Thetford EV0061 User Manual

Installation and Owner’s Manual
For models DE / EV 0041 - 3.6 cubic foot, AC / DC electric refrigerators. For models DE / EV 0061 - 7.0 cubic foot, AC / DC electric refrigerators.
These refrigerators are internally wired so that the AC and DC circuits are isolated from each other . If the positive (+12/24 volts) input is grounded (by cuts in the wire insulation, incorrectly insulated components, etc.) a voltage potential can be caused throughout the boat, which causes corrosion to form on any metal parts that are exposed to water.
This condition can be avoided by wiring the boat so that the AC and DC grounds are common and so the wiring is protected per NNMA CERTIFICA TION HANDBOOK (1987). Inspect all wiring to make sure that the insulation is not damaged and use plastic wire clamps.
One reference for more information on corrosion is:
BOA T AND YACHT CORROSION CONTROL by Y acht Corrosion Consultants, Inc. 2368 Eastman Ave. #6 Ventura, CA 93003
NORCOLD, Inc. P.O. Box 4248 Sidney, OH 45365-4248
English
French
Norcold Customer Support Dept.
Telephone: 800-543-1219
Fax: 937-497-3183
Web Site: www.norcold.com
Part No. 626669A (5-04)

Table of Contents

Owner’s Manual ........................................................................ 2
Dual Electric Warranty Policy .............................................. 2
Dual Electric Warranty Information ..................................... 3
Dual Electric Warranty Questions....................................... 3
Safety Awareness................................................................ 4
Safety Instructions............................................................... 4
About Your Refrigerator ....................................................... 4
Storage volume ............................................................ 4
Food compartment ...................................................... 4
Freezer compartment ................................................... 4
Door latch for travel and storage ................................. 5
Interior light .................................................................. 5
Operation............................................................................. 5
Controls........................................................................ 5
DC Operation Guidelines ............................................ 5
Refrigerator Care Checklist ................................................ 5
Defrosting..................................................................... 5
Cleaning....................................................................... 6
Door Sealing ................................................................ 6
Troubleshooting.................................................................. 6
If refrigerator does not cool correctly in either AC
or DC mode ........................................................... 7
Overheating shut-off device (models DE0041T and
DE0061T)............................................................... 7
Refrigerator Maintenance Checklist ................................... 7
Wiring Pictorial .................................................................... 8
Replacement Parts ............................................................. 8
Installation Manual .................................................................... 8
Safety Awareness................................................................ 8
Safety Instructions............................................................... 8
Assemble the Enclosure .................................................... 9
Ventilation Requirements ................................................... 9
Installation Options ............................................................. 9
Install the decorative door panel(s) ............................. 9
Reverse the door swing (DE / EV0041 models) ......... 9
Reverse the door swing (DE / EV0061 models) ....... 1 0
Connect the Drain Tube .................................................... 1 2
Install the Refrigerator ....................................................... 1 2
Connect the Electrical Components................................. 13
Electrical current necessary ...................................... 13
Connect the 120 / 220 volts AC supply ...................... 13
Connect the 12 / 24 volts DC supply ......................... 1 3
Owner’s Manual
NORCOLD - Dual Electric T wo Year Limited Warranty Policy
Norcold, Inc. warrants that when properly installed and placed under normal service and use its refrigeration equipment is free from defects in material and workmanship for two years commencing from the original date of purchase of the new equipment.
Limitations of Warranty
1.This Warranty is the only warranty for a Norcold AC/DC refrigerator. This Warranty does not extend to glassware, electric light bulbs, and replaceable fuses.
2.This warranty does not apply to parts and assemblies that have been subjected to misuse, improper installation, abnormal service, transit damage, recharging of cooling system, accident, fire, improper repair, tampering or abuse.
3.Irrespective of the nature of the warranty protection offered or claimed, the period of warranty shall in no case extend beyond two years commencing from the original date of purchase of the new equipment.
LIMITA TION OF REMEDY
1. THE RESPONSIBILITY OF NORCOLD UNDER THIS OR ANY WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT (AT NORCOLD’S OPTION) OF THE DEFECTIVE P ART OR ASSEMBL Y.
2. IN NO EVENT AND UNDER NO CIRCUMST ANCES SHALL NORCOLD BE RESPONSIBLE UNDER THIS LIMITED WAR­RANTY FOR ANY OTHER CHARGE WHA TSOEVER, INCLUDING BUT NOT LIMITED TO CHARGES OR CLAIMS FOR LABOR, LOST BUSINESS, LOST TIME, LOST PROFITS, LOSS OF USE, OR ANY KIND OF INCIDENT AL OR CONSEQUENTIAL DAM­AGES, HOWEVER DENOMINATED OR DESCRIBED. THE REMEDY UNDER THIS WARRANTY IS LIMITED TO REPAIR OR REPLACEMENT .
3. SOME STA TES DO NOT ALLOW THE EXCLUSION OR LIMIT ATION OF INCIDENT AL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE EXCLUSION MA Y NOT APPL Y TO YOU.
Installation and Owner’s Manual 2
DISCLAIMER OF OTHER WARRANTIES
THIS WARRANTY IS EXPRESSL Y IN LIEU OF ALL OTHER WARRANTIES EITHER EXPRESSED OR IMPLIED. ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANT ABILITY OR FITNESS FOR A P AR­TICULAR PURPOSE, ARE HEREBY DISCLAIMED AND EX­CLUDED.
Legal Rights
This warranty gives you specific legal rights, and you may have other legal rights which vary from state to state.
Dual Electric Warranty Information
Dual Electric Warranty Questions
Your refrigerator is made to provide the ultimate in cooling satisfaction and will serve you reliably in the years to come. Norcold refrigerators are the only RV refrigerators made in the United States and offer a standard limited two-year warranty.
To activate your two-year limited warranty, complete and mail the warranty registration supplied.
Help us to help you. Write the model number and serial number below for future
reference. These numbers are on the serial plate in the refrigerator. The serial plate is located in the fresh food compartment on the top right hand side. Use these numbers when receiving service or in any correspondence concerning your refrigerator.
Model number ___________ Serial number ___________ If a problem occurs with your refrigerator, contact any of the
service centers throughout the United States and Canada. To find an authorized Norcold Service Center near you, please telephone the Norcold Customer Support Dept. at 800-543­1219 (option-1) or visit our web site at www.norcold.com.
Norcold is committed to providing products that are in harmony with the environment. Your Norcold refrigerator meets all environmental safety standards.
This warranty is the only warranty for your Norcold refrigerator. There are no other express warranties. The only uses for this product are described in this manual. Part or model specifica­tions are subject to change without notice.
What does this warranty cover?
This warranty covers labor and freight (ground service only) and costs incurred in removing and reinstalling the refrigera­tor when necessary to replace a defective part and any parts replaced under warranty (including cooling units).
What is not covered by this warranty?
- Travel expenses for bringing the refrigerator to an autho-
rized Norcold Service Center for warranty coverage.
- Additional costs caused by the inability to bring the refrigerator to an authorized Norcold Service Center.
- Defects which are caused by transit damage, misuse, neglect, or accident.
- Manufacturing defects found at the time of purchase, parts replaced under warranty, and associated labor, which the original consumer-purchaser does not communicate to Norcold within 30 days.
- Labor, performed without need for parts replacements, which the original consumer-purchaser does not commu­nicate to Norcold within 30 days.
- Defects in glassware, electric light bulbs, or replacement fuses.
- Defects caused by improper installation, maintenance, or adjustment.
- Normal maintenance of this refrigerator as described in this manual.
- Defects caused by the improper use of parts or parts not manufactured or supplied by Norcold for repairs or replace­ments to the refrigerator.
Norcold will not be liable for any incidental or consequential loss or damage, due directly or indirectly to the use of this product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above may not apply to you.
How long does this warranty last?
This warranty is effective for a period of two years from date of purchase.
What will Norcold do?
Norcold will provide free service and replacement of defective parts, at no charge, at all authorized Norcold Service Centers. Norcold has the option of replacing the defective parts or the entire refrigerator. If the refrigerator is replaced, Norcold is not responsible for replacing dealer installed options.
How do you get service?
Bring the refrigerator to any authorized Norcold Service Center and show proof that the defective item is within warranty coverage. If you are unable to bring the refrigerator to an authorized Norcold Service Center:
- Send a written notice of the defect to Norcold.
- Norcold will promptly advise you how to obtain warranty
service.
What rights do you have?
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
Installation and Owner’s Manual 3
Safety Awareness
Read this manual carefully and understand the contents before you use the refrigerator.
Be aware of possible safety hazards when you see the safety alert symbol on the refrigerator and in this manual. A signal word follows the safety alert symbol and identifies the danger of the hazard. Carefully read the descriptions of these signal words to fully know their meanings. They are for your safety.
WARNING: This signal word means a hazard, which if
ignored, can cause dangerous personal injury, death, or much property damage.
- Do not spray liquids near electrical outlets, connec­tions, or the refrigerator components. Many liquids are electrically conductive and can cause a shock hazard, electrical shorts, and in some cases fire.
CAUTION:
- The rear of the refrigerator has sharp edges and corners. To prevent cuts or abrasions when working on the refrigerator, be careful and wear cut resistant gloves.

About Y our Refrigerator

CAUTION: This signal word means a hazard, which if
ignored, can cause small personal injury or much property damage.
Safety Instructions
WARNING:
- The storage of flammable materials behind or around the refrigerator creates a fire hazard. Do not use the area behind the refrigerator to store anything, espe­cially flammable materials (gasoline, cleaning supplies, etc.)
- Do not remove the round ground prong from the refrigerator AC power cord. Do not use a two prong adapter or extension cord on the AC power cord.
- A circuit overload can result in an electrical fire if the wires and/or fuses are not the correct size. Use only the wire and fuse sizes as written in the “Installation Manual”.
- Incorrect installation, adjustment, change to, or maintenance of this refrigerator can cause personal injury, property damage, or both. Have service and maintenance work done by your dealer or by an authorized Norcold Service Center.
- Disconnect both the AC and DC power sources before doing any maintenance work on the refrigerator. All service work on this refrigerator must be done by a qualified service technician.
- Do not bypass or change the refrigerator’s electrical components or features.
- When you discard an appliance, remove all doors to prevent accidental entrapment and suffocation.
Storage Volume:
This refrigerator is made to store fresh and frozen foods and for making ice.
Total capacity DE / EV0041 3.6 cubic feet Total capacity DE / EV0061 7.0 cubic feet
Food compartment:
Start up the refrigerator and let it cool for eight hours before loading with food. If the refrigerator does not start to cool down after about two hours, contact your dealer or an authorized Norcold Service Center.
For the best cooling performance:
- Let air move freely inside the entire food compartment.
- Do not cover the shelves with plastic, paper, etc.
To decrease the amount of ice that collects on the freezer plates:
- Cover all liquids and moist foods.
- Let all hot foods cool before putting them in the refrigerator.
- Do not open the door any longer than necessary.
Freezer compartment:
The freezer compartment is made to keep pre-frozen food frozen and not to quick freeze food. Keep pre-frozen foods in the freezer compartment.
NOTE: When making ice, put the ice cube tray directly on the
freezer surface. Do not put other items on the ice cube tray while the water is freezing. The water freezes more rapidly if the power switch / thermostat is at the coldest temperature setting.
Installation and Owner’s Manual 4
Door latch for travel:
During travel, the door latch prevents the door from opening. There are no chains, slides, or any devices that you must engage.
Interior light:
The DE / EV0041 interior light is located on the left wall of the fresh food compartment. The DE / EV0061 interior light is located behind the divider that seperates the freezer compart­ment from the fresh food compartment.
The interior light comes on when the refrigerator is ON and the door is open. To replace the bulb:
1. Use tape to hold the light switch down, which removes power from the light circuit.
2. Remove the cover [1] by pulling it toward the front of the refrigerator (See Art00988).
3. Remove the light bulb [2] from the holder [3].
The power switch / thermostat also controls the temperature of the refrigerator. Number 5 is the coldest temperature setting. When you start up the refrigerator, turn the thermostat to the 5 position. Allow the refrigerator to cool down for eight hours and then turn the thermostat to the temperature setting that you wish.
The refrigerator operates on either AC and DC voltage. If both power sources are connected to the refrigerator, it operates on AC voltage. If AC power becomes unavailable, such as when you disconnect shoreline power, the refrigerator operates on DC power.
CAUTION: Do not operate the refrigerator when the
ambient temperature is higher than 110° F. Operation of the refrigerator when the ambient temperature is higher than 110° F will start the over heating shut-off device on models DE0041T and DE0061T only. See the “Overheat­ing shut-off device” section.
Operation of other models when the ambient tempera­ture is higher than 110° F. can cause poor cooling performance and permanent damage to the compressor.
NOTE: Use only a GE#214-2 bulb as the replacement bulb.
This bulb is available at most retail automotive parts centers.
4. Install the replacement bulb.
5. Install the cover.
6. Remove the tape from the light switch.

Operation

Controls:
Power switch / Thermostat .................................................. 1
Power indicator .................................................................... 2
The power switch / thermostat [1] controls operation of the refrigerator (See Art01663). When the power switch / thermostat is in the “OFF” position, no voltage is supplied to the cooling system.
DC Operation Guidelines:
CAUTION: Do not operate the refrigerator on battery
power only. Operation of the refrigerator directly from the battery will rapidly discharge the battery. Correctly supply DC power to the refrigerator.
The refrigerator gets DC power from the vehicle battery system. The battery system also supplies power to any other DC appliances or accessories of the vehicle.
A dual battery system provides the best power usage. This system uses two batteries. One battery supplies DC power only to the vehicle engine and its accessories. The second battery supplies DC power only to the DC appliances of the vehicle. An alternator, powered by the vehicle engine, charges both of the batteries.

Refrigerator Care Checklist

Your refrigerator will give you years of trouble free service if you do these simple checks every three to six months:
- Keep the food compartment and the freezer clean. See “Cleaning”.
- Defrost the refrigerator as necessary. See “Defrosting”.
The green power indicator [2] illuminates when the power switch / thermostat is in any position except the “OFF” position and the cooling system is energized.
- Make sure the door seals correctly. See “Door Sealing“.
Installation and Owner’s Manual 5
- Be aware of any cooling changes that are not because of weather, loading, or thermostat changes. If changes occur, contact your dealer or an authorized Norcold Service Center.
- Make sure the air flow in the lower intake vent, through the refrigerator condenser and coils and out the upper exhaust vent is not blocked or decreased.
Cleaning:
A good time to clean the refrigerator is just after you defrost it. Clean the inside of the refrigerator as often as necessary to
avoid food odors:
- Remove all food from the refrigerator.
- Make sure the area behind the refrigerator is clear. Do not use the area behind the refrigerator for storage of anything, especially combustible materials, especially gasoline and other flammable vapors and liquids.
Defrosting:
The freezer plates of the refrigerator operate at below freezing temperature and will naturally form frost from humidity, which is always present in the air. The humidity inside the refrigerator increases:
- with higher outside temperature and humidity.
- with the storage of non-sealed fresh foods or warm foods.
- with the amount of time that the door(s) are open.
- with any air leakage into the refrigerator.
It is normal for frost to collect inside the refrigerator. Excess frost decreases the cooling performance of the refrigerator. Defrost the refrigerator as necessary:
- Remove all food from the refrigerator.
- Turn the refrigerator OFF.
NOTE: Defrosting the refrigerator makes excess water inside
the refrigerator, which falls onto the drip tray and flows to the outside of the refrigerator through the drain tube.
- Put dry towels (etc.) inside the refrigerator to help remove the excess water.
CAUTION: High temperatures can cause the inside
surfaces of the refrigerator to warp or melt. Do not use pans of HOT water, a hair dryer, or any other high temperature devices to defrost the refrigerator. Do not use any hard or sharp objects to remove frost. Damage to the interior of the refrigerator can occur.
NOTE: Do not use abrasive cleaners, chemicals, or
scouring pads because they can damage the interior of the refrigerator.
- Wash the interior with a mild cleaner or a solution of liquid dish detergent and warm water.
- Rinse with a solution of baking soda and clean water.
- Dry with a clean cloth.
- Put all food back into the refrigerator.
To remove and clean the drip tray:
- Make sure that the drip tray is empty of water.
- Pull the drain tube plug out from the inside of the drip tray and out of the drain hose.
- Pull the drip tray down to remove from the slots in the refrigerator cabinet.
- Clean the drip tray.
- Put the drain tube plug down into the drip tray and push the drip tray back into the original position.
- Push the drain hose back onto the drain tube plug.
Door sealing:
If the door does not seal correctly, excess frost will collect inside the refrigerator. Make sure the door seals correctly:
- Close the door on a piece of paper that is about the size of a dollar bill (See Art00980).
- Gently pull the paper.
- You should feel a slight drag between the gasket and the cabinet.
- To increase the speed of defrosting, put pans of WARM water in the refrigerator.
- Remove the wet towels (etc.) and dry the interior.
- Start up the refrigerator.
- Allow the refrigerator to cool down.
- Return all food to the refrigerator.
Installation and Owner’s Manual 6
- Do this on all four sides of the door.
- If you do not feel a slight drag on the paper, the door is not sealing correctly.
- Have your dealer or an authorized Norcold Service Center correct the seal of the door
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