THUNDER TIGER Raptor 30 V2 User Manual

INTRODUCTION

Congratulations on your purchase of the Raptor 30 V2 helicopter. This model was designed and
engineered by the World-renowned Mr. Shigetada Taya. It combines elements of his previously
successful designs with today's advanced technologies. Since the introduction of the original
Raptor 30 in 1998, many have been sold around the world. It is the most popular 30-size helicopter
in the world. The Raptor 30 has helped beginners master the art of RC helicopter flying. The
Raptor 30 has helped experienced pilots learn new 3-D maneuvers. This is truly a versatile model
helicopter for everyone. We did not just sat on our laurel, our team of engineers and test pilots
have collected feedbacks from around the world and have now made the Raptor 30 an even better
helicopter. We made new molds and tooling for new parts. Many area have subtle changes to
increase strength and durability.
As one of the largest R/C manufacturers in the world, Thunder Tiger has spared no expense to
bring you this incredible new machine. All production parts are manufactured by use of the most
modern technology available and meets or exceeds the standards as set forth by ISO-9001.
In the last few years we have spend time and resource to develop a new Thunder Tiger PRO­39H(R) ring engine for the Raptor 30 V2 and for other 30-size helicopters. The new PRO-39H(R)
has much better transition characteristics than the Pro 36H ABC engine. The needles are easy
to set. The ring design eliminates the criticalness of ABC engines. You will find the new 39H
engine produce more power than any other available 30-size engines. Together, the new Raptor
30 V2 and the PRO 39H(R) engine will provide you with many hours of enjoyment. Thank you
again for purchasing our fine products.

CONTENTS

Introduction......................................... p.1

Contents..............................................p.1

Warnings.............................................p.1

Additional Items Needed.....................p.3

Tools Needed...................................... p.3

Assembling Section............................ p.4

Flight Training Section........................ p.22

Maintenance Section.......................... p.30

Blade Modification............................. p.35

WARNING

This radio controlled helicopter is not a toy. It is a sophisticated piece of equipment and
is designed for hobby use only. If not properly assembled and operated, it is capable of
causing property damage and bodily harm to both the operator and/or spectators. Thunder
Tiger and its duly authorized distributors assume no liability for damage that could occur
from the assembly and/or use/misuse of this product.

AMA INFORMATION

Operating a model helicopter requires a high degree of diligence and skill. If you are a
newcomer to the hobby, it is best to seek help and guidance from accomplished model
helicopter pilots. This will greatly speed up the learning process and have you flying
successfully in a reasonable time. We also would strongly urge you to join the Academy
of Model Aeronautics. The AMA is a non-profit organization that provides its members

1

with a liability insurance plan as well as monthly magazine entitled Model Aviation. All
AMA charter aircraft clubs require all pilots to hold a current AMA sporting license prior
to operation of their models at club fields. For further information, contact the AMA at:

Academy of Model Aeronautics
5151 East Memorial Drive
Muncie, IN 47302
[phone]

FLIGHT SAFETY CHECKLIST

1. Make sure both the transmitter and receiver batteries are fully charged prior to operation the
helicopter.

2. Make sure all flight controls operate properly prior to flying.

3. Range check the radio before the first flight. The servos must operate properly with the
transmitter antenna collapsed at a range of at least 50 ft.(15 meters).

4. Check to make sure there is no radio interference on your radio channel before operating the
helicopter.

5. Use only the recommended engine fuel as specified by the engine manufacturer.

6. Make sure the transmitter and receiver are turned on before starting the engine.

7. The engine throttle must be in the idle position before starting the engine.

8. Model helicopter main and tail rotors operate at high RPM. Make sure nothing can come in
contact with the rotor blades during flight.

9. After starting the helicopter, maintain a safe distance during the flight.

10. Never operate the helicopter in rain or excessive wind conditions.

11. Always operate and fly your helicopter in a safe and responsible manner.

12. Never fly a model helicopter over other pilots, spectators or cars.

POST FLIGHT INSPECTION

1. Inspect the model thoroughly to insure no parts have come loose or become damaged during
the flight and landing. Replace damaged parts and tighten loose screws before flying again.

2. Pump out any remaining fuel from the fuel tank.

3. Wipe off excess oil and fuel from helicopter body and other exposed parts.

4. Lubricate all moving parts ensure smooth operation for the next time you fly.

5. Store model in a cool, dry place. Avoid storage in direct sunlight or near a source of heat.

Following these few, simple safety rules will allow you to enjoy the thrill of model helicopter flying
for many years to come.

2

RADIO SET

OTHER ITEMS REQUIRED

Transmitter
(helicopter type only
6 or more channels)

ENGINE

HELI ENGINE(39-size)

12V Battery

Glow Plug

1.5V Glow starter
(1.2V~1.5V)

Receiver

Servo x 5

Glow Fuel(15%-30%)

Fuel Pump

Battery

1000mAh

Rubber Band

Switch harness

Gyro

12V Electric starter

Extended 6mm Hex
Starting Tool

Foam

Remote Glow Plug
Extension

Hobby Knife

Training Gear
(for beginners only)

Glow Plug Wrench

TOOLS REQUIRED FOR ASSEMBLY

Ball Link Pliers

7mm

Instant Glue

Blue Locktite

3

Epoxy

ScissorsNipper5.5mm WrenchNeedle Nose PliersScrew Driver

Hex WrenchGrease

Metric

4-way Wrench

5.5mm
7mm
8mm

5.5mm
7mm
8mm

Socket Drivers

10mm

ASSEMBLING SECTION

The parts in the Raptor kit are packed according to the assembly steps. The part number and quantity contained
in each are always shown in the square box on each page. Do not open all the bags at once. Open only the bag
that is needed for the current assembly step.

4

1 Fuel Tank Assembly

Note: After assembly, check to make sure the Fuel Tank
clunk can move from top to bottom without touching the
back of tank. Also, a fuel filter (available from any hobby
shop, TTR1164) should be placed between the fuel tank
and the carburetor.

To Engine

(6) BB362-2

(6) BB362-2

To Muffler

(1) BK0605 Fuel Tank .....................1

(2)BK0062 Fuel Tank Grommet.......1

(3)BK0463 Fuel Tank Nipple .......... 1

(4)BE1867 Clunk.............................1

(5)CB0363-1 Silicone Fuel Tube.....1

(6)BB0362-2 Silicone Fuel Tube.....2

(3 )BK0463

(2 )BK0062

(5 )CB0363-1

(4 )BE1867

2 Clutch Bell Assembly

(1) HMV1680 Bearing (d8xD16xW5).....1

(2) HMV1260Y Bearing (d6xD12xW4)...1

(3) BK0591 Clutch Bell..........................1

(4) BK0593 Drive Gear(Pinion).............1

(5) BK0590 Clutch Liner........................1

(2) HMV1260Y

(5) BK0590

(1) BK0605

(1) HMV1680

(4) BK0593

(3) BK0591

The liner comes glued in the
clutch bell already.

5

3 Main Frame Assembly-Part1

Please insert the frame spacers, bearings, pulley and parts in the frames according the drawing below. Tighten the
screws snugly, but do not over torque them which could strip the plastic.
Insert starter shaft through the center of the clutch bell assembly, through the top starter shaft bearing and into the
starter coupling. Secure with the two set screws. Make sure this is tightly secured.

(1) HSE3-12B Self Tapping Screw (M3x12).. 30

(2) HMV696Z Bearing (d6xD15xW5).......... 1

(3) HMV6800 Bearing (d10xD19xW5).......... 2

(4) BK0059 Frame Spacer (S)....................... 8

(5) BK0058 Frame Spacer (L)...................... 4

(6) HME4-5B Set Screw (M4x5)................... 2

(7) BK0081 Pin............................................. 2

(8) BK0057 Servo Frame.............................. 1

(9) BK0599 Main Frame Left Side.............. 1

(10) BK0600

(14) BK0594

(6) HME4-5B

(1) HSE3-12B

(2) HMV696Z
Top Starter Shaft
Bearing

(1) HSE3-12B

(10) BK0600 Main Frame Right Side..........1

(11) BV0035 Guide Pulley.......................... 2

(12) BK0036 Pulley Collar.......................... 4

(13) BK0592 Starter Shaft.......................... 1

(14) BK0594 Starter Coupling.................... 1

(15) Fuel Tank Assembly
(16) Clutch Assembly

(17) HMS5 E-CLIP..................................... 1

(18) BK0584 Thrust Washer.......................1

(3) HMV6800 Upper Main Shaft bearing

(4) BK0059 Main Frame Spacer(S)

(5) BK0058 Main Frame Spacer (L)

(7) BK0081

(12) BK0036

(11) BV0035

(8) BK0057

(16) Clutch Bell
Assembly

(18) BK0584

(17) HMS5

(13) BK0592

(15) Fuel Tank Ass'y

6

(9) BK0599

(1) HSE3-12B

(3) HMV6800
Lower Main Shaft Bearing

4 Main Drive Gear Assembly

(1) HMC3-12B Socket Screw (M3x12).......... 4

(2) HMQ14 Snap Ring.................................... 2

(3) BV0033 One Way Clutch Housing.............1

(4) BK0031 Main Spur Gear........................... 1

(5) BK0032 Tail Drive Pulley........................... 1

(6) BK0034 One Way Clutch Shaft..................1

(4) BK0031

(5) BK0032

Add a drop of Blue Locktite on the
thread of each of these four screws.

(2) HMQ14

(3) BV0033

(1) HMC3-12B

5 Washout Assembly

(1) HMJ2-10N Self Tapping Screw(M2x10).. 2

(2) HMC3-10B Socket Screw (M3x10)......... 2

(3) HMV740ZZ Bearing (d4xD7xW2.5)........ 4

(4) BK0077 Collar ........................................ 2

(5) BK0079 Pin............................................. 2

(6) BK0075 Linkage Ball.............................. 2

(7) BK0015 Flybar Control Lever.................. 2

(8) BK0016 Washout Linkage ..................... 2

(9) BK0014 Washout Base............................1

Make sure Linkage Balls are attached to the
inside hole of each stabilizer control lever.

(1) HMJ2-10N

(3) HMV740ZZ

(8) BK0016

(2) HMQ14

(6) BK0075

(6) BK0034

(2) HMC3-10B

(4) BK0077

(3) HMV740ZZ

(7) BK0015

(5) BK0079

(3) HMV740ZZ

(9) BK0014

(5) BK0079

(2) HMC3-10B

For sport kit (29BB) version, (3) will be replaced by Bushing(BK0107x4)

(4) BK0077

(3) HMV740ZZ

7

(6) BK0075

(7) BK0015

(1) HMJ2-10N

(8) BK0016

6 Main Frame Assembly-Part2

Add a drop of CA to the two screws at the pivoting point of the collective pitch control arm.
Attach the linkage rod to the parallel elevator linkage balls.

(1) HSE3-18B Self Tapping Screw(M3x18)....4

(2) HSE3-12B Self Tapping Screw(M3x12)... 1

(3) HMJ3-22B Self Tapping Screw(M3x22)....1

(4) HMJ2-14N Self Tapping Screw(M2x14)... 1
(5) HMJ2-10N Self Tapping Screw(M2x10)... 6

(6) HMV1280 Bearing (d8xD12xW3.5)......... 2

(7) HMV740ZZ Bearing (d4xD7xW2.5)........ 6

(8) HMV840ZZ Bearing (d4xD8xW3)............ 2

(9) BK0076 Collar......................................... 3

(10) BK0078 Collar ...................................... 2

(11) BK0088 Flat Washer ......................... 1

For sport kit (29BB) version,
(7) will be replaced by Bushing(BK0107x6)
(8) will be replaced by Bushing(BK0108x2)

(14) BK0023

(12) BK0084

(6) HMV1280

(18) BK0019

(21) BK0021

(13) BK0075

(1) HSE3-18B

(5) HMJ2-10N

(7) HMV740ZZ

(5) HMJ2-10N

(13) BK0075

(7) HMV740ZZ

(9) BK0076

(1) HSE3-18B

(19) BK0086

(20) BK0093

(12) BK0084 Pin .......................................... 2

(13) BK0075 Linkage Ball..............................8

(14) BK0023 Elevator Control Arm Link........ 2

(15) BK0018 Elevator Control Arm................ 1

(16) BK0020 Elevator Arm Control Shaft.......1

(17) BK0022 Aileron Control Lever................2

(18) BK0019 Elevator Arm Parallel Lever......1

(19) BK0086 Ball Link....................................2

(20) BK0093 Linkage Rod ............................ 1

(21) BK0021 Elevator Control Lever..............1

(22) BK0017 Collective Pitch Control Arm.....1

(15) BK0018

(14) BK0023

(6) HMV1280

(16) BK0020

(1) HSE3-18B

(5) HMJ2-10N

(13) BK0075

(2) HSE3-12B

(10) BK0078

(8) HMV840ZZ

(8) HMV840ZZ

(10) BK0078
(11) BK0088
(7) HMV740ZZ

(9) BK0076

(7) HMV740ZZ

(17) BK0022

(7) HMV740ZZ

(5) HMJ2-10N

(13) BK0075

(22) BK0017

(1) HSE3-18B

66mm

(3) HMJ3-22B

Warning, do not over-torque the self-tapping screws.

(4) HMJ2-14N

(9) BK0076

(7) HMV740ZZ

(13) BK0075

8

7 Main Frame Assembly-Part3

Insert Main Shaft through the shaft bearings making sure that the end with the holes closest to the end is
pointed down. Next, slide main gear assembly into position on the shaft and line up the holes in the main
shaft with the holes in one way clutch shaft of the main gear assembly. Insert the socket head screw and
secure with the lock nut. Next, slide on the mainshaft lock ring on top of the main shaft bearing and secure
with the two set screws. Then slide on the swash plate assembly and attach the elevator and aileron
control linkages to the outside swash plate linkage balls. Next, slide on washout assembly and attach
washout linkage to the inner linkage balls of the swash plate.

(1) BK0616 Socket Screw(M3x20)............1

(2) HMM3Z Lock Nut (M3)........................ 1

(3) HME4-5B Set Screw (M4x5)............... 2

(4) BK0086 Ball Link ................................ 4

(5) BK0092 Linkage Rod ......................... 2

(6) BK0030 Main Shaft Lock Ring............ 1

(7) BK0029 Main Shaft ............................ 1

(8) Wash Out Assembly

(9) BV0601 Swash Plate Assembly...........1

(10) Main Gear Assembly

(6) BK0030

55mm

(10) Main Gear Assembly

8 Landing Skid Assembly

(7) BK0029

(8) Washout Assembly

(9) BV0601

(3) HME4-5B

(4) BK0086

(5) BK0092
(4) BK0086

(2) HMM3Z

(1) BK0616

(1) HSE3-18B Self Tapping Screw(M3x18).4

(2) HME4-5B Set Screw(M4x5)..................4

(3) BK0066 Skid Brace...............................2

(4) BK0064 Skid Pipe.................................2

(5) BK0065 Skid Pipe End Cap..................4

(2) HME4-5B

(2) HME4-5B

(3) BK0066

(2) HME4-5B

(3) BK0066

(4) BK0064

(5) BK0065

(5) BK0065

(1) HSE3-18B

9

9 Engine Assembly

Note: A piston lock purchased from your dealer will make this a
much easier task. You must replace the standard throttle arm
w/the extended throttle arm and attach the linkage ball.

(1) HMC3-10B

(1) HMC3-10B Socket Screw(M3x10)..... 2

(2) BV0589 Clutch Shoe..........................1

(3) BV0038 Cooling Fan..........................1

(4) No.9604 TT PRO-39H(R) Engine.......1

(5) BK0170 Shim.....................................1

(1) HMC3-10B

Tighten the engine nut securely by
grabbing the plastic fan with a towel.

(3) BV0038

Add Blue Locktite

(4) No.9604

10 Main Frame Assembly-Part4

Add blue Loctite to all metal to metal screw surfaces.
After installing the engine, connect the silicone fuel tube
to the carburator and muffler.

(1) HMC3-14B Socket Screw(M3xH)....... 8

(2) HMC3-35B Socket Screw(M3x32)..... 2

(3) BK0087 Flat Washer........................ 4

(4) BK0037 Engine Mount........................ 1

(5) No.9219 Muffler...................................1

(6) Engine Assembly

(7) BA1578 Muffler Gasket.......................1

(3) BK0087

(1) HMC3-14B

Add Blue Locktite

(3) BK0087

(2) BV0589

(5) BK0170

Linkage Ball to
throttle Arm

(3) BK0087

(1) HMC3-14B

Add Blue Locktite

(3) BK0087

(6) Engine Ass'y.

(2) HMC3-35B

(1) HMC3-14B

10

(4) BK0037

(5) No.9219

(7) BA1578

Engine mount

Attachment

11 Main Rotor Head Assembly

Assembly Hint: Start from the bottom of the main Rotor Hub and work your way up to the flybar assembly. When
screwing on the flybar paddles to the flybar, stop when you can see the rod in the window of the paddle. Then, lay
the assembly on a flat surface and align the paddles so they are exactly parallel. Insert and tighten the set screws.
Attach the flybar control rod to the flybar control arm and use the Double Link to connect the mixing lever (short side)
to the Main rotor Pitch Housing.

(1) HMC3-14B Socket Screw(M3x14)........... 2

(2) HMC3-8B Socket Screw(M3x8)................ 2

(3) HMJ2-10N Self Tapping Screw(M2x10).... 8

(4) HME4-5B Set Screw(M4x5)...................... 2

(5) HME3-10B Set Screw(M3x10).................. 2

(6) BK0435 Washer (d4xD11xW1.7)............ 2

(7) HMC4-8B Socket Screw (M4x8)............. 2

(8) HMV830ZZ Bearing (d3xD8xW4)............ 2

(9) HMV740ZZ Bearing (d4xD7xW2.5)......... 4

(10) HMV840ZZ Bearing (d4xD8xW3).......... 2

(11) HMX0612 Thrust Bearing...................... 2

(12) HMV1360Z Bearing (d6xD13xW5).......... 4

(13) BK0076 Collar..........................................2

(14) BK0078 Collar.......................................... 2

(15) BK0581 Flap Collar..................................2

(16) BK0088 Flat Washer................................ 2

(17) BK0067 Flybar Paddle............................ 2

(18) BK0010 Flybar Rod..................................1

(19) BK0002 Flybar Control Arm.................... 2

(20) BK0005 Flybar Arm Bushing................... 2

(21) BK0004 Flybar Seesaw Hub....................1

(22) BK0006 Mixing Lever.............................. 2

For Sport kit (29BB) version,
(9) will be replaced by Bushing(BK0107x4)
(10) will be replaced by Bushing(BK0108x2)

(18) BK0010

(4) HME4-5B

(19) BK0002

(31) BK0075

(3) HMJ2-10N
(31) BK0075

(22) BK0006

(9) HMV740ZZ

(13) BK0076

(1) HMC3-14B

(31) BK0075

(9) HMV740ZZ
(3) HMJ2-10N

(16) BK0088

(23) BK0596

(11) HMX0612

(32) BK0584

(7) HMC4-8B

(6) BK0435

(12) HMV1360Z

(5) HME3-10B

(17) BK0067

(10) HMV840ZZ

(14) BK0078

(30) BK0595

(25) BK0007

(23) BK0596 Main Rotor Pitch Housing...........

(24) BK0583 Feathering Shaft................ 1

(25) BK0007 Flybar Control Rod............. 2

(26) BV0085 Double Link ...................... 2

(27) BK0582 Flap Damper...................... 2

(28) BK0012 Pin..................................... 2

(29) BK0587 Main Rotor Hub Pin............1

(30) BK0595 Main Rotor Hub.................. 1

(31) BK0075 Ball Link............................. 8

(32) BK0584 Thrust Washer.................... 2

(17) BK0067

(5) HME3-10B

(20) BK0005

(8) HMV830ZZ

(21) BK0004

(3) HMJ2-10N

(31) BK0075

(9) HMV740ZZ
(13) BK0076
(1) HMC3-14B

(22) BK0006

(2) HMC3-8B

(26) BV0085

(3) HMJ2-10N
(31) BK0075
(23) BK0596

2

(25) BK0007

(29) BK0587

(26) BV0085

(28) BK0012

(11) HMX0612

(15) BK0581

(27) BK0582

Small Internal Diameter­always go toward the Blade

Large Internal Diameter­always go toward the Main
Rotor Hub

Diagram for Thrust Bearing Assembly

11

(24) BK0583

(12 ) HMV1360Z

(11) HMX0612

(32) BK0584

(12) HMV1360Z

(6) BK0435

(7) HMC4-8B