Thetford N145 User Manual

Page 1

Thetford Fridge terminology

Product lines
DeLuxe line refrigerators with control knobs All refrigerators which are supplied WITHOUT the LCD display control panel.
Manual Energy Control (MEC) Piëzo (V85) Manual Energy Control (MEC) Piëzo
Manual Energy Control (MEC) Electronic Manual Energy Control (MEC) Electronic
Isphording
Page 2
DeLuxe line refrigerators with LED
Smart Energy Selection (SES) LED
Page 3
Premium LCD line refrigerators All refrigerators which are supplied WITH the LCD display control panel.
Either Electronic Energy Selection (EES) or Smart Energy Selection (SES) Automatic
Press the left button (mode selection switch), when you see Auto on the left side of the display you have a SES version when not, you have an EES version
Page 4

Error code 1 AC heater current is measured to be 75% below nominal current

Input supplied at the
fridge is stable and
included between
210V and 240V
YesYes
Check if the 5A fuse
is OK
Yes
Check if the heater
impedance is correct
(in Ohm)
Yes
No
No
Type Min Max
N90-N97-
N98-N100-
N104-N109-
N112-N115
N145-N150-
N175-N180
312Ω 380Ω
218Ω 266Ω
AC Input issue
Change the fuse
(part 624030)
No
Replace the AC
heater
(see Spare Parts
List)
Replace
Power board
SES version
part 631219
or
EES version
Part 631220
Page 5

Error code 2 DC heater current is measured to be 75% below nominal current

Input supplied at the
fridge is stable and
included between
9.5V and 15.5V YesYes
Check if all the
connections are OK
Yes
Check if the D+
input is included
between 9.5V and
15.5V Yes
Check if the 20A
fuse is OK
No
No
No
No
DC input issue
Restore the
connections
D+ input issue
Change the fuse
(part 626996)
Yes
Check if the heater
impedance is correct
(in Ohm)
Yes
Replace
Power board
SES version
part 631219
or
EES version
Part 631220
Type Min Max
N90-N97-
N98-N100-
N104-N109-
N112-N115
N145-N150-
N175-N180
0.93Ω 1.13Ω
0.88Ω 1.08Ω
No
Replace the DC
heater
(see Spare Parts
List)
Page 6

Error code 3 AC heater is ON when it should be OFF

Input supplied at the
fridge is stable and
included between
210V and 240V
YesYes
Replace
Power board
SES version
part 631219
or
EES version
Part 631220
Input supplied at the
fridge is stable and
included between
9.5V and 15.5V
No
AC input issue

Error code 4 DC heater is ON when it should be OFF

No
DC input issue
YesYes
Check if the D+
input is included
between 9.5V and
15.5V and if polarity is correct
Yes
Replace
Power board
SES version
part 631219
or
EES version
Part 631220
No
D+ input issue
Page 7

Error code 5 Senses flame when gas should be OFF

Check if the gas
valve works
YesYes
Replace
Power board
SES version
part 631219
or
EES version
Part 631220
Replace Power board: - SES version part 631219
No
Replace the gas
valve

Error code 6 Senses gas output terminal ON when should be OFF

- EES version part 631220
Error code 7 Senses gas output terminal OFF when should be ON
Replace Power board: - SES version part 631219
- EES version part 631220
Page 8

Error code 8 AC mains supply is below 20% nominal

Input supplied at the
fridge is stable and
included between
210V and 240V
Yes
Check if the 5A
glass fuse is OK
YesYes
Replace
Power board
SES version
part 631219
or
EES version
Part 631220
No
No
AC input issue
Change the fuse
(part 624030)
Page 9

Error code 9 Gas lockout because flame fails to ignite after 30 seconds

Check if there is
gas to the fridge
Yes
Check if the gas
lights
Yes
Check if the spark
continues
Yes
Check if the
electrode gap is set
at about 4 mm
above the burner
No
No
Check if there
is a spark
No
No
No
Yes
No
Ensure there is gas
in the cylinder & that
it is turned on along
with all isolation tops
Adjust the electrode
gap to approx. 4 mm
Yes
Check electrode
connections & look
for damages
Yes
Injector of the burner
is clean. Flame is
dense and blue.
Yes
Check if the gas
pressure is between
28 and 30 mb
No
Check the gas
installation
Yes
No
No
Yes
Check if the
gas valves
opens
Yes
Replace
Power board
SES version
part 631219
or
EES version
Part 631220
No
No
No
Replace electrode
Replace the gas
valve
Clean the burner and
the injector. Replace the burner in case of
bad combustion
(see Spare Parts
List)
Page 10
Error code 10 “No engine running” signal is Present and control is in Manual DC mode
To know if D+ polarity is good, select manually DC mode engine off. If no error code occurs, that means the D+ input is versed. Ensure power supply is capable to supply correct amperage.
Input supplied at the
fridge is stable and
included between
9.5V and 15.5V YesYes
Check if the D+
input is included
between 9.5V and
15.5V and if polarity is correct
Yes
Check if the 20A
fuse is OK
YesYes
Replace
Power board
No
No
No
DC input issue
D+ input issue
Change the fuse
(part 626998)
SES version
part 631219
or
EES version
Part 631220
Page 11

Error code 11 No energy source is available and control is on AUTO mode

Please make sure that all energy sources are available during the trial
Select all the
energies manually
and check which
error codes occur
Yes
See the description
of the other error
codes
No
Replace
Power board
SES version
part 631219
Page 12
Error code 12 Supply voltage DC is out of range (9.5V – 15.5V)
If DC mode have been selected manually, the refrigerator is not switching automatically on another source of energy when the engine is off
Input supplied at the
fridge is stable and
included between
9.5V and 15.5V
Yes
If RV is equipped
with a solar panel.
Disconnect it and
check if the
refrigerator is OK
Yes
Issue with the solar
panel regulator or
solar panel input can
be 100% excluded
No
No
No
DC input issue
D+ input issue
Solar panel issue
YesYes
Check if the 5A fuse
is OK
Yes
Contact Thetford
No
Change the fuse
(part 624030)
Page 13

Error code 13 Thermistor fails, control automatically switches to backup mode (BOS)

Check if thermistor
is present
Yes
Check if the
thermistor is
plugged in correctly
Yes
Check if the wiring
loom is connected to
the power board
correctly
Yes
Check if the pins in
the wiring loom plug
present and not bent
or loose
Yes
Replace
Power board
SES version
part 631219
or
EES version
Part 631220
No
No
No
No
No
Broken wiring
harness inside the
fridge issue
Replace the
complete fridge see
the replacement fridges overview
For the partnumber of a warranty fridge
When a N180 is
concerned please
replace the fridge
door only
Door number
629724-07
Insert thermistor
(part 623077)
Plug in correctly
(5th fin from the right)
Connect correctly
Fix pins if possible
Page 14

Error code 14 Display board and power board lost communication to each other

Input supplied at the
fridge is stable and
included between
9.5V and 15.5V YesYes
Check if the 2A
glass fuse is OK
YesYes
Check if the connections
between the boards
are OK
Yes
Replace
Power board
SES version
part 631219
or
EES version
Part 631220
Yes
No
No
No
No
DC input issue
Change the fuse
(part 626998)
Restore the
connections when
not OK replace the
display board
Broken wiring
harness inside the
fridge issue
Replace the
complete fridge see
the replacement fridges overview
For the partnumber
of a warranty fridge
Contact Thetford
When a N180 is concerned please replace the fridge
door only
Door number
629724-07
Page 15
Lack of performance No error code
¾ On 12 Volts
Do the testing of the fridges on the manual mode
Check if the input at
the DC HC poles of
the Power Board is
> 13.5V
Yes
Check if the input at
the heater
connection to the
Power Board is
> 13V
Yes
Check if the heater
impedance is correct
(in Ohm)
Yes
No
No
Type Min Max
N90-N97-
N98-N100-
N104-N109-
N112-N115
N145-N150-
N175-N180
0.93Ω 1.13Ω
0.88Ω 1.08Ω
DC input issue
Replace
Power board
SES version
part 631219
or
EES version
Part 631220
No
Replace the DC
heater
(see Spare Parts
List)
Check if the DC
heater is properly
settled
Yes
Contact Thetford
No
Install the DC heater
properly
Page 16
¾ On 230 Volts
Do the testing of the fridges on the manual mode
Check if the input
between the (+) and
the (-) at the power
board is over 230
Volts
Yes
Check if the input at
the heater
connection to the
Power Board is
> 215V
Yes
Check if the heater
impedance is correct
(in Ohm)
Yes
No
No
Type Min Max
N90-N97-
N98-N100-
N104-N109-
N112-N115
N145-N150-
N175-N180
312Ω 380Ω
218Ω 266Ω
AC input issue
Replace
Power board
SES version
part 631219
or
EES version
Part 631220
No
Replace the AC
heater
(see Spare Parts
List)
Check if the AC
heater is properly
settled
Yes
Contact Thetford
No
Install the AC heater
properly
Page 17
¾ On Gas
Do the testing of the fridges on the manual mode
Injector of the burner
is clean. Flame is
dense and blue. Gas
pressure is between
28 and 30 mb
Yes
Check if the
thermistor is
properly fitted on the
5th fin from the right
Yes
Check if the flame
diffuser is in the pipe
YesYes
Check if the burner
is set properly in
front of the pipe
No
No
No
No
Clean the burner.
Replace the burner in
case of bad combustion
(see Spare Parts
List)
Install the thermistor
at the right place
Install a flame
diffuser
(part nr to be made)
Replace the
refrigerator
Page 18
Power board on all LCD fridges
Issue : A not replaceable fuse (F5) is blowing on the power
boards, caused by wrong signal in circuit (f.i. short cut).
Solution : Re-settable fuse integrated on the power board.
Implementation : November 1st 2007
Spare part nr. : 631219 and 631220
Compensation : 30 minutes
Repair-instruction : See repair instruction part
Power board old version Underside of Top Half F5 fuse is at top centre
Modified power board with re-settable fuse shown in position
Page 19
Corrosion on all Fridges shelves
Issue : Corrosion on all shelves
Solution : Re-inforced coating process to prevent rusting during
life time product (7 years)
Implementation : June 22nd 2007 for all shelves
Spare part nr. : See spare part list
Compensation : 5 minutes
Repair-instruction : not included
Page 20
Gas connections
Picture Tool Torque
Torque spanner 13mm 3 +1/-0 Nm
Nut solenoid GV
Burner – orifice adapter
Gas tube assy – orifice adapter
Torque spanner 16mm 7.5 +1/-0 Nm
Torque spanner 14mm 15 +1.5/-0 Nm
Page 21
Torque spanner 11mm 10 +0.5/-0 Nm
Gas tube assy – V85 GV
Gas inlet tube – V85 GV
Torque spanner 19mm 12 +2/-0 Nm
Torque spanner 8mm 1.5 +0.5/-0 Nm
Thermocouple – V85 Gasvalve
Torque spanner 17mm 20 +2/ -0
Gas inlet tube - LCD
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