Texas Instruments UCC3917N, UCC3917DTR, UCC3917D, UCC2917N, UCC2917DTR Datasheet

...
UCC1917 UCC2917 UCC3917
SLUS203A - AUGUST 1999
FEATURES
Manages Hot Swap of 15V and Above
Precision Fault Threshold
Programmable Average Power Limiting
Programmable Linear Current Control
Programmable Overcurrent Limit
Programmable Fault Time
Internal Charge Pump to Control External NMOS Device
Fault Output and Catastrophic Fault Indication
Fault Mode Programmable to
Latch or Retry
Shutdown Control
Undervoltage Lockout
Positive Floating Hot Swap Power Manager
12
11
8
7
6
5
10
4
2
3
1
13 16
9 15 14
5V
VOUT
V
DD
VDD
VOUT
DISABLE
OUTPUT
LOW
ON-TIME
DELAY
V
DD
40µA
VOUT
UVLO >10V=ENABLE < 6V=DISABLE
5V
REFERENCE
LOGIC
SUPPLY
SHTDWN
FLTOUT
C1P
C1N
C2P
C2N
VSS VREF/CATFLT MAXI
CT
VOUT
SENSE
OUTPUT
PLIM
LATCHVDD
+
200mV
OVER
CURRENT
COMPARATOR
40µA
+
50mV
4V
BLOCK DIAGRAM
UDG-99055
DESCRIPTION
The UCC3917 family of positive floating hot swap managers provides complete power management, hot swap, and fault handling capability. The voltage limita
-
tion of the application is only restricted by the external component voltage limi
­tations. The IC provides its own supply voltage via a charge pump off of VOUT. The onboard 10V shunt regulator protects the IC from excess voltage. The IC also has catastrophic fault indication to alert the user that the ability to shut off the output NMOS has been bypassed. All control and housekeeping functions are integrated and externally programmable. These include the fault current level, maximum output sourcing current, maximum fault time, soft start time, and average NMOS power limiting.
The fault level across the current sense amplifier is fixed at 50mV to minimize total drop out. Once 50mV is exceeded across the current sense resistor, the fault timer will start. The maximum allowable sourcing current is programmed with a voltage divider from the VREF/CATFLT
pin to generate a fixed voltage on the MAXI pin. The current level at which the output appears as a current source is equal to V
MAXI divided by the current sense resistor. If desired, a con
-
trolled current startup can be programmed with a capacitor on MAXI.
When the output current is below the fault level, the output device is switched on with full gate drive. When the output current exceeds the fault level, but is less than maximum allowable sourcing level programmed by MAXI, the output remains switched on, and the fault timer starts charging CT. Once CT charges to 2.5V, the output device is turned off and attempts either a retry sometime later or waits for the state on the LATCH
pin to change if in latch mode. When the output current reaches the maximum sourcing current level, the output de­vice appears as a current source.
application
INFO
available
2
UCC1917 UCC2917 UCC3917
CONNECTION DIAGRAM
ELECTRICAL CHARACTERISTICS:
Unless otherwise specified, TA= 0°C to 70°C for the UCC3917, –40°C to 85° for the
UCC2917 and –55°C to 125°C for the UCC1917, C
T
= 4.7nF. TA=TJ. All voltages are with respect to VOUT. Current is positive
into and negative out of the specified terminal.
PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
VDD Section
I
DD From VOUT (Note 1) 3.0 5 11 mA
UVLO Turn On Threshold 7.9 8.8 9.7 V
UVLO Off Voltage 5.5 6.5 7.5 V
VSS Regulator Voltage –6 –5 –4 V
Fault Timing Section
Overcurrent Threshold T
A = 25°C 47.5 50 53 mV
Over Operating Temperature 46 50 54 mV
Overcurrent Input Bias 50 500 nA
CT Charge Current V
CT = 1V –78 –50 –28 µA
CT Catastrophic Fault Threshold 3.4 4.5 V
CT Fault Threshold 2.25 2.5 2.75 V
CT Reset Threshold 0.32 0.5 0.62 V
Output Duty Cycle Fault Condition 1.7 2.7 3.7 %
Output Section
Output High Voltage I
OUT = 0 6 8 10 V
I
OUT = –500µA 579V
Output Low Voltage I
OUT = 0 0 0.05 V
I
OUT = 500µA 0.1 0.5 V
I
OUT = 1mA 0.5 0.9 V
Linear Current Section
Sense Control Votlage MAXI = 100mV 85 100 115 mV
MAXI = 400mV 370 400 430 mV
Input Bias MAXI = 200mV 50 500 nA
SHUTDOWN Section
Shutdown Threshold 2.0 2.4 2.8 V
Input Current SHTDWN
= 0V 24 40 60 µA
Shutdown Delay 100 500 ns
DIL-16, SOIC-16 (Top View) J or N Package, D Package
IDD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20mA
SHTDWN
Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –500µA
LATCH
Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –500µA
VREF Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –500µA
PLIM Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10mA
MAXI Input Voltage . . . . . . . . . . . . . . . . . . . . . . . . . VDD + 0.3V
Storage Temperature . . . . . . . . . . . . . . . . . . . –65°C to +150°C
Junction Temperature. . . . . . . . . . . . . . . . . . . –55°C to +150°C
Lead Temperature (Soldering, 10 sec.) . . . . . . . . . . . . . +300°C
Currents are positive into, negative out of the specified terminal. Consult Packaging Section of Databook for thermal limitations and considerations of package.
ABSOLUTE MAXIMUM RATINGS
3
UCC1917 UCC2917 UCC3917
ELECTRICAL CHARACTERISTICS:
Unless otherwise specified, TA= 0°C to 70°C for the UCC3917, –40°C to 85° for
the UCC2917 and –55°C to 125°C for the UCC1917, C
T
= 4.7nF. TA=TJ. All voltages are with respect to VOUT. Current is
positive into and negative out of the specified terminal.
PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
LATCH Section
Latch Threshold 1.7 2 2.3 V Input Current LATCH = 0V 24 40 60 µA
Fault Out Section
Fault Output High 6 8 10 V
Fault Output Low 0.01 0.05 V
Power Limiting Section
V
SENSE Regulator Voltage I
PLIMIT
= 64µA 4.5 5 5.5 V
Duty Cycle Control I
PLIMIT
= 64µA 0.6 1.2 1.7 %
I
PLIMIT
= 1mA 0.045 0.1 0.2 %
VREF/CATFLT Section
V
REF Regulator Voltage 4.5 5 5.5 V
Fault Output Low I
VREF/CATFLT
= 5mA 0.22 0.50 V
Output Sink Current V
CT
=
5V, V
VREF/CATFLT
= 5V 15 40 70 mA
Overload Comparator Threshold Relative to MAXI 110 200 290 mV
Note 1: Set by user with RSS.
C1N: Negative side of the upper charge pump capacitor.
C1P: Positive side of the upper charge pump capacitor.
C2N: Negative side of the lower charge pump capacitor.
C2P: Positive side of lower charge pump capacitor.
CT: A capacitor is connected to this pin to set the fault
time. The fault time must be more than the time to charge the external load capacitance (see Application In
-
formation).
FLTOUT
: This pin provides fault output indication. Inter
­face to this pin is usually performed through level shift transistors. Under a non-fault condition, FLTOUT
will pull to a high state. When a fault is detected by the fault timer or the under voltage lockout, this pin will drive to a low state, indicating the output NMOS is in the off state.
LATCH
: Pulling this pin low causes a fault to latch until
this pin is brought high or a power on reset is attempted. However, pulling this pin high before the reset time is reached will not clear the fault until the reset time is reached. Keeping LATCH
high will result in normal oper
­ation of the fault timer. Users should note there will be an RC delay dependent upon the external capacitor at this pin.
MAXI: This pin programs the maximum allowable sour
­cing current. Since VREF/CATFLT
is a regulated volt
­age, a voltage divider can be derived to generate the program level for MAXI. The current level at which the output appears as a current source is equal to the volt
-
age on MAXI divided by the current sense resistor. If de­sired, a controlled current start up can be programmed with a capacitor on MAXI (to VOUT), and a programmed start delay can be achieved by driving the shutdown with an open collector/drain device into an RC network.
OUTPUT: Gate drive to the NMOS pass element.
PLIM: This feature ensures that the average external
NMOS power dissipation is controlled. A resistor is con
­nected from this pin to the drain of the external NMOS pass element. When the voltage across the NMOS ex
­ceeds 5V, current will flow into PLIM which adds to the fault timer charge current, reducing the duty cycle from the 3% level.
SENSE: Input voltage from the current sense resistor. When there is greater than 50mV across this pin with re
­spect to VOUT, a fault is sensed, and CT starts to charge.
SHTDWN
: This pin provides shutdown control. Interface
to this pin is usually performed through level shift transis
­tors. When shutdown is driven low, the output disables the NMOS pass device.
VDD: Power to the I.C. Is supplied by an external current limiting resistor on initial power-up or if the load is shorted. As the load voltages rises (VOUT), a small amount of power is drawn from VOUT by an internal charge pump. The charge pump’s input voltage is regu
­lated by an on-chip 5V zener. Power to VDD is supplied
PIN DESCRIPTIONS
4
UCC1917 UCC2917 UCC3917
by the charge pump under normal operation (i.e., exter
-
nal FET is on).
VOUT: Ground reference for the IC.
VREF/CATFLT
: This pin primarily provides an output ref
-
erence for the programming of MAXI. Secondarily, it pro
­vides catastrophic fault indication. In a catastrophic fault, when the IC unsuccessfully attempts to shutdown the
NMOS pass device, this pin pulls to a low state when C
T
charges about the catastrophic fault thershold. A possible application for this pin is to trigger the shutdown of an auxilliaty FET in series with the main FET for redundency.
VSS: Negative reference out of the chip. Normally cur
-
rent fed via a resistor to ground.
PIN DESCRIPTIONS (cont.)
UDG-96265-1
Figure 1. Fault timing circuitry for the UCC3917, including power limit and overload.
Fault Timing
Fig. 1 shows the detailed circuitry for the fault timing func
­tion of the UCC3917. For simplicity, we first consider a typical fault mode where the overload comparator and the current source I3 do not come into play. A typical fault oc
­curs once the voltage across the current sense resistor, R
S, exceeds 50mV. This causes the over current com
­parator to trip and the timing capacitor to charge with cur
­rent source I1 plus the current from the power limiting amplifier, or PLIM amplifier. The PLIM amplifier is de
­signed to only source current into the CT pin once the voltage across the output FET exceeds 5V. The current I
PL is related to the voltage across the FET with the fol
­lowing expression:
I=
(V –VOUT)–5V
R
PL
IN
PL
Note that under normal fault conditions where the output current is just above the fault level, VOUT V
IN,IPL
=0,
and the C
T
charging current is just I1.
During a fault, CT will charge at a rate determined by the internal charging current and the external timing ca
-
pacitor, CT. Once CT charges to 2.5V, the fault com
­parator switches and sets the fault latch. Setting the fault latch causes both the output to switch off and the charging switch to open. CT must now discharge with current source I2 until 0.5V is reached. Once the voltage at CT reaches 0.5V, the fault latch resets (assuming LATCH
is high, otherwise the fault latch will not reset
until the LATCH
pin is brought high or a power-on reset occurs) which re-enables the output and allows the fault circuitry to regain control of the charging switch. If a fault is still present, the overcurrent comparator will close the charging switch causing the cycle to repeat. Under a constant fault the duty cycle is given by:
APPLICATION INFORMATION
5
UCC1917 UCC2917 UCC3917
OUTPUT CURRENT
t
0
t1t
2
t
3
t
4
t
5
t6t7t
8
t9t
10
V
OUT
V
IN
0V
2.5V
0.5V
0V
t
t
t
I
FAULT
I
O(nom)
I
MAX
CTVOLTAGE (WITH RESPECT TO V
OUT
)
OUTPUT VOLTAGE (WITH RESPECT TO GND)
V
CT
I
OUT
Figure 2. Nominal timing diagram.
t0: Safe condition - output current is nominal, output
voltage is at the positive rail, V
IN
.
t1: Fault control reached - output current rises above the programmed fault value, CT begins to charge with 50µA.
t2: Maximum current reached - output current reaches the programmed maximum level and becomes a con
-
stant current with value I
MAX
.
t3: Fault occurs - CT has charged to 2.5V, fault output goes low, the FET turns off allowing no output current to flow, VOUT discharges to ground.
t4: Retry - CT has discharged to 0.5V, but fault current is still exceeded, CT begins charging again, FET is on, VOUT rises to V
IN
.
t5 = t3: Illustrates 3% duty cycle.
t6 = t4:
t7: Output short circuit - if VOUT is short circuited to
ground, CT charges at a higher rate depending upon the values for V
IN
and RPL.
t8: Fault occurs - output is still short circuited, but the occurrence of a fault turns the FET off so no current is conducted.
t9 = t4: Output short circuit released, still in fault mode.
t10 = t0: Fault released, safe condition - return to nor
-
mal operation of the circuit breaker. Note that t6 – t5 36 • (t5 – t4).
UDG-99147
Duty Cycle =
I
IIAIA
PL PL
2
1
15
50+
+
. µ
µ
where I
PL
is 0µA under normal operations (see Fig. 2).
However, under large transients, average power dissipa
­tion can be limited using the PLIM pin. A proof follows, average dissipation in the pass element is given by:
P =(V – VOUT)•I •Duty Cycle
FET AVG IN MAX
=(V – VOUT)•I
1.5 A
I+50A
IN MAX
PL
µ
µ
Where (V
IN – VOUT) >> 5V,
I
V–VOUT
R
PL
IN
PL
APPLICATION INFORMATION (cont.)
6
UCC1917 UCC2917 UCC3917
and where IPL>> 50µA, the duty cycle can be approxi
­mated as:
1.5 A • R
PL
µ
VVOUT
IN
.
Therefore the average power dissipation in the MOSFET can be approximated by:
P=(V-VOUT)I
1.5 A • R
V-VOUT
FET AVG IN MAX
PL
IN
µ
=I •1.5 A •R
MAX PL
µ
Notice that since (V
IN
– VOUT) cancels, average power
dissipation is limited in the NMOS pass element (see Fig.
3). Also, a value for R
PL
can be roughly determined from
this approximation.
R=
P
I • I.5 A
PL
FET AVG
MAX
µ
Overload Comparator
The overload comparator provides protection against a shorted load during normal operation when the external N-channel FET is fully enhanced. Once the FET is fully enhanced the linear current amplifier essentially saturates and the system is in effect operating open loop. Once the FET is fully enhanced the linear current amplifier requires a finite amount of time to respond to a shorted output possibly destroying the external FET. The overload com
­parator is provided to quickly shutdown the external MOSFET in the case of a shorted output (if the FET is fully enhanced). During an output short CT is charged by I3 at ~ 1mA. The current threshold for the overload com
­parator is a function of I
MAX
and a fixed offset and is de
­fined as:
IImVR
OVERLOAD MAX S
=+200 /
Once the overcurrent comparator trips the UCC3917 will enter programmed fault mode (hiccup or latched). It should be noted that on subsequent retries during Hic
­cup mode or if a short should occur when the UCC3917 is actively limiting the current, the output current will not exceed I
MAX
. In the event that the external FET does not respond during a fault the UCC3917 will set the VREF/CATFLT
pin low to indicate a catastrophic failure.
Selecting the Minimum Timing Capacitance
To ensure that the IC will startup correctly the designer must ensure that the fault time programmed by CT ex
­ceeds the startup time of the load. The startup time (T
START
) is a function of several components; load resis
­tance and load capacitance, soft start components R1, R2 and C
SS
, the power limit current contribution deter
­mined by R
PL
, and CIN.
For a parallel capacitor-constant current load: (1)
T
CVIN
II
START
LOAD
MAX LOAD
=
For a parallel R-C load :
T
RC n
V
IR
START
LOAD LOAD
IN
MAX LOAD
=
••
 
 
 
 
––
l 1
(2)
If the power limit function is not be used then CT(min) can be easily found:
CT
IT
dV
CH START
CT
(min) =
(3)
where dV
CT
is the hysteresis on the fault detection cir
­cuitry. During operation in the latched fault mode config
­uration dVCT = 2.5V. When the UCC3917 is configured for the hiccup or retry mode of fault operation dV
CT
=2.0V.
If the power limit function is used the CT charging cur
­rent becomes a function of I
CH+IPL
. And CT(min) is
found from:
APPLICATION INFORMATION (cont.)
PAVG
RPL = INF
RPL = 10M
RPL = 5M
RPL = 2M
RPL = 1M
RPL = 200k
RPL =500k
IMAX = 4A
Figure 3. Plot of average power vs. FET voltage for increasing values of R
PL
.
7
UCC1917 UCC2917 UCC3917
CT
I
VIN I R e
CH
MAX LOAD
t
RC
LOAD LOAD
(min)
––
+
••
 
1
 
      
      
R
dt
dV
PL
CT
(4)
Since I
PL
is a function of the output voltage, V
OUT
, which varies over time, equation 4 must be integrated to solve for CT(min). However equation 4 can be easily approxi
­mated if the output voltage slews. If the output voltage slews linearly then the CT charge current contribution from the power limit circuitry is shown to be at a peak when V
OUT
= 0V and at 0A when V
OUT
=VIN-VPL, where
V
PL
is the power limit voltage threshold. IPLis shown in
Fig. 4 below.
Where I
PL
is defined as:
()
I
VIN V V
R
PL
OUT PL
PL
––
(5)
The average I
PL
current for the interval (0, T
START
) from
Fig. 4 is defined as:
()
()
I AVG
VIN V
RVIN
PL
PL
PL
••
2
2
(6)
Equation 4 can now be simplified to:
()
()
CT
I I AVG
dV
T
CH PL
CT
START
min
+
(7)
Please note that the actual on-time in hiccup mode when operating into a short is defined by:
()
Ton
CT dV
IIpk
CT
CH PL
()=
+
seconds
(8)
where dV
CT
~2.0V and
()
Ipk
VIN R
A
PL
PL
=
(9)
Selecting Other External Components
Other external components are necessary for correct operation of the IC. Referring to the application diagram at the back of the data sheet, resistors R
SENSE,RSS
, R1, R2 and R3 are required and follow certain equations with a brief description following where applicable:
R=
50mV
I
SENSE
FAULT
(Sense Resistor)
R=
V–5V
5mA
SS
IN
(Connected between VSS and
GND)
R3 =
V10
5mA
IN
(Used in series with a diode to
connect VIN to VDD)
(R1+ R2) > 20k
(Current limit out of VREF)
Lastly, the external capacitors used for the charge pump are required and need to equal 0.1µF, i.e. C
IN
=CH=
C1 = C2 = 0.1µF.
LEVEL Shift Circuitry (Optional)
The UCC3917 can be used in many systems without logic command or diagnostic feedback. If a system re
­quires control from low-voltage logic or feedback to low-voltage logic, then level shifting circuits are required. The level shift circuits in Fig. 5A and Fig. 5B show ways to interface to LATCH
and SHTDWN and the level shift circuits in Fig. 6 show ways of interfacing from FLTOUT to low-voltage logic.
In Fig. 5A, resistor R limits the level shift current. Select R so that the current in the level shift circuit never ex
-
ceeds the absolute maximum current in the logic com
-
mand inputs, 500µA. For example, if the maximum supply voltage for the system is 75V, select
R
V
A
k
>=
75
500
150µΩ
.
R must also be chosen so that the minimum current in the level shift circuit exceeds the worst case logic
threshold current 60µA. For example, if the minimum
APPLICATION INFORMATION (cont.)
V
OUT
I
PL
IPL(PK)
VIN-V
PL
T
START
Figure 4. Relationship between IPL,V
OUT
and T
START
.
8
UCC1917 UCC2917 UCC3917
FLTOUT
R2
R1
LOCAL
VDD
LOCAL
FAULT
13
V
DD
R2
R1
LOCAL
VDD
LOCAL FAULT
13
V
DD
FLTOU
T
11 11
R2
R1
LOCAL
VDD
LOCAL FAULT
13
V
DD
FLTOUT11
(A) (B) (C)
Figure 6. Potential level shift circuitry to interface to FLTOUT on the UCC3917.
supply voltage for the system is 25V, choose
R
V
A
k
>=
25
60
416µΩ
.
The capacitor C shown on the output of this circuit is useful to filter the level shift output and prevent false triggering from noise. The minimum recommended ca
­pacitor value is 100pF. Larger capacitors will result in better noise immunity and longer delay to logic com
­mand.
The circuit in Fig. 5B accomplished the same function as the circuit in Fig. 5A, using different components. In this circuit, select resistor R so that the transistor draws enough current to exceed the 60µA logic threshold but doesn’t exceed the 500µA maximum logic input current. For example, if the input circuit is 5V logic, then
APPLICATION INFORMATION (cont.)
SHTDWN
OR
LATCH
R
C
VOUT
TO
UCC3917
(A)
C
VOUT
TO
UCC3917
(B)
R
SHTDWN
OR
LATCH
Figure 5. Potential level shift circuitry to interface to LATCH
and SHTDWN on the
UDG-99148
9
UCC1917 UCC2917 UCC3917
Although the UCC3917 is designed to provide system protection for all fault conditions, all integrated circuits can ultimately fail short. For this reason, if the UCC3917 is in
­tended for use in safety critical applications where UL or some other safety rating is required, a redundant safety
device such as a fuse should be placed in series with the power device. The UCC3917 will prevent the fuse from blowing for virtually all fault conditions, increasing system reliability and reducing maintenance cost, in ad
-
dition to providing the hot swap benefits of the device.
SAFETY RECOMMENDATIONS
UNITRODE CORPORATION 7 CONTINENTAL BLVD. • MERRIMACK, NH 03054 TEL. (603) 424-2410 FAX (603) 424-3460
12
11
8
7
6
5
10
4
2
3
1
13 16
9 14
5V
VOUT
V
DD
VDD
VOUT
DISABLE
OUTPUT
LOW
ON-TIME
DELAY
V
DD
40µA
VOUT
UVLO >10V=ENABLE < 6V=DISABLE
5V
REFERENCE
LOGIC
SUPPLY
10V SHUNT
REGULATOR
SHTDWN
FLTOUT
C1P
C1N
C2P
C2N
VSS MAXI
CT
VOUT
SENSE
OUTPUT
PLIM
LATCH
VDD
+
200mV
OVER
CURRENT
COMPARATOR
40µA
C1
C2
R
SS
R1 R2
C
H
C
IN
R3
R
PL
R
SENSE
C
T
D1
V
IN
OUTPUT
+
50mV
15
VREF/CATFLT
C
SS
4V
Figure 7. Positive floating hot swap power manager UCC1917, UCC2917 and UCC3917.
APPLICATION INFORMATION (cont.)
UDG-99056
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