Thermador DW44ZB, DW44ZW, DW44ZS, DW44ZP, DW44FI Installation Instructions

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Dishwasher Installation Manual
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For Models DW44ZB, DW44ZW, DW44ZS, DW44ZP, DW44FI
Installation Instructions
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Table of Contents
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IMPORTANT INSTRUCTIONS ................ 1
Tools Needed ........................................... 2
Materials Needed ..................................... 2
Materials Supplied .................................... 3
Enclosure Preparation ............................. 4
Electrical Preparation ............................... 5
Plumbing Preparation ............................... 6
Dishwasher Preparation ........................... 7
Placing the Dishwasher ...........................9
Drain Hose Connection.......................... 11
Hot Water Connection ............................ 12
Electrical Connection .............................12
Base and Toe Panel...............................13
Final Instructions .................................... 13
Customer Service ................................... 14
IMPORTANT INSTRUCTIONS - TO BE READ
WARNING - OBSERVE ALL WARNINGS AND CAUTIONS
These instructions are intended for use by qualified installers only.
In addition to these instructions, the dishwasher shall be installed:
• In accordance with all local codes or, in the absence of a local code,
• In the United States, with the National Electric Code.
• In Canada, with the Canadian Electric Code C22.1 -latest edition/Provincial and Municipal codes and/or local codes. Read these installation instructions completely and follow them carefully. They will save you time and effort and help to ensure safety and optimum dishwasher performance. CAUTION: If the dishwasher is installed in a location that experiences freezing temperatures (e.g., in a holiday home), you must drain all the water from the dishwasher’s interior. Turn off the water supply, disconnect the drain hose, and allow your dishwasher to completely drain into an appropriate recepta­cle. Water system ruptures that occur as a result of freezing are not covered by warranty.
IMPORT ANT
• The dishwasher drain hose must be installed with a portion of it at least 20” (508mm) off the cabinet floor; otherwise the dishwasher may not drain properly.
• Bosch dishwashers are intended for residential use only, and should not be used in commercial food service establishments.
• NEW INSTALLATION - If the dishwasher is a new installation, most of the work must be done the dishwasher is moved into place.
• REPLACEMENT - If the dishwasher is replacing another dishwasher, check the existing dishwasher connections for compatibility with the new dishwasher, and replace parts as necessary.
Inspect the Dishwasher
After unpacking the dishwasher and prior to installation, thoroughly inspect the dishwasher for pos­sible freight or cosmetic damage. Report any damage immediately. Cosmetic defects must be re­ported within 5 days of installation. NOTE: Do not discard any bags or items that come with the original package until after the entire installation has been completed.
1
IMPORTANT INSTRUCTIONS
before
TOOLS NEEDED
Hammer
Tape
Measure
Hole Saw
Slot
Screwdriver
Pipe Wrench
Phillips
Screwdriver
Wire Cutter Wire S tripper Drill
Adjustable
Wrench
Torx
Screwdriver
Level
MATERIALS NEEDED
(Additional materials may be required to comply with local codes.)
Electrical Supply Cable - Minimum #14 AWG, 2 conductor, 1 ground, insulated copper conductors.
Hot Water Supply Line - Minimum 3/8” O.D. copper tubing or metal braided dishwasher supply line.
Shut-off valve and fittings appropriate for hot water supply line (copper tubing/compression fitting, or braided hose).
90° elbow with 3/8” N.P.T. male threads on one leg, and sized to fit your water supply line (copper tubing/compression fitting, or braided hose) on the other leg.
Teflon t ape or other pipe thread compound to seal plumbing con­nections.
UL listed conduit connector or strain relief.
Tools Needed/Materials Needed
2
MATERIALS SUPPLIED
Accessory Parts Supplied
Accessory Parts for your dishwasher will come in one or more plastic bags. Check to make sure that the parts shown in Figure 1 are included with your model (NOTE: Illustrations are not to scale). If any parts are missing, contact your dealer immediately.
Manual Set Bag
All Thermador dishwashers come with a Manual Set Bag containing:
• Use & Care Manual
• Installation Instructions
• Quick Reference Guide A. Extra Tall Item S prinkler DW44FI Fully Integrated models also have: B. Panel Installation Template Sheet
Dishwasher Installation Kit (Clear Bag)
All Thermador dishwashers come with a Dish­washer Installation Kit containing: C. Toe Panel Screws (2) D. Mounting Brackets (2) E. Mounting Bracket Screws (2) F. Rubber Connection Hose (1) and Drain Hose
Clamps (2) G. Wire Nuts (3) H. Junction Box Screws (2)
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B
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D
E
F
G
In addition to a Manual Set Bag and an Installation Kit Bag, DW44FI Fully Integrated models also come with a Door Panel Installation Kit (Blue bag) containing: I. Caps (2) J. Spring Tension Screw (2) K. Door Mounting Brackets (2 plastic)
w/Screws (4);
Mounting Door Brackets (2 metal)
w/Screws (4) L. Wood Screws (2)
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Figure 1
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Materials Supplied
ENCLOSURE PREPARATION
WARNING: INJURY HAZARD - Seri­ous injury could result if cabinet work is performed by unqualified persons. Only qualified carpenters or cabinetmakers should perform cabinet work.
NOTE: Thermador dishwashers are de­signed to be enclosed on the top and both sides by standard residential kitchen cabinetry. Select a location as close to the sink as possible for easy access to water supply and drain lines. For proper dishwasher operation and ap­pearance, ensure that the enclosure is square and has the dimensions shown in Figure 2. If the dishwasher is to be installed in a corner, make sure that there is adequate clearance to open the door, as shown in Figure 3, letter A.
(864mm)
minimum
23-5/8" – 24-1/4" (600–616 mm)
Figure 2
A
34"
23-9/16"
(598mm)
90°90°
WARNING: ELECTICAL SHOCK/ FIRE HAZARD - Heat from the hot water supply line can cause electrical cable’s insulation to break down, presenting risk of electrical shock or fire. Do not run the electrical supply cable and the hot water supply line through the same enclosure opening.
If the enclosure requires openings for the electrical supply cable, hot water supply line, and dishwasher drain hose, place them within the dimensions shown by the shaded area of Figure 4 to avoid interference with the dishwasher frame or other components. Make the openings for the electrical supply cable and hot water supply line 1” (25.4mm) diameter. Make the opening for the dish­washer drain hose 1-1/4” (32mm) diameter. If the openings are made through wood, sand them smooth. If the openings are made through metal, make them large enough to accomodate grommets or other protective sheaths with inside diameters of 1” (25.4mm) for the electrical supply cable and the hot water supply line, and 1-1/4” (32mm) for the dishwasher drain hose.
Figure 3
23-5/8" – 24-1/8"
(600mm – 613mm)
3-1/2"
(89mm)
Figure 4
1-5/16"
(33mm)
Enclosure Preparation
4
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