Texas Instruments UCD3138PSFBEVM-027 User Manual

Using the UCD3138PSFBEVM-027
User's Guide
Literature Number: SLUUAK4
August 2013
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WARNING
Always follow TI’s set-up and application instructions, including use of all interface components within their recommended electrical rated voltage and power limits. Always use electrical safety precautions to help ensure your personal safety and the safety of those working around you. Contact TI’s Product Information Center http://support/ti./com for further information.
Save all warnings and instructions for future reference.
Failure to follow warnings and instructions may result in personal injury, property damage, or death due to electrical shock and/or burn hazards.
The term TI HV EVM refers to an electronic device typically provided as an open framed, unenclosed printed circuit board assembly. It is intended strictly for use in development laboratory environments, solely for qualified professional users having training, expertise, and knowledge of electrical safety risks in development and application of high-voltage electrical circuits. Any other use and/or application are strictly prohibited by Texas Instruments. If you are not suitably qualified, you should immediately stop from further use of the HV EVM.
1. Work Area Safety: (a) Keep work area clean and orderly. (b) Qualified observer(s) must be present anytime circuits are energized. (c) Effective barriers and signage must be present in the area where the TI HV EVM and its interface
electronics are energized, indicating operation of accessible high voltages may be present, for the purpose of protecting inadvertent access.
(d) All interface circuits, power supplies, evaluation modules, instruments, meters, scopes and other
related apparatus used in a development environment exceeding 50 V
electrically located within a protected Emergency Power Off (EPO) protected power strip. (e) Use a stable and non-conductive work surface. (f) Use adequately insulated clamps and wires to attach measurement probes and instruments. No
freehand testing whenever possible.
2. Electrical Safety: (a) De-energize the TI HV EVM and all its inputs, outputs, and electrical loads before performing any
electrical or other diagnostic measurements. Revalidate that TI HV EVM power has been safely de­energized.
(b) With the EVM confirmed de-energized, proceed with required electrical circuit configurations, wiring,
measurement equipment hook-ups and other application needs, while still assuming the EVM circuit and measuring instruments are electrically live.
(c) Once EVM readiness is complete, energize the EVM as intended.
/75 VDC must be
RMS
WARNING: while the EVM is energized, never touch the EVM or its electrical circuits as they could be at high voltages capable of causing electrical shock hazard.
3. Personal Safety: (a) Wear personal protective equipment e.g. latex gloves and/or safety glasses with side shields or
protect EVM in an adequate lucent plastic box with interlocks from accidental touch.
4. Limitation for Safe Use: (a) EVMs are not to be used as all or part of a production unit.
Fusion Digital Power is a trademark of Texas Instruments.
2
Copyright © 2013, Texas Instruments Incorporated
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SLUUAK4–August 2013

1 Introduction

This evaluation model (EVM), the UCD3138PSFBEVM-027, is used to evaluate the UCD3138 64-pin digital control IC in an off-line power-converter application and then to aid in its design. The EVM is a standalone phase-shifted full-bridge DC-DC power converter. The EVM is used together with a control card, the UCD3138CC64EVM-030, which is an EVM placed on the UCD3138RGC.
The UCD3138PSFBEVM-027, together with the UCD3138CC64EVM-030, evaluates a phase-shifted full­bridge DC-DC converter. Each EVM is delivered without requiring additional work, from either hardware or firmware. This EVM combination allows for some of the design parameters to be retuned using Texas Instruments' graphical user interface (GUI) based tool, Fusion Digital Power™ Designer. Loading custom firmware with user-designed definition and development is also possible.
Three EVMs are included in the kit: the UCD3138PSFBEVM-027, UCD3138CC64EVM-030, and USB-TO­GPIO.
This user’s guide provides basic evaluation instruction with a focus on system operation in a standalone phase-shifted full-bridge DC-DC power converter.
User's Guide
SLUUAK4–August 2013
Using the UCD3138PSFBEVM-027
WARNING
High voltages are present on this evaluation module during operation and for a a time period after power off. This module should only be tested by skilled personnel in a controlled laboratory environment.
An isolated DC voltage source meeting IEC61010 reinforced insulation standards is recommended for evaluating this EVM.
High temperature exceeding 60°C may be found during EVM operation and for a time period after power off.
The purpose of this EVM is to facilitate the evaluation of digital control in a phase-shifted full-bridge DC-DC converter using the UCD3138, and cannot be tested and treated as a final product.
Extreme caution should be taken to eliminate the possibility of electric shock and heat burn. Please refer to the page Evaluation Module Electrical Safety Guideline after the cover page for your safety concerns and precautions.
Read and understand this user’s guide thoroughly before starting any physical evaluation.
SLUUAK4–August 2013 Using the UCD3138PSFBEVM-027
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3
Description

2 Description

The UCD3138PSFBEVM-027, along with the UCD3138CC64EVM-030, demonstrates a phase-shifted full­bridge DC-DC power converter with digital control using the UCD3138 device. The UCD3138 device is located on the UCD3138CC64EVM-030 board. The UCD3138CC64EVM-030 is a daughter-card with preloaded firmware providing the required control functions for an phase-shifted full-bridge converter. Please contact TI for details on the firmware. The UCD3138PSFBEVM-027 accepts a DC input from 370 to 400 VDC, and outputs a typical 12 VDC with full-load output power at 360 W, or full output current of 30 A.
NOTE: This EVM does not have an input fuse. It relies on the input current limit from the input
voltage source that is used.

2.1 Typical Applications

Offline DC-DC power conversions
Servers
Telecommunication systems

2.2 Features

Digitally-controlled phase-shifted full-bridge DC-DC power conversion
DC input from 370 to 400 VDC
12-VDC regulated output from no load to full load
Full-load power at 360 W, or full-load current at 30 A
High efficiency
Constant soft-start time
Overvoltage, overcurrent, and brownout protection
Test points to facilitate device and topology evaluation
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Using the UCD3138PSFBEVM-027 SLUUAK4–August 2013
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3 Performance Specifications

Performance Specifications
Table 1. UCD3138PSFBEVM-027 Performance Specifications
(1)
PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
Input Characteristics
Voltage operation range
370 400 VDC
Input UVLO On 350 VDC Input UVLO Off 330 VDC
Input = 370 VDC, full load = 30 A 1.2
Input current Input = 385 VDC, full load = 30 A 1.1 A
Input = 400 VDC, full load = 30 A 1
Output Characteristics
Output voltage, VOUT No load to full load 12 VDC Output over voltage 13.5 VDC Output load current,
(1)
IOUT
370 to 400 VDC 30 A
Output voltage ripple 385 VDC and full load = 30 A 90 mVpp Output over current 30 A
Systems Characteristics
Switching frequency 140 kHz Peak efficiency 385 VDC, full load = 30 A 93.5 % Full-load efficiency 385 VDC, load = 30 A 93.5 % Operating
temperature
400-LFM forced air flow cooling 25 °C
Firmware
Device ID (Version) UCD3100ISO1 | 0.0.01.0001|130315 Filename UCD3138PSFBPWR027_03152013.x0
(1)
The load current and load power are commanded using the designer GUI. See Section 12 for more information on CPCC operation. See Section 13 for more information on GUI application.
SLUUAK4–August 2013 Using the UCD3138PSFBEVM-027
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5
Auxiliary Bias Supply
Isolation Boundary
Secondary
Primary Current Sense
Current Doubler Rectifier and Filter
ORing Control
+400-V Input
400-V Return
+12-V Output
12-V Return
30A
Primary
External Slope Compensation
1:1:1
1:1:1
DPWM3B
DPWM3A
DPWM2A
DPWM2B
1
1
1
1
1
1
1
1
1
1
1
Parts not populated
2
2
1
R54
15.0
R55
15.0
R27
1.00
R25
1.00
C1
47 Fµ
C2
47 Fµ
C3
47 Fµ
C7
1nF
C23
220pF
R43
1.00
C14
10nF
C15 10 Fµ
TP1
TP2
TP15
TP16
TP3
R31
3.32k
TP24
TP4
TP6
TP5
TP7
R24
10.0k
R26
10.0k
TP17
TP14
R39
10.0k
R42
10.0k
R41
100k
TP12
R38 549
R37
10.0k
C11
10nF
C20
100pF
TP25
TP21
TP20
TP22
TP8
TP33
TP36
TP34
TP35
TP19
D6
MBRS1100
D7
C19
10nF
R21
15.0k
TP32
TP23
R20
15.0k
C59
D21
STPS130A
D24
STPS130A
D25
D19
STPS130A
D18
BAV70-V
D16
TP26
TP27
TP28
TP29
R1
5.11k
R3
5.11k
R8
5.11k
R10
5.11k
C36
0.1 Fµ
C28
0.1 Fµ
R5
100
R34
100
C25
1 Fµ
C56
0.1uF
C58
0.1 Fµ
C16
4700pF
1
ENBA
2
INA
3
GND
4
INB
5
OUTB
6
VDD
7
OUTA
8
ENBB
9
PWPD
U5
UCC27424DGN
1
ENBA
2
INA
3
GND
4
INB
5
OUTB
6
VDD
7
OUTA
8
ENBB
9
PWPD
U4
UCC27424DGN
C18
1 Fµ
QT1
QB1
QT2
QB2
2
3
1
4
T2
80mH
L2
22 Hµ
1
VDD
2
RSET
3
STAT
4
FLTB
5
OV
6
UV
7
GND
8
GATE
9
RSVD
10
C
11
A
12
FLTR
13
BYP
14
PG
U1
TPS2411PW
1
VIN+
2
VAUX_P
3
-VAUX_-VIN
4
-VIN
5
GND
6
VIN_MONITOR
7
VAUX_S
U6 PWR050
C61
4700pF
C50
4700pF
D27
D8
D20
D17
BAV70-V
D23
BAV70-V
D22
BAV70-V
D5
MBRS1100
R11
51.1
R12
51.1
C21
100pF
L1
2.2 Hµ
1
ENBA
2
INA
3
GND
4
INB
5
OUTB
6
VDD
7
OUTA
8
ENBB
9
PWPD
U3
UCC27424DGN
C22
0.1 Fµ
C5
1nF
C6
4700pF
C12 10nF
C71
100pF
C8
100pF
R103
5.11k
R44
R45
100k
R22
0.5
R23
2.49k
R28 150
R29
C17
100pF
R17
36.5k
R30
0
C24
Q4
Q1
1
2
3
J2
C44
1.5 Fµ
+
C66
47µF
R51
1.21k
R52
1.21k
R49
1.21k
R50
1.21k
R32
0
R19
0
R4
2.43
R2
2.43
R35
2.43
R9
2.43
R6
7.50
R7
7.50
R36
7.50
R46
7.50
1
2
5
6
9
10
T4
1
2
5
6
9
10
T3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
P3
Q10
SI7866ADP
Q6
SI7866ADP
1 2
HS1
1 2
HS2
1 2
HS3
1 2
HS4
1
6
7
8
9
10
11
12
T1
R47
1.00
R48
10.0k
1
ENBA
2
INA
3
GND
4
INB
5
OUTB
6
VDD
7
OUTA
8
ENBB
9
PWPD
U8
UCC27424DGN
C55
0.1 Fµ
R66
10.0k
R70
1.00
C63
47 Fµ
2
3
1
4
T5
D12
BAT54S
D14
BAT54S
R71 150
R72
C64 220pF
TP9
R73
C65
0.1 Fµ
C60
C13
4.7 Fµ
C43
0.1 Fµ
C53
0.1uF
C54
0.1 Fµ
Q2
Q8
R77
2.05k
R78
1.24k
D9
D1
MMBD914
D10
J8
R40
10.0
R87
R88
10.0k
R90
10.0k
1
IN
2
NC
3
NC
4
GND
5
FB/NC
6
NC
7
NC
8
OUT
9
PWPD
U9
TPS715A33
C9
0.1uF
C10
0.1 Fµ
QSYN1
QSYN2
QSYN3
QSYN4
+
C4
1000 Fµ
+
C62
1000 Fµ
C46
2200pF
R91 220
C67
330pF
J9
J1
J11
J10
J4
J3
R93
1.0k
R100
1.0k
R105
0.003
R104
0.003
R53
0.003
DPWM1B
-RS
+RS
VAUXS
VINSCALED
AD_06
I_PRI
VAUXPRI
+VIN
VAUXS
AGND
IS-
BUS_ITRAN
BUS_ITRAN
GPIO/ORING_CTRL
+VO
+VO1
+RS
-RS
AD_02/I_SHARE
+VIN
+VIN
3.3V_EXT
BUS+
BUS+
VAUXS
VAUXS
OVP_LATCH
DPWM3A
VAUXS
DPWM3B
OVP_LATCH
DPWM2B
VAUXS
DPWM2A
EAP2
3.3V_EXT
I_PRI
AGND
DPWM0A
DPWM_0A
DPWM0B
DPWM_0B
DPWM1A
DPWM_1A
DPWM1B
DPWM_1B
DPWM2A
DPWM_2A
DPWM2B
DPWM_2B
DPWM3A
DPWM_3A
DPWM3B
DPWM_3B
IS-
DPWM0B
VAUXS
AGND
IS-
IS-
DPWM0A
DPWM1A
AGND
AGND
+VO1
ORING_GATE
+VO
ORING_GATE
Schematics

4 Schematics

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Figure 1. UCD3138PSFBEVM-027 Schematics, Sheet 1 of 2
Copyright © 2013, Texas Instruments Incorporated
6
Using the UCD3138PSFBEVM-027 SLUUAK4–August 2013
Temp = 0.5 + .01*T
0.1 x Vout
0.0549 x Iout
0.1 x Vout
Current Sense Amplifier (Low Offset/ X66.5)
Serial UART Interface
ON/OFF Manual Switching
Temperature sensor
Noise reducing low pass filtering
LED Status indicators
Output voltage divider and noise filter
EMI Control
Current buffer and noise filter
OV threshold at 15.6 V
OVP Latch
0.0343 x Iout
Power On
Ground connection
1
1
1
Parts not populated
and noise conditioning
CHASSIS
1
C47 1nF
R82
16.2k
TP41
C39
10nF
R65
10.0k
C38
10nF
C37
0.1uF
R98
1.82k
C52
1nF
R97
16.2k
R99
1.62k
R68
1.00k
R67
1.00k
C35
0.1uF
C34
220pF
R85
1.00k C49
1nF
R60 301
R56
3.32k
R69
49.9K
R83
1.82k
R58
10.0k
R63
301
R62
3.32k
R64
10.0k
R57 301
R59
3.32k
R61
10.0k
R84
1.00k
C48
1nF
C42
100pF
R76
0
C45 1nF
C31
0.1µF
C32
0.1 Fµ
C30
0.1 Fµ
TP37
D11
D15
15V
C51
2200pF
R92
10.0k
R89
4.99k
C68
10nF
R101
100k
R102
R18
10.0k
C26
1500pF
C27 100pF
R13
10.0
R14
0
R15
R16
D13 BAT54S
R79
16.2k R80
1.82k
C57 10nF
R74
2.00k R75
3.32k
Q3
MMBT3904LT1G
Q5
MMBT3904LT1G
Q9 MMBT3904LT1G
1
EN
2
C1+
3
V+
4
C1-
5
C2+
6
C2-
7
V-
8
R1IN
9
R1OUT
10
INVALID
11
T1IN
12
FORCEON
13
T1OUT
14
GND
15
VCC
16
FORCEOFF
U7
SN75C3221
1 2 3 4 5 6
J7
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
P1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
P2
S1
1
2
3
J5
C40
0.1µF
C41
0.1 Fµ
R33
1.00k
R94
549
R95
549
R96
549
TP13
C33 1 Fµ
C69
0.1 Fµ
C70
0.1 Fµ
Q7-A
MMDT3946
Q7-B
MMDT3946
D26
LTST-C190CKT
D2
LTST-C190CKT
D3 LTST-C190GKT
D4 LTST-C190GKT
R81 499
R86
499
U2
OPA345NA
1
+VS
3
GND
2
VOUT
U10
LM60C
C29
0.1 Fµ
1
2
3
4
5
6
7
8
9
10
11
J6
+VO
ON/OFF
AD_07
AGND
AGND
AGND
+RS
-RS
EAP0
EAN0
AGND
ISEC
AGND
GPIO/P_GOOD
AD_13
IS-
GPIO/FAILURE
GPIO/ACFAIL_OUT
AD_08
AGND
VINSCALED
AGND
ISEC
EAN1
EAP1
ISEC
+VO1
AGND
AD_03
3.3V_EXT
GPIO/ACFAIL_IN
AD_09
AGND
+VO1
3.3V_EXT
+VO
3.3V_EXT
OVP_LATCH
AGND
AGND
PWM0
AGND
3.3V_EXT
3.3V_EXT
3.3V_EXT
3.3V_EXT
3.3V_EXT
3.3V_EXT
3.3V_EXT
3.3V_EXT
VAUXPRI
SCI_RX1
SCI_TX1
3.3V_EXT
SCI_RX0
SCI_TX0
DPWM_0A DPWM_0B DPWM_1A DPWM_1B DPWM_2A DPWM_2B DPWM_3A DPWM_3B
GPIO/ACFAIL_IN
GPIO/ACFAIL_OUT
GPIO/FAILURE
GPIO/P_GOOD
SCI_RX1
GPIO/ORING_CTRL
PWM0
SCI_TX1
SCI_RX0
SCI_TX0
VAUXS
EAP0
EAN0
EAP1
EAN1
EAP2
AD_13
AD_09
AD_08
AD_07
AD_06
AD_04
AD_03
AD_02/I_SHARE
AGND
AD_05
ON/OFF
AD00
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Schematics
SLUUAK4–August 2013 Using the UCD3138PSFBEVM-027
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Figure 2. UCD3138PSFBEVM-027 Schematics Sheet, 2 of 2
7
RESET
Parts not used
1
1 1
1 1
1
1
1
1
1
1
1
1 1
1
1
1
1
1
1
1
1
1 1 1
1
R14
1.5K
TP2
TP3
TP1
TP6
TP22
TP11
TP23
TP8
TP9
TP10
TP4
TP7
TP16
TP12
TP13
TP14
TP15
TP17
TP18
TP19
TP20
TP21
TP24
TP25
TP26
TP27
TP28
TP29
TP32
TP33
TP34
TP35
TP36
TP30
TP31
1 2 3 4 5 6 7 8 9 10
J1
J2
S1
D1
BAT54A
D2
BAT54A
C31
1000pF
C30
1000pF
C28
1000pF
C29
1000pF
C26
1000pF
C27
1000pF
C24
1000pF
C25
1000pF
C22
1000pF
C23
1000pF
C20
1000pF
C21
1000pF
C18
1000pF
C19
1000pF
C14
1000pF
C7
100pF
C8
1000pF
C17
33pF
C15
33pF
C16
33pF
C9
33pF
C10 33pF
C2
0.1 Fµ
C3
0.1µF
C4
0.1 Fµ
C5
0.1 Fµ
C6
1 Fµ
C11
0.1 Fµ
C12
2.2 Fµ
C1
1 Fµ
C13
0.1 Fµ
R13
1.5K
R12
1.65K
R9
100
R8
100
R7
100
R5 100
R6
0
R3
R1
R2
R4
R11 16K
R10 10K
R15
100K
R16
100
R17
100
R18
100
R20
100
R19
100
R25 100
R23
100
R26
100
R24 2K
R21
2K
R22
2K
R27
2K
R28
2K
R29 2K
NS1
1
AGND
2
AD13
3
AD12
4
AD10
5
AD07
6
AD06
7
AD04
8
AD03
9
V33DIO
10
DGND
11
RESET
12
ADC_EXT
13
SCI_RX0
14
SCI_TX0
15
PMBUS_CLK
16
PMBUS_DATA
17
DPWM0A
18
DPWM0B
19
DPWM1A
20
DPWM1B
21
DPWM2A
22
DPWM2B
23
DPWM3A
24
DPWM3B
25
DGND
26
SYNC
27
PMBUS_ALERT
28
PMBUS_CTRL
29
SCI_TX1
30
SCI_RX1
31
PWM0
32
PWM1
33
DGND
34
INT_EXT
35
FAULT0
36
FAULT1
37
TCK
38
TDO
39
TDI
40
TMS
41
TCAP
42
FAULT2
43
FAULT3
44
DGND
45
V33DIO
46
BP18
47
V33D
48
AGND
49
AGND
50
EAP0
51
EAN0
52
EAP1
53
EAN1
54
EAP2
55
EAN2
56
AGND
57
V33A
58
AD00
59
AD01
60
AD02
61
AD05
62
AD08
63
AD09
64
AD11
65
PWPD
U1
UCD3138RGC
TP5
R39
10
AD-00
SCI-RX1
SCI-TX1
SCI-TX0
SCI-RX0
EXT-TRIG
DPWM-2B
DPWM-2A
DPWM-1B
DPWM-1A
DPWM-0B
DPWM-0A
/RESET
TMS
TDI
TDO
TCK
PWM-1
PWM-0
AD-06
AD-05
AD-04
AD-03
AD-00
EADC-N1
EADC-P1
EADC-N0
DGND
AD-02
AD-07
DPWM-3A
DPWM-3B
EADC-P2
EADC-N2
SYNC
FAULT-0
TCAP
AD-09
AD-10
AD-12 AD-13
EADC-P0
AD-08
AD-01
AD-11
FAULT-3
FAULT-2
FAULT-1
DGND
/RESET
DGND
INT-EXT
DGND
DGND
PMBUS-CTRL
PMBUS-CLK
PMBUS-ALERT
PMBUS-DATA
3.3VD
3.3VD
3.3VD
3.3VD
DGND
DGND
DGND
3.3VA
AGND
AGND
AGND
DGND
Schematics
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Figure 3. UCD3138CC64EVM-030 Schematics, Sheet 1 of 2
8
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If needed, use this jumper
to provide 3.3VD to application board
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
35 36 37 38 39 40
J3
PPPN202FJFN
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
J4
PPPN202FJFN
1
IN
2
NC
3
NC
4
GND
5
FB/NC
6
NC
7
NC
8
OUT
9
PWPD
U2
TPS715A33DRBR
TP37
C33
10µF
C32
1µF
R31 301
R30
0.5
R35 10K
R32 10K
R33 10K
R37
10K
R38 10K
R34
0
R36
0
D3
J6
1 2 3 4 5 6 7 8
9 10 11 12 13 14
J5
C34
0.1µF
EADC-N2
EADC-N1
EADC-N0 EADC-P0
EADC-P1
EADC-P2
AD-00
AD-01
AD-02
AD-03
AD-04
AD-05
AD-06
AD-07
AD-08
AD-09
AD-10
AD-11
AD-12
AD-13
DPWM-0A
DPWM-1A
DPWM-2A
DPWM-3A
FAULT-0
SYNC
FAULT-2
SCI-TX1
PWM-0
TCAP SCI-TX0
INT-EXT
+12V_EXT
DPWM-0B
DPWM-1B
DPWM-2B
DPWM-3B
FAULT-3
SCI-RX1
PWM-1
SCI-RX0
EXT-TRIG
/RESET
3.3VD
TMS
TDI
TDO
TCK
DGND
+12V_EXT
FAULT-1
3.3VD
3.3VD
3.3VD
DGND
DGND
AGND
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Schematics
Figure 4. UCD3138CC64EVM-030 Schematics, Sheet 2 of 2
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UART1
PWR030
P3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+VIN
-VIN
J1
J11
TP1
TP2
S1
PWR050
D26
+VOUT
-VOUT
J3
J4
TP17
TP15
D2 D3 D4
J6
P1P2
Test Setup

5 Test Setup

5.1 Test Equipment

DC voltage source: This source is capable of 350 to 400 VDC. The source is adjustable, with a minimum power rating of 400 W, or current rating no less than 1.5 A, and has a current limit function. The DC voltage source used should meet IEC61010 safety requirements.
DC multi-meter: The multi-meter has two units, one is capable of a 0 to 400 VDC input range and preferred four-digit display. The other unit is capable of a 0 to 15 VDC input range and a preferred four­digit display.
Output load: This DC load is capable of receiving 0 to 15 VDC, 0 to 30 A, and 0 to 360-W or greater, with display such as load current and load power.
Current meter: If the load does not have a display, this DC current-meter is optional. This unit is capable of 0 to 30 A. A low-ohmic shunt and DMM are recommended.
Oscilloscope: The oscilloscope is capable of 500-MHz full bandwidth, digital or analog. If choosing a digital oscilloscope, TI recommends 5 Gs/s or better.
Fan: A fan with 400-LFM forced-air cooling is required. Recommended wire gauge: The recommended gauge must be capable of 30 A, or better than No. 14
AWG, with the total wire length less than 8 ft (4-ft input and 4-ft return).

5.2 Recommended Test Setup

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10
Figure 5. UCD3138PSFBEVM-027 Recommended Test Setup
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Figure 6. Orientation of the UCD3138CC64EVM-030 Board on the UCD3138PSFBEVM-027 Board
Test Points

6 Test Points

Test Points Name Description
TP1 +VIN Positive input voltage TP2 –VIN Input voltage return TP3 BUS+ Primary high-side current-sense input TP4 VAUXPRI Primary 12-V bias
TP5 PWRGND Primary 12-V bias return
TP6 VAUX_S Secondary 12-V bias TP7 PGND Secondary 12-V bias return TP8 VINSCALED VIN sense on the secondary side TP9 Ipri Primary current sense
TP10 Control-card mechanical-guide pin
TP11 Not used TP12 FLTB Oring control TP13 PGND Secondary 12-V bias return TP14 +VO1 Output before oring FETs
TP15 PGND Secondary 12-V bias return
TP16 –RS Remote sense of the output voltage TP17 VO Output voltage positive terminal TP18 Not used TP19 +RS Remote sense of the output voltage
TP20 SR1-3 QSYN 1 and 3 drive
TP21 SR2-4 QSYN 2 and 4 drive TP22 IS– Load current sense TP23 AGND Analog ground TP24 Ipri Primary current sense (AD_06)
Table 2. UCD3138PSFBEVM-027 List of Test Points
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Terminals
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Table 2. UCD3138PSFBEVM-027 List of Test Points (continued)
Test Points Name Description
TP25 AGND Analog ground
TP26 QT1_Gate QT1 gate TP27 QB1_Gate QB1 gate TP28 QT2_Gate QT2 gate TP29 QB2_Gate QB2 gate
TP30 Not used
TP31 Not used TP32 3.3V 3.3 V TP33 SW1 Switch node TP34 PWRGND Primary 12-V bias return
TP35 SW2 Switch Node
TP36 CASS Primary commutation-assist junction TP37 ISEC IOUT sensing output (EADC1 Input) TP38 Not used TP39 Not used
TP40 Not used TP41 S1 S1 status

7 Terminals

Terminal Name Description
Table 3. List of Terminals
J1 Input_P Input voltage positive terminal J2 Remote Sense Remote sense and I_SHARE J3 12VO +12-V output J4 –12VO 12-V output return J5 Bias VAUX_S and 3.3V_EXT J6 UART1 Standard UART connection, RS232, 9-pin J7 UART0 UART0 and ACFAIL_IN (communication with PFC) J8 VO_RIPPLE BNC VO_Ripple
J9 Jumper Jumper (reserved to an input-fuse substitution) J10 Jumper Used when T5 not populated J11 Input_N Input voltage return terminal
12
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8 Test Procedure

8.1 Efficiency Measurement Procedure

Danger of electrical shock! High voltage present during measurement!
Do not leave the EVM powered when unattended.
Danger of heat burn from high temperature.
1. See Figure 4 for basic setup to measure power-conversion efficiency. The required equipment for this measurement is listed in Figure 5.
2. Check the boards visually before making electrical connections to ensure that no shipping damage occurred.
3. Use the UCD3138PSFBEVM-027 and UCD3138CC64EVM-030 for this measurement which are included this EVM package along with the USB-TO-GPIO.
4. Install the UCD3138CC64EVM-030 board onto the UCD3138PSFBEVM-027 first. Take care with the alignment and orientation of the two boards to avoid damage.
See Figure 6 for the UCD3138PFCEVM-030 board orientation.
5. Connect the DC-voltage source to J1 (+) and J11 (–). The DC-voltage source should be isolated and meet IEC61010 requirements.
Set up the DC-output voltage in the range specified in Table 1, between 370 VDC and 400V DC;
set the DC-source current limit at 1.2 A.
Test Procedure
WARNING
CAUTION
CAUTION
NOTE: A fuse is not installed on the board and, therefore, the board relies on the current limit of the
external voltage source for circuit protection.
6. Connect an electronic load with either a constant-current mode or constant-resistance mode. The load range is from 0 to 30 A.
7. Ensure a jumper is installed on J6 of the UCD3138CC64EVM-030
8. Use the switch S1 to turn on the board output after the input voltage is applied to the board. Before applying input voltage, ensure that the switch, S1, is in the OFF position.
9. Use a current meter or low-ohmic shunt and DMM between the load and the board for current measurements if the load does not have a current or a power display.
10. Connect a volt-meter across the output connector and set the volt-meter scale at 0 to 15 V (DC).
11. Turn on the DC-voltage source output. Flip S1 to ON and vary the load.
12. Record output voltage and current measurements.

8.2 Equipment Shutdown Procedure

1. Shut down the DC-voltage source
2. Shut down the electronic load.
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11.3
11.5
11.7
11.9
12.1
12.3
5 10 15 20 25 30
Load Regulation (V)
Load Current (A)
370 VDC 385 VDC 400 VDC
C002
60
65
70
75
80
85
90
95
100
5 10 15 20 25 30
Efficiency (%)
Load Current (A)
370 VDC 385 VDC 400 VDC
C001
Performance Data and Typical Characteristics Curves

9 Performance Data and Typical Characteristics Curves

Figure 7, Figure 8, Figure 9, Figure 10, Figure 11, Figure 9, Figure 10, Figure 12, Figure 13, Figure 14,
and Figure 15 present typical performance curves for the UCD3138PSFBEVM-027.

9.1 Efficiency

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9.2 Load Regulation

Figure 7. UCD3138PSFBEVM-027 Efficiency
Figure 8. UCD3138PSFBEVM-027 Load Regulation
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9.3 Switching Waveforms

Performance Data and Typical Characteristics Curves
Figure 9. Gate-Drive Signals at No Load
Figure 10. Gate-Drive Signals at Full Load
Ch1 = QT1 gate to GND (TP26) Ch2 = QB2 Vgs (TP29) Ch3 = QSYN1 Vgs (TP20) Ch4 = QSYN2 Vgs (TP21)
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Performance Data and Typical Characteristics Curves
Figure 11. Primary-Side Switching
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Ch1 = QB1 Vgs Ch2 = QB1 Vds Ch3 = QB2 Vgs Ch4 = QB2 Vds

9.4 Output Voltage Ripple

16
Figure 12. Output Voltage Ripple, 385 VDC and Full Load
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Performance Data and Typical Characteristics Curves
Figure 13. Output Voltage Ripple, 385 VDC and Half Load

9.5 Output Turnon

Figure 14. Output Turnon, 385 VDC With Load Range
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EVM Assembly Drawing and PCB layout

9.6 Bode Plots

Figure 15. Control-Loop Bode Plots at 385 VDC Across Load Range
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10 EVM Assembly Drawing and PCB layout

Figure 16, Figure 17, Figure 18, Figure 19, Figure 20 and Figure 21 show the design of the
UCD3138PSFBEVM-027 printed circuit board (PCB). The PCB dimensions are L × W = 8 × 6 in, the PCB material is FR4, or compatible, four layers with 2-oz copper on each layer.
Figure 16. UCD3138PSFBEVM-027 Top-Layer Assembly Drawing (Top view)
18
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EVM Assembly Drawing and PCB layout
Figure 17. UCD3138PSFBEVM-027 Bottom-Layer Assembly Drawing (Bottom view)
Figure 18. UCD3138PSFBEVM-027 Top Copper (Top View)
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EVM Assembly Drawing and PCB layout
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Figure 19. UCD3138PSFBEVM-027 Internal Layer, One (Top View)
20
Figure 20. UCD3138PSFBEVM-027 Internal Layer, Two (Top View)
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Bill of Materials
Figure 21. UCD3138PSFBCEVM-027 Bottom Copper (Top View)

11 Bill of Materials

Table 4. Component List Based on the Schematics of Figure 1 and Figure 2
QTY RefDes Value Description Size Part Number MFR
4 C1, C2, C3, C63 47 µF Capacitor, Ceramic, 16 V, X5R, 20% 1210 STD STD
C11, C12, C14, C38,
7 10 nF Capacitor,Ceramic, 25 V, X7R, 10% 0603 STD STD
C39, C57, C68 1 C13 4.7 µF Capacitor, Ceramic, 16 V, X7R, 10% 0805 STD STD 1 C15 10 µF Capacitor, Ceramic, 6.3 V, X7R, 10% 0805 STD STD 3 C17, C27, C42 100 pF Capacitor, Ceramic, 16 V, X7R, 10% 0603 STD STD 2 C18, C25 1 µF Capacitor, Ceramic, 25 V, X7R, 10% 0805 STD STD 1 C19 10 nF Capacitor, Ceramic, 100 V, X7R, 10% 0805 STD STD 2 C20, C21 100 pF Capacitor, Ceramic, 100 V, NP0, 10% 1206 STD STD
C22, C28, C36, C43,
10 C53, C54, C55, C56, 0.1 µF Capacitor, Ceramic, 25 V, X7R, 10% 0805 STD STD
C69, C70 3 C23, C34, C64 220 pF Capacitor, Ceramic, 50 V, X7R, 10% 0603 STD STD 0 C24 Open Capacitor, Ceramic, 16 V, X7R, 10% 0603 STD STD 1 C26 1500 pF Capacitor, Ceramic, 50 V, X7R, 10% 0603 STD STD 1 C33 1 µF Capacitor, Ceramic, 16 V, X7R, 10% 0603 STD STD 2 C4, C62 1000 µF Capacitor, Aluminum, SM, 25 V, 12,5 × 20 mm EEUFM1E102 Panasonic 1 C44 1.5 µF Capacitor, Polyester, 450 V, ±10% 1.012 × 0.322 in ECQ-E2W155KH Panasonic 1 C46 2200 pF Capacitor, Ceramic Disc, Y1, 250 V, Y5U ±20% .5 × .31 in CD12-E2GA222MYGS TDK
C5, C7, C45, C47, 7 1 nF Capacitor, Ceramic, 50 V, X7R, 10% 0603 STD STD
C48, C49, C52 2 C50, C61 4700 pF Capacitor, Ceramic, 500 V, X7R, 10% 1210 STD STD 1 C51 2200 pF Capacitor, Ceramic, 50 V, X7R, 10% 0603 STD STD 0 C59, C60 Open Capacitor 1210 STD STD 2 C6, C16 4700 pF Capacitor, Ceramic, 50 V, X7R, 10% 1206 STD STD 1 C65 0.1 µF Capacitor, Ceramic, 50 V, X7R, 10% 1206 STD STD 1 C66 47 µF Capacitor, Alum Electrolytic, 450 V, ±20% 10 × 20 mm LGU2W470MELY NichiCon
(1)
STD = standard
(1)
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Bill of Materials
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Table 4. Component List Based on the Schematics of Figure 1 and Figure 2
QTY RefDes Value Description Size Part Number MFR
1 C67 330 pF Capacitor, Ceramic, 50 V, X7R, 10% 0603 STD STD 2 C8, C71 100 pF Capacitor, Ceramic, 50 V, X7R, 10% 0603 STD STD
C9, C10, C29, C30,
11 C31, C32, C35, C37, 0.1 µF Capacitor, Ceramic, 25 V, X7R, 10% 0603 STD STD
C40, C41, C58 2 D1, D11 MMBD914 Diode, Switching, 100 V, 200 mA SOT23 MMBD914 Fairchild 3 D12, D13, D14 BAT54S Diode, Dual Schottky, 30 V, 200 mA SOT23 BAT54S Vishay 1 D15 15 V Diode, Zener, 15 V, 8. 5mA SOT23 MMBZ5245BLT1G Diodes 4 D16, D19, D21, D24 STPS130A Diode, Power Schottky, 30 V, 1 A SMA STPS130A ST 4 D17, D18, D22, D23 BAV70-V Diode, Switching, Dual, 70 V, 250 mA SOT23 BAV70-V-GS08 Zetex 2 D2, D26 LTST-C190CKT Diode, LED, Red, 2.1-V, 20-mA, 6-mcd 0603 LTST-C190CKT Lite On 2 D3, D4 LTST-C190GKT Diode, LED, Green, 2.1-V, 20-mA, 6-mcd 0603 LTST-C190GKT Lite On 2 D5, D6 MBRS1100 Diode, Schottky, 100 V, 1 A SMB MBRS1100T3G On Semi 1 D7 SMCJ43A TVS 1500-W 43-V UNIDIRECTIONAL SMC SMCJ43A Diodes
4 D8, D20, D25, D27 Diode, Zener, 2.5 V, 20 mA SOD123 MMSZ5222BT1G OnSemi 2 D9, D10 STTH5R06B Diode, Ultra-Fast High-Power Rectifier, 600 V, 5 A DPAK STTH5R06B-TR ST 4 HS1, HS2, HS3, HS4 531002B02500G 0.5 × 1.38 in 531002B02500G Aavid 4 J1, J3, J4, J11 ED120/2DS Terminal Block, 2-pin, 15 A, 5,1 mm 0.4 × 0.35 in ED120/2DS OST
1 J10 923345-04-C Jumper, 0.400-in length, PVC Insulation, AWG 22, 0.035-in Dia. 923345-04-C 3M 2 J2, J5 PEC03SAAN Header, Male 3-pin, 100-mil spacing, 0.1 × 3 in PEC03SAAN Sullins 1 J6 182-009-212-171 Connector, 9-pin D, Right Angle, Female 1.213 × 0.51 182-009-213R171 Norcomp 1 J7 PEC03DAAN Header, Male 2- × 3-pin, 100 mil spacing 0.2 × 0.3 in PEC03DAAN Sullins 1 J8 131-4244-00 Adaptor, 3,5-mm probe clip (or 131-5031-00) 0.2 in 131-4244-00 Tektronix
1 J9 8021 AWG 22 8021 Belden 1 L1 2.2 µH Inductor, 1.83 mΩ, 100 A 1.1 × 1.1 in SER2814H-222KL Coilcraft
1 L2 22 µH Inductor, 1.83 mΩ, 100 A .863 × .453 in PCH-45X-223_LT Coilcraft 2 P1, P2 87758-4016 Header, 40-pin, 2-mm Pitch 4 × 40 mm 87758-4016 Molex 1 P3 PEC08DAAN Header, Male 2- × 8-pin, 100-mil spacing .1 in X2X8 PEC08DAAN Sullins 0 Q1, Q2, Q4, Q8 Open MOSFET, Nch, 25 V, 220 mA, 5 Ω SOT23 FDV301N Fairchild 3 Q3, Q5, Q9 MMBT3904LT1G Trans, NPN, 40 V, 20 0mA, 225 mW SOT23 MMBT3904LT1G On Semi 2 Q6, Q10 SI7866ADP MOSFET, NCh, 20 V, 40 A, 3 mΩ PWRPAK S0-8 SI7866ADP-T1-E3 Vishay-Siliconix 1 Q7 MMDT3946 Transistor, Dual NPN, 60V, 200mA, 200mW SC-70 (SOT-363) MMDT3946-7-F Diodes 2 QB1, QB2 STP12NM50 MOSFET, N-ch, 550-V, 12-A, 0.35-ohms TO-220V STP12NM50 STM
QSYN1, QSYN2, 4 CSD18532KCS NexFET, N-ch, 60V, 100A, 3.3milliohm TO-220 CSD18532KCS TI
QSYN3, QSYN4 2 QT1, QT2 STP12NM50 MOSFET, N-ch, 550-V, 12-A, 0.35-ohms TO-220V STP12NM50 STM 4 R1, R3, R8, R10 5.11k Resistor, Chip, 1/8 W, 1% 0805 STD STD 1 R103 5.11k Resistor, Chip, 1/16 W, 1% 0603 STD STD 2 R11, R12 51.1 Resistor, Chip, ½ W, 1% 1210 STD STD 2 R13, R40 10 Resistor, Chip, 1/8 W, 1% 0805 STD STD 1 R14 0 Resistor, Chip, 1/8 W 0805 STD STD
R15, R16, R44, R87, 0 Open Resistor, Chip, 1/16 W, 1% 0603 STD STD
R102
R15, R16, R44, R87, 1 35k Resistor, Chip, 1/16 W, 1% 0603 STD STD
R102
R18, R24, R26, R37,
R39, R42, R48, R58,
15 10.0k Resistor, Chip, 1/16 W, 1% 0603 STD STD
R61, R64, R65, R66,
R88, R90, R92 2 R19, R32 0 Resistor, Chip, ¼ W 1206 STD STD 4 R2, R4, R9, R35 2.43 Resistor, Chip, ¼ W, 1% 1206 STD STD 2 R20, R21 15.0k Resistor, Chip, ½ W, 1% 1210 STD STD 1 R22 0.5 Resistor, Chip, 1/8 W, 1% 0603 STD STD 1 R23 2.49k Resistor, Chip, 1/10 W, 1% 0603 STD STD
R25, R27, R43, R47, 5 1 Resistor, Chip, 1/8 W, 1% 0805 STD STD
R70 2 R28, R71 150 Resistor, Chip, ¼ W, 1% 1206 STD STD
MMSZ5222BT3 G/2.5 V
Heatsink, TO-220, Vertical-mount with Solderable pins
Jumper, 1.2-in length, Solid Tinned Copper, AWG 22, Noninsulated
(1)
(continued)
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Bill of Materials
Table 4. Component List Based on the Schematics of Figure 1 and Figure 2
QTY RefDes Value Description Size Part Number MFR
0 R29, R72, R73 Open Resistor, Chip, ¼ W, 1% 1206 STD STD 2 R30, R76 0 Resistor, Chip, 1/10 W 0603 STD STD
R31, R56, R59, R62, 5 3.32k Resistor, Chip, 1/16 W, 1% 0603 STD STD
R75 1 R33 1.00k Resistor, Chip, ¼ W, 1% 1206 STD STD 1 R38 549 Resistor, Chip, 1/16 W, 1% 0603 STD STD 3 R41, R45, R101 100k Resistor, Chip, 1/16 W, 1% 0603 STD STD 4 R49, R50, R51, R52 1.12k Resistor, Chip, ¼ W, 1% 1206 STD STD 2 R5, R34 100 Resistor, Chip, 1/10 W, 1% 0805 STD STD 3 R53, R104, R105 0.003 Resistor, 1 W, 1% 1210 STD STD 2 R54, R55 15 Resistor, Chip, 1/8 W, 1% 0805 STD STD 3 R57, R60, R63 301 Resistor, Chip, 1/16 W, 1% 0603 STD STD 4 R6, R7, R36, R46 7.5 Resistor, Chip, ¼ W, 1% 1206 STD STD 4 R67, R68, R84, R85 1.00k Resistor, Chip, 1/16 W, 1% 0603 STD STD 1 R69 49.9k Resistor, Chip, 1/16 W, 1% 0603 STD STD 1 R74 2.00k Resistor, Chip, 1/16 W, 1% 0603 STD STD 1 R77 2.05k Resistor, Chip, 1/16W, 1% 0603 STD STD 1 R78 1.24k Resistor, Chip, 1/10W, 1% 0603 STD STD 3 R79, R82, R97 16.2k Resistor, Chip, 1/16W, 1% 0603 STD STD 3 R80, R83, R98 1.82k Resistor, Chip, 1/16W, 1% 0603 STD STD 2 R81, R86 499 Resistor, Chip, 1/8W, 1% 0805 STD STD 1 R89 4.99k Resistor, Chip, 1/16W, 1% 0603 STD STD 1 R91 220 Resistor, Chip, 1/10W, 1% 0603 STD STD 2 R93, R100 1.0k Resistor, Chip, 1/2W,1% 1210 STD STD 3 R94, R95, R96 549 Resistor, Chip, 1/4W, 1% 1206 STD STD 1 R99 1.62k Resistor, Chip, 1/16W, 1% 0603 STD STD 1 S1 G12AP-RO Switch, ON-NONE-ON 0.28 × 0.18 in G12AP-RO NKK
1 T1 1.2mH Transformer, Phase Shifted Full Bridge 35,5 × 39,1 mm 7840-08-0015 1 T2 80mH Transformer, Current Sense, 1:200 0.57 × 0.77 in CS4200V-01L Coilcraft
2 T3, T4 460 µH Transformer, Gate Drive, ±25% 0.685 × 0.95 in GA3550-BL Coilcraft 1 U1 TPS2411PW IC, N+1 and Oring Power Rail Controller TSSOP-14 TPS2411PW TI 1 U10 LM60C IC, 2.7V Temperature Sensor SOT23 LM60CIM3/NOPB TI 1 U2 OPA345NA IC, R-R Op Amp, Single Supply, SOT23-5 OPA345NA/250 TI
4 U3, U4, U5, U8 UCC27424DGN HTSSOP UCC27424DGN TI 1 U6 PWR050
1 U7 SN75C3221 IC, RS-232 Transceivers with Auto Shutdown SSOP-16 SN75C3221DBR TI 1 U9 TPS715A33 IC LDO REG QFN-8 TPS715A33DRBT TI 1 U11 PWR030 Control Card, UCD3138 control card, PCB assembly 3.4 × 1.8 in UCD3138CC64EVM-030 TI
(2)
PWR050 is a bias board and the design documents are found in the UCD3138PSFBEVM-027 product folder on www.ti.com.
IC, Dual Non-Inverting 4A High Speed Low-Side MOSFET Driver w/ Enable
(2)
Module, 5W, Auxiliary Bias PS 1.2 × 2.2 in PWR050 TI
(1)
(continued)
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QT1
QB1
L2
ISOLATED
GATE Transformer
+VO
+12 V
T1
T1
QT2
QB2
D1
D2
L1
QSYNC2,4
RL
C2
QSYNC1,3
Q10
I_SHARE
+VO1
temp
Vin_Scale
0.1x Vo
UCD3138
ARM7
GPIO2 GPIO3
GPIO1
+VO
I_pri
ISEC
EADC0
EADC1
DPWM0
Duty for
mode
switching
Vref
PCM
CBC
<
CPCC
PMBus
UART1
OSC
WD
RST
Memory
FAULT
Current
Sensing
I_pri
DPWM3A
DPWM3B
DPWM2A
DPWM2B
PGND
AD00 AD01 AD02 AD03
AD13
AD06
EADC2
AD07 AD08 AD09
DPWM1
DPWM2
DPWM3
FAULT0 FAULT1
FAULT2
CLA0
CLA1
UART0
FAULT0 = ACFAIL_IN FAULT1 = ACFAIL_OUT FAULT2 = FAILURE
GPIO1 = ORING_CTRL GPIO2 = ON / OFF GPIO3 = P_GOOD
ISEC
ORING
CTL
Vo1
R53
T
2
I_pri
BUS+
CURRENT
PRI
SYNCHRONOUS
GATE DRIVE
DPWM0B
DPWM1B
Description of the Digital Phase-Shifted Full-Bridge Converter

12 Description of the Digital Phase-Shifted Full-Bridge Converter

12.1 Block Diagram of the Phase-Shifted Full-Bridge Converter

Figure 22 shows the block diagram of the phase-shifted full-bridge converter used in the EVM. The signals
used for control and for detection are defined in Section 12.2 in connection with the UCD3138 pins.
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24
Figure 22. Phase-Shifted Full-Bridge Converter Block Diagram
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Front End 0
Analog
Comparators
Power
and
1.8-V
Voltage
Regulator
AD07
AD06
AD04
V33DIO
AGND
V33D
VREG
DGND
EAP
0
EAN
0
EAP
1
EAN
1
V33A
AD
00
AD
01
AD
02
AD
13
DAC0
EADC
Soft Start Control
PID
Filter 0
DPWM0
DPWM1
DPWM2
DPWM3
PID
Filter 1
PID
Filter 2
ADC12
ADC12 Control
Sequencing, Averaging,
Digital Compare, Dual
Sample and hold
A
B
C
D
E
F
G
Current Share
Analog, Average, Master/Slave
AD03
AD
02
AD
13
AGND
PMBus
Timers
4 ± 16 bit (PWM)
1 ± 24 bit
UART0
UART1
GPIO
Control
JTAG
ARM7TDMI-S
32 bit, 31.25 MHz
Memory
PFLASH 32 kB
DFLASH 2 kB
RAM 4 kB ROM 4 kB
Power On Reset
Brown Out Detection
Oscillator
Internal Temperature
Sensor
Advanced Power Control
Mode Switching, Burst Mode, IDE,
Synchronous Rectification soft on & off
Front End
1
Front End
2
Filter 1 or 2 (Loop Nesting) CPCC Module
Constant Power Constant
Current
Input Voltage Feed Forward
Front End Averaging
Digital Comparators
Fault MUX &
Control
Cycle by Cycle
Current Limit
Digital
Comparators
Voltage Feedback
Current Feedback
VIN_Scale
TEMP
ISHARE
+
VO
1
Ipri
ISEC
0.1x Vo
AD
02
AD
03
AD
06
AD
07
AD
08
AD
09
AD
13
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12.2 UCD3138 Pin Definitions

The UCD3138 pins are defined according to Figure 23. The definitions shown in Figure 23 are for the pins used in the EVM to control a phase-shifted full-bridge converter. See Figure 21 for how the signals on these pin signals are used.
Description of the Digital Phase-Shifted Full-Bridge Converter
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Figure 23. UCD3138 Pin Definition in Phase-Shifted Full-Bridge Control
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25
DPWM3B
(QT1)
DPWM2A
(QT2)
DPWM2B
(QB2)
VTran
s
DPWM0B
DPWM1B
(QSYN1,3)
IPRI
DPWM3A
(QB1)
(QSYN2,4)
Description of the Digital Phase-Shifted Full-Bridge Converter

12.3 EVM Hardware — Introduction

This section describes the EVM hardware functions.

12.3.1 Power Stage

This EVM implements topology for a phase-shifted full-bridge DC-DC converter. The key waveforms generated by the UCD3138 to control the phased-shifted power stage are shown in Figure 24. See
Section 4 for the complete schematics. On the primary side, QT1, QB1, QT2, and QB2 are the power
switches, L2 is a resonant inductor (often called shim inductor), and T1 is the main transformer. D9 and D10 are clamping diodes. T2 is a current transformer for sensing primary-side current and is located on the high side. T5 is not used and is shorted by jumper J10.
The secondary side is configured as a central-tap synchronous rectifier comprised of an output choke (L1), output capacitor (C4 and C62), and synchronous MOSFETS (QSYN1, QSYN2, QSYN3 and QSYN4). Q6 and Q10 are oring FETS for hot swap. T3 and T4 are gate transformers to drive primary-side power MOSFETs and provide isolation boundary. Two gate drivers (U4 and U5) are used for driving the gate transformers. Two low-side drivers, U3 and U8, are used for driving the secondary-side synchronous MOSFETs.
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Figure 24. Driving Scheme of Phase-Shifted Full-Bridge Control
The following lists the DPWM configuration for the phase-shift full bridge converter:
DPWM3A to VGS_QB1 DPWM3B to VGS_QT1 DPWM2A to VGS_QT2 DPWM2B to VGS_QB2 DPWM1B to VGS_QSYN2 and QGS_QSYN4 DPWM0B to VGS_QSYN1 and QGS_QSYN3
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spacer
When both QB1 and QT2 turn on, the input voltage Vbus is applied to the power transformer and energy is transferred to the output. During this period, QSYN1 and QSYN3 are turned off and power is transferred through L1 to the output. The return current flows through QSYN2 and QSYN4, which are turned on, and then the current flows back to the secondary side of the main transformer. When QB2 and QT1 are both on, the bus voltage is applied to the power transformer in the opposite direction. In this case, QSYN2 and QSYN4 are turned off and power is transferred through L1 to the output. The return current flows through QSYN1 and QSYN3, which are turned on, and then flows back to the main transformer. When all four switches on the primary side are turned off, the secondary side works in a freewheeling mode, meaning all sync FETs are turned on and the inductor current flows through the switches. See Section 15 for a list of references containing additional details about the phase-shift full-bridge converter.
Because the digital controller generating the six DPWMs in on the secondary side and four of the power switches are on the primary side, the converter requires an isolation component to cross the boundary. Pulse transformers, T3 and T4, transmit the gate signal and drive the primary-side power MOSFETs. These transformers are used because they are simple and low cost although they typically require more space than digital isolators. Two drives, U5 and U6, drive the gate-drive transformers from the secondary side. The leakage inductance of the gate transformer oscillates with other capacitors in the gate-drive circuit during dead time. If the leakage inductance oscillates with other capacitors, a glitch can occur. A negative voltage is provided by the components D20 and C36 for QT1. Other switches use the same circuit that generates negative current. The secondary-side switches do not require isolation. Two ICs, U3 and U8, directly drive these switches.
The dead time between all switches is important to achieve zero-voltage switching based on different operation conditions such as load current and input voltage.
For peak-current-mode control, slope compensation is important to stabilize the loop and avoid the non­periodic ripple of the output voltage. The slope is generated either internally or externally. If the slope compensation is generated externally, DPWM0A and DPWM1A are used. In this case, install the jumpers between Pin1 to Pin2 and between Pin5 and Pin6 for proper operation. Install Q1, Q2, Q4, and Q8 to generate the slope.
External slope-compensation circuits require many external components. In default, internal slope compensation is used. The controller generates the slope and adds the slope on the filter output of the voltage loop. EAP2 requires a pullup resistor to provide over 100-mV DC offset voltage, which is important to stabilize the loop at the small duty.
Description of the Digital Phase-Shifted Full-Bridge Converter

12.3.2 Bias Power Supply

The bias supply is a flyback converter using the UCC28600 controller from TI. The bias is an independent daughter-card, the PWR050. The design files (SLUR924) are located in the UCD3138PSFBEVM-027 product folder on www.ti.com. Figure 25 shows the schematic of the PWR050.
There is one 12-V output (PN3-PN4) on the primary side and one 12-V output (PN5-PN7) on the secondary side. The feedback signal is taken from the secondary 12-V output. The controller requires +3.3 V, which is derived from the secondary 12-V output through a LDO regulator (U2).
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VAUXSEC
400V = 1.5V
VAUX SECONDARY
GND
-VIN/VAUX RETURN
-VIN
12Vout
400-V monitor
PIN1
D1
MMBD1204
+
C3
10uF
Q2
FQD3N60
D4
MUR1100ERLG
D5
R3 100
R47 100
R1
47.5k
R2 10
R4
499
R48
150kR5150kR6150k
R7
150k
R13
3.01k
R10
4.99
R45 165k
R11
100k
PIN4
PIN3
PIN2
PIN5
PIN6
PIN7
R12
4.99
R14
1.37k
R15
3.01k
R16 20k
R17 1k
R18
22.1
R41
33.2k
R43
4.99k
R46
2.4 R52
12.1k
R56
1.5k
R8
16.9k
R9
4.42k
C1
100pF
C20
100pF
C18
100nF
C21
100nF
C10
100nF
C15
100nF
C11
10nF
C2 10µF
C19 10µF
C8
150pF
C5
220pF
C9 220pF
C12 220pF
C13 220pF
3
4
1
2
5
U4
1
SS
2
FB
3
CS
4
GND
5
OUT
6
VDD7OVP
8
STATUS
U1
UCC28600D
UCC28600D
1
23
4
U2
1
3
2
U3
TL431AQDBZ
D2
D3
+
C4
330 µF
+
C6
47 uF
+
C7
330 µF
1
2
3
4
5
6
7
8
T1
+VSS
+VSS
+VIN
GND
GND
GND
GND
GND
GND
GND
GND
GND
PWRGND
PWRGND
PWRGND
PWRGND
Description of the Digital Phase-Shifted Full-Bridge Converter

12.3.3 Sensing Input Voltage on Secondary-Side

In Figure 25 there is sample-and-hold circuit on the secondary side of the PWR050, which senses the primary-side voltage. When the Q2 switch turns on, D5 turns on. The voltage on the winding (6, 7) of the bias transformer T1 charges capacitor C9 to a voltage equal to VIN / N after the divider of R16 and R14, where N is the turns ratio of T1. When Q2 turns off, D5 turns off, and the voltage on C9 is held until the next switching period. The voltage on C9 is proportional to the input voltage. U4 is used to scale the sampled voltage to the application.
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Figure 25. PWR050 Bias Board Schematics
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12.3.4 Load Current Sensing

Figure 26 and Figure 27 show how the load current is sensed and fed back to the UCD3138. A 1-m
sense-resistance value (R53 // R104 // R105) senses the load current. A differential amplifier circuit amplifies and filters this signal. The result is supplied to EADC1 and AD13. The sensed current is also used in constant-current and constant-power (CPCC) operation. The AD13 monitors the current. The AD13 also has a mechanism for a fast latch-off over current and the means to implement either master­and-slave or average-mode current sharing.
Description of the Digital Phase-Shifted Full-Bridge Converter
Figure 26. Load-Current Sensing Connections
Figure 27. Load-Current-Sensing Conditioning Circuit
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Description of the Digital Phase-Shifted Full-Bridge Converter

12.3.5 Serial Port Interface

The schematic of the interface for the serial port (UART) is shown in Figure 28. The UART provides real­time debug and subsequently reduces code-development time. This serial port also monitors for fast­changing internal variables.
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12.3.6 LED Indicators

Ref. Designator Silk Screen Text Function
D26 12VP_ON This LED turns green when 12 V is present on the primary side.
D2 FAILURE This LED turns red when a fault is detected.
D3 P_GOOD by PMBUS_CMD_POWER_GOOD_ON and
D5 AC_P_FAIL_OUT This LED is not used.
Figure 28. Serial Port Interface in the Converter
Table 5. LED Status Lights
This LED turns green when the output voltage is within the thresholds defined PMBUS_CMD_POWER_GOOD_OFF[1].
30
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12.3.7 EVM Resource Allocation

The UCD3138PSFBEVM-027 is controlled by a control card, the UCD3138CC64EVM-030, through two 40-pin connectors, P1 and P2. Table 6 lists the definitions of P1 and P2 on the UCD3138PSFBEVM-027 board.
Header Pin No. Usage Description
P1-1 DPWM_0A DPWM0A, slope generation P1-2 DPWM_0B DPWM0B, controls the secondary-sync FET, QSYN1, 3. P1-3 DPWM_1A DPWM1A, slope generation P1-4 DPWM_1B DPWM1B, controls the secondary-sync FET, QSYN2, 4. P1-5 DPWM_2A DPWM2A, controls the primary-side FET, QT2. P1-6 DPWM_2B DPWM2B, controls the primary-side FET, QB2. P1-7 DPWM_3A DPWM3A, controls the primary-side FET, QB1. P1-8 DPWM_3B DPWM3B, controls the primary-side FET, QT1.
P1-9 DGND Digital ground (GND) P1-10 DGND Digital ground (GND) P1-11 GPIO08 ON/OFF P1-12 GPIO09/FLT1B GPIO_ORING_CTR P1-13 GPIO10 Failure P1-14 GPIO11/FLT2B P_GOOD P1-15 GPIO28 Not used P1-16 GPIO29 Not used P1-17 GPIO30 Not used P1-18 GPIO31 Not used P1-19 GPIO32/FLT4A I_FAULT P1-20 GPIO33/ FLT4B LATCH_ENABLE P1-21 GPIO26 Not used P1-22 GPIO22 Not used P1-23 GPIO24 Not used P1-24 GPIO23 Not used P1-25 GPIO18/PWM1 AC_FAIL P1-26 GPIO19/PWM2 ACFAILIN P1-27 GPIO20 Not used P1-28 GPIO21 Not used P1-29 GPIO34 Not used P1-30 GPIO35 Not used P1-31 GPIO16/SCI_TX SCI transmit P1-32 GPIO17/SCI_RX SCI receive P1-33 GPIO25 Not used P1-34 GPIO27 Not used P1-35 GPIO27 Not used P1-36 RESET* Not used P1-37 DGND Digital ground (GND) P1-38 DGND Digital ground (GND) P1-39 VauxS External 12-V DC supply
P1-40 Not used P2-01 AGND Analog ground (GND)
P2-02 ADCREFin Not used
Not connected to UCD3040
Description of the Digital Phase-Shifted Full-Bridge Converter
Table 6. P1 and P2 Pin Assignment
UCD3138 Pin
Name
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Description of the Digital Phase-Shifted Full-Bridge Converter
Table 6. P1 and P2 Pin Assignment (continued)
Header Pin No. Usage Description
P2-03 AGND Analog ground (GND) P2-04 AD_00 PMBus ADDR P2-05 AGND Analog ground (GND) P2-06 AD_01 PMBus ADDR P2-07 AGND Analog ground (GND) P2-08 AD_02 AD_02, output current sensing P2-09 AGND Analog ground (GND) P2-10 AD_03 AD_03, primary current sensing P2-11 AGND Analog ground (GND) P2-12 AD_04 AD_04, current-sharing bus sensing P2-13 AGND Analog ground (GND) P2-14 AD_05 AD_05, inside-oring FETs voltage sensing P2-15 AGND Analog ground (GND) P2-16 AD_06 AD_06, outside-oring FETs voltage sensing P2-17 AGND Analog ground (GND) P2-18 AD_07 AD_07, temperature sensing P2-19 AGND Analog ground (GND) P2-20 AD_08 AD_08, VINSCALED sensing P2-21 AGND Analog ground (GND) P2-22 AD_09 I_SHARE P2-23 AGND Analog ground (GND) P2-24 AD_10 Not used P2-25 AGND Analog ground (GND) P2-26 AD_11 Not used P2-27 AGND Analog ground (GND) P2-28 AD_12 Not used P2-29 AGND Analog ground (GND) P2-30 AD_13 Not used P2-31 AGND Analog ground (GND) P2-32 AD_14 Not used P2-33 EAN4 Analog ground (GND) P2-34 EAP4 I_PRI P2-35 EAN3 Analog ground (GND) P2-36 EAP3 Output voltage sensing, or I_PRI P2-37 EAN2 Analog ground (GND) P2-38 EAP2 Output current sensing P2-39 EAN1 Analog ground GND2 (-RS) P2-40 EAP1 Output voltage sensing (+RS)
UCD3138 Pin
Name
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Background
Loop
FIQ
IRQ
4 Switching Cycle Timer
FIQ Complete
100Ûs Timer
IRQ Complete
FIQ Complete
4 Switching Cycle Timer
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12.4 EVM Firmware — Introduction

The reference firmware that is provided with the EVM is intended to demonstrate basic phase-shifted full­bridge DC-DC converter functionality, as well as some basic PMBus communication and primary-to­secondary communication. The firmware is used as an initial platform for particular applications. This section provides a brief introduction to the firmware.

12.4.1 Firmware Infrastructure overview

The firmware includes one startup routine and three program threads. The startup routine initializes the controller setup for the targeted operation functions or status. Please contact TI for detailed initialization information.
As shown in Figure 34, the three program threads are (1) the fast-interrupt request (FIQ); (2) the timer­interrupt request (IRQ); and (3) the background loop. These threads are described as:
1. Fast Interrupt (FIQ)
Critical or time-sensitive tasks are within the FIQ. Functionally, FIQ events are the highest priority and are addressed as soon as possible.
2. Timer Interrupt (IRQ)
The majority of the firmware tasks occur during the IRQ. IRQ events occur synchronously every 100 µs.
3. Background Loop
Non time-sensitive tasks are implemented in the background loop. Background Loop items are addressed whenever FIQ and IRQ events are not handled.
Description of the Digital Phase-Shifted Full-Bridge Converter
Figure 29. Firmware Structure Overview

12.4.2 Tasks Within FIQ

FIQ events have the highest priority and are addressed as soon as possible. The FIQ includes critical and time-sensitive tasks. The firmware included with the EVM includes two functions called by the FIQ:
Constant Power and Constant Current
Cycle-by-cycle current limit The FIQ interrupt is called to respond every four switching cycles.
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Idle
PS O N O N
Ra m p up
P SO N an d N o F au lts
F A U LT
Fa u lt s
F au lt s C le ar
SY N F ET_ Ra m p_u p
V o lt m od e
Ra m p u p O v er
Fa u lts
Re gu late d
Ra m p u p O v er
F au lt s
Pe ak C ur re nt M od e
R am p U p D o n e
Description of the Digital Phase-Shifted Full-Bridge Converter

12.4.3 Tasks Within IRQ and State Machine

Almost all firmware tasks occur during the IRQ. The exceptions are the serial interface and PMBus tasks, which occur in the Background Loop; and the overcurrent protection (OCP), which is handled by the FIQ. The IRQ is called to respond every 100 µs.
At the heart of the IRQ function is the power-supply State Machine implemented with switch command.
Figure 30 shows the structure of the State Machine. At a higher level, this State Machine allows the digital
controller to optimize the performance of the power supply based on the exact State Machine functions of the digital controller.
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12.4.4 Tasks Within Background Loop

12.4.5 System Normal Operation

34
Figure 30. State Machine
The background loop handles all PMBus communication as well as processing and transmitting data through the UART. The data flash is managed with a dual-bank approach. This provides redundancy in the event of a power interruption during the programming of data flash. Once new data-flash values have been written, a function called erase_task() initiates in the background loop to erase the old values. The erase_task() is called until all of the old DFLASH segments are erased. Erasing the data flash in segments allows the processor to handle other tasks instead of waiting for the entire data flash to be erased before completing other tasks.
The EVM is designed to operate in peak-current-mode control under normal operation conditions. The EVM operates with output voltage in regulation across the load range. If the load power continues to increase beyond the rated value, then an overload condition occurs. In such a case, the system enters protection operation by entering CPCC mode. If load power still continues to increase, output shutdown is triggered.
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12.4.5.1 Peak-Current-Mode Control
Peak-current-mode control is used in this EVM. The primary-side peak current is used to create control, and is sensed through current transformer T2. The slope compensation is realized within the digital­controller internal setup which is re-programmable to adapt to required applications. External slope compensation is also used with component place-holders in place. Please contact TI for information on how to re-program the internal slope compensation and how to set up the external slope compensation.
12.4.5.2 Other Possible Control Modes
Voltage-Mode Control and Average Current-Mode Control are also possible. To change the EVM into these controls, both hardware and firmware require modifications. Please contact TI for more information on how to make these modifications.

12.4.6 System Operation in Protection

12.4.6.1 Faults and Warnings
The system is equipped with a variety of programmable fault and warning options. Table 5 lists the LEDs used to indicate a fault. Table 7 lists the basic faults and warnings available in the EVM along with the corresponding action required by these events. Each of these parameters is modified through the GUI.
Table 7. Faults and Warnings
Signal Type Warning Fault Response
VOUT
VIN
IOUT Over Report Report and latch off
IIN Over Report Cycle-by-cycle limiting
SR (QSYN3) Temperature
Over Report Report and latch off
Under Report Report
Over Report Report and latch off
Under Report Report and latch off
Over Report Report and latch off
Description of the Digital Phase-Shifted Full-Bridge Converter
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Description of the Digital Phase-Shifted Full-Bridge Converter
Reporting a fault includes the appropriate setting of the PMBus alert line, status byte, and status word. Faults and warnings are reset by toggling the unit off and then on. Alternatively, as long as the system does not latch off, the Clear Faults button clears any faults or warnings (see Figure 31). Faults and warnings are also cleared by toggling the control line the on-off switch.
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Figure 31. Faults and Warnings
12.4.6.2 Cycle-By-Cycle Current Limit
Current transformer T2 senses the primary-side current. Figure 32 shows the sensing circuit. This current is used for cycle-by-cycle current limit, peak-current-mode control, or flux balancing of the main transformer. The primary-peak current is limited within the primary MOSFET current ratings by the cycle­by-cycle current limit. R31 and C17 are used as a low-pass filter before the current signal feeds to the UCD3138. The current signal is sent into UCD3138 through AD06 to create cycle-by-cycle current-limit control. To prevent switching spikes from triggering the comparator, a blanking time is programmed.
36
Figure 32. Cycle-by-cycle Current-Limit Sensing Circuit
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Description of the Digital Phase-Shifted Full-Bridge Converter
12.4.6.3 Constant Power and Constant Current Operation
Both hardware and firmware in this EVM support CPCC operation. Figure 33 illustrates the behavior of the output voltage and output current (V
OUT
versus I
). The dashed lines represent an extended view.
OUT
The EVM is delivered already programmed with a constant-power threshold of a few watts over 360 W and a constant-current threshold of 33 A (typical). These limits are adjustable through the GUI and a new setting can be saved to data flash. The maximum hardware capability limits the current within 35 A. The dashed lines represent exceeding the constant power to a higher current, although the maximum current of this EVM is limited to 35 A. Figure 34 shows the GUI default values of these controls.
In addition to setting the previously described thresholds, enabling or disabling the CPCC feature and configuring a fault timer is also possible. Whenever the State Machine detects CPCC operation a timer starts. If the timer reaches the time limit specified in Figure 34, the system latches off until the on command toggles off and on again, or recycles the input power.
Figure 33. CCPCC Operation
Figure 34. CPCC Default Values Adjusted Through GUI
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Description of the Digital Phase-Shifted Full-Bridge Converter
12.4.6.4 Output Over Voltage
When the output voltage exceeds 15.6 V, Q7-B turns on then Q7-A turns on because the Q7-A base is low. OVP_LATCH is pulled low, which is detected by the controller. The output voltage is shut down and latched. Figure 35 shows the circuit.
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Figure 35. Redundant-Output Overvoltage Protection
12.4.6.5 Input Over Voltage
The input over voltage is detected based on the winding on the auxiliary power supply as described in
Section 12.3.3. The detected signal is sent to AD08 to create a fault process.
12.4.6.6 Over Temperature
Over temperature includes UCD3138 internal-temperature sensing and external added-temperature sensing. A temperature-sensing element on U10, LM60C, determines the external overtemperature condition. The temperature signal feeds into the controller through AD07. U10 is located on the top-side of the board next to the QSYNC3 heat sink. At this location U10 senses the temperature of the secondary­side MOSFETs.
38
Figure 36. Temperature Detection Circuit
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12.5 Special Operation Modes

12.5.1 Light Load Operation

At light load, the burst operation enables when the switching duty cycle is small. The significant benefit of this operation is the reduction of power loss. The associated disadvantage is higher output voltage-ripple and larger output voltage-dip when the load has a sudden demand. But the higher ripple and the larger dip disadvantages are corrected by the convenience and flexibility of the digital control. For example, non­linear control from digital control solves the large dip during load transient. The higher ripple is also reduced by narrowed duty cycle on and off-limit for burst operation control. Figure 37 shows the burst operation timing diagram.
NOTE: The burst operation mode is still in development for this EVM. Please contact TI for the latest
development information.
Description of the Digital Phase-Shifted Full-Bridge Converter
Figure 37. Burst Operation Timing Diagram
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Iout1
AD13
AD13
Ishare Bus
ISHARE1
ISHARE2
AD02
AD02
Iout2
PS1
PS2
Description of the Digital Phase-Shifted Full-Bridge Converter

12.5.2 Current-Sharing Operation

The UCD3138 supports three major current-sharing techniques:
Average current-sharing, or PWMbus current-sharing
Master and slave current-sharing
Droop-Mode Current-Sharing, or Analog bus current-sharing This EVM uses average current-sharing. The average-current-sharing technique uses a share bus to
balance and evenly distribute the current on each paralleled converter as shown in Figure 38. The share bus is called ISHARE in this EVM design. Therfore, when making load current sharing, ISHARE from each board must be connected together. ISHARE connection is located on J2 terminal pin 3 and through R91 and C12 fed into AD02. The load current is connected to AD13 after a low-pass filter (R85 and C49) from ISEC. The current-sharing module is integrated in the UCD3138, and the ISHARE bus is controlled properly by UCD3138 internal functions.
This current-sharing-operation feature is used for normal operation in steady state with average-current­sharing approach. In CPCC, the current sharing is inherently valid and does not rely on the average­current-sharing approach. This feature is not available during start, burst operation, or cycle-by-cycle current limit.
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40
Figure 38. Current-Sharing Operation
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12.5.3 Oring FETs Control

The oring control circuit is shown in Figure 39. Q6 and Q10 are oring FETs used for hot-swapping operation. Less power-conduction loss occurs when using oring MOSFETs instead of oring diodes. The oring MOSFETs are controlled by the oring-control IC U1, TPS2411. By sensing the voltage between the drain and source of the oring FETs, U1 quickly turns off the oring FETs to avoid reverse current drawn from the output voltage bus. Pull down the gate-drive signal to turn off oring FETs by pulling Pin5 high, which is controlled by the UCD3138. Through output voltage remote sensing, the voltage drop on the load wire is compensated to ensure the voltage at the load point is accurate. +RS and –RS are connected to +VO and 12V_RETURN through the resistors, R55 and R54, respectively.
Description of the Digital Phase-Shifted Full-Bridge Converter
Figure 39. Oring Control
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41
cs cs
pcs
1
s
1=+
w
z1 z2
z1 z2
w ´ w
=
w + w
r z1 z2
( )
2
r
z1, z2
1 j 4 Q 1 and j 1
2 Q
w
´
( )
2
2
r
r
cz 0
p1
s s
1
Q
s
s 1
æ ö
+ +
ç ÷ ç ÷
´ w
w
è ø
=
æ ö
+
ç ÷ ç ÷
w
è ø
( )
z1 z2
cz 0
p1
s s
1 1
s
s 1
æ öæ ö
+ +
ç ÷ç ÷
w w
è øè ø
=
æ ö
+
ç ÷ ç ÷
w
è ø
( )
1 1
c P I D
1 1
1 z 1 z
1 z 1 z
- -
- -
+ -
= + +
- - a ´
Description of the Digital Phase-Shifted Full-Bridge Converter

12.6 Loop Compensation Using PID Control

Proportional, integral, and derivative (PID) control is usually used in the feedback-loop compensation in digitally-controlled power converters. This section describes several aspects of how to use PID control.

12.6.1 Transformation of Digital-PID Coefficients to Poles and Zeros in the s-Domain

PID control in the UCD3138 control-law algorithm (CLA) for control loop is formed in the z-domain using
Equation 1.
Converting Equation 1 to the s-domain equivalent using the bilinear transform results in two forms. One form is with two real zeros and one real pole as shown in Equation 2.
K0is the gain of the frequency domain pole at the origin, and K0is also represented as the angular frequency when the integrator Bode-plot gain crosses over with 0 dB. K0is also used as a method for initially designing feedback-loop compensation (see reference 5 in Section 15 for more details).
The second form is when the two zeros are presented with complex conjugates as shown in Equation 3.
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(1)
(2)
(3)
Two complex conjugate zeros are expressed as,
(4)
(5)
(6)
The factor of Q is in the range of 0 to infinite. The two complex conjugate zeros become the two real zeros when Q is less than or equal to 0.5 (Q 0.5). Therefore, Equation 2 is a unique form of Equation 3. In this sense, Equation 3 can be used in either case across the range of Q.
A low-pass filter usually exists in a control loop of its feedback path. The low-pass filter adds a pole to the loop as shown in Equation 7.
(7)
42
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( )
1 1
sc 19
p i d
1 8 1 4
1 z 1 z 1
1 z 1 2 z 2 PRD 1
- -
- -
- - -
æ ö
+ -
´ + ´ + ´ ´ ´ ´ ´
ç ÷ ç ÷
- - a´ ´ ´ +
è ø
z1 z2
0 p
s s
1 1
2 ƒ 2 ƒ
s s
1
2 K 2 ƒ
æ ö æ ö
+ ´ +
ç ÷ ç ÷
´ p ´ ´ p´
è ø è ø
æ ö
´ +
ç ÷ ç ÷
´ p ´ ´ p ´
è ø
( )
2
2
z z
z
0 p
s s
1
2 ƒ Q
2 ƒ
s s
1
2 K 2 ƒ
+ +
´ p ´ ´
´ p ´
æ ö
´ +
ç ÷ ç ÷
´ p ´ ´ p ´
è ø
s p1
s p1
2 T
2 T
- ´ w
+ ´ w
( ) ( )
( )
0 p1 z1 p1 z2
D
p1 z1 z2 s p1
2 K
T 2
´ ´ w - w ´ w - w
=
w ´ w ´ w ´ w +
0 s
I
K T
´
=
( )
0 p1 z1 p1 z2 z1 z2
P
p1 z1 z2
K
´ w ´ w + w ´ w - w ´ w
=
w ´ w ´ w
M PID
cs
M PID cs
G (s) G (s)
1 G (s) G (s) H (s)
´
=
+ ´ ´
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The close-loop transfer function is shown in Equation 8.
For example, GM(s) is the transfer function associated to the phase-shifted full-bridge power-modulator circuit.
The parameters are calculated with the assumption that the sensor-sampling cycle, Ts, is much smaller than the time constant in relation to the converter-voltage feedback-loop bandwidth, TLC. As a general rule, choose the sampling frequency as shown in Equation 9.
When the above assumption is true, the delayed effect from the sampling is ignored and the parameters are determined after the position of the poles and zeros is known. Table 8 summarizes the poles and zeros in a form relating the z-domain to the s-domain.
Description of the Digital Phase-Shifted Full-Bridge Converter
where
GM(s) is the control plant transfer function (8)
Ts≤ 0.05 × T
LC
(9)
(10)
(11)
Table 8. Poles and Zeros from PID Coefficients
System Name Transfer Functions
Complex Zeros
(K0, ƒz, Qz, ƒp)
Real Zeros
(K0, ƒz1, ƒz2, ƒp)
Device PID
(Kp, Ki, Kd, α)
(12)
(13)
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Frequency
K
I
KP
K
D
Zero 1
Zero 2
Pole 2
Increasing f
s
causes the whole Bode plots to shift to right
Pole 1
Gain
Evaluating the EVM with GUI

12.6.2 Tuning PID Coefficients for Loop Compensation

When making fine-tuned adjustments to the feedback control loop, knowing how each PID parameter affects the control loop characteristics without using the complicated equations in Table 8 is beneficial. Use Table 9 and Figure 40 as a quick reference for tuning PID coefficients.
Table 9. Tuning PID Coefficients
Control Parameters Impact on Bode Plot
K
p
K
i
K
d
α Increasing α shifts the second pole and the second zero to the right.
Ts= 1 / ƒ
s
Increasing Kppushes up the minimum gain between the two zeros, moving the two zeros apart.
Increasing Kipushes up the integration curve at low frequencies, provides a higher low-frequency gain, and moves the first zero to the right.
Increasing Kdshifts the second zero left with no impact on the second pole.
Increasing the sampling frequency ƒsshifts the whole Bode plot to the right.
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Figure 40. Tuning PID Parameters

13 Evaluating the EVM with GUI

The collective graphical user interface (GUI) is called TI's Fusion Digital Power Designer (FDPD). The GUI serves as the interface for several families of TI's digital-control ICs including the UCD31xx family, (such as UCD3138). The GUI is divided into two main categories, Designer GUI and Device GUI. Each UCD31xx EVM relates to a particular Designer GUI allowing users to re-tune and re-configure a particular EVM with existing hardware and firmware. Device GUI relates to the accessing of internal registers and memories of a particular device.
The UCD3138PSFBEVM-027 is used with the UCD3138CC64EVM-030 control card where the UCD3138 device is placed. The firmware for control is loaded onto UCD3138CC64EVM-030 board through the Device GUI. The user’s guide, Using the UCD3138CC64EVM-030 (SLUU886), describes the GUI installation. The Designer GUI is installed at the same time as installing the Device GUI.
44
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13.1 Graphical User Interface (GUI)

As previously mentioned, there are two types of GUI: Device GUI and Designer GUI. The Device GUI is categorized as low-level GUI. From the Device GUI, device registers are accessed if the device is in ROM mode and the PMBus communication is established. This GUI is used to download the code when the device is blank during the initial programming. Also, at the flash mode, a designer can send PMBus commands to read or write the data. The Designer GUI is an interface between a host and a user. It supports some of the PMBus commands to configure, monitor, and design the loop compensator contained in the UCD3138 digital controller.

13.1.1 Hardware Setup

Evaluating the EVM with GUI
Figure 41. Test Setup
In Section 5.2, Figure 5 and Figure 6 show a basic setup for a power stage test with the EVM. To evaluate the EVM with GUI, the control card must first connect to a GPIO-to-USB adapter card, HPA172, then to a host computer. The following lists the steps for an evaluation:
1. Connect the input voltage source to the input connectors shown in Figure 5. Use 14 AWG wire or equivalent.
2. Connect the output load to the board. Use a 14-AWG wire or equivalent.
3. Plug the control card UCD3138CC64EVM-030 (PWR030) into UCD3138PSFBEVM-027 with the orientation in Figure 5 and Figure 6.
4. Confirm that the control card does not have a jumper on J2, and install a jumper on J6.
5. Connect the USB-to-GPIO (HPA172) adaptor to the control card as shown in Figure 41, and connect the other end of USB-to-GPIO adapter to the host computer
6. Move the ON/OFF control switch, S1, on the phase-shifted full-bridge board, to the OFF position. See
Figure 5 to locate S1 on the phase-shifted full-bridge board.
7. Configure the load to draw 1 A.
8. Apply 380 V to the input with a 2-A current limit set on the input source.
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Evaluating the EVM with GUI
9. Launch the Fusion Digital Power Designer GUI. See Section 13.1.2 for instructions on how to install the GUI.
10. Turn on the board output by switching S1 to the ON position

13.1.2 GUI Installation

Download the GUI software from www.ti.com. Before the GUI is executed, install the software on the host PC. More details about the TI GUI, FDPD, can be found in the user’s guide or manual. Please contact TI for the FDPD document. The GUI contains manuals for use with the UCD3138. To find the manuals, use the following sequence:
Copy over the TI Fusion Digital Power Designer zipped file onto the host computer and unzip the file (TI- Fusion-Digital-Power-Designer-xx.zip) to open the installer file, TI-Fusion-Digital-Power-Designer-xxx.exe. The xxx in the file name refers to the GUI release version.
Double click the executable installer file and follow the instructions to complete installation. In general, accept all the installation defaults. In order to have all of the GUI functions available, check all the boxes under Select Additional Tasks as shown in Figure 42.
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Help > Documentation and Help Center > UCD3138
46
Figure 42. GUI Installation
After the installation, a quick launch button appears next to the start menu in the taskbar section containing shortcuts to commonly-used applications. Figure 43 shows the TI FDPD icon after the installation. Other icons, such as UCD3K Device GUI, are displayed on the desktop. For more information on the GUI installation, see the UCD3138CC64EVM-030 user’s guide (SLUU886).
Figure 43. GUI Shortcut Location
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13.1.3 USB-to-GPIO Adaptor Connection

Turn off the DC power source before connecting the USB-to-GPIO adaptor to avoid electrical shock.
Connect one end of the ribbon cable to the module, and connect the other end to the USB-to-GPIO (HPA172) interface adapter. Connect the mini connector of the USB cable to the USB interface adapter. Then connect the other end to the USB port on the host computer, as shown in Figure 41.

13.1.4 Launch the Designer GUI

Click the quick-launch shortcut icon located in the taskbar next to the start menu. When launched, the GUI searches for a device attached to the PMBus. If the attached device is found and communication between the GUI and device is successful, a similar-looking screen as shown in Figure 44 is seen. The following sections describes how to evaluate the module using the GUI.
Evaluating the EVM with GUI
CAUTION
Figure 44. Designer GUI Overview
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Evaluating the EVM with GUI

13.1.5 Designer GUI Overview

The Designer GUI has four tabs on the left side of the workspace, as shown in Figure 44: Configure, Design, Monitor, and Status. After launching the GUI, the default tab is the Monitor tab. To open one of
the three tabs, simply click on the desired tab. Each tab of the EVM GUI has a different role. Configure configures the EVM settings through PMBus
command. Design creates tuning control-loop parameters. Monitor monitors the board operation. Status shows faults and warnings that may occur.

13.2 Operation Monitoring

When the designer GUI launches, the Monitor tab is presented by default as shown in Figure 44. This tab provides a quick overview of operation status with some changeable settings. This tab also provides an oscilloscope-type plot view in real-time operation. The number of scope windows is adjusted by checking or un-checking the square boxes in the upper-left of the Monitor tab. Click on a box to show or hide the selected scope-plot windows.
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13.3 Operation Status

Click the Status tab below the Monitor tab (see Figure 44) to view the EVM operation status shown as in
Figure 45. All grayed entries are candidates that can be implemented. Those candidates in black
represent current-operation status which indicate potential operation issues with either warning or fault indications. If a fault occurred, the corresponding entry is highlighted in red. Warnings, although not considered faults, remind the user that those entries could require attention.
48
Using the UCD3138PSFBEVM-027 SLUUAK4–August 2013
Figure 45. Designer GUI Status
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13.4 Configuring EVM

The Configure tab allows the user to conveniently adjust the EVM feature setup without directly accessing the firmware. This tab also navigates the user through the various features of the converter within the GUI.
Evaluating the EVM with GUI
Figure 46. GUI Supported PMBus Commands

13.4.1 GUI Supported PMBus Commands

Figure 47 shows the various GUI-based PMBus commands supported by the current version of the
firmware. Use the built-in Isolated Bit mask generator to easily add additional standard commands. This tool generates a coded index that the GUI reads from the device to determine which PMBus commands are supported. To add a standard command, modify the bit mask and the GUI automatically displays the new command. For additional details on using this tool, please contact TI.
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Evaluating the EVM with GUI

13.4.2 Configuring the EVM With GUI

In the Configure tab, changing the configuration is simple. For example, to configure CPCC, access the CPCC control by clicking the drop-down arrow next to the Value/Edit box on the CPCC[MFR 36] line as shown in Figure 47. As previously mentioned, the maximum current is 35 A and the maximum power is 360 W. Please contact TI if any uncertainty exists that must be resolved. The CPCC feature is disabled by default.
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Figure 47. Configure CPCC
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( )
1 1
sc 19
p i d
1 8 1 4
1 z 1 z 1
1 z 1 2 z 2 PRD 1
- -
- -
- - -
æ ö
+ -
´ + ´ + ´ ´ ´ ´ ´
ç ÷ ç ÷
- - a ´ ´ ´ +
è ø
z1 z2
0 p
s s
1 1
2 ƒ 2 ƒ
s s
1
2 K 2 ƒ
æ ö æ ö
+ ´ +
ç ÷ ç ÷
´ p ´ ´ p´
è ø è ø
æ ö
´ +
ç ÷ ç ÷
´ p ´ ´ p ´
è ø
( )
2
2
z z
z
0 p
s s
1
2 ƒ Q
2 ƒ
s s
1
2 K 2 ƒ
+ +
´ p ´ ´
´ p ´
æ ö
´ +
ç ÷ ç ÷
´ p ´ ´ p ´
è ø
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Firmware Development for Phase-Shifted Full-Bridge Power Converter

13.5 Tuning the Control Loop Using GUI Design

The GUI is equipped with 3 different ways to program the UCD3138 digital control-loop compensator.
Table 10 lists the three options, (a) complex zeros using K0, fz, Qz, and fp; (b) real zeros using K0, fz1, fz2,
and fp; (c) device PID using Kp, Ki, Kd, and α. In option (c), the compensator is described by device PID. In this context, Kp, Ki, Kdand α are the raw
register values used to configure the positions of the poles and zeros of the compensator. SC is a gain scaling term. Although SC is normally set to zero, it provides additional gain for situations where the power-stage gain is low. PRD is used to configure the minimum operating period, and KCOMP is used to configure the maximum operating period. In the context of the compensator they are gain terms modifing the overall transfer function by a fixed value. Knowing the proper way to configure PRD and KCOMP varies based on the control topology implemented is important.
Table 10. Programming Digital Control Loop
System Name Transfer Functions
Complex zeros
(K0, ƒz, Qz, ƒp)
Real zeros
(K0, ƒz1, ƒz2, ƒp)
Device PID
(Kp, Ki, Kd, α)

14 Firmware Development for Phase-Shifted Full-Bridge Power Converter

Please contact TI for additional information regarding the UCD3138 firmware development for a digital phase-shifted full-bridge converter control.

15 References

1. UCD3138 Datamanual, Highly Integrated Digital Controller for Isolated Power (SLUSAP2)
2. UCD3138CC64EVM-030 Evaluation Module and User’s Guide, Programmable Digital Power Controller Control Card Evaluation Module (SLUU886)
3. Reference Guide, UCD3138 Digital Power Peripherals Programmer’s Manual (SLUU995)
4. Reference Guide, UCD3138 Monitoring and Communications Programmer’s Manual (SLUU996)
5. Reference Guide, UCD3138 ARM and Digital System Programmer’s Manual (SLUU994)
6. User's Guide, UCD3138 Isolated Power Fusion GUI, (please contact TI)
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EVALUATION BOARD/KIT/MODULE (EVM) ADDITIONAL TERMS
Texas Instruments (TI) provides the enclosed Evaluation Board/Kit/Module (EVM) under the following conditions: The user assumes all responsibility and liability for proper and safe handling of the goods. Further, the user indemnifies TI from all claims
arising from the handling or use of the goods. Should this evaluation board/kit not meet the specifications indicated in the User’s Guide, the board/kit may be returned within 30 days from
the date of delivery for a full refund. THE FOREGOING LIMITED WARRANTY IS THE EXCLUSIVE WARRANTY MADE BY SELLER TO BUYER AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. EXCEPT TO THE EXTENT OF THE INDEMNITY SET FORTH ABOVE, NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES.
Please read the User's Guide and, specifically, the Warnings and Restrictions notice in the User's Guide prior to handling the product. This notice contains important safety information about temperatures and voltages. For additional information on TI's environmental and/or safety programs, please visit www.ti.com/esh or contact TI.
No license is granted under any patent right or other intellectual property right of TI covering or relating to any machine, process, or combination in which such TI products or services might be or are used. TI currently deals with a variety of customers for products, and therefore our arrangement with the user is not exclusive. TI assumes no liability for applications assistance, customer product design, software performance, or infringement of patents or services described herein.
REGULATORY COMPLIANCE INFORMATION
As noted in the EVM User’s Guide and/or EVM itself, this EVM and/or accompanying hardware may or may not be subject to the Federal Communications Commission (FCC) and Industry Canada (IC) rules.
For EVMs not subject to the above rules, this evaluation board/kit/module is intended for use for ENGINEERING DEVELOPMENT, DEMONSTRATION OR EVALUATION PURPOSES ONLY and is not considered by TI to be a finished end product fit for general consumer use. It generates, uses, and can radiate radio frequency energy and has not been tested for compliance with the limits of computing devices pursuant to part 15 of FCC or ICES-003 rules, which are designed to provide reasonable protection against radio frequency interference. Operation of the equipment may cause interference with radio communications, in which case the user at his own expense will be required to take whatever measures may be required to correct this interference.
General Statement for EVMs including a radio
User Power/Frequency Use Obligations: This radio is intended for development/professional use only in legally allocated frequency and power limits. Any use of radio frequencies and/or power availability of this EVM and its development application(s) must comply with local laws governing radio spectrum allocation and power limits for this evaluation module. It is the user’s sole responsibility to only operate this radio in legally acceptable frequency space and within legally mandated power limitations. Any exceptions to this are strictly prohibited and unauthorized by Texas Instruments unless user has obtained appropriate experimental/development licenses from local regulatory authorities, which is responsibility of user including its acceptable authorization.
For EVMs annotated as FCC – FEDERAL COMMUNICATIONS COMMISSION Part 15 Compliant Caution
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.
FCC Interference Statement for Class A EVM devices
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
FCC Interference Statement for Class B EVM devices
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
For EVMs annotated as IC – INDUSTRY CANADA Compliant
This Class A or B digital apparatus complies with Canadian ICES-003. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the
equipment.
Concerning EVMs including radio transmitters
This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.
Concerning EVMs including detachable antennas
Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful communication.
This radio transmitter has been approved by Industry Canada to operate with the antenna types listed in the user guide with the maximum permissible gain and required antenna impedance for each antenna type indicated. Antenna types not included in this list, having a gain greater than the maximum gain indicated for that type, are strictly prohibited for use with this device.
Cet appareil numérique de la classe A ou B est conforme à la norme NMB-003 du Canada. Les changements ou les modifications pas expressément approuvés par la partie responsable de la conformité ont pu vider l’autorité de
l'utilisateur pour actionner l'équipement.
Concernant les EVMs avec appareils radio
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.
Concernant les EVMs avec antennes détachables
Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peut fonctionner avec une antenne d'un type et d'un gain maximal (ou inférieur) approuvé pour l'émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage radioélectrique à l'intention des autres utilisateurs, il faut choisir le type d'antenne et son gain de sorte que la puissance isotrope rayonnée équivalente (p.i.r.e.) ne dépasse pas l'intensité nécessaire à l'établissement d'une communication satisfaisante.
Le présent émetteur radio a été approuvé par Industrie Canada pour fonctionner avec les types d'antenne énumérés dans le manuel d’usage et ayant un gain admissible maximal et l'impédance requise pour chaque type d'antenne. Les types d'antenne non inclus dans cette liste, ou dont le gain est supérieur au gain maximal indiqué, sont strictement interdits pour l'exploitation de l'émetteur.
SPACER SPACER SPACER SPACER SPACER SPACER SPACER SPACER
【【Important Notice for Users of EVMs for RF Products in Japan】】
This development kit is NOT certified as Confirming to Technical Regulations of Radio Law of Japan
If you use this product in Japan, you are required by Radio Law of Japan to follow the instructions below with respect to this product:
1. Use this product in a shielded room or any other test facility as defined in the notification #173 issued by Ministry of Internal Affairs and Communications on March 28, 2006, based on Sub-section 1.1 of Article 6 of the Ministry’s Rule for Enforcement of Radio Law of Japan,
2. Use this product only after you obtained the license of Test Radio Station as provided in Radio Law of Japan with respect to this product, or
3. Use of this product only after you obtained the Technical Regulations Conformity Certification as provided in Radio Law of Japan with respect to this product. Also, please do not transfer this product, unless you give the same notice above to the transferee. Please note that if you could not follow the instructions above, you will be subject to penalties of Radio Law of Japan.
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http://www.tij.co.jp
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   上記を遵守頂けない場合は、電波法の罰則が適用される可能性があることをご留意ください。
日本テキサス・インスツルメンツ株式会社 東京都新宿区西新宿6丁目24番1号 西新宿三井ビル
http://www.tij.co.jp
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EVALUATION BOARD/KIT/MODULE (EVM)
WARNINGS, RESTRICTIONS AND DISCLAIMERS
For Feasibility Evaluation Only, in Laboratory/Development Environments. Unless otherwise indicated, this EVM is not a finished
electrical equipment and not intended for consumer use. It is intended solely for use for preliminary feasibility evaluation in laboratory/development environments by technically qualified electronics experts who are familiar with the dangers and application risks associated with handling electrical mechanical components, systems and subsystems. It should not be used as all or part of a finished end product.
Your Sole Responsibility and Risk. You acknowledge, represent and agree that:
1. You have unique knowledge concerning Federal, State and local regulatory requirements (including but not limited to Food and Drug Administration regulations, if applicable) which relate to your products and which relate to your use (and/or that of your employees, affiliates, contractors or designees) of the EVM for evaluation, testing and other purposes.
2. You have full and exclusive responsibility to assure the safety and compliance of your products with all such laws and other applicable regulatory requirements, and also to assure the safety of any activities to be conducted by you and/or your employees, affiliates, contractors or designees, using the EVM. Further, you are responsible to assure that any interfaces (electronic and/or mechanical) between the EVM and any human body are designed with suitable isolation and means to safely limit accessible leakage currents to minimize the risk of electrical shock hazard.
3. Since the EVM is not a completed product, it may not meet all applicable regulatory and safety compliance standards (such as UL, CSA, VDE, CE, RoHS and WEEE) which may normally be associated with similar items. You assume full responsibility to determine and/or assure compliance with any such standards and related certifications as may be applicable. You will employ reasonable safeguards to ensure that your use of the EVM will not result in any property damage, injury or death, even if the EVM should fail to perform as described or expected.
4. You will take care of proper disposal and recycling of the EVM’s electronic components and packing materials.
Certain Instructions. It is important to operate this EVM within TI’s recommended specifications and environmental considerations per the user guidelines. Exceeding the specified EVM ratings (including but not limited to input and output voltage, current, power, and environmental ranges) may cause property damage, personal injury or death. If there are questions concerning these ratings please contact a TI field representative prior to connecting interface electronics including input power and intended loads. Any loads applied outside of the specified output range may result in unintended and/or inaccurate operation and/or possible permanent damage to the EVM and/or interface electronics. Please consult the EVM User's Guide prior to connecting any load to the EVM output. If there is uncertainty as to the load specification, please contact a TI field representative. During normal operation, some circuit components may have case temperatures greater than 60°C as long as the input and output are maintained at a normal ambient operating temperature. These components include but are not limited to linear regulators, switching transistors, pass transistors, and current sense resistors which can be identified using the EVM schematic located in the EVM User's Guide. When placing measurement probes near these devices during normal operation, please be aware that these devices may be very warm to the touch. As with all electronic evaluation tools, only qualified personnel knowledgeable in electronic measurement and diagnostics normally found in development environments should use these EVMs.
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