End Termination Kit
Installation Instructions
Terminator ZE-S
for use with HPT power-limiting and FP constant watt heating cables
For End Termination Applications
1-2 Cables - Standard
3 Cables - w/ Optional End Cap
Kit Contents
Item Qty Description
12
1 1 Splice Cap
2 1 Expediter Assembly
Grommet Compressor
Grommet
Support Base w/ O-ring
3 1 Banding
4 1 Banding Guide
5 1 RTV Tube
6 2 End Caps
7 2 Tape Strips
8 1 Optional End Cap
T ools R equired
1
2
- for 3 cable installations
- not provided in kit
Certifications/Approvals
°°
≤≤
≤ ≤
IP66 NEMA/Type 4X -60
Listed Heat Tracing Cable System 137M
Ordinary & Hazardous Locations
Class I, Division 2, Groups A, B, C & D
Class II, Division 2, Groups F & G, Class III
Class I, Zone 1, AEx e II T4/T6
Ex e II T4/T6
0539
II 2
G & D
EEx e II T4/T6
°C
°°
≤ Ta
≤≤
°°
≤ +55
°C
≤ ≤
°°
01ATEX0021995
Warnings
Due to the risk of electrical shock, arcing and fire caused by product
damage or improper usage, installation or maintenance, a ground-fault
protection device is required.
Installation must comply with Thermon requirements and be installed
in accordance with the NEC, CEC, or any other applicable national
and local codes.
3
4
5 6
7
Component approvals and performance ratings are based on the use of
Thermon specified parts only.
De-energize all power sources before opening enclosure.
Keep ends of heating cable and kit components dry before and during
installation.
Installation Instructions
34
1.
Locate bus connection and cable as shown. Cut end
of cable at angle to aid in piercing grommet. Leave
additional cable for expansion loop. See pages 9-10 for
multiple cable installation tips.
Insert cable into expediter. If mounted on bottom of
pipe, punch out weep hole. 2.
4.
Insert banding guide into expediter and snap into place.
Mount expediter to pipe using pipe band. Do not band
over cable. 5.
Slide expediter toward pipe and route cable through
support base entry. 3.
6.
Cut off end of cable.
Installation Instructions
56
7.
8.
Cut and remove overjacket.
Trim away exposed braid from cable.
10.
11.
Cut and remove fiberglass braid. Omit this step for FP
cable.
Cut and remove heating element and fiberglass overlay
(FP cable only). Push any remaining heating element
wire under the primary insulation jacket.
9.
Cut and remove primary insulation jacket.
12.
Cut and remove pairing jacket. Do not cut bus wire
insulation.
Installation Instructions
78
13.
14.
Stagger cut one of the bus wires.
Tape bus wires individually and then together. Continue
taping to cover overjacket.
Push excess cable back through expediter. Tighten cap
securely. Tape cable expansion loop to pipe. 16.
Completed end termination kit. Make sure latch
mechanism is in the locked position. 17.
15.
Apply a liberal amount of RTV sealant to cable and slide
end cap onto the end of the cable.
18.
To remove cap, lift latch mechanism and unscrew cap.
Two Cable Layout Tips
9
Three Cable Layout Tips
10
A1.
A2.
Locate bus connection and cable as shown. Cut end
of cable at angle to aid in piercing grommet. Leave
additional cable for expansion loop.
Insert two cables into expediter.
B1.
B2.
Locate bus connection and cable as shown. Cut end
of cable at angle to aid in piercing grommet. Leave
additional cable for expansion loop.
Insert three cables into expediter.
Mount expediter with three cables.
Do not band over cable. B3.
Thermon Manufacturing Company
100 Thermon Drive • P.O. Box 609 • San Marcos, Texas 78667-0609
Phone: (512) 396-5801 • Fax: (512) 396-3627 • 1-800-820-HEAT
www.thermon.com
Form No. 50823 (08/25/04)
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