Thermador VCIN48JP, VCIN54JP, VCIB54JP, VCIB48JP Installation Manual

INSTALLATION MANUAL

For THERMADOR PROFESSIONAL® Custom Insert

MANUEL D'INSTALLATION

Pour hottes encastrées sur mesure PROFESSIONALMC de THERMADOR

MANUAL DE INSTALACIÓN

Para campanas empotradas a medida PROFESSIONAL® de THERMADOR

Models/ Modèles/ Modelos:

VCIN36JP VCIN48JP VCIN54JP VCIB36JP VCIB48JP VCIB54JP

Table of Contents

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Advance Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installation Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installation Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Ductwork Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Choosing the Correct Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Blower Motor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Remote Installation (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Preparing the Ceiling Cutout and Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Custom Insert Installation with Hood Trims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Custom Insert Installation with Liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Installing Filters, Filter Spacers, & Grease Trays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Before Calling Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Product Data Rating Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Installer Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Service, Parts & Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . back page

Safety Definitions

WARNING

This indicates that death or serious injuries may occur as a result of non-observance of this warning.

CAUTION

This indicates that minor or moderate injuries may occur as a result of non-observance of this warning.

NOTICE: This indicates that damage to the appliance or property may occur as a result of non-compliance with this advisory.

Note: This alerts you to important information and/or tips.

This THERMADOR® appliance is made by

BSH Home Appliances Corporation

1901 Main Street, Suite 600

Irvine, CA 92614

Questions?

1-800-735-4328

www.thermador.com

We look forward to hearing from you!

Safety

IMPORTANT SAFETY INSTRUCTIONS

READ AND SAVE THESE INSTRUCTIONS

IMPORTANT: Save these instructions for the local electrical inspector’s use.

INSTALLER: Please leave these instructions with this unit for the owner. Show the owner the location of the circuit breaker or fuse. Mark it for easy reference.

OWNER: Please retain these instructions for future reference.

WARNING

If the information in this manual is not followed exactly, fire or shock may result causing property damage or personal injury.

WARNING

Turn off power circuit at service panel and lock out panel before wiring this appliance. Requirement: 120 VAC, 60 Hz 15 A. Allow the appliance to cool after the power has been turned off before servicing the appliance.

WARNING TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK,

OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

• Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer at the address or telephone number listed on the back page.

• Before servicing or cleaning unit, switch power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.

Electric Safety

WARNING

IMPROPER GROUNDING CAN RESULT IN A RISK OF ELECTRIC SHOCK.

Consult a qualified electrician if the grounding instructions are not completely understood, or if doubt exists as to whether the appliance is properly grounded. If the power cord is too short, have a qualified electrician install an outlet near the appliance.

CORD.

WARNING

ELECTRICAL SHOCK HAZARD

• DO NOT remove connections.

• DO NOT use an extension cord.

• Improper grounding can result in a risk of electric shock.

• Failure to follow these instructions can result in death, fire, or electrical shock.

Grounding Instructions:

This appliance must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current.

Be sure your appliance is properly installed and grounded by a qualified technician. Installation, electrical connections and grounding must comply with all applicable codes.

If required by the National Electrical Code (or Canadian Electrical Code), this appliance must be installed on a separate branch circuit.

DO NOT USE AN EXTENSION

WARNING

Do not repair or replace any part of the appliance unless specifically recommended in the manuals. Improper installation, service or maintenance can cause injury or property damage. Refer to this manual for guidance. All other servicing should be done by a qualified technician.

To reduce the risk of fire or electric shock, do not use this appliance with any solid-state speed control devices.

English 1

IMPORTANT SAFETY INSTRUCTIONS

READ AND SAVE THESE INSTRUCTIONS

Safety Codes and Standards

This appliance complies with one or more of the following Standards:

• UL 507, The Standard for the Safety of Electric Fans

• CSA C22.2 No. 113, Fans and Ventilators

It is the responsibility of the owner and the installer to determine if additional requirements and/or standards apply to specific installations.

Appliance Handling Safety

CAUTION

Unit is heavy and requires at least two people or proper equipment to move and install.

Hidden surfaces may have sharp edges. Use caution when handling the appliance. Failure to do so may result in property damage or personal injury.

WARNING State of California Proposition 65 Warnings:

This product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

Related Equipment Safety

Never modify or alter the construction of the appliance. For example, do not remove panels, wire covers or brackets/

screws.

CAUTION

For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. To reduce the risk of fire, use only metal ductwork.

When cutting or drilling into wall or ceiling, be careful not to damage electrical wiring and other hidden utilities.

Use a quali¿ed and trained installer.

Remove all tape and packaging before using the appliance. Destroy the packaging after install. Never allow children to play with packaging material.

Ventilation Safety

WARNING TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK,

OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

• Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction.

• Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent back drafting. Follow the heating equipment manufacturer's guideline and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities.

• USE ONLY METAL DUCTWORK.

• Ducted fans must always be vented to the outdoors. DO NOT vent exhaust air into spaces within walls, ceilings, attics, crawl spaces or garages.

• When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.

English 2

Advance Planning

Before You Begin

Parts Included

1 – 1000 CFM integral blower

(VCIBxxJP models only)

1 – Metal transition with backdraft

damper

2, 3, or 4 – Stainless steel baffle filters

(depending on model size)

2 – Filter spacers

CAUTION

Before installing, turn power OFF at the service panel. Lock service panel to prevent power from being turned ON accidentally.

Tools and Parts Needed

Blower motor (VCINxxJP models only) Ductwork as necessary (style varies, see Table 3) Additional sheet metal screws (as necessary for ductwork

installation) 1'' (25.4 mm) Strain relief Aluminum tape (DO NOT use duct tape) 1/2'' (13 mm) Conduit if required (follow local codes) Framing material (as necessary for framework) Circular saw or jigsaw Tape measure Phillips head screwdriver Protective work gloves

Literature packet

2 or 3 – Grease trays (depending on

model size)

1 – Liner (VCIBxxJP models only)

4 – Side trims (VCINxxJP models only)

2 or 4 – Halogen lights, installed (depending on size)

1 – Remote blower adaptor

1 – Fastener assortment

Optional accessories available for separate purchase. Refer to www.thermador.com for more details.

LINER236 – 36'' Custom Hood Liner LINER248 – 48'' Custom Hood Liner LINER254 – 54'' Custom Hood Liner TRIM236 – 36'' Custom Hood Trims TRIM248 – 48'' Custom Hood Trims TRIM254 – 54'' Custom Hood Trims VCI2REMKS – Remote Control Panel EXTNCB25 – 25 ft. Blower Connection Cable PA36JBS, PA48JBS – Backsplash

English 3

General Information

This manual provides the proper installation instructions for two styles of THERMADOR PROFESSIONAL® custom insert hoods:

Overall Dimensions

VCINxxJP — This model series features brushed stainless-steel filters, halogen lights, and side trims.

VCIBxxJP — This model series features brushed stainless-steel filters, halogen lights, optional hood liner, and an integral blower.

NOTE: Installation without option hood liner requires Accessory Custom Insert Hood Trims, TRIM2xx.

36'' (914)

without liner

A 32Ǫ'' (822) 44Ǫ'' (1,127) 50'' (1,280) 32Ǫ'' (822) 44Ǫ'' (1,127) 50Ǫ'' (1,280)

33¾'' (856) 45¾'' (1,162) 51¾'' (1,315)

C — — — 40½'' (1,029) 52½'' (1,344) 58½'' (1,486)

Custom Insert – without liner

48'' (1,219)

without liner

54'' (1,372)

without liner

36'' (914)

with liner

393/16'' (995) 513/16'' (1,300) 573/16'' (1,453)

48'' (1,219)

with liner

54'' (1,372)

with liner

Custom Insert – with liner

dia. 10"

(dia. 254)

13/

(148)

13/

(325)

(553)

(dia. 254)

/4" (260)

/8"

(283)

/16"

(110)

/8"

(422)

51/8"

13/

5 (148)

(553)

(130)

11/

(364)

(195)

/16"

(110)

/4" (260)

(283)

/8"

(422)

11/

1 (38)

(130)

(195)

(524)

22"

(559)

NOTE: Transition is centered.

English 4

(629)

(592)

(524)

inches (millimeters)

Table 1: Custom Insert Overall Dimensions

Installation Preparation

* 30" (762) min.

40" (1,016) max.

to Cooking Surface

18"

(457)

10¼" (260)

Installation Considerations

The custom insert unit is designed for installation inside a custom-built hood assembly. It is for ducting to the outside. It cannot be used in conjunction with a recirculation unit.

Hood installation height above a cooktop, rangetop or range can vary. To obtain the necessary installation height above a cooktop, rangetop or range, consult the appliance's installation manual.

10¼"

10¼" (260)

(260)

18"

(457)

* Hood width should be no less than the width of the cooking surface.

* 30" (762) min.

40" (1,016) max.

to Cooking Surface

Hood Width

The hood width should be no less than the width of the cooking surface. For proper performance, the housing must cover the entire cooking surface.

Where space is not restricted, a wider hood can be used to increase capture area.

Distance From Cooking Surface

The installation height ranges from a minimum height of 30'' (762 mm) to a maximum height of 40'' (1,016 mm); however, it is necessary to follow the cooking appliance manufacturer’s installation instructions for proper hood height.

Unit Weight

When calculating the load for the housing support system, be sure to consider the weight of the ventilation unit.

Model Weight

VCIN36JP 60 lb (27.22 kg) VCIN48JP 73 lb (33.11 kg) VCIN54JP 82 lb (37.20 kg) VCIB36JP 96 lb (43.54 kg) VCIB48JP 111 lb (50.35 kg)

Cooking Surface

* Follow cooking appliance manufacturer’s recommendations

meters)

Figure 1: Typical Hood Installation

NOTICE:

The hood could incur some damage from heat if a THERMADOR PROFESSIONAL is operated with multiple burners at high settings under a hood that is installed at minimum clearances.

series range or rangetop

VCIB54JP 122 lb (55.34 kg)

IMPORTANT:

The supplied weights address only the ventilation unit and blower. Installer must account for weight of any materials of construction when calculating the total dead weight load of installation, including but not limited to: wall, tile, mortar, plaster, brick, finishes, partitions, and other similarly incorporated architectural and structural items. It is the responsibility of the owner and the installer to determine if additional requirements and/or standards apply to specific installations.

Table 2: Unit Weight with Blowers

English 5

Blower Motors

VCIN models are shipped without the blower motor. Internal, in-line and remote blowers are available through your authorized THERMADOR information, visit the Find a Dealer section of our website at www.thermador.com.

dealer. For local dealer

MAKE-UP AIR: Local building codes may require the use of make-up air systems when using ducted ventilation systems greater than specified CFM of air movement. The specified CFM varies from locale to locale. It is the responsibility of the owner and the installer to determine if additional requirements and/or standards apply to specific installations.

The blower will vary in size and is dictated by the cooking surface, the volume of air that needs to be moved and the length of the duct run. Refer to “Blower Motor Installation” on page 10 for detailed blower motor information.

Backsplash

Optional stainless steel backsplashes are available for purchase in widths to match all custom insert hoods through your authorized THERMADOR dealer information, visit the Find a Dealer section of our website at www.thermador.com.

dealer. For local

Ductwork Preparation

Discharge Direction

The exhaust air is discharged upwards through a duct.

Ducting Recommendations

Proper performance is dependent upon proper ducting. Local building codes may require the use of make-up air systems when using ducted ventilation systems greater than speci¿ed cubic feet per minute (CFM) of air movement. The speci¿ed CFM varies from locale to locale. It is the responsibility of the owner and the installer to determine if additional requirements and/or standards apply to specific installations.

For safety reasons, ducting should vent directly outdoors (not into an attic, underneath the house, into the garage or into any enclosed space). The unit cannot be used in conjunction with a recirculation unit.

THERMADOR (15.24 m) of duct.

Keep duct runs as short and straight as possible. Elbows and transitions fittings reduce air flow efficiency. Back to back elbows and “S” turns give very poor delivery and are not recommended.

A short, straight length of duct at the inlet of a remote blower gives the best delivery.

Hoods are supplied with a 10" (254 mm) round transition. A locally supplied transition is required for other sizes.

Use Table 3 on page 7 to compute permissible lengths for duct runs to outdoors.

recommends not exceeding 50 ft

DO NOT USE FLEXIBLE DUCT; it creates back pressure/ air turbulence and reduces performance.

Always install a metal vent cover where the ductwork exits the house.

COLD WEATHER installations should have an additional backdraft damper installed to minimize backward cold air flow and a nonmetallic thermal break to minimize conduction of outside temperatures as part of the ductwork. The damper should be on the cold air side of the thermal break. The break should be as close as possible to where the ducting enters the heated portion of the house.

English 6

Equivalent Duct Lengths for Commonly Used Transitions

Duct Piece

Smooth Straight

3¼" x 10" Straight

3¼" x 14" Straight

90° Elbow Round

45° Elbow Round

Size of Duct

Piece (in)

6 1.2

7 0.95

8 0.7

10 0.6

N/A 1

N/A 0.7

612

Equivalent Length (ft)

Duct Piece

3¼" x 10" to Round 90° Elbow

3¼" x 10" Center Reverse Elbow Left

3¼" x 10" Center Reverse Elbow Right

3¼" x 10" Left Reverse Elbow

3¼" x 10" Right Reverse Elbow

Round Wall Cap

Size of Duct

Piece (in)

610

N/A 15

N/A 25

N/A 15

N/A 25

10 2

Equivalent Length (ft)

3¼" x 10" 90° Elbow Round

3¼” x 10" 45° Elbow Round

3¼" x 10" Flat Elbow

Round to 3¼" x 10"

3¼" x 10" to Round

Round to 3¼" x 10" 90° Elbow

N/A 5

N/A 15

N/A 20

610

Round Roof Cap

2' Long 3¼" x 10" Flex

3¼" x 10" to Round

7" Inline Backdraft Damper

3¼" x 10" Roof Jack and Shutter

NOTE: These commonly used installation parts can be purchased at a local hardware store. THERMADOR® does not manufacture all these parts.

N/A 20

10 1

N/A

Table 3: Duct Lengths

English 7

Hood Transition

21¾" (

553 mm)

(502 mm)

21¾ʺ

(552 mm)

17½ʺ

(444 mm)

10¼ʺ

(260 mm)

(325 mm)

Assembly of the Transition

10" (254 mm)

Duct

1" (25.4 mm)

x 2

21¾" (553 mm)

/ "

(110 mm)

Figure 2: Transition Dimensions

2. Remove transition from inside of hood. Discard brackets attaching transition to the inside of hood.

3. Align mounting holes at base of transition with the mounting holes of the 1/2'' (13 mm) flange located at the top or rear of the hood (Figure 5).

4. Fasten transition to hood using two (2) 1'' (25.4 mm) sheet metal screws included with hood (Figure 5).

5. Seal connection between transition and hood with aluminum tape. DO NOT use duct tape (Figure 5).

1. A minimum height clearance of 10¼'' (260 mm) is

17½ʺ

(444 mm)

Figure 3: Hood Transition Dimensions

21¾ʺ

(552 mm)

needed above the hood for transition mounting.

10¼ʺ

(260 mm)

161616

(502 mm)

Figure 5: Transition Connection

6. Remove tape holding damper closed.

English 8

131313

161616

(325 mm)

Figure 4: Transition Height

Electrical Requirements

Choosing the Correct

The unit requires a 120V AC, 60Hz. 15A branch circuit.

The hood should only be connected to a grounded socket that has been installed according to relevant regulations. If possible, place the grounded socket directly behind the chimney paneling. Attach the grounded socket as close to the appliance as possible and in an accessible location.

• The grounded socket should be connected to its own circuit.

• If the grounded socket is no longer accessible following installation of the hood, make sure that an electrical switch is permanently installed for turning off the appliance.

When connected to a GFCI-protected supply, THERMADOR PROFESSIONAL suitable for use in damp locations that are protected from outside weather conditions and not subject to saturation with water and other liquids, but can be subject to moderate degrees of moisture (such as an outdoor covered patio or lanai area). Refer to local codes, NEC/CEC, and or the Authority Having Jurisdiction (AHJ) for additional information.

custom insert hoods are

Blower

A variety of interior and exterior blower options (Remote, Inline or Integral) are available for THERMADOR PROFESSIONAL® Custom Insert series hoods. If the unit you have selected does not have a blower included, one must be purchased separately.

It is recommended to use only THERMADOR blowers with THERMADOR ventilation hoods. See the Ventilation Planning Guide for recommended blowers. Contact Customer Service for additional options (see the back page for contact information).

Blower selection will vary based on the volume of air that needs to be moved and the length and location of the duct run. For long duct runs with multiple turns and bends, consider using a more powerful blower. For the most efficient air-Àow exhaust, use a straight run or as few elbows as possible (refer to “Ductwork Preparation” on page 6).

Integral Blowers

Check your local building codes for proper method of installation. In the U.S., if there are no applicable local codes, this unit should be installed in accordance with the National Electric Code ANSI/NFPA No. 70, Current Issue. In Canada, installation must be in accordance with the CAN 1- B149.1 and .2 - Installation Codes for Gas Burning Appliances and/or local codes.

The appliance must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing a wire that allows the electric current to escape. This appliance has a cord with a ground wire and grounded plug. The plug must be plugged into an outlet

that is properly installed and grounded.

WARNING

The appliance must be grounded.

Electrical Data

Data, including the model and serial number, is located on the product data rating plate inside the appliance, visible after removal of the filter frame (see Figure 39 on page 23).

These blowers are integrated into the hood at the time of installation (included with the VCIB model units).

Remote Blowers

Depending on preference and ducting situation, these blowers can be mounted on the roof or exterior wall of the home. An exterior installation may be more appealing to reduce noise in the kitchen.

Inline Blowers

To minimize noise in the kitchen, these blowers are mounted along the duct line anywhere between the kitchen and the exterior wall. If there is easy access to duct line (in an attic, for example), this may be an appealing option.

English 9

Installation Instructions

Blower Motor Installation

Blower SKU

Integral VTN630* 120 2.7 15 Integral VTN1030* 120 5.4 15 Remote VTR630* 120 4.2 15 Remote VTR1030* 120 5.7 15 Remote VTR1330* 120 8.5 15 Inline VTI610* 120 4.2 15 Inline VTI1010* 120 5.7 15 * Indicates a letter designating the release year.

** With blower installed.

Voltage

(Ac)

Blower

Current

(Amps)

**Circuit

Breaker

(Amps)

Integral blower installation only

1. The blower is attached to the hood using weld studs on the mounting plate. Figure 6 exhibits the weld stud locations.

2. Guide the motor mounting plate over the studs.

3. Attach four (4) nuts (included with hood) to the weld studs. Tighten nuts to secure the blower to the hood.

Knockouts

Junction Box

Figure 7: Junction Box Location

25 ft. Blower Cable Connection Accessory

(optional)

Kit

The blower extension cable is compatible with the following Inline & Remote blowers:

Blower SKU

Remote Blower VTR630* Remote Blower VTR1030* Remote Blower VTR1330*

Weld Studs

x 4

Figure 6: Weld Stud Location

Inline Blower VTI610* Inline Blower VTI1010* *Indicates a letter designating the release year.

EXTNCB25 Parts Included

1 – 25 ft. cable

1 – Adapter Cable No. 1

(NOT NEEDED FOR VCIN OR VCIB MODEL CONNECTIONS)

1 – Adapter Cable No. 2

(NOT NEEDED FOR VCIN OR VCIB MODEL CONNECTIONS)

IMPORTANT: CUTTING OFF A CONNECTOR TO THE APPLIANCE OR TO THE EXTENSION CABLE KIT WILL VOID THE WARRANTY.

English 10

Blower Extension Cable Connection

Figure 10.

The internal blower harness should be routed through the knockout and secured with a 1'' (25.4 mm) strain relief. The remote harness can then be connected to the blower

harness outside the unit.

Connects to Remote or Inline blower

25ft cable

Connects to VCIxxJP hood

Figure 8: 25ft Cable

Wiring the Hood with an Integral Blower

" (210)

(225)

From Blower

From Control Panel

Figure 10: Wiring the Hood with an Integral Blower

4. Install 1'' (25.4 mm) conduit connector in junction box.

5. Run black, white, and green wires (#12 AWG) in 1'' (25.4 mm) conduit from the power supply to the junction box.

6. Connect the power supply wires to the hood wires in the following order: black to black, white to white, and green wire to green ground screw on chassis. Use spring type wire nuts.

• Spring type wire nuts rated for a minimum of two

(2) #18 gauge wires and maximum of four (4) #14 gauge wires, UL & CSA rated to 600V and 302°F (150°C.)

7. Close the junction box cover.

(171)

(105)

Figure 9: Integral Blower Model VTN1030

Integral Blower models VTN630 and VTN1030 are integrated into the hood at the time of installation (VCIN models). For complete installation instructions see the instructions supplied with the blower unit.

1. Remove junction box channel covering the wires (see Figure 7 on page 10).

2. Remove circular knockouts (Figure 7 on page 10).

3. Connect the blower’s Molex plug connector to the connector present inside the hood, as shown in

(175)

25"

(635)

(57)

English 11

Wiring the Hood with a

Brown

Green/Yellow

White

Red

Blue

Orange

Remote Blower

(346)

(327)

(48)

(165)

(54)

(308)

dia. 9

(251)

10"

(254)

(505)

(527)

7. Close the junction box cover.

8. Run five (5) #14 AWG wires in 1'' (25.4 mm) conduit from the remote blower to the second conduit connector.

9. Connect the remote blower to the pigtail wires as shown in Figure 12. Connect the remote blower green (ground) wire to the ground screw in the junction box. Refer to the blower installation instructions for further wiring details.

Wiring the Hood with an Inline Blower

(308)

(305)

" (22)

Figure 11: VTR1330 Remote Blower

Custom insert models can be installed with remote blowers (VCIN models). For complete installation instructions see the instructions supplied with the blower unit.

1. Remove junction box channel covering the wires (see Figure 7 on page 10).

2. Remove circular knockouts (Figure 7 on page 10).

3. Install 1'' (25.4 mm) conduit connectors.

4. Run black, white, and green wires (#12 AWG) in 1'' (25.4 mm) conduit from the power supply to the junction box.

5. Connect the power supply wires to the hood wires in the following order: black to black, white to white, and green wire to green ground screw on chassis. Use spring type wire nuts.

• Spring type wire nuts, rated for a minimum of two

(2) #18 gauge wires and maximum of four (4) #14 gauge wires, UL & CSA rated to 600V and 302°F (150°C).

6. Connect the “pigtail” to the connector inside the junction box.

SPEED 1 SPEED 2 SPEED 3

NEUTRAL

WH / BC / BL (16 AWG)

BK / N / NE (16 AWG)

RD BU BN

SP4

GROUND

SP1

SP2

SP3

L1NT1T2S3

Brown

Green/Yellow

White

Red

Blue

Orange

(486)

1 (44)

ø9

(251)

(327)

(365)

Figure 13: VTI1010 Inline Blower

Both VCIN and VCIB custom insert models can be installed with inline blowers. For complete installation instructions see the instructions supplied with the blower unit.

1. Remove junction box channel covering the wires (see Figure 7 on page 10).

2. Remove circular knockouts (Figure 7 on page 10).

3. Install 1'' (25.4 mm) conduit connectors.

4. Run black, white, and green wires (#12 AWG) in 1'' (25.4 mm) conduit from power supply to junction box.

5. Connect the power supply wires to the hood wires in the following order: black to black, white to white, and green wire to green ground screw on chassis. Use spring type wire nuts.

• Spring type wire nuts, rated for a minimum of two

(2) #18 gauge wires and maximum of four (4) #14 gauge wires, UL & CSA rated to 600V and 302°F (150°C).

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120V, 60HZ, 20A POWER SUPPLY

Figure 12: Wiring the Hood with a Remote Blower

6. Connect the “pigtail” to the connector inside the

Brown

Green/Yellow

White

Red

Blue

Orange

junction box.

d) Remove core partition (Figure 16).

SPEED 1 SPEED 2 SPEED 3

NEUTRAL

WH / BC / BL (16 AWG)

BK / N / NE (16 AWG)

RD BU BN

120V, 60HZ, 20A POWER SUPPLY

SP4

GROUND

SP1

SP2

SP3

L1NT1T2S3

Brown

Green/Yellow

White

Red

Blue

Orange

Figure 14: Wiring the Hood with an Inline Blower

7. Close the junction box cover.

8. Run five (5) wires (#14 AWG) in 1'' (25.4 mm) conduit from the inline blower to the second conduit connector.

9. Connect the inline blower to the pigtail wires as per Figure 14. Connect the inline blower green (ground) wire to the ground screw in the junction box.

Remote Control Installation

(optional)

Figure 16: Remove core partition

2. Connecting the harness to the relay board.

a) Unplug harness from the remote control to the

relay board (Figure 17).

b) Plug in harness included in the remote kit

(Figure 17).

NOTE: When using the Custom Insert with the optional remote control, the unit loses the “AUTO” function and the over-temperature heat sensor described in the Use & Care Guide.

It is recommended that the Remote Control be wired to the hood after the hood is installed.

1. Access wiring

a) Remove filters, spacers and grease trays. b) Remove the junction box cover (refer to Figure 7

on page 10).

c) Remove three screws holding stainless steel panel

to the canopy.

Figure 17: Relay Board Hookup

c) Run harness through core partition hole

(Figure 18).

Figure 15: Remove stainless steel panel

Figure 18: Wire Routing through Partition

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d) Reinstall core partition after running the harness

Remote Harness

Harness

Mounting

Hole

1½ʺ

(40 mm)

(17 mm)

1½ʺ

(40 mm)

(23 mm)

1 (35 mm)

(10 mm)

(5 mm)

through the access hole.

e) Insert remote harness end into the mounting hole,

as indicated in Figure 19, until it clicks.

Harness

Remote

Remote Harness

Harness

Mounting

Hole

f) Connect the extension harness to the connector

inside the junction box.

Figure 20: Pigtail Remote Connection

Figure 19: Remote Harness Mounting Hole

(298 mm)

(17 mm)

(5 mm)

161616

1½ʺ

(40 mm)

151515

161616

(23 mm)

(35 mm)

2¾ʺ

(69 mm)

(10 mm)

4. Connect the remote control to extension harness with the included 30 ft (914.4 cm) cable.

5. Insert remote control into cutout. Secure from behind with two (2) nuts onto the weld studs (Figure 22).

6. Reinstall hood components from Figure 15 and Figure 16.

3. Prepare wall (or similar surface) cutout for installation as shown below in Figure 21.

11¾ʺ

(263 mm)

(17 mm)

(35 mm)

Figure 21: Wall Cutout (view is shown facing wall)

¼ʺ

(6 mm)

1½ʺ

(40 mm)

(17 mm)

(15 mm)

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Figure 22: Remote Install

Preparing the Ceiling Cutout and Housing

(86)

Back of Trim or Liner

10¼" (260)

(81 )

(200)

Dia. clearance holes for 1

(25.4) conduit to junction box

23" (584)

(48)

The unit must be mounted to the surrounding housing. See “Installation Preparation” on page 5 for suggestions on determining hood height.

When calculating the load for the housing support system, be sure to include the weight of the ventilation unit. See Table 2 on page 5 for unit weight by model.

Build housing in accordance with the dimensions noted in Figure 26 thru Figure 28.

Transition and Conduit Cutout Dimensions

Model A B C

36'' without Liner 14

48'' without Liner 19

54'' without Liner 22

36'' with LINER236 14

48'' with LINER248 19

54'' with LINER254 22

'' (360 mm) 1ǩ'' (29 mm) 1Ǭ'' (47 mm)

'' (503 mm) 1ǩ'' (29 mm) 1Ǭ'' (47 mm)

'' (579 mm) 1ǩ'' (29 mm) 1Ǭ'' (47 mm)

'' (360 mm) 3

'' (503 mm) 3

'' (579 mm) 3

'' (81 mm) 1ǩ'' (29 mm)

Back of Trim or Liner

Back of Hood

10¼"

(260)

" (200)

(200)

Dia. clearance holes for 1

(25.4) conduit to junction box

3/3/3/

161616

(81 )

(48)

(86)

23" (584)

Figure 23: Transition and Conduit Cutout Dimensions

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Ceiling Cutout Dimensions

Cutout for Hood

36'' without Liner 32

36'' with LINER236

48'' without Liner 44

48'' with LINER248

54'' without Liner 50

54'' with LINER254

inches (mm)Binches (mm)

39¾'' (1010)

51¾'' (1315)

57¾'' (1467)

Dimensions for Optional

Liner Accessory

inches (mm)Dinches (mm)Einches (mm)

36'' LINER236 32

48'' LINER248 44

54'' LINER254 50

'' (836)

'' (1141)

'' (1294)

'' (824) 39

'' (1129) 51

'' (1281) 57

21¼'' (540)

23Ǭ'' (606) 21¼'' (540)

Ǭ'' (606)

'' (995)

'' (1300)

'' (1453)

40½'' (1029)

52½'' (1304)

58½'' (1486)

205/8

(524 mm)

(16 mm)

Figure 24: Cutout Dimensions

1½"

(38 mm)

24¾"

(629 mm)

235/16

(592 mm)

Figure 25: Liner Dimensions

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Supporting Stud Housing Dimensions

1½” x 3½” x 44½” (38 x 89 x 1,130 mm)

12½" (318)

16" (407)

12½" (318)

Hood without Liner

Dimension A

2ǩ'' (54 mm) 4ǫ'' (117 mm)

To be placed on 16" (407) stud centers

16" (407)

12½"

12½" (318)

(318)

16" (407)

12½"

12½" (318)

(318)

Hood with Liner

Dimension A

1½” x 3½” x 44½”

1½" x 3½" x 44½"

(38 x 89 x 1,130 mm)

Figure 26: Back Stud Dimensions

1½'' x 3½'' x 27

(38 x 89 x 707 mm)

B ǫ'' (16 mm)

1½'' x 3½'' x 23Ǫ''

(38 x 89 x 594 mm)

Figure 27: Stud Dimensions

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Model Dimension A Dimension B

Hood without Liner 12¼'' (311 mm) 22ǩ'' (562 mm) Hood with Liner

'' (364 mm)

24¾'' (629 mm)

3ʺ

(76 mm)

Figure 28: Side View

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Custom Insert Installation

with Hood Trims

NOTE: VCIN Custom Insert models have the Hood Trim

pieces included. VCIB Custom Insert model installations that do not use the included Liner, must order the Hood

Trim pieces separately.

Trim Model Insert Model

TRIM236 VCIx36JP TRIM248 VCIx48JP TRIM254 VCIx54JP

WARNING

To avoid electrical shock hazard, before installing, switch power off at the service panel and lock the panel to prevent the power from being switched on accidentally.

CAUTION

The hood weighs at least 60 lbs; therefore, it

requires at least two people to lift it safely.

Hidden surfaces may have sharp edges. Use caution when handling the appliance. Failure to do so may result in property damage or personal injury.

Turn power OFF at the service panel. Lock service panel to prevent power from being turned ON.

4. Install hood trim

Trim is only installed in models that do not use the optional Custom Insert Liner. See “Custom Insert Installation with Liner (optional)” on page 20 for liner installation instructions.

a) Hold trim flush to the bottom of the housing.

Secure the trim to the hood with eighteen (18) x Ǫ'' (9.5 mm) screws, as indicated in Figure 29.

⅜" (9.5 mm)

x 18

Figure 29: Trim Installation

6. Install the unit

a) Install the custom insert inside the custom housing. b) Secure to the rear of the housing framework using

six (6) x 1'' (25.4 mm) mounting screws, as indicated in Figure 30.

1. Prepare ductwork

a) Refer to “Ductwork Preparation” on page 6. b) Install metal transition with backdraft damper so

that the flap opens up toward the ceiling. If necessary, install thermal break and additional backdraft damper (refer to “Hood Transition” on page 8).

2. Build housing framework

a) Refer to “General Information” on page 4 for the

applicable model dimensions.

b) Refer to “Installation Preparation” on page 5 for

clearance specifications.

c) Build housing framework for applicable model

according to dimensions in “Preparing the Ceiling

Cutout and Housing” beginning on page 15.

3. Install blower motor

a) Refer to “Choosing the Correct Blower” on page 9. b) Refer to “Blower Motor Installation” beginning on

page 10.

1" (25.4 mm)

x 6

Figure 30: Rear Screws

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c) Secure to the sides of the housing framework using

six (6) x 1'' (25.4 mm) mounting screws, 3 per side as indicated in Figure 31.

Custom Insert Installation with Liner (optional)

1" (25.4 mm)

x 6

Figure 31: Side Screws

7. Connect to ductwork

8. Connect electrical wiring

a) Remove the junction box cover (see Figure 7 on

page 10).

b) Remove circular knock-out holes located on back

side of the insert (see Figure 7 on page 10).

c) Connect wiring for applicable blower motor (see

blower instructions beginning on page 10).

d) Ensure all controls are in the OFF position. Plug

electrical cord into grounded outlet.

9. Install hood filters, filter spacers, and grease trays

a) Refer to “Installing Grease Trays, Filter Spacers,

and Filters” on page 22.

10. Test the installation

a) Test the operation of the blower and the lights. b) Be sure to check for backdraft. With the blower on

high, close the windows and doors to the area to ensure that fan does not cause back drafting in any outlet vent for another appliance.

The Custom Insert Liner is an optional accessory which, when used in conjunction with a Custom Insert, will increase the overall capture area and protect surrounding building materials.

The liner must be installed before the custom insert.

NOTE: If optional Liner is installed, trim pieces included with the VCIN Custom Insert are not used.

VCIB Custom Insert model installations that do not use the included Liner, must order the Hood Trim pieces (TRIMxx)

separately.

CAUTION

Before installing, remove the protective plastic film from all parts.

Liner Model Insert Model

LINER236 VCIx36JP LINER248 VCIx48JP LINER254 VCIx54JP

WARNING

To avoid electrical shock hazard, before installing, switch power off at the service panel and lock the panel to prevent the power from being switched on accidentally.

CAUTION

The hood weighs at least 60 lbs; therefore, it requires at least two people to lift it safely.

Hidden surfaces may have sharp edges. Use caution when handling the appliance. Failure to do so may result in property damage or personal injury.

English 20

1. Turn power OFF at the service panel. Lock service panel to prevent power from being turned ON.

2. Prepare ductwork

a) See “Ductwork Preparation” on page 6. b) Install metal transition with backdraft damper so

that the flap opens up toward the ceiling. If necessary, install thermal break and additional backdraft damper (refer to “Hood Transition” on page 8).

3. Build housing framework

a) Refer to “General Information” on page 4 for the

applicable model dimensions.

b) Refer to “Installation Preparation” on page 5 for

clearance specifications.

c) Build housing framework for applicable model

according to dimensions in “Preparing the Ceiling

Cutout and Housing” beginning on page 15.

4. Install blower motor

a) Refer to “Blower Motor Installation” beginning on

page 10.

5. Hood liner installation

a) Slide the liner onto the hood (Figure 33). b) Hold liner flush to the bottom of the housing.

Secure the liner to the hood with eighteen (18) x Ǫ'' (9.5 mm) screws, as indicated in Figure 34 and

Figure 35.

⅜" (9.5 mm) x 3 each side

Figure 34: Secure Liner Sides

⅜" (9.5 mm) X 6 each front & back side

Figure 32: Liner

Figure 33: Liner Installation

Figure 35: Secure Liner Front & Back

6. Install the unit

a) Install the custom insert inside the custom housing. b) Secure to the rear of the frame using six (6) 1''

(25.4 mm) mounting screws provided (Figure 36).

1'' (25.4 mm) X 6

mounting screws

Figure 36: Rear Screws

English 21

c) Secure to the sides of the frame using six (6) 1''

Filters

(25.4 mm) mounting screws provided (Figure 37).

Installing Grease Trays, Filter Spacers, and Filters

1" (25.4 mm)

mounting screws

X 3 per side

Figure 37: Side Screws

7. Connect to Ductwork

8. Connect electrical wiring

a) Remove the junction box cover (see Figure 7 on

page 10).

b) Remove circular knock-out holes located on back

side of the insert (see Figure 7 on page 10).

c) Connect wiring for blower motor (see blower

instructions beginning on page 10).

d) Ensure all controls are in the OFF position. Plug

electrical cord into grounded outlet.

9. Install hood filters and grease trays

a) Refer to “Installing Grease Trays, Filter Spacers,

and Filters” on page 22.

10. Test the installation.

a) Test the operation of the blower and the lights. b) Be sure to check for backdraft. With the blower on

high, close the windows and doors to the area to ensure that fan does not cause back drafting in any outlet vent for another appliance.

1. Remove all plastic from hood pieces.

2. Insert in the following order: a) Grease trays — push down and in. The grease

trays must be in place before installing the filters. Depending upon the size and model of hood, there will be from 2 or 3 grease trays per hood.

b) Filter spacers — push down and in at the bottom. c) Filters — start with center filters, push

push in at the bottom.

Depending upon the size

down, then

and model of hood, there will be from 2 to 4 filters per hood.

3. Reverse the above directions to remove the grease trays, filter spacers, and filters.

Filters

Filter Spacers

Filters

Grease Tray

Figure 38: Hood and parts

NOTE: DO NOT use rangetop burners, elements, or oven

while hood is disassembled.

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