Thetford N260 User Manual

Page 1
Owner’s Manual and Installation Manual
For model N260.3X - a 2.4 cu. ft., 3-way refrigerator.
WARNING: Improper installation, adjustment, alteration, service or maintenance
can cause personal injury or property damage. Refer to this manual. For assistance or additional information, contact a qualified installer, service agency, or the gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquid in the vicinity of this or any other appliance.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don’t touch electrical switches.
3. Extinguish any open flame.
4. Immediately call your gas supplier.
WARNING: DO NOT install this refrigerator in below deck
marine applications. Do not install this refrigerator in fixed indoor cabin or other dwelling applications. This refrigerator must use only NORCOLD designed and approved outside air intake and exhaust ventilation for correct and safe operation. Any other ventilation could cause lethal combustion exhaust fumes and/or explosive propane gas fumes to be in the living area and/or to be below deck.
NORCOLD, Inc. P.O. Box 4248 Sidney, OH 45365-4248
English
French
Norcold Customer Support Dept.
Telephone: 800-543-1219
Fax: 937-497-3183
Web Site: www.norcold.com
Part No. 620292M (3-07)
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Table of Contents

NORCOLD - Gas Absorption 3 Year Limited
Warranty Policy
Owner‘s Manual ........................................................................ 2
Gas Absorption 3 Year Limited Warranty Policy......................... 2
Gas Absorption Warranty Information ........................................ 3
Gas Absorption Warranty Questions .......................................... 3
Safety Awareness ....................................................................... 4
Safety Instructions ...................................................................... 4
About Your Refrigerator .............................................................. 4
Storage volume ................................................................... 4
Leveling ............................................................................... 4
Operation during travel ........................................................ 4
Food compartment .............................................................. 4
Travel latch .......................................................................... 5
Storage latch ........................................................................ 5
Ignition and Start Up ................................................................... 5
Controls............................................................................... 5
Ignition - propane gas operation ........................................ 6
Do a test of the gas safety valve.......................................... 6
Start Up - AC operation ........................................................ 6
Start Up - DC operation (3-way models only) ..................... 6
DC operation precautions ................................................... 6
DC operation guidelines ..................................................... 6
Shut down ........................................................................... 6
Effects of High Altitude on Propane Gas Operation................... 7
Refrigerator Care Checklist ....................................................... 7
Defrosting ................................................................................... 7
Cleaning ..................................................................................... 7
Door Sealing .............................................................................. 8
Refrigerator Maintenance Checklist .......................................... 8
Refrigerator Storage ................................................................... 8
Refrigerator Maintenance ........................................................... 8
Gas flame appearance ....................................................... 8
Remove and clean the burner orifice ................................. 9
Remove the Refrigerator ............................................................ 9
Reinstall the Refrigerator ........................................................... 9
Wiring Pictorial ......................................................................... 10
Wiring Diagram ........................................................................ 10
Replacement Parts .................................................................. 10
Installation Manual .................................................................. 10
Safety Awareness ..................................................................... 10
Safety Instructions .................................................................... 1 0
Certification and Code Requirements ......................................11
Ventilation Requirements ..........................................................11
Assemble the Enclosure .......................................................... 12
Install the Lower and Upper Vents ........................................... 1 2
Reverse the Door Swing (optional) .......................................... 12
Install the Refrigerator .............................................................. 13
Connect the Electrical Components ........................................ 13
Connect the 120 volts AC supply ...................................... 13
Connect the 12 volts DC supply (3-way models only)...... 13
Connect the Propane Gas Components ................................. 14
Connect the propane gas supply system ......................... 1 4
Examine the propane gas supply system for leaks ......... 14
Norcold • P.O. Box 4248 • Sidney , OH • USA • 45365-4248
Provided it is properly installed, properly maintained and placed under normal service and use, Norcold, Inc. warrants its refrigeration equipment to be free from defects in material and workmanship for three years with respect to the equipment’s component parts, and for two years with respect to the labor to repair or replace such parts, commencing from the original date of purchase.
Limitations of warranty
1. This Warranty applies only to Norcold gas absorption refrigerator operating equipment. This Warranty does not extend to glassware, electric light bulbs, and replaceable fuses.
2. This warranty does not apply to parts and assemblies that have been subjected to misuse, improper installation, improper or abnormal service, transit damage, recharging of the cooling system, accident, fire, improper repair, tampering or abuse.
3. Irrespective of the nature of the warranty protection offered or claimed, the period of warranty shall in no case extend beyond three years for component parts and two years for the labor to repair or replace such parts, commencing from the original date of purchase of the new equipment.
4. In order to obtain the remedy of repair and replacement, the refrigerator must be brought to any Norcold Service Center for warranty service. The end consumer is responsible for all expenses resulting from any remote service call if the refrigerator cannot be brought into the Norcold service center.
5. It is the responsibility of the end consumer to have mainte­nance performed upon the warranted equipment one time during the second year or before the beginning of the third year after original purchase. Such maintenance is required to maintain this warranty in effect and failure to perform such maintenance will void the remainder of the warranty. Re­quired maintenance during the second year or before the third year after purchase is cleaning and checking of the following: Burner , Flue, Spiral Baffle, Roof Cap Screen, and
Control Board Sequence.
LIMIT ATION OF REMEDY
1. THE RESPONSIBILITY OF NORCOLD UNDER THIS OR ANY WARRANTY IS LIMITED T O THE REPAIR OR REPLACEMENT (AT NORCOLD’S OPTION) OF THE DEFECTIVE P ART OR ASSEMBLY.
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2. IN NO EVENT AND UNDER NO CIRCUMST ANCES SHALL NORCOLD BE RESPONSIBLE UNDER THIS LIMITED WAR­RANTY FOR ANY OTHER CHARGE WHA TSOEVER, INCLUDING BUT NOT LIMITED TO CHARGES OR CLAIMS FOR LABOR, LOST BUSINESS, LOST TIME, LOST PROFITS, LOSS OF USE, OR ANY KIND OF INCIDENT AL OR CONSEQUENTIAL DAM­AGES, HOWEVER DENOMINATED OR DESCRIBED. THE REMEDY UNDER THIS WARRANTY IS LIMITED TO REPLACE­MENT OR REPAIR.
3. SOME STA TES DO NOT ALLOW THE EXCLUSION OR LIMIT ATION OF INCIDENT AL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE EXCLUSION MA Y NOT APPL Y TO YOU.
DISCLAIMER OF OTHER WARRANTIES
THIS WARRANTY IS EXPRESSL Y IN LIEU OF ALL OTHER WARRANTIES EITHER EXPRESSED OR IMPLIED. ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANT ABILITY OR FITNESS FOR A P AR­TICULAR PURPOSE, ARE HEREBY DISCLAIMED AND EX­CLUDED.
Legal rights
This warranty gives you specific legal rights, and you may have other legal rights, which vary from state to state.
Gas Absorption Warranty Information
Your refrigerator is made to provide the ultimate in cooling satisfaction and will serve you reliably in the years to come. Norcold refrigerators are the only RV refrigerators made in the United States and offer a standard limited three-year warranty. Norcold also offers an additional warranty coverage plan which extends the standard limited three-year warranty. To activate your three-year limited warranty and to receive an invitation to participate in the extended warranty plan, complete and mail the warranty registration supplied.
Help us to help you. Write the model number and serial number below for future
reference. These numbers are on the serial plate in the refrigerator. The serial plate is located in the fresh food compartment on the top right hand side. Use these numbers when receiving service or in any correspondence concerning your refrigerator.
Model number ___________ Serial number ___________ If a problem occurs with your refrigerator, contact any of the
service centers throughout the United States and Canada. To find an authorized Norcold Service Center near you, please telephone the Norcold Customer Support Dept. at 800-543­1219 (option-1) or visit our web site at www.norcold.com.
Norcold is committed to providing products that are in harmony with the environment. Your Norcold refrigerator meets all environmental safety standards.
Gas Absorption Warranty Questions
About your warranty
This warranty coverage begins on the original date of purchase by the consumer purchaser and is the only warranty for the Norcold refrigera­tor. In no case will the Limited Warranty extend beyond two (2) years for labor and three (3) years for parts and freight. Norcold reserves the right to change design or specifications of a refrigerator without obligation to modify previously produced refrigerators. There are no other warranties, either expressed or implied.
What is coverd by this warranty?
- Defects in material and workmanship.
- Parts and labor for two (2) years
- Parts only for the third year if the required maintenance is performed.
- Freight (ground service only) for shipment of a replacement part and for return of the defective part.
What is not covered by this warranty?
- Shipping methods other than ground service.
- Defects in glassware, electric light bulbs, and replacement fuses.
- Adjustment of the burner electrode.
- Cleaning of the burner.
- Fees for mobile repair service.
- Mileage or travel expenses to obtain warranty service.
- Expenses for required maintenance as specified in the Limited Warranty and in the Owner’s Manual.
- Incidental or consequential loss or damage including but not limited to charges or claims for labor (including labor when no parts are used for a repair), lost business, lost time, lost profits, lost food, and lost use.
- Replacement parts that are not manufactured or supplied by Norcold.
- Defect of a part or assembly when the defect originates from misuse, improper installation, improper or abnormal service, transit damage, recharging of the cooling system, accident, fire, improper repair, tampering, or abuse.
What will Norcold do?
For a refrigerator that is properly installed, maintained, and used as specified in the Installation/Owner’s Manuals, Norcold responsibilities are:
- Limited to the repair and replacement of parts.
- To provide no charge parts and labor for two (2) years.
- To provide no charge parts only for year 3 if the required mainte­nance is performed.
- To provide freight (ground service only) for shipment of a replace­ment part and for return of a defective part for three (3) years.
What will the refrigerator owner do?
T o obtain warranty service, the refrigerator owner responsibilities are:
- T o use, service, and maint ain the refrigerator as specified in the Installation/Owner’s Manuals.
- T o deliver the warranted product to an authorized Norcold Service Center for warranty repair.
- To show proof that the refrigerator is within warranty coverage.
- T o have the required maintenance performed by an authorized Norcold Service Center one time during year 2 of the Limited Warranty.
- T o pay to have the required maintenance performed.
- T o mail paid receipt to Norcold showing required performed before expiration of year 2 of the Limited Warranty.
- T o show proof of the required maintenance before requesting warranty service in year 3 of the Limited Warranty.
What rights do you have?
The warranty gives you specific legal rights. You may also have other rights which vary from state to state.
Installation and Owner’s Manual 3
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Safety Awareness

Read this manual carefully and understand the contents before you use the refrigerator.
Be aware of possible safety hazards when you see the safety alert symbol on the refrigerator and in this manual. A signal word follows the safety alert symbol and identifies the danger of the hazard. Carefully read the descriptions of these signal words to fully know their meanings. They are for your safety.
WARNING: This signal word means a hazard, which if
ignored, can cause dangerous personal injury, death, or much property damage.
CAUTION: This signal word means a hazard, which if
ignored, can cause small personal injury or much property damage.

Safety Instructions

- The refrigerator cooling system is under pressure. Do not try to repair or to recharge a defective cooling system. The cooling system contains sodium chro­mate. The breathing of certain chromium compounds can cause cancer. The cooling system contents can cause severe skin and eye burns, and can ignite and burn with an intense flame. Do not bend, drop, weld, move, drill, puncture, or hit the cooling system.
- At regular intervals, make sure that the refrigerator flue the burner, the vent areas, and the ventilation air pathway between the vents are completely free from any flammable material or blockage. After a period of storage, it is especially important to check these areas for any flammable material or blockage caused by animals.
CAUTION:
- The rear of the refrigerator has sharp edges and corners. To prevent cuts or abrasions when working on the refrigerator, be careful and wear cut resistant gloves.
WARNING:
- The storage of flammable materials behind or around the refrigerator creates a fire hazard. Do not use the area behind the refrigerator to store anything, espe­cially flammable materials (gasoline, cleaning supplies, etc.)
- Do not remove the round ground prong from the refrigerator AC power cord. Do not use a two prong adapter or extension cord on the AC power cord.
- A circuit overload can result in an electrical fire if the wires and/or fuses are not the correct size. Either use the wire and fuse sizes as writtten in this manual or refer to your local codes or the applicable RVIA Standards for the correct wire and fuse sizes.
- Incorrect installation, adjustment, change to, or maintenance of this refrigerator can cause personal injury, property damage, or both. Have service and maintenance work done by your dealer or by an Norcold authorized service center.
- Disconnect both the AC and DC power sources before doing any maintenance work on the refrigerator. All service work on this refrigerator must be done by a qualified service technician.
- Do not bypass or change the refrigerator’s electrical components or features.
- When you discard an appliance, remove all doors to prevent accidental entrapment and suffocation.
- Do not spray liquids near electrical outlets, connec­tions, or the refrigerator components. Many liquids are electrically conductive and can cause a shock hazard, electrical shorts, and in some cases fire.

About Y our Refrigerator

Storage volume:
This refrigerator is made for food storage.
Total capacity........................................................ 2.4 cubic feet
Leveling:
CAUTION:
off level side-to-side and 6° off level front-to-back (as looking at the front of the refrigerator). Operating it at more than these limits can cause damage to the cooling system and create a risk of personal injury or property damage. Make sure the vehicle is level before you operate the refrigerator.
Operation during travel:
While the refrigerator should be level when the vehicle is stopped, performance during travel is not usually effected.
Food compartment:
Start up the refrigerator and let it cool for eight hours before loading with food. If the refrigerator does not start to cool down after about two hours, contact your dealer or a Norcold autho­rized service center.
For the best cooling performance:
- Let air move freely inside the entire food compartment.
- Do not cover the shelves with plastic, paper, etc.
The refrigerator is made to operate within 3°
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To decrease the amount of ice that forms on the cooling fins:
- Cover all liquids and moist foods.
- Let hot foods cool before putting them in the refrigerator.
2. Turn the travel / storage latch [2] into the slot of the metal refrigerator frame [3]:
- Make sure the groove [6] in the travel / storage latch en-
gages the edge [7] of the metal refrigerator frame.
- Do not open the door any longer than necessary.
Travel latch:
NOTE: During daily use, turn the travel / storage latch so that is parallel with the edge of the door (See Art01101).
Use the travel latch feature to lock the refrigerator door in the closed position. When you engage the travel latch, the door cannot accidentally open during travel.
To engage the travel latch:
1. Open the door [1] of the refrigerator (See Art01102).
2. Turn the travel / storage latch [2] so it is parallel with the edge of the door.
3. Close the door of the refrigerator.
4. Push the door closed to compress the gasket and turn the travel / storage latch into the slot of the metal refrigerator frame [3].
5. Continue to turn the travel / storage latch until the ball shaped stop [4] engages the ball shape [5] of the metal refrigerator frame.
To disengage the travel latch:
1. Push the door closed to compress the gasket and turn the travel / storage latch until the ball shaped stop disengages the ball shape of the metal refrigerator frame.
2. Continue to turn the travel / storage latch so it comes out of the slot in the metal frame and is parallel with the edge of the door.
3. Open the door of the refrigerator.
Storage latch:
Use the storage latch feature to prevent the build up of odors when the refrigerator is shut down for a long period of time. When you engage the storage latch, the refrigerator door will not be fully closed.
To engage the storage latch:
1. Open the door [1] of the refrigerator enough to break the seal of the gasket (Art01103).
To disengage the storage latch:
1. Turn the travel / storage latch out of the slot of the metal refrigerator frame:
2. Close the door of the refrigerator.

Ignition and Start Up

Controls:
Thermostat........................................................................... 1
Selector switch .....................................................................2
Gas safety valve ...................................................................3
Piezo lighter ......................................................................... 4
The thermostat [1] changes the amount of propane gas that goes to the burner (See Art01029). This acts as the tempera­ture control of the refrigerator. Number 5 is the coldest tem­perature setting.
When the outside air temperature is less than 50° F, the refrigerator may have a tendency to freeze food at the colder temperature settings. To reduce the tendency to freeze food:
- Turn the thermostat to a warmer temperature setting.
- Keep the refrigerator full.
- Put foods that are more likely to freeze on the lower shelf.
The selector switch [2] changes the energy source of the refrigerator between propane gas ( DC electric ( refrigerator at the OFF (
) (3-way models only) and shuts down the
) position.
), AC electric ( ), and
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The gas safety valve [3] is built into the control panel. As long as a flame is present, the valve is open and allows propane gas to flow into the burner. Any loss of flame (empty gas tank, blow out, etc.) closes and stops the flow of propane gas.
The igniter [4] makes a spark which ignites the flame in the burner.
Ignition - propane gas operation:
1. Open the valve at the propane gas storage tank.
2. Turn the thermostat to the coldest temperature setting.
3. Turn the selector switch to the propane gas position (
4. Push and hold in the safety valve and in rapid succession, push in the igniter several times for about five seconds.
).
WARNING: Do not hold in the safety valve for more than
30 seconds. If there is no flame in this time, wait at least five minutes before you try ignition again. If you continue to hold in the safety valve, gas will collect in the burner area. This could cause a fire or explosion and result in dangerous personal injury or death.
Start up - DC operation (3-way models only):
- Make sure that 12 volts DC is available.
- Turn the selector switch to the DC position (
).
DC operation precautions:
This refrigerator is made to operate on DC power while your vehicle is “in transit” and AC power or propane gas sources are not available. Operate the refrigerator on DC power only when the vehicle engine is running.
For the refrigerator to operate correctly on DC power, the battery must be maintained in a fully charged condition.
For the battery to be fully charged at all times during refrigerator operation on DC, the vehicle engine battery charging system must be in good operating condition.
Keep in mind the following electrical precautions for DC operation of the refrigerator:
- Good battery condition is necessary for correct DC opera­tion.
must be running and the
- Open the burner box door and look for the flame.
- When the flame ignites, release the safety valve.
- If the flame does not ignite, wait about five minutes and do this step again.
5. Turn the thermostat to the temperature setting that you wish.
Do a test of the gas safety valve:
With an established flame in GAS mode:
1. Close the manual gas shutoff valve [2] of the refrigerator (See Art01035].
2. After the flame is extinguished, you should hear a sharp “click” sound within three minutes.
NOTE: The gas safety valve should close with a sharp “click“
3. Open the manual gas shutoff valve of the refrigerator.
4. Without pushing in the gas control, push the igniter several
sound.
times rapidly in succession. The burner flame should not ignite. This means that the gas safety valve is working correctly.
Start up - AC operation:
- Make sure that 120 volts AC is available.
- Turn the selector switch to the AC position (
).
- The capacity of the battery charging system must be more than what is necessary for the refrigerator and other DC appliances.
- While the vehicle engine is running, have a qualified service technician make sure the voltage of the DC power supply leads at the refrigerator is more than 11.5 VDC.
DC operation guidelines:
DC operation is intended only to maintain the temperature of the refrigerator and its contents when they are already cool.
The DC operation is not intended for the initial start up and cooling of the refrigerator. Always use either the AC operation or propane gas operation to initially start up and cool the refrigera­tor. The refrigerator must be cooled and the temperature must be steady before you operate the refrigerator on DC.
Keep in mind the following guidelines for DC operation of the refrigerator:
- Use DC operation of the refrigerator only while the vehicle is in transit.
- Do not use DC operation until the refrigerator and its contents are completely cooled.
- Only use DC operation if the vehicle battery and battery charging system are in good operating condition.
Shut down:
- Turn the selector switch to the OFF position ( ).
- Turn the thermostat to the temperature setting that you wish.
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Effects of High Altitude on Prop ane Gas Operation

- with the storage of non-sealed fresh foods or warm foods.
- with the amount of time that the door(s) are open.
When you operate the refrigerator on propane gas at altitudes higher than 5500 feet above sea level:
- You may experience reduced cooling performance of the refrigerator.
- You may experience burner outages.
To avoid these possible problems, Norcold recommends that you operate the refrigerator on AC when at altitudes higher than 5500 feet above sea level.

Refrigerator Care Checklist

Your refrigerator will give you years of trouble free service if you do these simple checks every three to six months:
- Keep the food compartment and the freezer clean. See “Cleaning”.
- Defrost the refrigerator as necessary. See “Defrosting”.
- Make sure the door seals correctly. See “Door Sealing“.
- Be aware of any cooling changes that are not because of weather, loading, or thermostat changes. If changes occur, contact your dealer or service center.
- Make sure the gas supply is propane gas only and is not butane or a butane mixture.
- When in propane gas operation, examine the appearance of the flame. See “Gas Flame Inspection”.
- Make sure the air flow in the lower intake vent, through the refrigerator coils and condenser, and out the upper exhaust vent is not blocked or decreased.
- Make sure the area behind the refrigerator is clear. Do not use the area behind the refrigerator for storage of anything, especially gasoline and other flammable vapors and liquids.

Defrosting

The cooling fins of the refrigerator operate at below freezing temperature and will naturally form frost from humidity, which is always present in the air. The humidity inside the refrigerator increases:
- with higher outside temperature and humidity.
- with any air leakage into the refrigerator.
It is normal for frost to collect inside the refrigerator. Excess frost decreases the cooling performance of the refrigerator. Defrost the refrigerator as necessary:
- Remove all food from the refrigerator.
- Turn the refrigerator OFF. NOTE: Defrosting the refrigerator makes excess water inside
the refrigerator.
- Put dry towels (etc.) inside the refrigerator to absorb melted frost.
CAUTION: High temperatures can cause the inside
surfaces of the refrigerator to warp or melt. Do not use pans of HOT water, a hair dryer, or any other high temperature devices to defrost the refrigerator. Do not use any hard or sharp objects to remove frost. Damage to the interior of the refrigerator can occur.
- To increase the speed of defrosting, put pans of WARM water in the refrigerator.
- Remove the wet towels (etc.) and dry the interior.
- Start up the refrigerator.
- Allow the refrigerator to cool down.
- Return all food to the refrigerator.

Cleaning

A good time to clean the refrigerator is just after you defrost it. To avoid food odors, clean the inside of the refrigerator as often as necessary:
- Remove all food from the refrigerator.
NOTE: Do not use abrasive cleaners, chemicals, or
scouring pads because they can damage the interior of the refrigerator.
- Wash the interior with a solution of dish detergent and warm water.
- Rinse with a solution of baking soda and clean water.
- Dry with clean cloth.
- Put all food in the refrigerator.
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Door Sealing

If the door does not seal correctly, excess frost will collect inside the refrigerator. Make sure the door seals correctly:
- Close the door on a piece of paper that is about the size and thickness of a dollar bill (See Art00980).
- Gently pull the paper.
- You should feel a slight drag between the door gasket and the cabinet.
- Do this on all four sides of the door.
- If you do not feel drag on the paper, the door gasket is not sealing correctly.
- Contact your dealer or Norcold authorized service center.

Refrigerator Maintenance Checklist

- Make sure the thermocouple tip is clean and secure.
- Make sure the area at the rear of the refrigerator is free from any combustible materials, especially gasoline and other flammable vapors and liquids.

Refrigerator Storage

Before the refrigerator is stored for an extended (seasonal) period of time:
- Defrost and clean the interior of the refrigerator.
- Close the doors with the storage latch.
If the refrigerator is stored for an extended period of time, before start up:
- Make sure there are no obstructions in the vents, the ventilation air pathway, the burner, the orifice, or the flue area.
Read and understand the following maintenance sections of this manual.
NOTE: Norcold is not responsible for installation, adjustment,
alteration, service, or maintenance performed by anyone other than a qualified RV dealer or a Norcold authorized service center.
Have a qualified RV dealer or a Norcold authorized service center do these annual safety and maintenance checks:
- Examine the gas supply lines for leaks.
- Replace or repair if necessary.
- Make sure the propane gas pressure is 11 inches of water column.
- Adjust if necessary.
- Make sure the combustion seal is complete and intact.
- Replace or repair it if necessary.
- Make sure the burner and the burner orifice are clean.
- Clean if necessary.
- Make sure the electrode spark gap [3] is 1/8 - 3/16 inch (See Art00955).
- Adjust if necessary.
- Make sure the AC voltage is 108 - 132 volts and the DC voltage is 10.5 - 15.4 volts.

Refrigerator Maintenance

Gas flame appearance:
While in propane gas operation, examine the gas flame:
- Turn the thermostat to the 5 position.
- Open the lower intake vent.
CAUTION: The burner box cover can be hot. Wear
gloves to avoid burns.
- Open the burner box door [3] and look at the gas flame [1] (See Art01035 and Art00955).
- The flame should be:
- a darker blue color on the inside of the flame and a lighter blue color on the outside of the flame.
- a constant shape without flickering.
- Contact your dealer or Norcold authorized service center if the flame is:
- yellow
- flickering or changing shape.
- Make sure the flame does not touch the inside of the flue tube [2].
- If the flame touches the inside of the flue tube, contact your dealer or Norcold authorized service center.
Installation and Owner’s Manual 8
- Close the burner box door.
Page 9
Remove and clean the burner orifice:
NOTE: A dealer or Norcold authorized service center must do
To remove and clean the burner orifice:
this procedure.
- Close the valve at the propane gas tank(s).
- Open the lower intake vent.
- Close the manual shut off valve of the refrigerator.
- Turn the thermostat to the 1 position and the energy selector to the OFF positon (
) .
CAUTION: The burner box cover can be hot. Wear
gloves to avoid burns.
- Remove the burner box cover by removing one screw.
WARNING: To avoid possible propane gas leaks,
always use two wrenches to loosen and tighten the gas supply line at the refrigerator’s manual shut off valve.
- Remove the flare nut from the orifice assembly [1] (See Art00956).
- Remove the orifice assembly from the burner [2]
WARNING: When cleaning, do not try to remove the
orifice [3] from the orifice adapter [4]. Removal will damage the orifice and seal of the orifice and can cause a propane gas leak. Leaking propane gas can ignite or explode and result in dangerous personal injury or death. Do not clean the orifice with a pin or other objects.
- Clean the orifice assembly with air pressure and alcohol only.
- Using a wrench, assemble the orifice assembly to the burner.
- Assemble the flare nut to the orifice assembly.
- Tighten the flare nut by hand.
- Hold the orifice assembly securely and, using a wrench, tighten the flare nut 1/4 revolution only.
- Examine all of the gas connections for leaks.

Remove the Refrigerator

CAUTION: The rear of the refrigerator has sharp edges
and corners. To prevent cuts or abrasions when working on the refrigerator, be careful and wear cut resistant gloves.
1. Close the valve at the propane gas tank(s).
WARNING: To avoid possible gas leaks, always use
two wrenches to tighten or loosen the gas supply line at the manual shutoff valve of the refrigerator.
2. Open the lower intake vent and remove the gas supply line from the manual shut off valve of the refrigerator.
3. Remove the AC power cord from the receptacle.
- On 3-way models only, remove the DC fuse or remove the
DC wiring from the battery or the converter of the vehicle.
- Mark the DC wires so you can put them back in the correct
location.
- Remove the DC wires from the refrigerator.
4. Remove the screws which fasten the rear of the refrigerator to the floor.
5. Remove the screws which fasten the refrigerator to the wall.
6. Remove the refrigerator.

Reinstall the Refrigerator

NOTE: A dealer or Norcold authorized service center must do
this procedure.
WARNING: Make sure the seal strips are not broken,
are completely around the refrigerator mounting flanges, and are between the refrigerator mounting flanges and the wall of the enclosure. If the seal is not complete, exhaust fumes can be present in the living area of the vehicle. The breathing of exhaust fumes can cause dizziness, nausea, or in extreme cases, death.
1. Push the refrigerator completely into the enclosure.
2. Put the screws though the mounting flanges and into the wall.
CAUTION: The rear of the refrigerator has sharp edges
and corners. To prevent cuts or abrasions when working on the refrigerator, be careful and wear cut resistant gloves.
NOTE: A dealer or Norcold authorized service center must do
this procedure.
3. Open the lower intake vent and put the screws through refrigerator and into the floor.
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Page 10
WARNING: To avoid possible gas leaks, always use
two wrenches to tighten or loosen the propane gas supply line at the refrigerator’s manual shut off valve
4. Attach the gas supply line to the manual shut off valve of the refrigerator.
5. Open the valve at the propane gas tank(s).
WARNING: Do not allow the leak detecting solution to
touch the electrical components. Many liquids are electrically conductive and can cause a shock hazard, electrical shorts, and in some cases fire.

Installation Manual

Safety Awareness

Read this manual carefully and understand the contents before
Read this manual carefully and understand the contents before
you use the refrigerator.
you install and operate the refrigerator.
Be aware of possible safety hazards when you see the safety
Be aware of possible safety hazards when you see the safety
alert symbol on the refrigerator and in this manual. A signal
alert symbol on the refrigerator and in this manual. A signal
word follows the safety alert symbol and identifies the danger of
word follows the safety alert symbol and identifies the danger of
the hazard. Carefully read the descriptions of these signal
the hazard. Carefully read the descriptions of these signal
words to fully know their meanings. They are for your safety.
words to fully know their meanings. They are for your safety.
6. Examine the gas supply line for leaks.
7. Connect the DC wiring to the refrigerator:
- Install the DC fuse and connect the DC wiring to the battery
or the converter.
- Connect the DC wires from the refrigerator.
8. Connect the AC power cord to the receptacle.

Wiring Pictorial

The parts or the wiring pictorial are (See Art01022):
1. .......................................................... 120 VAC Power cord
2 ....................................................................Chassis ground
3 ............................................................................ Interrupter
4 .......................................................................... 3 Amp fuse
5 ............................................................................ AC heater
6 .................................................................................Jumper
7 ..................................................................... Terminal block
8 ............................................. Thermostat / gas safety valve
9 .................................................................... Selector switch
10 .....................................20 Amp fuse (3-way models only)
11 ......................12 VDC Power supply (3-way models only)
12 .........................................DC heater (3-way models only)

Wiring Diagram

The parts of the wiring diagram are (See Art01023):
1. ............................................................................. 120 VAC
2 .......................................................................... 3 Amp fuse
3 .......................................................................... Thermostat
4 ............................................................................ AC heater
5 .............................................................................. 120 VAC
6 ............................................................................ AC ground
7 ............................................................................ Spark gap
8 ......................................................................... Piezo lighter
9 ..................................................................Gas safety valve
10 ....................................................................Thermocouple
11 .................................................. Thermocouple interrupter
12 .......................................... +12 VDC (3-way models only)
13 .....................................20 Amp fuse (3-way models only)
14 ........................................ DC heater (3-way models only)
15 ........................................... -12 VDC (3-way models only)
Replacement Parts
WARNING: This signal word means a hazard, which if
WARNING: This signal word identifies a hazard, which
ignored, can cause dangerous personal injury, death, or
if ignored, can cause dangerous personal injury, death,
much property damage.
or much property damage.
CAUTION: This signal word means a hazard, which if
CAUTION: This signal word identifies a hazard, which if
ignored, can cause small personal injury or much
ignored, can cause small personal injury or much
property damage.
property damage.

Safety Instructions

WARNING:
- This refrigerator is not approved for use as a free standing refrigerator. It is equipped for the use of propane gas only and can not be changed to use any other fuels (natural gas, butane, etc.).
- Incorrect installation, adjustment, changes to, or mainte­nance of this refrigerator can cause personal injury, property damage, or both.
- Obey the instructions in this manual to install the intake and exhaust vents.
- Do not install the refrigerator directly on carpet. Put the refrigerator on a metal or wood panel that extends the full width and depth of the refrigerator.
- Do not allow anything to touch the refrigerator cooling system.
- Propane gas can ignite and cause an explosion that can result in property damage, personal injury, or death. Do not smoke or create sparks. Do not use an open flame to examine the propane gas supply line for leaks. Always use two wrenches to tighten or loosen the propane gas supply line connections.
- Make sure the electrical installation obeys all applicable codes. See the “Certification and Code Requirements” section of this manual.
- Do not bypass or change the refrigerator’s electrical components or features.
- Do not spray liquids near electrical outlets, connections, or the refrigerator components. Many liquids are electrically conductive and can cause a shock hazard, electrical shorts, and in some cases fire.
You may purchase replacement parts through your local RV dealer or authorized Norcold Service Center.
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- The refrigerator cooling system is under pressure. Do not try to repair or to recharge a defective cooling system.
- The cooling system contains sodium chromate. The breathing of certain chromium compounds can cause cancer. The cooling system contents can cause severe skin and eye burns, and can ignite and burn with an intense flame. Do not bend, drop, weld, move, drill, puncture, or hit the cooling system.
All propane gas supply piping and fittings must obey local, state, and national codes about type and size. These components must also obey the current NFPA 501C section 2­4, and in Canada with the current CAN 1-6.10 Standard.

Ventilation Requirement s

CAUTION:
- The rear of the refrigerator has sharp edges and corners. To prevent cuts or abrasions when working on the refrigerator, be careful and wear cut resistant gloves.

Certification and Code Requirements

This refrigerator is certified by CSA International as meeting the latest edition of ANSI Z21.19 / CAN 1.4 standards for installation in mobile homes or recreational vehicles.
The installation must obey these standards and this “Installation Manual” for the NORCOLD limited warranty to be in effect. Installation must conform with the following as applicable:
In the United States and Canada:
- Local codes, or in the absence of local codes, the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the Natural Gas and Propane installation Code, CSA B149.1, ANSI A119.2 Recreational Vehicles Code, and CSA Z240 RV Series, Recreational Vehicles.
WARNING: The completed installation must:
- Make sure there is sufficient intake of fresh air for combustion.
- Make sure the living space is completely isolated from the combustion system of the refrigerator.
- Make sure there is complete and unrestricted ventila­tion of the flue exhaust which, in gas mode, can produce carbon monoxide. The breathing of carbon monoxide fumes can cause dizziness, nausea, or in extreme cases, death.
- Make sure the refrigerator is completely isolated from its heat generating components through the correct use of baffles and panel construction.
Certified installation needs one lower intake vent and one upper exhaust vent. Install the vents through the side wall of the vehicle exactly as instructed in this manual. Any other installa­tion method voids both the certification and the factory warranty of the refrigerator.
The bottom of the opening for the lower intake vent, which is also the service access door, must be even with or immediately below the floor level. This allows any leaking propane gas to escape to the outside and not to collect at floor level.
CSA International certification allows the refrigerator to have zero (0) inch minimum clearance at the sides, rear, top, and bottom. While there are no maximum clearances specified for certification, the following maximum clearances are necessary for correct refrigerator performance:
Bottom 0 inch min. 0 inch max. Each Side 0 inch min 1/2 inch max.
- A manufactured home (mobile home) installation must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 [formerly the Federal Standard for Mobile Home Construction and Safety, Title 24 (part 280), and the current CSA Z240.4, Gas­equipped Recreational Vehicles and Mobile Housing.
- If an external power source is utilized, the appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, the National Electrical code, and ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2. Parts 1 and 2.
Top 0 inch min. 1/4 inch max. Rear 0 inch min. 1 inch max.
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These clearances plus the lower and upper vents cause the natural air draft that is necessary for good refrigeration. Cooler air goes in through the lower intake vent, goes around the refrigerator coils where it removes the excess heat from the refrigerator components, and goes out through the upper exhaust vent. If this air flow is blocked or decreased, the refrigerator may not cool correctly.
WARNING: Make sure the bottom of the opening for the
lower intake vent is even with or immediately below the floor level. This allows any leaking propane gas to escape to the outside and not to collect at floor level.
- Make sure the bottom of the opening of the lower intake vent [1] is even with or immediately below the floor level.
Each NORCOLD model is certified by CSA International for correct ventilation. Install only the certified vents that are listed in this manual.

Assemble the Enclosure

1. Make sure the enclosure is 20.81 - 20.87 inches high x 19.38
- 19.44 inches wide x 24.38 inches deep.
2. Make sure the floor is solid and level.
- The floor must be metal or a wood panel and extend the full width and depth of the enclosure.
- The floor must be able to support the weight of the refrigera­tor and its contents.
3. Make sure there are no adjacent heat sources such as a furnace vent, a hot water heater vent, etc.
4. If there is more than 1/2 inch between either side of the refrigerator and the inside of the enclosure:
- Fill the space with fiberglass (batt-type) insulation or add a
baffle to eliminate the clearance.
- The rear of the batt-type insulation must be between 18
-19 inches from the face of the enclosure.
- Securely attach the batt-type insulation to the enclo­sure, so that it remains in this position during refrigera­tor installation, if it becomes wet, and in windy condi­tions.
- Align the lower intake vent vertically below the coils [2] and the condenser [3] of the refrigerator.
3. Install the upper exhaust vent (See Art01635):
- Make sure the distance [4] from the floor level to the top of the rough opening for the upper exhaust vent is at least 20 5/8 inches or poor cooling performance can occur.
- Align the upper exhaust vent [5] horizontally above the lower intake vent [1] of the refrigerator.
- For the best cooling performance and if the construction of the vehicle allows, the distance [4] from the floor level to the top of the rough opening of the upper exhaust vent [5] should be as near 30 1/2 inches as possible.
- Align the upper exhaust vent [5] horizontally above the lower intake vent [1] of the refrigerator.
- Install a baffle [6] to prevent stagnant hot air in the area [7] above the refrigerator.
- Make sure there is less than 1/4 inch clearance [8] between the baffle and the top of the refrigerator.
- Make sure the baffle is the full width of the inside of the enclosure.
- If the distance from the back of the refrigerator to the wall of the vehicle is more than one inch, install a baffle [9] at the top of the intake vent between the back of the refrigerator and the wall of the vehicle.

Reverse the Door Swing (optional)

Install the Lower and Upper Vents

1. Determine the rough opening (RO) size for each vent.
Certified Vent Part No. RO Height RO Width
Upper Side 617485 7 1/4 in. 18 in. Exhaust Vent
Lower Side 617484 9 3/4 in. 19 3/8 in. Intake Vent
2. Install the lower intake vent (See Art01634):
NOTE: The lower intake vent is also the service access
opening for the components on the rear of the refrig­erator.
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This refrigerator has door hinges that allow you to change the direction that the door opens by moving the hinges on a diagonal to the opposite side. (See Art01031)
1. Remove the door:
- Remove the storage bins from the door.
- Turn out and save the upper hinge pin [1].
- Open the door a small amount and pull the top of the door away from the upper hinge of the refrigerator.
- Lift the door off [2] of the lower hinge pin [3].
- Turn out and save the lower hinge pin.
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2. Change the position of the hinges:
- Remove the screws from the front of the breaker [4].
This refrigerator operates on these electrical sources. Opera­tion out of these limits may damage the refrigerator’s electrical circuit parts and will void the warranty.
- Remove the breaker.
- Remove the screws [5] from the upper hinge [6].- Put this hinge on the other side as the lower hinge.
- Attach the hinge with the screws.
- Turn the lower hinge pin down into this hinge.
- Remove the screws [5] from the lower hinge [7].
- Put this hinge on the other side as the upper hinge.
- Attach the hinge with the screws.
- Turn the breaker over and assemble it to the front of the refrigerator.
3. Install the door:
- Turn the door over.
- Put the door down onto the lower hinge pin.
- Align the holes in the upper hinge and the hinge bushing and hold in ths position.
- Screw the upper hinge pin down into the upper hinge and into the door.
- Put the storage bins in the door.

Install the Refrigerator

WARNING: Make sure the seal strips are not broken,
are completely around the refrigerator mounting flanges, and are between the refrigerator mounting flanges and the wall of the enclosure. If the seal is not complete, exhaust fumes can be present in the living area of the vehicle. The breathing of exhaust fumes can cause dizziness, nausea, or in extreme cases, death.
- Put screws through the refrigerator mounting flanges and into the wall of the enclosure.
- Put screws through the braces at the lower rear corners of the refrigerator and into the floor.
WARNING: The rear of the refrigerator cooling system
has hot surfaces and sharp surfaces that can damage electrical wiring. Make sure that there is a good clear­ance between all electrical wiring and the cooling system of the refrigerator. Position any electrical wiring within the refrigerator enclosure opposite the burner side of the refrigerator. Do not put any electrical wiring through the roof exhaust vent. Failure to correctly position electrical wiring can result in electrical shock or fire.
Connect the 120 volts AC supply:
WARNING:
grounded three-prong receptacle. Do not remove the round ground prong from the power cord. Do not use a two-prong adapter or an extension cord. Operation of the refrigerator without a correct ground could cause dangerous electrical shock or death if you are touching the metal parts of the refrigerator or the vehicle.
Put the AC power cord into a grounded three-prong receptacle:
- Make sure the receptacle is within easy reach of the lower intake vent.
- Make sure the power cord does not touch the burner cover, the flue pipe, or any hot component that could damage the insulation of the power cord.
Connect the AC power cord only to a
Connect the 12 volts DC supply (3-way models only):
As the distance from the vehicle battery to the refrigerator increases, the correct AWG wire size and fuse size also increase. If the wire size is too small for the distance, a voltage drop occurs. The voltage drop decreases the output of the system heater and causes decreased cooling performance.
1. Determine the min. wire size and the max. fuse size to use:
WARNING: If you use an incorrect wire size and/or fuse
size, electrical fire can result.
- Measure the distance from the vehicle battery to the refrigerator:
- If the distance is 0 - 20 feet, use a minimum of 12 AWG wire and a maximum 20 amp fuse.
- If the distance is more than 20 feet, use a minimum 10 AWG wire and a maximum 30 amp fuse.

Connect the Electrical Components

AC Operation 120 volts AC voltage
( 108 volts min. - 132 volts max.)
Current Draw: 1.3 Amps at 110 volts AC
1.4 Amps at 120 volts AC
DC Operation 12 volts DC voltage (3-way models only) (11.5 volts min. - 15.4 volts max.) Current Draw: 11.7 Amps at 12 volts DC
13.6 Amps at 14 volts DC
- If the wire size is larger than the min. size, use the correct fuse per RVIA A119.2 standard or local codes.
The wire connections must be clean, tight and free of corrosion. If any of these items are not correct:
- A voltage drop to the refrigerator will occur.
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Page 14
- The voltage drop will reduce the cooling performance of the refrigerator.
The terminals for connecting the DC power supply are marked positive (+) and negative (-) on the terminal block of the refrig­erator. Make sure that:
- Make sure that the materials used for the gas supply line obey both the current ANSI A 1 19.2 (NFPA 1192) and CSA Z240 Standards on Recreational Vehicles. Norcold recommends the use of 3/8 inch copper tubing as the gas supply line and requires a 3/8 inch SAE (UNF 5/8-18) male flare fitting as the connection to the refrigerator.
- Each DC power supply wire is attached to the correct polarity wire.
- The chassis or the vehicle frame is not used as one of the conductors.
- The DC power supply wires including the fuses are routed directly from the battery to the refrigerator.
2. Connect the D.C. power supply wires:
- Attach a 1/4 inch female Quick Connect terminal to each DC power supply wire.
- Push each power wire onto the terminal block [1] at the rear of the refrigerator (See Art01035).
- Make sure each DC power supply wire is on the correct polarity terminal.

Connect the Propane Gas Components

This refrigerator operates on propane gas at a pressure of 11 inches Water Column Propane.
Connect the propane gas supply system:
WARNING:
propane gas supply system.
- Do not smoke, or use an open flame near the propane gas system.
- Do not use an open flame to examine for leaks.
- Do not connect the refrigerator to the gas tank without a pressure regulator between them.
- To avoid possible propane gas leaks, always use two wrenches to tighten or loosen the gas supply line connections.
Be very careful when working on or near the
- Put the propane gas supply line up through the floor of the enclosure.
- Make sure the hole through the floor is large enough to allow clearance for the gas supply line.
- Put a weather resistant seal (grommets, sealant, etc.) around the gas supply line where it goes through the floor to prevent vibration and abrasion.
- To prevent vibration and abrasion, make sure that the gas supply line is not against anything in the enclosure.
- Attach the gas supply line to the bulkhead fitting [2] of the refrigerator (See Art01035).
Examine the gas supply system for leaks:
WARNING: Do not allow the leak detecting solution to
touch the electrical components. Many liquids are electrically conductive and can cause a shock hazard, electrical shorts, and in some cases fire.
Use a leak detecting solution to examine the gas supply line and all propane gas connections for leaks.
If you use compressed air for the test:
- The pressure of the compressed air at the manual shutoff valve of the refrigerator must not be more than 1/2 psig (14 inches Water Column).
- If the pressure of the compressed air is more than 1/2 psig (14 inches Water Column), remove the gas supply line from the manual shutoff valve of the refrigerator before the test.
- If the pressure of the compressed air is equal to or less than 1/2 psig (14 inches Water Column), close the manual shutoff valve of the refrigerator before the test.
- Leaking propane gas can ignite or explode and result in dangerous personal injury or death.
Connect the gas supply line to the refrigerator:
- Make sure all tubing and fittings obey all local, state, and national codes about size and type.
- Make sure that all flexible metal connectors obey the current CAN 1-6.10 Standard.
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