Toastmaster AM24, AM36, AM48 User Manual

Toastmaster®

A Middleby Company

OWNER'S OPERATING

& INSTALLATION

MANUAL

AM24, AM36 & AM48

ACCU-MISER GRIDDLES

AM24

Toastmaster® • 1400 Toastmaster Drive • Elgin, IL 60120 • [phone] • FAX [phone]

A Middleby Company

Middleby Corp 24 Hour Service Hotline [phone]

Part No. 32025

Price $15.00

P 2/95

Toastmaster®

GRIDDLE LIMITED WARRANTY

All equipment manufactured by Toastmaster Commercial which is sold under the “Toast­master” trademark and used for commercial purposes is warranted against defects in
materials and workmanship. The warranty period runs 12 months from the original date of
installation. This 12 month warranty period may not run beyond 18 months from the original
date of purchase and is for the benefit of the original purchaser only. ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, STATUTORY OR OTHERWISE, INCLUDING
WITHOUT LIMITATION ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FIT­NESS FOR PURPOSE ARE EXCLUDED. Seller shall in no event be liable for direct,
indirect or consequential damages in connection with Toastmaster Commercial products.

Seller’s obligation under this warranty is limited to the repair of defects without charge, by
a factory authorized service agency or one of its sub-service agencies. Such repair service
will be provided on customer’s premises except in the case of portable products.

Models that are considered portable (devices with cord and plugs) including conveyor
toasters must be taken or shipped to the closest authorized service agency, transportation
charges prepaid.

This warranty is not effective if damage occurs because of accident, carelessness,
improper installation, lack of proper set-up supervision when required or because
equipment is installed on a different voltage, steam or gas service then designated on the
equipment nameplate, or if the equipment is installed or operated in any manner contrary
to the installation and operation instructions. In these cases, repairs will be made at a
reasonable cost. Work performed by unauthorized personnel or service agencies voids
this warranty.

Authorized service agencies are located in principal cities throughout the world. Please
consult your classified telephone directory, your food service equipment distributor, or
write the Factory Service Department, Toastmaster®, 1400 Toastmaster Drive, Elgin,
Illinois 60120, for information and other details concerning service of this warranty.

© 1995 Toastmaster

Toastmaster • 1400 Toastmaster Dr. • Elgin, IL 60120-9272 • [phone] • FAX [phone]

Middleby Corp 24 Hour Service Hotline [phone]

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IN CASE OF FIRE

1. De-energize griddle at disconnect switch. This will cut off power to the heating elements allowing
griddle to cool. This reduces the flash point temperature making it easier to stop the fire.

2. Cover the affected area with a heavy blanket or canvas. Play the fire extinguisher nozzle over the
blanket or cover to seal off air thus smothering the fire.

CAUTION:

Do not attempt to fight a grease fire by playing the nozzle of the fire extinguisher directly on the

burning grease. The force will cause the burning grease to be sprayed to adjoining equipment

making it difficult to contain the fire. Only use a fire extinguisher filled with CO2 which is for liquids

and oils and suitable for electric powered equipment.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

This manual provides detailed information for installation and operation of your new Accu-Miser griddle.
It also contains some information to assist the operator in diagnosing problems in the event of a
malfunction. This manual is an important tool for the operator and should be kept readily available.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE

OR OTHER FLAMMABLE VAPORS OR LIQUIDS

IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE

NOTICE

Using any parts other than

genuine Toastmaster factory

parts relieves the

manufacturer of all liability.

NOTICE

Toastmaster (Manufacturer) reserves the right

to change specifications and product design

without notice. Such revisions do not entitle

the buyer to corresponding changes, im-

provements, additions or replacements for

previously purchased equipment.

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TABLE OF CONTENTS

SECTION 1

DESCRIPTION ........................................................................................ 1

Component Location ................................................................................. 2

Specification Chart .................................................................................... 3

Electrical Specification Chart..................................................................... 4

Dimension Drawing ................................................................................... 5

SECTION 2

INSTALLATION ........................................................................................ 7

A. Inspect For Shipping Damage .............................................................. 7

B. Unpacking Griddle ................................................................................7

C. Installing Griddle on Counter ................................................................ 7

D. Installing Griddle on Accessory Stand .................................................. 8

E. Electrical Connection ............................................................................ 10

F. Initially Clean the Griddle ...................................................................... 11

G. Test the Installation ..............................................................................11

SECTION 3

OPERATION ........................................................................................ 13

Location and Function of Controls............................................................. 13

A. Controls ........................................................................................ 14

B. Seasoning the Griddle....................................................................15

C. Operating Hints and Safety ............................................................ 15

D. Daily Operation and Maintenance .................................................. 15

E. Operation Troubleshooting ............................................................. 16

F. Time and Temperature Guide......................................................... 17

G. Cooking Capacities ........................................................................ 18

SECTION 4

PARTS LIST ........................................................................................ 19

Overall Parts List.......................................................................................20

SECTION 5

ELECTRICAL SCHEMATIC............................................................................ 23

AM24 Wiring Diagram & Schematic .......................................................... 24

AM36 Wiring Diagram & Schematic .......................................................... 26

AM48 Wiring Diagram & Schematic .......................................................... 28

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SECTION 1 - DESCRIPTION

SECTION 1

DESCRIPTION

ACCU-MISER (AM) SERIES GRIDDLES ARE:

• Electrically heated • Heated by infrared emitter panels

• Counter top mounted • Thermostat solid state controller

MODELS:

• AM24 (24" wide)

• AM36 (36" wide)

• AM48 (48" wide)

INFRARED HEAT PANELS.

The griddle employs infrared cooking technology. Infrared heat panels are placed below the griddle plate. These
panels are 12" wide, which means an AM24 will accommodate 2 panels, an AM36 will accommodate 3 panels and
etc. A thermostatic solid state controller for each 12" zone accurately maintains set griddle cooking temperatures for
consistent and repeatable results. The thermostats have a range of 150°F (83°C) to 450°F (232°C). The griddle
provides uniform heat distribution across the griddle surface.

FEATURES:

• Griddle On/Off switch.

• Thermostat Control with Heating Indicator Light (Red).

• The griddle features stainless steel front, sides and back.

• The griddle is equipped with a grease trough and a large grease drawer.

• The Toastmaster® AM Series Griddles are supplied with four 4" adjustable legs.
IMPORTANT!: For all installations the legs or the optional stand must be used to validate the warranty.

Figure 1-1

1

SECTION 1 - DESCRIPTION

Component Location

Figure 1-2

2

SECTION 1 - DESCRIPTION

Toastmaster (Manufacturer) reserves the right to change specifications and product design

without notice. Such revisions do not entitle the buyer to corresponding changes, improve-

ments, additions or replacements for previously purchased equipment.

NOTICE

AM Series Griddles Specification Chart

Griddle Plate Dimensions - AM24 23-7/8" (606 mm) W x 24" (610 mm) D

AM36 35-7/8" (911 mm) W x 24" (610 mm) D
AM48 47-3/4" (1213 mm) W x 24" (610 mm) D

Overall Dimensions - AM24 24" (610 mm)W x

28-1/2" (724 mm)D x 15" (381 mm)H

AM36 36" (914 mm)W x

28-1/2" (724 mm)D x 15" (381 mm) H

AM48 47-15/16" (1218 mm)W x

28-1/2" (724 mm)D x 15" (381 mm) H

Net Weight - AM24 120 lbs. (54 kgm)

AM36 222 lbs. (101 kgm)
AM48 275 lbs. 125 kgm)

Shipping Weight - AM24 140 lbs. (63 kgm)

AM36 242 lbs. (110 kgm)
AM48 300 lbs. (136 kgm)

Shipping Dimensions - AM24 28-1/2" (724 mm)W x

33-1/2" (851 mm)D x 17-1/2" (445 mm)H

AM36 40-1/2" (1029 mm)W x

33" (838 mm)D x 16-1/2" (419 mm) H

AM48 52-1/2" (1334 mm)W x

31-1/2" (800 mm)D x 16-1/2" (419 mm) H

Average Operating kw Refer to Electrical Data Chart on following page
Allowable Temperature Ranges 150°F (83°C) to 450°F (232°C)

Heat Source Infrared heat emitter panels

One 12" emitter panel for each 12" of griddle width
Griddle 3/8" thick, uniform heat distribution design
Grease Trough 3-1/2"
Outer Body Steel Front, 16 gauge stainless steel

Sides, 20 gauge stainless steel

3

SECTION 1 - DESCRIPTION

Griddle Electrical Specification Chart

Voltage Total Loading kW/Phase Nominal Amps/Line Wire Minimum Breaker

kW 3 Ph 3 Ph 1 Ph 3 Ph 1 Ph 3 Ph 1 Ph

X-Y Y-Z X-Z X Y Z

AM24 208 6.2 3.1 3.1 -- 15.0 26.0 15.0 30.0 10 8 25 30

240 6.2 3.1 3.1 -- 13.0 22.5 13.0 26.0 10 10 30 30

AM36 208 9.3 3.1 3.1 3.1 26.0 26.0 26.0 45.0 10 6 25 40

240 9.3 3.1 3.1 3.1 22.5 22.5 22.5 39.0 10 8 30 45

AM48 208 12.5 6.2 3.1 3.1 39.7 39.7 26.0 60.1 8 4 35 50

240 12.5 6.2 3.1 3.1 35.9 35.9 22.5 52.0 8 6 40 60

Supply Wire Rating*

(AWG) Gauge*

* Provided for reference only. Consult national or local electrical codes.

4

Griddle Dimension Drawing

SECTION 1 - DESCRIPTION

5

SECTION 1 - DESCRIPTION

NOTES

6

SECTION 2 - INSTALLATION

SECTION 2

INSTALLATION

A. Inspect for Shipping Damage

All shipping containers should be examined for dam­age before and during unloading. This equipment
was carefully inspected and packaged at the factory.
The freight carrier has assumed responsibility for its
safe transit and delivery. If equipment is received in
damaged condition, either apparent or concealed, a
claim must be made with the delivering carrier.

1. Apparent Damage or Loss - If damage or loss is
apparent it must be noted on the freight bill or
express receipt at the time of delivery, and it must be
signed by the carrier’s agent (driver). If this is not
done, the carrier may refuse the claim. The carrier
will supply the necessary claim forms.

2. Concealed Damage or Loss - If damage or loss
is NOT apparent until after equipment is uncrated, a
request for inspection of concealed damage must be
made with carrier within 15 days. The carrier will
make an inspection and will supply necessary claim
forms. Be certain to retain all contents plus external
and internal packaging/crating materials for inspec­tion.

B. Unpacking Griddle

1. The griddle will be delivered in a carton on a wooden
pallet. Cut the banding straps that hold the carton in place
and lift the carton up and off of the griddle.

2. Carefully turn the griddle upside down and remove the
bolts that secure the pallet to the griddle.

Remove the pallet and discard.

C. Installing Griddle on Counter.

NOTE: If you are installing the griddle on an accessory

stand go to Step D.

1. Installing Legs
Locate the four NSF approved 4" adjustable legs in the

grease drawer.
With the grill still turned upside down install the four legs

by threading them into the weldnuts on the leg mounting
plates. Tighten the legs securely.

2. Leveling Griddle
Carefully lift the griddle onto its legs and place it on the

counter in its permanent position. Level the griddle using
a common carpenters level. Adjust the foot portion of the
adjustable legs to level the griddle front-to-back and side­to-side.

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