Thermon ZP-WP User Manual

5 (2)

TerminatorTM ZP-WP

Power Connection Kit

INSTALLATION PROCEDURES

For Power Connection, In-Line Splice Connection, T-Splice Connection or End Termination Applications

TheHeatTracingSpecialists®

Thermon ZP-WP User Manual

TerminatorTM ZP-WP

The following installation procedures are suggested guidelines for the installation of the Terminator ZP-WP Kit. For translations other than English and local language translation provided here, please contact Thermon. The English language installation procedure shall govern.

Receiving, Storing and Handling . . .

1.Inspect materials for damage incurred during shipping.

2.Report damages to the carrier for settlement.

3.Identify parts against the packing list to ensure the proper type and quantity has been received.

4.Store in dry location.

Kit Contents . . .

1

2

4

5

 

 

6

7

 

3

 

10

 

 

8

 

 

9

 

 

 

11

Item

Quantity

Description

 

 

Expediter Assembly

 

 

 

Support Cap with O-Ring

1

1

Threaded Grommet Compressor

 

 

Grommet

 

 

 

Support Base with O-Ring

2

1

Junction Box Lid

 

3

1

Junction Box Base with O-Ring & M25 Dust Cap

4

1

Nut

 

5

1

Banding

 

 

 

Terminal Blocks with DIN Rail

6

1

(Refer to terminal specifications for

 

 

maximum allowable wire size)

7

1

Junction Box Cord

 

8

1

Blind Plug

 

9

1

Bracket

 

10

3

Screws

 

11

3

Washers

 

Order Separately . . .

PETK Power and End Termination Kits (per cable)

PETK-1 for RSX, VSX, BSX

PETK-2 for KSX, HTSX

PETK-3 for HPT, FP

INSTALLATIONPROCEDURES

Order Separately . . .

IEK Insulation Entry Kit (per cable)

 

IEK-SXL

for RSX, VSX

 

 

 

 

 

 

 

IEK-SXM

for BSX

 

 

 

 

 

 

 

IEK-SXS

for KSX, HTSX

 

 

 

 

 

 

 

IEK-HPT

for HPT, FP

 

 

 

 

 

 

Dimensions . . .

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

205mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

155mm

 

 

 

 

190mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200mm

50mm

Warnings . . .

Due to the risk of electrical shock, arcing and fire caused by product damage or improper usage, installation or maintenance, a ground-fault protection device is required.

Installation must comply with Thermon requirements (including form PN 50207U for Ex systems) and be installed in accordance with the regulations as per the norm EN IEC 60079-14 for hazardous areas (where applicable), or any other applicable national and local codes.

Component approvals and performance ratings are based on the use of Thermon specified parts only.

De-energize all power sources before opening enclosure.

Avoid electrostatic charge. Clean only with a damp cloth.

Keep ends of heating cable and kit components dry before and during installation.

Minimum bending radius of heating cable is 32 mm (except HPT is 57 mm and FP is 19 mm).

Individuals installing these products are responsible for complying with all applicable safety and health guidelines. Proper Personal Protective Equipment (PPE) should be utilized during installation. Contact Thermon if you have any additional questions.

Tools Required . . .

3 mm

Terminator-LN-Tool

8 mm

(order separately)

28 mm

29 mm

33 mm

Certifications/Approvals . . .

IP66 -60°C ≤ Ta ≤ +55°C

Ordinary & Hazardous Locations

FMG 10.0022X Ex eb IIC T4-T6, Ex tb IIIC T135°C-T85°C

1725 II 2 GD Ex eb IIC T4-T6, Ex tb IIIC T135°C-T85°C FM 10ATEX0058X

The Heat Tracing Specialists®

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