Thetford C-200 CW D3 Installation Instructions Manual

C-200 CW D3

www.thetford.eu

GB INSTALLATION INSTRUCTIONS F INSTRUCTIONS POUR L’INSTALLATION S INSTALLATIONSANVISNINGAR
D EINBAU ANLEITUNG NL INBOUW INSTRUCTIES I INSTRUSIONI PER L’INSTALLAZIONE

Thetford C-200 CW Cassette

General information

C-200 CW Cassette aftermarket
specification

The valve blade is operated manually using a handle.
The toilet has an integrated water tank and is flushed
with a hand pump.

Important:

We recommend thet you have the Thetford

Cassette toilet installed by a dealer.

The Thetford C-200 Cassette is a semi-portable toilet
for caravans and campers which is integrated in the
bathroom. We recommend that the welding seam
around the base of the toilet is used to trap the shower
tray. The shower tray with upstanding surround can be
connected below this welding seam to prevent leaks
when the shower is used. The C-200 Cassette can also
be installed in a caravan without a shower tray.

Installation details

1. The bathroom must be a minimum of 500 mm wide
and the floor must be at least 500 mm deep,

calculated from the rear wall. To allow for the toilet

seat, the clearance height must be 822 mm. At the
back there is an opening at floor level for a (Ø 65 mm
heating cable, three (Ø 16 mm water supply lines and
two (Ø 8 mm electric leads. We recommend that the
air duct (plenum) is used to lead trough the heating
cable. (See drawing 2)

2. If the toilet is near the wheel housing, the distance
between the housing trim and the hole to be made
must be at least 20 mm. If the toilet is at the back of
the caravan, the distance between the hole to be
made and the caravan’s rear wall must also be

20 mm. (See drawing 5 + 6)

3. The toilet must be mounted against a vertical rear
wall. The rear wall must be at least 728 mm high.

4. The wall thickness of the caravan or camper must be
between 24 and 46 mm. When the caravan wall is
thicker then 40 mm, the O-ring of the waterfill door
has to be replaced (contact Thetford). A wooden
frame or a frame of 3 mm aluminium strips must be
placed round the large doorway so that the door
can be securely attached. The frame is glued to
the wall around the large doorway for additional
strength. (See drawing 12)

5. Thetford recommends that the large door should
hinge in the direction of travel.

6. Consult your caravan dealer in respect of the cut-out
in the caravan wall, in order to prevent any damage

Useful tips

- To facilitate installation, drawings have been enclosed
to make templates.

- The installation instructions must be followed

precisely.

- Tools required:

* an electric drill
* 3 and 8 mm bits
* an electric saw
* a screwdriver with Philips head nr. 2
* an awl
* safety glasses
* a marker
* butyl sealant

The cut-out from the caravan wall for the large door
is used as the door panel; only saw or drill in the
places indicated in the instructions.

Installations instructions

The toilet can only be mounted against a vertical rear
wall.

1. Remove the toilet from the box.

2. Remove the plastic bag containing the loose parts.
The instructions for use and the spout cap are also
in this bag.

3. First read the instructions for use to familiarise
yourself with the names of the various parts.

4. Pull the yellow clip upwards and remove the holding
tank. (See drawing 3)

5. Remove the shower tray, if applicable, or adjust this
tray in such a way that the C-200 CW can be fitted
in.

6. Put the toilet in the right place and lift the seat to
check the vertical clearance. Draw the toilet’s
outline on the rear wall with a pencil. If there is any
floor covering, bear in mind that this will be pressed
down when someone sits on the toilet. (Tip: Sit on
the toilet when you draw the outline.) Remove the
toilet.

7. Place template number 1 over the outline of the
toilet.

8. Drill four holes with a diameter of 3 mm in the
caravan wall from the inside. The locations are
shown by the template. (See drawing 4) Remove
the template. (Template for the large door.)

9. Fasten template number 2 to the outside of the
caravan with 2 screws in the pre-drilled holes.
Template 2 is used to check the 20 mm distance
(from the trim rear wall caravan/wheel housing to
the opening). (See drawing 5 + 6)

10. Replace template 2 with template 3 and outline
template 3 using a marker to indicate the cuttingline.
(See drawing 7)

11. Fasten template number 6 to the outside of the
caravan using 2 screws in the pre-drilled holes.
Template 6 is used to check the space for the small
door. (See drawing 8)

12. Replace template 6 with template 5 and outline
template 5 with a marker to indicate the cutting line.
(See drawing 9)

13. Remove templates 3 and 5 and stick protective tape
on the inside and outside of the cutting lines.

14. Drill a hole with a diameter of 8 mm on the inside of
both cutting lines (at the bottom) to admit the saw.
(See drawing 10)

15. Make the cut-outs using a electric saw. Make sure
that the cut is dead straight. (See drawing 11)

16. Check that both door frames fit in the openings.

17. Make the wooden frame wich will be placed round
the large doorway to strengthen the wall and secure
the door. (See drawing 12) The frame is glued in for
additional strength. (See drawing 13)

18. Now cut the sawn-out panel from the caravan wall
to fit the door frame using template 4A or 4B,
depending on whether the door is right-hand or left­hand hung. Make sure that the decorative stripes on
the panel are in line with those on the caravan. (See
drawing 14)

19. Fill the groove of the door outer with sealant. (15).
Then position the panel in the door outer. Fix the
clips to the door inner, make sure that the two clips
with the arrow are mounted on this location (See
drawing no.16), and then push the door inner into
the door outer. Fill in the groove of the frame to be
placed in the opening (=3) with sealant (See drawing

17) place the complete door against the outside wall
of the caravan and fasten the door with 9 sheet-
metal srews (4.2 x 12.5 mm.)

20. Push the toilet into the correct position and screw
the toilet on to the floor with 4 crews (4.5 x 55).

21. Install the adapted or new shower tray.

22. Install the toilet.

23. Seal the space between the door and the toilet from
the outside. Also seal the gaps between the toilet
and the side walls, between the toilet and rear
wall and between the toilet and the shower tray (or
floor). (See drawing 18 + 19)

24. Before you place the small door use sealant
between the door and caravan wall, use screws
(4 x 35 mm) to place the door. (See drawing 20)

Thetford Cassette C-200 CW

Allgemeine Informationen

Produktangaben C-200 CW aftermarket

Wichtig:

Wir empfehlen Ihnen, die Thetford Cassette

von Ihrem Händler einbauen zu lassen.

Die Thetford Cassette C-200 CW ist eine in den
Sanitärbereich integrierte Toilette für Wohnwagen und
Camper. Die Toilette hat einen integrierten Wassertank,
die Spülung geschieht mittels einer Handpumpe. Wir
raten, den Tropfrand der Toilette zu benutzen. Darunter
kann die Duschwanne mit senkrechter Kante
angeschlossen werden. Das verhindert Leckagen beim
Benutzen der Dusche. Die Cassette C-200 CW kann
auch in einen Wohnwagen ohne Duschwanne
eingebaut werden.

Angaben zur Installation

1. Der Sanitärbereich muß minimal 500 mm breit und ­ von der Rückwand aus gemessen - 500 mm tief sein.

Im Hinblick auf die Toilettebrille muß die lichte Höhe
822 mm betragen. In Fußbodenhöhe befindet sich an
der Rückseite einn Durchlaß für das Heizungsrohr
(Ø 65 mm), die Wasserteitung (Ø 16 mm, 3x) und das
Anschlußkabel (Ø 8 mm, 2x). Beim Anbringen des
Heizungsrohrs empfiehlt es sich, den mit gelieferten
Luftkanal (Plenum) zu benutzen (Abb. 2).

2. Wenn sich die Toilette in der Nähe des Radkastens
befindet, müssen sich mindestens 20 mm zwischen
der Zierleiste des Radkastens und der
einzuschneidenden Öffnung befinden. Befindet die
Toilette sich hinten im Wohnwagen, so ist der
Abstand zwischen der einzuschneidenden Öffnung
und der Rückwand des Wohnwagens ebenfalls
20 mm (Abb. 5+6).

3. Es muß eine senkrechte Rückwand, an der die
Toilette montiert werden kann, vorhanden sein. Die
minimale Höhe der Rückwand muß 728 mm sein.

4. Die Wanddicke des Wohnwagens oder Campers soll
zwischen 24 und 46 mm liegen. Wenn die Wand­stärke mehr als 40 mm beträgt, muß der O-ring der
Türe für die Wasserbefüllung ausgetauscht werden
(setzen Sie bitte mit Thetford in Verbindung). Ein
Holzrahmen oder 3 mm dicke Aluminiumprofile
müssen in die große Türoffnung zwecks guter
Befestigung der Tür eingesetzt werden. Der Rahmen
wird in der großen Türöffnung für zusätzliche
Verstärkung an die Wand geleimt. (Abb. 12).

5. Thetford empfiehlt, den Türrahmen so einzusetzen,
daß die Türscharniere in Fahrtrichtung zeigen.

6. Fragen Sie ihren Wohnwagenhändler, wie Sie ohne
Schaden ein Stück aus der Wohnwagenwand
herausschneiden können.

Praktische Tips

- Zur Erleichterung des Einbaus werden Zeichnungen
mitgeliefert, mit denen Schablonen anzufertigen sind.

- Die Einbauanleitung muß genauestes befolgt werden.

Benötigtes Handwerkszeug:
* elektrische Bohrmaschine
* 3- und 8- mm Bohrer
* elektrische Säge
* Kreuzschlitzschraubendreher nr. 2
* Priem
* Schutzbrille
* Zeichenstift
* Butylkautschuk
* Schutzfolie

Das aus der Wohnwagenwand herausgeschnittene
Stück für die große Tür wird als Türplatte
verwendet; sägen oder bohren Sie deshalb nus an
den angegebenen Stellen.