Thermador DWHD650JPR, DWHD651JFM Installation

Installation Instructions
Notice d’installation
Instrucciones de instalación
9000 700 314 (9109)
Important Safety Instructions
To avoid possible injury or property damage, OBSERVE ALL WARNINGS AND CAUTIONS. These instructions are intended for use by qualied installers only. The dishwasher must be installed by a qualied service technician or installer.
In addition to these instructions, the dishwasher shall be installed to meet all electrical and plumb­ing codes and ordinances (both national and local).
Read these installation instructions completely and follow them carefully. They will save you time and ef-
IMPORTANT
• The dishwasher drain hose must be installed with a portion of it at least 20″ (508mm) off the cabinet oor; otherwise the dishwasher may not drain prop­erly.
Inspect the Dishwasher
After unpacking the dishwasher and prior to installation, thoroughly inspect the dishwasher for possible freight or cosmetic damage. Report any damage immediately. Cosmetic defects must be reported within 30 days of installation.
NOTE: Do not discard any bags or items that come with the original package until after the entire installation has been completed.
• This dishwasher is intended for indoor residential use only, and should not be used in commercial food service establishments.
• NEW INSTALLATION - If the dishwasher is a new installation, most of the work must be done before the dishwasher is moved into place.
• REPLACEMENT - If the dishwasher is replacing another dishwasher, check the existing dishwasher connections for compatibility with the new dishwasher, and replace parts as necessary.
• This appliance has been found to be in compliance with CAN/CSA-C22.2 No. 167/UL 749. It is the responsibility of the owner and the installer to determine if additional requirements and standards apply in specic installations.
Not for outdoor use.
2
2
Avoiding General Hazards
WARNING
Do not use the dishwasher until it is completely installed. When opening the door on an uninstalled dishwasher, carefully open the door while supporting the rear of the unit. Failure to follow this warning can cause the dishwasher to tip over and result in serious injury.
Before installing the “L”-shaped supplied countertop mounting brackets (select models), decide which method will be used to secure the dishwasher into its opening. Once these mounting brackets are installed on the dishwasher, removing them is difcult and will damage the mounting brackets and the dishwasher.
In some conditions, hydrogen gas can form in a hot water system that has not been used for weeks. Hydrogen gas is explosive.
Before lling a dishwasher from a system that has been off for weeks, run the water from a nearby faucet in a well ventilated area until there is no sound or evi­dence of gas.
Temperatures required for soldering and sweating will damage the dishwasher’s base and water inlet valve. If plumbing lines are to be soldered or sweated, keep the heat source at least 6″ (152.4 mm) away from the dishwasher’s base and water inlet valve.
Removing any cover or pulling the dishwasher from the cabinet can expose hot water connections, electrical power and sharp edges or points. Handle with care.
Avoiding Electrical Shock/Fire Hazards
Do not allow the electrical and water supply lines to touch. Separate channels are provided under the dishwasher.
Do not work on an energized circuit. Doing so could result in serious injury or death. Only qualied electri­cians should perform electrical work. Do not attempt any work on the dishwasher electric supply circuit until you are certain the circuit is de-energized.
Make sure electrical work is properly installed. There should be no loose electrical connections. Ensure all electrical connections are properly made.
The customer has the responsibility of ensuring that the dishwasher electrical installation is in compliance with all national and local electrical codes and ordinances. The dishwasher is designed for an electrical supply of 120V, 60 Hz, AC, connected to a dishwasher­dedicated, properly grounded electrical circuit with a fuse or breaker rated for 15 amps. Electrical supply conductors shall be a minimum #14 AWG copper only wire rated at 75°C (167°F) or higher.
This appliance must be connected to a grounded metal, permanent wiring system, or an equipment-grounding conductor must be run with the circuit conductors and connected to the equipment-grounding terminal or lead on the appliance. Do not use extension cords.
Avoiding Plumbing/Scalding Hazards
Do not perform any work on a charged hot water line. Serious injury could result. Only qualied plumbershould perform plumbing work. Do not attempt any work on the dishwasher hot water supply plumbing until you are certain the hot water supply is shut off.
Do not over tighten the 90° elbow. Doing so may damage the water inlet valve and cause a water leak.
Temperatures required for soldering and sweating will damage the dishwasher’s water inlet valve. If plumbing lines are to be soldered or sweated, keep the heat source at least 6″ (152.4 mm) away from the dishwasher’s water inlet valve.
Check local plumbing codes for approved plumbing procedures and accessories. All plumbing should be done in accordance with national and local codes.
These instructions depict an installation method for stainless steel braided hose or PEX hot water supply lines. If using copper tubing or other material for water supply, defer to a licensed plumber for proper installation.
3
Tools and Materials Needed
Hammer Hole Saw
Tape Measure
Wire Cutter
Slot Screwdriver
Wire Stripper
Electrical Supply Cable - Minimum #14 AWG, 2 conductor, 1 ground, insulated copper conductors rated 75°C or higher
Hot Water Supply Line - Minimum 3/8″ O.D. copper tubing or metal braided dishwasher supply line
Pipe Wrench
Phillips Screwdriver
Ø 2 mm (1/16 in) Drill
Adjustable Wrench
Torx T-20 Screwdriver
Level
Shut-off valve and ttings appropriate for hot water supply line (copper tubing/compression tting, or braided hose)
UL listed conduit connector or strain relief is required if you attach the eld wiring directly to the terminal block
4
4
A
Materials Supplied
Extra Tall Item Sprinkler (See Use and Care Manual)
A
Toe Panel Screws
B
Mounting Brackets
B
Ø 4x17mm
C
D
E
Ø 4x13mm
C
Mounting Bracket Screws
D
Toe Panel (2 pieces)
E
Toe Panel caps and screws (select models only)
F
Screw Clamp (for hose)
G
Water Supply Adaptor Fitting
H
Flexible Edge Protector Grommet for electrical wire
I
Rubber Drain Hose Adaptor
J
K Toe Panel Mounting Brackets (select models only) L Outer toe panel (3rd piece) (select models only) M Side Mount Force Distributor (Alternate Side Mount only) N Mounting Bracket Screws (Alternate Side Mount only) O Installation Guide for Fully Integrated Door Panel (select
models only)
P Junction Box
F
J
Ø 4x13mm
O
Installation Guide for
G
H
I
K
L
P
M
Fully Integrated Door Panel
N
Ø
mm
5
Enclosure Requirements
WARNING
WARNING
41/2"
(114mm)
2
1
/2"
(64mm)
Avoid Scalding or Electrical Shock Hazard!
Make sure the water supply and electrical supply
are shut off before installation or service.
NOTE: This dishwasher is designed to be enclosed on the top and both sides by standard residential kitchen cabinetry.
Select a location as close to the sink as possible for easy access to water supply and drain lines. For proper dishwasher operation and appearance, ensure that the enclosure is square and has the dimensions shown in Figure 1 below.
Figure 1
22
5
/
8
90°
(575mm)
34¼″(867mm)
(600 - 616mm)
1
4
/
- 24
5
8
/
23
NOTE: If your dishwasher opening width measures >235/8 (600mm) use the TOP or SIDE MOUNT mounting methods. If your dishwasher opening width measures 235/8(600mm) use the ALTERNATE SIDE MOUNT mounting method.
After locating the proper place for your new dishwasher, you will need to create any required openings to allow for passage of the water, drain and electrical line. In order to avoid interference with the dishwasher when sliding it into the cabinet, place your openings within the dimensions shown in Figure 3 below.
Figure 3
Required Openings:
43/4″ x 23/8(120 x 60mm) - To pass the included electrical supply junction box through to adjacent cabinet.
Note: If the incoming electric supply, water supply and drain connections are all in the same cabinet, the one 43/4″ x 23/8
(120 x 60mm) hole will be large enough for all three to pass
through.
4″ x 2″ (100 x 50mm) - To pass the included water supply line toward the water supply 11/4(32mm) diameter - To pass the dishwasher drain hose toward the drain connection
Before sliding the dishwasher into the cabinet, remove the hose clip at the back of the dishwasher as shown in Figure
4. The hose clip may be used later to hold the drain hose as shown in Figure 10.
Figure 4
If the dishwasher is to be installed in a corner, make sure that there is adequate clearance to open the door. See Figure 2 below.
Check clearance between dishwasher door
Countertop
and wall
Figure 2
Avoid Electrical Shock/Fire Hazard
Do not allow the electrical and water supply lines
to touch.
6
In select models, remove the rubber apron on top of the dishwasher and set aside for later use. See Figure 5.
Figure 5
6
WARNING
WARNING
WARNING
Volts Hertz Amperes Watts
120 60 15
1,450
(max)
Electrical Preparation
Electrical Preparation
Avoid Electrical Shock Hazard Do not work on an energized circuit. Doing so could result in serious injury or death. Only qualied electricians should perform electrical work. Do not attempt any work on the dishwasher electric supply circuit until you are certain the
circuit is de-energized.
Avoid Fire Hazard
Make sure electrical work is properly installed.
Only qualied electricians should perform
electrical work.
Electrical Supply
The customer has the responsibility of ensuring that the dishwasher electrical installation is in compliance with all national and local electrical codes and ordinances. The dishwasher is designed for an electrical supply of 120V, 60 Hz, AC, connected to a dishwasher-dedicated, properly grounded electrical circuit with a fuse or breaker rated for 15 amps. Electrical supply conductors shall be a minimum #14 AWG copper wire rated at 75°C (167°F) or higher.
Electrical Connection
The dishwasher electrical supply junction box (P) and dedicated receptacle must be mounted in an accessible
cabinet adjacent to the dishwasher (do not mount the junction box or receptacle behind the dishwasher). You will need a 43/4″ x 23/8″ (120 x 60mm) opening through the cabinet in order to pass the junction box through (see Figure 6). If the opening is made through wood, sand it smooth. If the opening is made through metal, use the included protective grommet (I) or other approved method to protect wiring from damage. Use the four screws included (or appropriate fastener) in the parts bag to securely mount the junction box so that it can be easily accessed (see Figure 6). The electrical supply can be connected in two ways:
Dedicated
Receptacle or
Field Wiring
Figure 6
Dishwasher
Electrical Supply
Junction Box
Electric cord with
junction box and three prong plug
are included
with dishwasher
Avoid Fire Hazard Make sure there are no loose electrical connections. Make sure all electrical connections are properly
made.
Grounding Instructions
The dishwasher must be properly grounded before operating. Th i s appliance must be connected to a grounded metal permanent wiring system, or an equipment grounding conductor must be run with the circuit conductors and connected to the equipment grounding terminal or lead on the dishwasher. Make sure that the dishwasher is connected to a suitable ground in compliance with all local codes or, in the absence of a local code, with the NATIONAL ELECTRICAL CODE in the United States or the CANADIAN ELECTRIC CODE C22.1-latest edition in Canada as well as any provincial/state or municipal or local codes that apply.
Dishwasher Electrical Rating
12
300
Figure 7
Method A - Three prong plug and receptacle
Use the included three-prong plug and junction box to connect to a dedicated household receptacle. Make sure the household receptacle meets the electrical supply requirements as well as national and local codes.
P
CLICK
7
Method B - To permanently connect to household or
WARNING
WARNING
3/8" - 1/2"
(10mm - 13mm)
2" - 3"
(51mm - 76mm)
eld wiring:
1. Remove the dishwasher electrical supply junction box cover and connect to the power supply cord from the house installation. See Figure 7.
2. Remove 2″ to 3″ (51 - 76mm) of the outer casing of the household or eld supply wiring as shown in Figure 8. Remove 3/8″ to 1/2″ (10 - 13mm) of the insulation from each wire as shown in Figure 8.
Figure 8
3. Insert the bare copper or green wire(ground) to the “G” ground connection “ “ of the terminal block and securely tighten the terminal block screw (see Figure 7).
4. Insert the white (neutral) wire to the “N” connection of the terminal block and securely tighten the terminal block screw.
5. Insert the black(hot) wire to the “L” connection of the terminal block and securely tighten the terminal block screw.
6. Check all electrical connections to make sure they are secure and then attach the junction box cover with the 4 screws.
Avoid Electrical Shock Hazard To avoid possible injury or property damage, care should be exercised when the dishwasher is installed or removed to reduce the likelihood of
damage to the power cord.
Inlet Water Connections
Hot Water Supply
The hot water heater should be set to deliver approximately 120° F (49° C) water to the dishwasher. Water that is too hot can cause some detergents to lose effectiveness. Lower water temperatures will increase run times. The hot water supply pressure must be between 15 - 145 psi (1 - 10 bar).
IMPORTANT NOTES:
· If using a solder joint instead of a compression tting, be sure to make all solder connections before connecting the water supply line to the dishwasher.
· Make sure there are no sharp bends or kinks in the water line that might restrict water ow.
· Always use the appropriate seal when making plumbing connections.
· Before connecting the water supply line to the dishwasher, ush the incoming water line for approximately 5 minutes to clear any foreign material.
· Turn on the water supply and check for leaks after connections are made.
Avoid Scald Hazard Do not perform any work on a charged hot water line. Serious injury could result. Only qualied plumbers should perform plumbing work. Do not attempt any work on the dishwasher hot water supply plumbing until you are certain the hot water
supply is shut off.
Temperatures required for soldering and sweating will damage the dishwasher. If plumbing lines are to be soldered or sweated, keep the heat source at least 6 inches (152.4 mm) away from
the dishwasher.
Water Supply Shut Off Valve
Install an easily accessible shut-off valve (not supplied) in the hot water supply line, as shown in Figure 9. All solder connections must be made before the water line is connected to the dishwasher.
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8
Connecting the Hot Water Supply
Non-Metallic Tie
MIN.
20"
MIN.
20"
Non-Metallic Tie







There are two plastic corrugated hoses that exit the back of the dishwasher. The larger hose, with the brass tting on the end, is the water supply hose to the dishwasher (the other hose is the dishwasher drain hose). You will need a 3″ x 13/4″ (76 x 45mm) opening through the cabinet to pass the dish­washer water supply line through toward the shut off valve.
Figure 9
To connect the hot water supply:
1. Assemble the water supply adaptor tting (H) from the parts bag onto the dishwasher water supply hose. This connection does not require Teon brand tape.
2. Pass the dishwasher water supply line with attached adaptor through the opening toward the water shut off valve. Take care not to allow the hose to kink or twist behind the dishwasher.
3. Connect the dishwasher water supply line with adaptor to the water shut off valve. You will need to use an approved dishwasher water supply line with the correct ttings for this connection. Always use the appropriate seal when making plumbing connections.
NOTE: The end of the dishwasher water inlet hose is
heavy and will need to be supported. It is best to lay the end on the cabinet oor as shown in Figure 9.
4. After all connections are made, turn on the hot water and check for leaks.
Drain Connections
The dishwasher drain hose may be connected to the house­hold or eld drain plumbing in one of four ways. You will need a 11/4” diameter hole in order to pass the drain hose through the cabinet. 1 Directly under the sink dishwasher drain connection, as
shown in Figure 11.
2 Directly to a disposer dishwasher drain connection, as
shown in Figure 12.
3 To the under sink dishwasher drain connection through
4 To a disposer dishwasher drain connection through an air
an air gap, as shown in Figure 13.
gap, as shown on Figure 14.
IMPORTANT NOTES:
· If local ordinance require an air gap, install it according to the manufacturer’s instructions.
· If the dishwasher drain hose is to be connected to a disposer dishwasher drain connection, remove the plug from the disposer’s dishwasher drain connection.
· The dishwasher drain hose must have one place along its length that is securely attached 20″ (508mm) above the cabinet oor.
· The drain hose length can be extended if necessary. The maximum length of the drain hose, including the hose leading to the air gap, is 150″ (3800mm).
Figure 10
max 43” (1100mm)
G
Figure 11
min 20″ (508mm)
max 43″ (1100mm)
G
Figure 12
min 20″ (508mm)
max 43″ (1100mm)
Figure 13 Figure 14
Remove
G
G
plug
9
Installation of Rubber Drain Hose Adaptor
For a large port, use the drain hose as it is.
1. For a small port, insert the rubber drain hose adaptor into the drain hose end.
2. Obtain the Rubber Drain Hose Adaptor (J) spring clamp from the Dishwasher Installation Kit (do not substitute).
3. Insert the dishwasher drain hose into the end of the drain hose (see Figure 15). Be sure to fully insert the drain hose.
4. Use the clamp provided to attach the Rubber Drain Hose Adaptor to the house plumbing as shown in Figure 16.
Top Mount is used for countertops made of wood or other materials that can be easily drilled. Orient the mounting brackets as shown in Figure 17, and position the two small tabs on the mounting brackets over the two slots on the dish­washer’s front corners. Push the mounting brackets down rmly to insert the tabs into the slots.
C
Figure 15
Before installing the supplied countertop mounting brackets, decide which method of securing the dishwasher into its enclosure will be used. Once the mounting brackets are installed on the dishwasher, removing them is difficult and will damage the
Figure 16
G
Installation of Mounting Brackets
mounting brackets and the dishwasher.
J
Top Mount
Figure 17
Side Mount is used for countertops made of marble, granite,
or other very hard materials that cannot be easily drilled. Bend the mounting brackets along the small holes and in the same direction as the two small tabs. Orient the mounting brackets as shown in Figure 18, and position the two small tabs on the mounting brackets over the two slots on the dishwasher’s front corners. Push the mounting brackets down rmly to insert the tabs into the slots. Bend perforated edge down as shown.
C
Side Mount
Figure 18
Alternate Side Mount for opening 235/8″ (600mm). Insert
a side mount force distributor (M) in each side as shown in Figure 19.
M
M
M
The dishwasher can be secured into its enclosure in 3 ways:
NOTE: If your dishwasher opening width measures >235/8 (600mm) use the TOP or SIDE MOUNT mounting methods.
If your dishwasher opening width measures 235/8″ (600mm) use the ALTERNATE SIDE MOUNT mounting method.
10
Figure 19
Alternate Side Mount
10
Avoid Tip Over Hazard
WARNING
Do not use the dishwasher until it is completely installed. When opening the door on an uninstalled dishwasher, carefully open the door while supporting the rear of the unit. Failure to follow
this warning can result in serious injury.
LEVELING THE DISHWASHER
The unit should now be ready to slide into the cabinet opening. To avoid scratching the oor, use oor protection and caution when sliding the dishwasher into the cabinet. Make sure that the hoses and cords do not bunch up behind the unit or kink as you slide the unit back. Make certain to slide the unit into place before raising the leg levelers. Level the dishwasher horizontally by turning feet clockwise to raise or counter-clockwise to lower front of the unit. Level the dishwasher vertically by turning center screw to raise or lower the back.
Drive the mounting screws through the holes in the mounting brackets as shown for Top (Figure 23), Side Mount (Figure
24) and Alternate Side Mount (Figure 25).
Figure 23
For Top Mount - Wooden
1
/16″ (2mm)
D
/2″ (12mm)
1
~
Figure 20
/8
3
0 - 2
(0-60mm)
SECURING THE DISHWASHER
Center the dishwasher in the opening before securing it to your cabinet or countertop as shown in Figure 21. Remove the top cutlery rack as shown in Figure 22.
Figure 21
Figure 24
For Side Mount - Stone Countertop
D
Figure 25
For Alternate Side Mount
~1/2″ (12mm)
/16″ (2mm)
1
Figure 22
N
11
Attaching the Toe Panel
Your dishwasher comes with either a two-piece or three­piece toe panel (model dependent) to allow height adjust­ment.
1. Position the slotted rear toe panel on the dishwasher
rst. Allow it to rest on the oor.
2. Position the mating front toe panel on top of the rear toe
panel allowing the angled edge to rest on the mating edge of the dishwasher.
3. Drive the two black screws (B) through the holes in the
toe panel to secure. Use the supplied screws to avoid damaging the dishwasher. See Figure 26.
4. For models with a three-piece toe panel, the rubber
apron removed earlier may now be attached and should remain behind the outermost toe panel.
5. For models with outer toe panel (3rd piece - L) slide
the brackets (K) provided, into the slots of the toe panel you just attached.
6. Once you determine the correct position for the brack- ets, remove the bracket and bend the metal tab. See Figure 27. This ensures that the toe panel will not slide in further than you need.
7. Re-insert the brackets.
8. Attach the outer toe panel (L) onto the brackets and drive
the screws provided in place to secure the toe panel en­suring that the rubber apron is completely hidden behind the outer toe panel.
Figure 26
B
B
K
L
K
F
Figure 27
12
12
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