dirt free and sparkling, it also eliminates the

danger of grease accumulation forming hard to remove stains.

3. Cleaning the grease drawer- Empty grease drawer as often as necessary, but be it must be emptied at the end of each day of operation or the end of each shift. Also wash out grease drawer with hot water and a mild detergent. Wipe dry and replace in griddle.

E. Operation Troubleshooting

1. Griddle not heating. 1. Check that incoming power electrical disconnect switch is turned on.

2. Griddle zone not heating. 2. Check that corresponding rocker switch is turned on. Check that thermostat is set to proper temperature.

If unit still does not operate contact your local Toastmaster Service Representative.

SECTION 3 - OPERATION

F. Time and Temperature Guide

NOTE: All cooktimes are approximate.

FOOD CONTROL TIME ADVANCE

SETTING IN MINUTES PREPARATIONS

Canadian Bacon 350°F(176°C) 3 to 4 Slice (not too far in advance as meat will

darken)-Split edges to prevent curling.

Hamburgers 350°F(176°C) 3 to 4 Prepare recipe - Form patties - Separate with

waxed paper - Refrigerate.

Cheeseburgers 350°F(176°C) 3 to 4 A hamburger patty plus melt a slice of

cheese on top just before serving.

Corned Beef Patties 375°F(190°C) 3 to 4 Open both ends of can - Slide out contents of

can - Cut into 3/8" slices.

Sausage Patties 350°F(176°C) 3 to 4 Form patties - Separate with waxed paper -

Refrigerate. Sausage Links 350°F(176°C) 3 Refrigerate for best results. Potato Patties 375°F(190°C) 3 to 4 Cook - Mash - Season - Form patties using

1/4 cup measure. American Fried Potatoes 375°F(190°C) 3 to 4 Cook - Slice - Season. French Toast 400°F(204°C) 4 to 5 Prepare egg batter. Scrambled Eggs 300°F(149°C) 3 to 4 Prepare recipe. Pancakes 375°F(190°C) 2 Prepare recipe. Frankfurters 375°F(190°C) 2 to 5 Minute Steaks 400°F(204°C) 3 to 4 Club Steaks 400°F(204°C) 3 to 5 Ham Steaks 400°F(204°C) 10 Beef Tenderloin 400°F(204°C) 5 to 7 Boiled Ham 375°F(190°C) 2 Bacon 350°F(176°C) 6 Hard Fried Eggs 300°F(149°C) 3 Soft Fried Eggs 300°F(149°C) 2 Sunny-Side-Up Eggs 300°F(149°C) 3

SECTION 3 - OPERATION

G. Cooking Capacities

NOTE: All production capacities are approximate.

MODEL LOAD CAPACITY CAPACITY PER HOUR

HAMBURGERS EGGS 4 "PANCAKES HAMBURGERS EGGS 4" PANCAKES

AM24 40 37 33 884 975 644 AM36 60 56 48 1326 1456 936 AM48 80 75 66 1768 1950 1287

SECTION 4 - PARTS LIST

SECTION 4

PARTS LIST

SECTION 4 - PARTS LIST

Figure 4-1

Overall Exploded Drawing

SECTION 4 - PARTS LIST

Parts List for

Figure 4-1

Overall Exploded Drawing

AM24 AM36 AM48

Item Qty Part Qty Part Qty Part Description

####

1 1 30979 1 30988 1 30992 Front Panel Assembly 2 4 2000620 4 2000620 4 2000620 Screw, #6 x 1/2 SHWHSM 3 1 31183 1 31295 1 31210 Cover, Back 4 1 30972 1 30987 1 30991 Cover, Bottom 5 1 30977 1 30977 1 30977 Cover, Enclosure Assembly 6 1 30987 1 30987 1 30987 Drawer Assembly 7 1 2700090 1 2700090 1 2700090 Gasket, Grease Spout 8 1 30976 1 30976 1 30976 Enclosure

9 4 3101908 4 3101908 4 3101908 4" Adjustable Leg 10 2 31154 3 31154 4 31154 Knob, Temp. Control 11 2 19A1S145 3 19A1S145 4 19A1S145 Switch, On/Off 12 2 3003188 3 3003188 4 3003188 Light 13 2 3A81D8801 3 3A81D8801 4 3A81D8801 Tinnerman Clip 14 2 3004290 3 3004290 4 3004290 Controller w/Potentiometer 15 2 3003993 3 3003993 4 3003993 Terminal Block 16 2 97415 3 97415 4 97415 Varistor 17 1 3003992 1 3003992 1 3003992 Power Terminal 18 2 3004289 3 3004289 4 3004289 Thermocouple 19 2 7007918 3 7007918 4 7007918 Bracket, Thermocouple 20 1 31160 1 31198 1 31207 Griddle Plate Weldment 21 2 7610644 3 7610644 4 7610644 Heater Assembly, 208V 21 2 7610831 3 7610831 4 7610831 Heater Assembly, 240V 22 2 7610637 3 7610637 4 7610637 Frame Support, Heater Assembly 23 2 2500132 3 2500132 4 2500132 Insulation, 1-1/2" Thick 24 2 7007920 3 7007920 4 7007920 Stand-Off Package 25 2 31182 3 31182 4 31182 Cover 26 8 2002499 12 2002499 16 2002499 Cotter, Hairpin 27 2 7007923 2 7007923 2 7007923 Shoulder Screw 28 1 7007916 2 7007916 3 7007916 Shoulder Screw 29 1 2001416 2 2001416 3 2001416 Nut 30 2 7610628 3 7610628 4 7610628 Support, Insul. Block Ass'y 31 2 2500130 1 2500130 n/a Insulation, Short Strip 31 n/a 1 2500133 2 2500133 Insulation, Long Strip 32 2 4141A8803 3 4141A8803 4 4141A8803 Screw 33 2 31187 3 31187 4 31187 Bracket, Pot 34 2 2001371 2 2001371 2 2001371 Nut 35 2 31646 3 31646 4 31646 High Limit