Texas Instruments TPS62040DGQ, TPS62040DRC, TPS62042DGQ, TPS62042DRC, TPS62043DGQ Schematic [ru]

...
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SLVS463B JUNE 2003 REVISED OCTOBER 2005
1.2 A/1.25 MHz, HIGH-EFFICIENCY STEP-DOWN CONVERTER
TPS62040 TPS62042, TPS62043 TPS62044, TPS62046
FEATURES
D Up to 95% Conversion Efficiency D Typical Quiescent Current: 18 µA D Load Current: 1.2 A D Operating Input Voltage Range: 2.5 V to 6.0 V D Switching Frequency: 1.25 MHz D Adjustable and Fixed Output Voltage D Power Save Mode Operation at Light load
Currents
D 100% Duty Cycle for Lowest Dropout D Internal Softstart D Dynamic Output Voltage Positioning D Thermal Shutdown D Short-Circuit Protection D 10 Pin MSOP PowerPad Package D 10 Pin QFN 3 X 3 mm Package
APPLICATIONS
D PDA, Pocket PC and Smart Phones
D USB Powered Modems D CPUs and DSPs D PC Cards and Notebooks D xDSL Applications D Standard 5-V to 3.3-V Conversion
DESCRIPTION
The TPS6204x family of devices are high efficiency synchronous step-down dc-dc converters optimized for battery powered portable applications. The devices are ideal for portable applications powered by a single Li-Ion battery cell or by 3-cell NiMH/NiCd batteries. With an output voltage range from 6.0 V down to 0.7 V, the devices support low voltage DSPs and processors in PDAs, pocket PCs, as well as notebooks and subnotebook computers. The TPS6204x operates at a fixed switching frequency of 1.25 MHz and enters the power save mode operation at light load currents to maintain high efficiency over the entire load current range. For low noise applications, the devices can be forced into fixed frequency PWM mode by pulling the MODE pin high. The TPS6204x supports up to 1.2-A load current.
Typical Application Circuit 1.2-A Output Current
2
3 1
6
4
VIN
VIN
EN
MODE
GND
TPS6204x
PGND
PGND
SW
SW
FB
L1
6.2 µH
8
7
5
10
9
0.7 V to V
V
I
2.5 V to 6 V
C1
22 µF
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.
PowerPAD is a trademark of Texas Instruments.
PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters.
V
C2 22 µF
O
/1.2 A
I
EFFICIENCY
vs
100
VO = 1.8 V
95
VI = 2.7 V
90
VI = 3.6 V
85
80
VI = 5 V
75
70
65
Efficiency %
60
55
50
45
40
0 0.01 0.1 1 10 100 1 k 10 k
Copyright © 2003 2005, Texas Instruments Incorporated
LOAD CURRENT
MODE = Low
VI = 3.6 V MODE = High
IL Load Current mA
TPS62040
40 C to 85 C
TPS62042, TPS62043 TPS62044, TPS62046
SLVS463B JUNE 2003 REVISED OCTOBER 2005
These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates.
ORDERING INFORMATION
T
A
VOLTAGE OPTIONS
MSOP
Adjustable TPS62040DGQ TPS62040DRC BBI BBO
1.5 V TPS62042DGQ TPS62042DRC BBL BBS
40°C to 85°C
1.6 V TPS62043DGQ TPS62043DRC BBM BBT
1.8 V TPS62044DGQ TPS62044DRC BBN BBU
3.3 V TPS62046DGQ TPS62046DRC BBQ BBW
(1)
The DGQ package is available in tape and reel. Add R suffix (DGQR) to order quantities of 2500 parts per reel.
(2)
The DRC package is available in tape and reel. Add R suffix (DRCR) to order quantities of 3000 parts per reel.
PACKAGE PACKAGE MARKING
(1)
QFN
(2)
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MSOP QFN
ABSOLUTE MAXIMUM RATINGS
over operating free-air temperature range unless otherwise noted
Supply voltage VIN
Voltages on EN, MODE, FB, SW
(2)
(2)
Continuous power dissipation See Dissipation Rating Table
Operating junction temperature range −40°C to 150°C
Storage temperature range −65°C to 150°C
Lead temperature (soldering, 10 sec) 260°C
(1)
Stresses beyond those listed under “absolute maximum ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under recommended operating conditions is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.
(2)
All voltage values are with respect to network ground terminal.
(1)
UNITS
0.3 V to 7 V
0.3 V to VCC +0.3 V
PACKAGE DISSIPATION RATINGS
PACKAGE R
MSOP 60°C/W 1.67 W 917 mW 667 mW
QFN 48.7°C/W 2.05 W 1.13 W 821 mW
(1)
The thermal resistance, R
(1)
Q
JA
is based on a soldered PowerPAD using thermal vias.
Θ
JA
TA 25°C
POWER RATING
TA = 70°C
POWER RATING
TA = 85°C
POWER RATING
RECOMMENDED OPERATING CONDITIONS
MIN TYP MAX UNIT
V
Supply voltage 2.5 6.0 V
I
V
Output voltage range for adjustable output voltage version 0.7 V
O
I
Output current 1.2 A
O
L Inductor
C
I
C
O
T
A
T
J
(1)
Refer to application section for further information
(1)
Input capacitor
Output capacitor
(1)
(1)
Operating ambient temperature −40 85 °C
Operating junction temperature −40 125 °C
6.2 µH
22 µF
22 µF
I
V
2
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TPS62040 TPS62042, TPS62043 TPS62044, TPS62046
SLVS463B JUNE 2003 REVISED OCTOBER 2005
ELECTRICAL CHARACTERISTICS
VI = 3.6 V, VO = 1.8 V, IO = 600 mA, EN = VIN, TA = 40°C to 85°C, typical values are at TA = 25°C (unless otherwise noted)
SUPPLY CURRENT
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
V
I
I
(Q)
I
SD
V
UVLO
ENABLE AND MODE
V
EN
V
EN
I
EN
V
(MODE)
V
(MODE)
I
(MODE)
POWER SWITCH
r
DS(ON)
I
lkg(P)
r
DS(ON)
I
Ikg(N)
I
L
OSCILLATOR
f
S
OUTPUT
V
O
V
ref
V
FB
V
O
I
Ikg(SW)
f Short circuit switching frequency V
(1)
The line and load regulations are digitally controlled to assure an output voltage accuracy of ±3%.
Input voltage range 2.5 6.0 V
Operating quiescent current IO = 0 mA, device is not switching 18 35 µA
Shutdown supply current EN = GND 0.1 1 µA
Undervoltage lockout threshold 1.5 2.3 V
EN high level input voltage 1.4 V
EN low level input voltage 0.4 V
EN input bias current EN = GND or VIN 0.01 1.0 µA
MODE high level input voltage 1.4 V
MODE low level input voltage 0.4 V
MODE input bias current MODE = GND or VIN 0.01 1.0 µA
P-channel MOSFET onresistance VI = VGS = 3.6 V 115 210 m
P-channel MOSFET onresistance VI = VGS = 2.5 V 145 270 m
P-channel leakage current VDS = 6.0 V 1 µA
N-channel MOSFET onresistance VI = VGS = 3.6 V 85 200 m
N-channel MOSFET onresistance VI = VGS = 2.5 V 115 280 m
N-channel leakage current VDS = 6.0 V 1 µA
P-channel current limit 2.5 V < VI< 6.0 V 1.5 1.85 2.2 A
Thermal shutdown 150 °C
V
= 0.5 V 1 1.25 1.5 MHz
Oscillator frequency
FB
V
= 0 V 625 kHz
FB
Adjustable output voltage range TPS62040 0.7 V
Reference voltage 0.5 V
Feedback voltage
Fixed output voltage
Line regulation
Load regulation
(1)
(1)
TPS62040 Adjustable
TPS62042
1.5V
TPS62043
1.6V
TPS62044
1.8V
TPS62046
3.3V
VI = 2.5 V to 6.0 V; IO= 0 mA VI = 2.5 V to 6.0 V; 0 mA ≤ I
VI = 2.5 V to 6.0 V; I VI = 2.5 V to 6.0 V; 0 mA ≤ I
VI = 2.5 V to 6.0 V; I VI = 2.5 V to 6.0 V; 0 mA ≤ I
VI = 2.5 V to 6.0 V; I VI = 2.5 V to 6.0 V; 0 mA ≤ I
VI = 3.6 V to 6.0 V; I VI = 3.6 V to 6.0 V; 0 mA ≤ I
VI = VO + 0.5 V (min. 2.5 V) to 6.0 V, IO = 10 mA
IO = 10 mA to 1200 mA 0 %/mA
Leakage current into SW pin VI>VO, 0 V Vsw ≤ V
Reverse leakage current into pin SW V
= open; EN = GND; V
I
= 0 V 625 kHz
FB
1.2 A
O
= 0 mA
O
O
O
O
1.2 A
O
= 0 mA
1.2 A
O
= 0 mA
1.2 A
O
= 0 mA
1.2 A
O
I
= 6.0 V 0.1 1 µA
SW
0%
3%
0%
3%
0%
3%
0%
3%
0%
3%
0.1 1 µA
(1)
V
IN
3%
3%
3%
3%
3%
3%
3%
3%
3%
3%
0 %/V
3
TPS62040 TPS62042, TPS62043 TPS62044, TPS62046
SLVS463B JUNE 2003 REVISED OCTOBER 2005
PIN ASSIGNMENTS
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DGQ PACKAGE
(TOP VIEW)
EN VIN VIN
GND
FB
NOTE:The PowerPAD must be connected to GND.
1
2
3
4
5
10
9
8
7
6
PGND PGND SW SW MODE
GND
EN VIN VIN
FB
DRC PACKAGE
(TOP VIEW)
1
2
3
4
5
10
PGND
9
PGND
8
SW
7
SW
6
MODE
Terminal Functions
TERMINAL
NAME NO.
EN 1 I Enable. Pulling EN to ground forces the device into shutdown mode. Pulling EN to VI enables the device. EN should
VIN 2,3 I Supply voltage input
GND 4 Analog ground
FB 5 I Feedback pin. Connect FB directly to the output if the fixed output voltage version is used. For the adjustable version
MODE 6 I Pulling the MODE pin high allows the device to be forced into fixed frequency operation. Pulling the MODE pin to low
SW 7,8 I/O This is the switch pin of the converter and is connected to the drain of the internal power MOSFETs
PGND 9,10 Power ground
I/O DESCRIPTION
not be left floating and must be terminated.
an external resistor divider is connected to this pin. The internal voltage divider is disabled for the adjustable version.
enables the power save mode where the device operates in fixed frequency PWM mode at high load currents and in PFM mode (pulse frequency modulation) at light load currents.
4
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FUNCTIONAL BLOCK DIAGRAM
VIN
VIN
Undervoltage
Lockout
Bias supply
SLVS463B JUNE 2003 REVISED OCTOBER 2005
Current limit Comparator
+
Ref
TPS62040 TPS62042, TPS62043 TPS62044, TPS62046
EN
V
I
Comp High
Comp Low
Comp Low 2
Vcomp
Saw Tooth Generator
Gm
+
Compensation
Vref = 0.5 V
GNDMODE
Soft
Start
1.25 MHz
Oscillator
Comparator
+
+
S
R
Comp High
Comp Low
Comp Low 2
R1
R2
+
SkipComparator
MODE
Control Logic
FB PGND
For the Adjustable Version the FB Pin Is Directly Connected to the Gm Amplifier
Shootthru
LoadComparator
+
Ref
Driver
Logic
PChannel
Power MOSFET
SW
SW
NChannel
Power MOSFET
PGND
5
TPS62040 TPS62042, TPS62043 TPS62044, TPS62046
SLVS463B JUNE 2003 REVISED OCTOBER 2005
TYPICAL CHARACTERISTICS
TABLE OF GRAPHS
η Efficiency vs Load current 1, 2, 3
η Efficiency vs Input voltage 4
I
Q
f
s
r
DS(on)
r
DS(on)
Quiescent current vs Input voltage 5, 6
Switching frequency vs Input voltage 7
P-Channel r
N-Channel rectifier r
Load transient response 10
PWM operation 11
Power save mode 12
Start-up 13
DS(on)
) vs Input voltage 9
DS(on
vs Input voltage 8
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FIGURE
100
VO = 3.3 V
95
90
MODE = Low
85
80
75
70
65
Efficiency %
60
55
50
45
40
0 0.01 0.1 1
EFFICIENCY
LOAD CURRENT
VI = 3.6 V
IL Load Current mA
Figure 1
vs
VI = 5 V MODE = Low
VI = 3.6 V MODE = High
VI = 5 V MODE = High
10 100 1 k 10 k
EFFICIENCY
vs
LOAD CURRENT
Efficiency %
100
95
90
85
80
75
70
65
60
55
50
45
40
VO = 1.8 V
VI = 2.7 V
VI = 3.6 V
VI = 5 V
MODE = Low
VI = 3.6 V MODE = High
0 0.01 0.1 1 10 100 1 k 10 k
IL Load Current mA
Figure 2
6
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TPS62040 TPS62042, TPS62043 TPS62044, TPS62046
SLVS463B JUNE 2003 REVISED OCTOBER 2005
EFFICIENCY
vs
LOAD CURRENT
100
VO = 1.5 V
95
90
85
80
75
70
65
Efficiency %
60
55
50
45
40
0 0.01 0.1 1 10 100 1 k 10 k
VI = 2.7 V
VI = 3.6 V
VI = 5 V
IL Load Current mA
Figure 3
QUIESCENT CURRENT
vs
INPUT VOLTAGE
23
MODE = Low
21
TA = 85°C
EFFICIENCY
vs
INPUT VOLTAGE
100
VO = 1.8 V MODE = Low
95
IL = 500 mA
90
85
IL = 1000 mA
Efficiency %
80
75
70
2.5 3 3.5 4 4.5 5 5.5 6 VI Input Voltage − V
IL = 1 mA
Figure 4
QUIESCENT CURRENT
vs
INPUT VOLTAGE
7.5 MODE = High
7
19
Aµ
17
15
13
11
Quisecent Current
9
7
5
2.4 2.8 3.2 3.6 4 4.4 4.8 5.2 5.6 6
TA = 25°C
TA = 40°C
VI Input Voltage − V
Figure 5
6.5
mA
6
5.5
5
4.5
Quisecent Current
4
3.5
3
2.5 3 3.5 4 4.5 5 5.5 6
TA = 25°C
VI Input Voltage − V
Figure 6
7
TPS62040 TPS62042, TPS62043 TPS62044, TPS62046
SLVS463B JUNE 2003 REVISED OCTOBER 2005
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SWITCHING FREQUENCY
vs
INPUT VOLTAGE
1.23
1.23
1.22
1.22
1.21
1.21
1.20
1.20
1.19
f Switching Frequency MHz
1.19
1.18
1.18
2.5 2.9 3.3 3.7 4.1 4.5 4.9 5.3 5.7 6 VI Input Voltage − V
TA = 85°C
TA = 40°C
Figure 7
0.150
TA = 25°C
PChannel r
N-CHANNEL RECTIFIER r
vs
INPUT VOLTAGE
P-CHANNEL r
DS(on)
vs
INPUT VOLTAGE
0.180
0.170
0.160
DS(on)
0.150
0.140
0.130
0.120
0.110
0.100
0.090
0.080
2.5 2.9 3.3 3.7 4.1 4.5 4.9 5.3 5.7 6
TA = 85°C
TA = 25°C
TA = 40°C
VI Input Voltage − V
Figure 8
DS(on)
0.140
0.130
0.120
DS(on)
0.110
0.100
0.090
0.080
N-Channel Rectifier r
0.070
0.060
0.050
TA = 40°C
2.5 2.9 3.3 3.7 4.1 4.5 4.9 5.3 5.7 6
TA = 85°C
TA = 25°C
VI Input Voltage − V
Figure 9
8
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TPS62040 TPS62042, TPS62043 TPS62044, TPS62046
SLVS463B JUNE 2003 REVISED OCTOBER 2005
V
SW
VI = 3.6 V VO = 1.8 V PWM/PFM Operation
O
V
100 mV/div150mA to 1.15 A
O
I
5 V/div
LOAD TRANSIENT RESPONSE
50 µs/div
Figure 10
POWER SAVE MODE
SW
V
5 V/div
O
V
20 mV/div
L
I
500 mA/div
2 V/div
Enable
PWM OPERATION
500 ns/div
Figure 11
START-UP
O
V
20 mV/div
L
I
500 mA/div
2.5 µs/div
Figure 12
O
V
1 V/div
IN
I
200 mA/div
VI = 3.6 V VO = 1.8 V IO = 1.1 A
200 µs/div
Figure 13
9
TPS62040 TPS62042, TPS62043 TPS62044, TPS62046
SLVS463B JUNE 2003 REVISED OCTOBER 2005
DETAILED DESCRIPTION
OPERATION
The TPS6204x is a synchronous step-down converter operating with typically 1.25 MHz fixed frequency. At moderate to heavy load currents, the device operates in pulse width modulation (PWM), and at light load currents, the device enters power save mode operation using pulse frequency modulation (PFM). When operating in PWM mode, the typical switching frequency is 1.25 MHz with a minimum switching frequency of 1 MHz. This makes the device suitable for xDSL applications minimizing RF (radio frequency) interference.
During PWM operation the converter uses a unique fast response voltage mode controller scheme with input voltage feedforward to achieve good line and load regulation, allowing the use of small ceramic input and output capacitors. At the beginning of each clock cycle initiated by the clock signal (S) the P-channel MOSFET switch turns on and the inductor current ramps up until the comparator trips and the control logic turns off the switch. The current limit comparator also turns off the switch in case the current limit of the P-channel switch is exceeded. After the dead time preventing current shoot through, the N-channel MOSFET rectifier is turned on and the inductor current ramps down. The next cycle is initiated by the clock signal, again turning off the N-channel rectifier and turning on the P-channel switch.
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The Gm amplifier as well as the input voltage determines the rise time of the saw tooth generator, and therefore, any change in input voltage or output voltage directly controls the duty cycle of the converter, giving a very good line and load transient regulation.
POWER SAVE MODE OPERATION
As the load current decreases, the converter enters power save mode operation. During power save mode the converter operates with reduced switching frequency in PFM mode and with a minimum quiescent current maintaining high efficiency.
The converter monitors the average inductor current and the device enters power save mode when the average inductor current is below the threshold. The transition point between PWM and power save mode is given by the transition current with the following equation:
V
I
transition
During power save mode the output voltage is monitored with the comparator by the threshold’s comp low and comp high. As the output voltage falls below the comp low threshold set to typically 0.8% above the nominal output voltage, the P-channel switch turns on. The P-channel switch remains on until the transition current (1) is reached. Then the N-channel switch turns on completing the first cycle. The converter continues to switch with its normal duty cycle determined by the input and output voltage but with half the nominal switching frequency of 625-kHz typ. Thus the output voltage rises and as soon as the output voltage reaches the comp high threshold of 1.6%, the converter stops switching. Depending on the load current, the converter switches for a longer or shorter period of time in order to deliver the energy to the output. If the load current increases and the output voltage can not be maintained with the transition current , equation (1), the converter enters PWM again. See Figure 11 and Figure 12 under the typical graphs section and Figure 14 for power save mode operation. Among other techniques this advanced power save mode method allows high efficiency over the entire load current range and a small output ripple of typically 1% of the nominal output voltage.
+
I
18.66 W
(1)
Setting the power save mode thresholds to typically 0.8% and 1.6% above the nominal output voltage at light load current results in a dynamic voltage positioning achieving lower absolute voltage drops during heavy load transient changes. This allows the converter to operate with small output capacitors like 22 µF and still having a low absolute voltage drop during heavy load transient. Refer to Figure 14 as well for detailed operation of the power save mode.
10
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1.6%
TPS62040 TPS62042, TPS62043 TPS62044, TPS62046
SLVS463B JUNE 2003 REVISED OCTOBER 2005
PFM Mode at Light Load
Comp High
0.8%
V
O
PWM Mode at Medium to Full Load
Comp Low
Comp Low 2
Figure 14. Power Save Mode Thresholds and Dynamic Voltage Positioning
The converter enters the fixed frequency PWM mode as soon as the output voltage falls below the comp low 2 threshold.
DYNAMIC VOLTAGE POSITIONING
As described in the power save mode operation sections before and as detailed in Figure 14 the output voltage is typically 0.8% (i.e., 1% on average) above the nominal output voltage at light load currents, as the device is in power save mode. This gives additional headroom for the voltage drop during a load transient from light load to full load. In the other direction during a load transient from full load to light load the voltage overshoot is also minimized by turning on the N-Channel rectifier switch to pull the output voltage actively down.
MODE (AUTOMATIC PWM/PFM OPERATION AND FORCED PWM OPERATION)
Connecting the MODE pin to GND enables the automatic PWM and power save mode operation. The converter operates in fixed frequency PWM mode at moderate to heavy loads and in the PFM mode during light loads, maintaining high efficiency over a wide load current range.
Pulling the MODE pin high forces the converter to operate constantly in the PWM mode even at light load currents. The advantage is the converter operates with a fixed switching frequency that allows simple filtering of the switching frequency for noise sensitive applications. In this mode, the efficiency is lower compared to the power save mode during light loads (see Figure 1 to Figure 3). For additional flexibility it is possible to switch from power save mode to forced PWM mode during operation. This allows efficient power management by adjusting the operation of the TPS6204x to the specific system requirements.
100% DUTY CYCLE LOW DROPOUT OPERATION
The TPS6204x offers a low input to output voltage difference while still maintaining regulation with the use of the 100% duty cycle mode. In this mode, the PChannel switch is constantly turned on. This is particularly useful in battery powered applications to achieve longest operation time by taking full advantage of the whole battery voltage range. i.e. The minimum input voltage to maintain regulation depends on the load current and output voltage and can be calculated as:
VImin + VOmax ) IOmax ǒr
DS(on)
max ) R
with:
I
= maximum output current plus inductor ripple current
O(max)
r
max= maximum P-channel switch t
DS(on)
DS(on)
RL = DC resistance of the inductor
VOmax = nominal output voltage plus maximum output voltage tolerance
Ǔ
L
(2)
.
11
TPS62040 TPS62042, TPS62043 TPS62044, TPS62046
SLVS463B JUNE 2003 REVISED OCTOBER 2005
SOFTSTART
The TPS6204x series has an internal softstart circuit that limits the inrush current during start up. This prevents possible voltage drops of the input voltage in case a battery or a high impedance power source is connected to the input of the TPS6204x.
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The softstart is implemented with a digital circuit increasing the switch current in steps of typically I and then the typical switch current limit 1.85 A as specified in the electrical parameter table. The start-up time mainly depends on the output capacitor and load current, see Figure 13.
LIM
/8, I
LIM
/4, I
LIM
/2
SHORT-CIRCUIT PROTECTION
As soon as the output voltage falls below 50% of the nominal output voltage, the converter switching frequency as well as the current limit is reduced to 50% of the nominal value. Since the short-circuit protection is enabled during start-up, the device does not deliver more than half of its nominal current limit until the output voltage exceeds 50% of the nominal output voltage. This needs to be considered in case a load acting as a current sink is connected to the output of the converter.
THERMAL SHUTDOWN
As soon as the junction temperature of typically 150_C is exceeded the device goes into thermal shutdown. In this mode, the P-Channel switch and N-Channel rectifier are turned off. The device continues its operation when the junction temperature falls below typically 150°C again.
ENABLE
Pulling the EN low forces the part into shutdown mode, with a shutdown current of typically 0.1 µA. In this mode, the P-Channel switch and N-Channel rectifier are turned off and the whole device is in shut down. If an output voltage is present during shut down, which could be an external voltage source or super cap, the reverse leakage current is specified under electrical parameter table. For proper operation the enable (EN) pin must be terminated and should not be left floating.
Pulling EN high starts up the TPS6204x with the softstart as described under the section Softstart.
UNDERVOLTAGE LOCKOUT
The undervoltage lockout circuit prevents device misoperation at low input voltages. It prevents the converter from turning on the switch or rectifier MOSFET with undefined conditions.
12
TPS62040 TPS62042, TPS62043
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SLVS463B JUNE 2003 REVISED OCTOBER 2005
APPLICATION INFORMATION
ADJUSTABLE OUTPUT VOLTAGE VERSION
When the adjustable output voltage version TPS62040 is used, the output voltage is set by the external resistor divider. See Figure 15.
The output voltage is calculated as:
R1
VO+ 0.5 V ǒ1 )
R2
Ǔ
TPS62044, TPS62046
(3)
with R1 + R2 1 M and internal reference voltage V
typical = 0.5 V
ref
R1 + R2 should not be greater than 1 M because of stability reasons. To keep the operating quiescent current to a minimum, the feedback resistor divider should have high impedance with R1+R2≤1 MΩ. Due to this and the low reference voltage of V
= 0.5 V, the noise on the feedback pin (FB) needs to be minimized. Using a capacitive divider
ref
C1 and C2 across the feedback resistors minimizes the noise at the feedback, without degrading the line or load transient performance.
C1 and C2 should be selected as:
C1 +
2 p 10 kHz R1
1
(4)
with:
R1 = upper resistor of voltage divider
C1 = upper capacitor of voltage divider
For C1 a value should be chosen that comes closest to the calculated result.
R1
C2 +
R2
C1
(5)
with:
R2 = lower resistor of voltage divider
C2 = lower capacitor of voltage divider
For C2, the selected capacitor value should always be selected larger than the calculated result. For example, in Figure 15 for C2 100 pF are selected for a calculated result of C2 = 88.42 pF.
If quiescent current is not a key design parameter C1 and C2 can be omitted, and a low impedance feedback divider has to be used with R1 + R2 < 100 k. This reduces the noise available on the feedback pin (FB) as well but increases the overall quiescent current during operation. The higher the programmed output voltage the lower the feedback impedance has to be for best operation when not using C1 and C2.
V
V
I
2.5 V to 6 V
C3
10 µF
TPS62040
2
VIN
3
VIN
1
EN
6
MODE
49
GND
SW SW
FB
PGND
PGND
L1
10 µH
8 7
5
10
R1
470 k
180 k
R2
C1 33 pF
C2 100 pF
O
1.8 V / 1.2 A
C4 10 µF
Figure 15. Adjustable Output Voltage Version
13
TPS62040 TPS62042, TPS62043 TPS62044, TPS62046
SLVS463B JUNE 2003 REVISED OCTOBER 2005
Inductor Selection
The TPS6204x typically uses a 6.2-µH output inductor. Larger or smaller inductor values can be used to optimize the performance of the device for specific operation conditions. The selected inductor has to be rated for its dc resistance and saturation current. The dc resistance of the inductance directly influences the efficiency of the converter. Therefore an inductor with the lowest dc resistance should be selected for highest efficiency.
Formula (7) calculates the maximum inductor current under static load conditions. The saturation current of the inductor should be rated higher than the maximum inductor current as calculated with formula (7). This is needed because during heavy load transient the inductor current rises above the value calculated under (7).
V
O
1–
V
DIL+ VO
ILmax + IOmax )
with
ƒ = Switching frequency (1.25 MHz typical)
L = Inductor value
IL= Peak-to-peak inductor ripple current
ILmax = Maximum inductor current
L ƒ
I
DI
L
2
www.ti.com
(6)
(7)
The highest inductor current occurs at maximum VI.
Open core inductors have a soft saturation characteristic and they can usually handle higher inductor currents versus a comparable shielded inductor. A more conservative approach is to select the inductor current rating just for the maximum switch current of 2.2 A for the TPS6204x. Keep in mind that the core material from inductor to inductor differs and has an impact on the efficiency, especially at high switching frequencies. Refer to Table 1 and the typical applications and inductors selection.
Table 1. Inductor Selection
INDUCTOR VALUE DIMENSIONS COMPONENT SUPPLIER
4.7 µH 5,0 mm × 5,0 mm × 3,0 mm Sumida CDRH4D28C-4.7
4.7 µH 5,2 mm × 5,2 mm × 2,5 mm Coiltronics SD25-4R7
5.3 µH 5,7 mm × 5,7 mm × 3,0 mm Sumida CDRH5D28-5R3
6.2 µH 5,7 mm × 5,7 mm × 3,0 mm Sumida CDRH5D28-6R2
6.0 µH 7,0 mm × 7,0 mm × 3,0 mm Sumida CDRH6D28-6R0
14
TPS62040 TPS62042, TPS62043
www.ti.com
SLVS463B JUNE 2003 REVISED OCTOBER 2005
Output Capacitor Selection
The advanced fast response voltage mode control scheme of the TPS6204x allows the use of small ceramic capacitors with a typical value of 22 µF without having large output voltage under and overshoots during heavy load transients. Ceramic capacitors having low ESR values have the lowest output voltage ripple and are recommended. If required, tantalum capacitors may also be used. Refer to Table 2 for component selection.
If ceramic output capacitor are used, the capacitor RMS ripple current rating always meets the application requirements. Just for completeness the RMS ripple current is calculated as:
V
O
1–
V
I
RMSCout
At nominal load current the device operates in PWM mode and the overall output voltage ripple is the sum of the voltage spike caused by the output capacitor ESR plus the voltage ripple caused by charging and discharging the output capacitor:
DVO+ VO
+ VO
V
1–
L ƒ
V
L ƒ
O
I
I
ǒ
1
8 CO ƒ
Ǹ
2 3
1
) ESR
Ǔ
TPS62044, TPS62046
(8)
(9)
Where the highest output voltage ripple occurs at the highest input voltage, VI.
At light load currents, the device operates in power save mode and the output voltage ripple is independent of the output capacitor value. The output voltage ripple is set by the internal comparator thresholds. The typical output voltage ripple is 1% of the nominal output voltage.
Input Capacitor Selection
Because of the nature of the buck converter having a pulsating input current, a low ESR input capacitor is required for best input voltage filtering and minimizing the interference with other circuits caused by high input voltage spikes. The input capacitor should have a minimum value of 22 µF. The input capacitor can be increased without any limit for better input voltage filtering.
Table 2. Input and Output Capacitor Selection
CAPACITOR
VALUE
22 µF 1206 Taiyo Yuden JMK316BJ226ML Ceramic
22 µF 1210 Taiyo Yuden JMK325BJ226MM Ceramic
CASE SIZE COMPONENT SUPPLIER COMMENTS
15
TPS62040 TPS62042, TPS62043 TPS62044, TPS62046
SLVS463B JUNE 2003 REVISED OCTOBER 2005
Layout Considerations
For all switching power supplies, the layout is an important step in the design especially at high peak currents and switching frequencies. If the layout is not carefully done, the regulator might show stability problems as well as EMI problems. Therefore, use wide and short traces for the main current paths as indicated in bold in Figure 16. These traces should be routed first. The input capacitor should be placed as close as possible to the IC pins as well as the inductor and output capacitor. The feedback resistor network should be routed away from the inductor and switch node to minimize noise and magnetic interference. To further minimize noise from coupling into the feedback network and feedback pin, the ground plane or ground traces should be used for shielding. A common ground plane or a star ground as shown below should be used. This becomes very important especially at high switching frequencies of
1.25 MHz.
The Switch Node Must Be Kept as Small as Possible
www.ti.com
V
C3
22 µF
I
TPS6204x
2
VIN
3
VIN
1
EN
6
MODE
49
GND
SW SW
FB
PGND
PGND
8
7 5
10
L1
10 µH
C2 22 µF
V
O
Figure 16. Layout Diagram
THERMAL INFORMATION
One of the most influential components on the thermal performance of a package is board design. In order to take full advantage of the heat dissipating abilities of the PowerPADt packages, a board should be used that acts similar to a heat sink and allows for the use of the exposed (and solderable), deep downset pad. For further information please refer to Texas Instruments application note (SLMA002) PowerPAD Thermally Enhanced Package.
The PowerPADt of the 10-pin MSOP package has an area of 1,52 mm × 1,79 mm (± 0,05 mm) and must be soldered to the PCB to lower the thermal resistance. Thermal vias to the next layer further reduce the thermal resistance.
16
www.ti.com
TYPICAL APPLICATIONS
TPS62040 TPS62042, TPS62043 TPS62044, TPS62046
SLVS463B JUNE 2003 REVISED OCTOBER 2005
V
O
3.3 V / 1.2 A
C2 22 µF
Components: C1: Taiyo Yuden JMK316BJ226ML C2: Taiyo Yuden JMK316BJ226ML L1: Sumida CDRH5D286R2
V
I
Li-lon
22 µF
C1
2
3 1
6
4
TPS62046
VIN
VIN
EN
MODE
GND
SW
SW
FB
PGND
PGND
L1
6.2 µH
8
7
5
10
9
Figure 17. Li-Ion to 3.3 V/1.2 A Conversion
V
2.5 V to 6 V
Components: C1: Taiyo Yuden JMK316BJ226ML C2: Taiyo Yuden JMK316BJ226ML L1: Sumida CDRH4D28C4R7
C3
22 µF
V
I
TPS62040
2
VIN
3
VIN
1
EN
6
MODE
49
GND
SW SW
FB
PGND
PGND
L1
4.7 µH
8
7 5
10
R1
470 k
R2
180 k
C1 33 pF
C2 100 pF
O
1.8 V / 1.2 A
C4 22 µF
Figure 18. Li-Ion to 1.8 V/1.2 A Conversion Using the Adjustable Output Voltage Version
17
PACKAGE OPTION ADDENDUM
www.ti.com
PACKAGING INFORMATION
Orderable Device Status
TPS62040DGQ ACTIVE MSOP-
TPS62040DGQG4 ACTIVE MSOP-
TPS62040DGQR ACTIVE MSOP-
TPS62040DGQRG4 ACTIVE MSOP-
TPS62040DRCR ACTIVE SON DRC 10 3000 Green (RoHS &
TPS62040DRCRG4 ACTIVE SON DRC 10 3000 Green (RoHS &
TPS62042DGQ ACTIVE MSOP-
TPS62042DGQG4 ACTIVE MSOP-
TPS62042DGQR ACTIVE MSOP-
TPS62042DGQRG4 ACTIVE MSOP-
TPS62042DRCR ACTIVE SON DRC 10 3000 Green (RoHS &
TPS62042DRCRG4 ACTIVE SON DRC 10 3000 Green (RoHS &
TPS62043DGQ ACTIVE MSOP-
TPS62043DGQG4 ACTIVE MSOP-
TPS62043DGQR ACTIVE MSOP-
TPS62043DGQRG4 ACTIVE MSOP-
TPS62043DRCR ACTIVE SON DRC 10 3000 Green (RoHS &
TPS62043DRCRG4 ACTIVE SON DRC 10 3000 Green (RoHS &
TPS62044DGQ ACTIVE MSOP-
TPS62044DGQG4 ACTIVE MSOP- DGQ 10 80 Green (RoHS & CU NIPDAU Level-1-260C-UNLIM
(1)
Package
Type
Power
PAD
Power
PAD
Power
PAD
Power
PAD
Power
PAD
Power
PAD
Power
PAD
Power
PAD
Power
PAD
Power
PAD
Power
PAD
Power
PAD
Power
PAD
Package Drawing
DGQ 10 80 Green (RoHS &
DGQ 10 80 Green (RoHS &
DGQ 10 2500 Green (RoHS &
DGQ 10 2500 Green (RoHS &
DGQ 10 80 Green (RoHS &
DGQ 10 80 Green (RoHS &
DGQ 10 2500 Green (RoHS &
DGQ 10 2500 Green (RoHS &
DGQ 10 80 Green (RoHS &
DGQ 10 80 Green (RoHS &
DGQ 10 2500 Green (RoHS &
DGQ 10 2500 Green (RoHS &
DGQ 10 80 Green (RoHS &
Pins Package
Qty
Eco Plan
no Sb/Br)
no Sb/Br)
no Sb/Br)
no Sb/Br)
no Sb/Br)
no Sb/Br)
no Sb/Br)
no Sb/Br)
no Sb/Br)
no Sb/Br)
no Sb/Br)
no Sb/Br)
no Sb/Br)
no Sb/Br)
no Sb/Br)
no Sb/Br)
no Sb/Br)
no Sb/Br)
no Sb/Br)
(2)
Lead/Ball Finish MSL Peak Temp
CU NIPDAU Level-1-260C-UNLIM
CU NIPDAU Level-1-260C-UNLIM
CU NIPDAU Level-1-260C-UNLIM
CU NIPDAU Level-1-260C-UNLIM
CU NIPDAU Level-2-260C-1 YEAR
CU NIPDAU Level-2-260C-1 YEAR
CU NIPDAU Level-1-260C-UNLIM
CU NIPDAU Level-1-260C-UNLIM
CU NIPDAU Level-1-260C-UNLIM
CU NIPDAU Level-1-260C-UNLIM
CU NIPDAU Level-2-260C-1 YEAR
CU NIPDAU Level-2-260C-1 YEAR
CU NIPDAU Level-1-260C-UNLIM
CU NIPDAU Level-1-260C-UNLIM
CU NIPDAU Level-1-260C-UNLIM
CU NIPDAU Level-1-260C-UNLIM
CU NIPDAU Level-2-260C-1 YEAR
CU NIPDAU Level-2-260C-1 YEAR
CU NIPDAU Level-1-260C-UNLIM
5-Feb-2007
(3)
Addendum-Page 1
PACKAGE OPTION ADDENDUM
www.ti.com
Orderable Device Status
(1)
Package
Type
Power
Package Drawing
Pins Package
Qty
Eco Plan
no Sb/Br)
(2)
Lead/Ball Finish MSL Peak Temp
5-Feb-2007
(3)
PAD
TPS62044DGQR ACTIVE MSOP-
Power
DGQ 10 2500 Green (RoHS &
no Sb/Br)
CU NIPDAU Level-1-260C-UNLIM
PAD
TPS62044DGQRG4 ACTIVE MSOP-
Power
DGQ 10 2500 Green (RoHS &
no Sb/Br)
CU NIPDAU Level-1-260C-UNLIM
PAD
TPS62044DRCR ACTIVE SON DRC 10 3000 Green (RoHS &
CU NIPDAU Level-2-260C-1 YEAR
no Sb/Br)
TPS62044DRCRG4 ACTIVE SON DRC 10 3000 Green (RoHS &
CU NIPDAU Level-2-260C-1 YEAR
no Sb/Br)
TPS62046DGQ ACTIVE MSOP-
Power
DGQ 10 80 Green (RoHS &
no Sb/Br)
CU NIPDAU Level-1-260C-UNLIM
PAD
TPS62046DGQG4 ACTIVE MSOP-
Power
DGQ 10 80 Green (RoHS &
no Sb/Br)
CU NIPDAU Level-1-260C-UNLIM
PAD
TPS62046DGQR ACTIVE MSOP-
Power
DGQ 10 2500 Green (RoHS &
no Sb/Br)
CU NIPDAU Level-1-260C-UNLIM
PAD
TPS62046DGQRG4 ACTIVE MSOP-
Power
DGQ 10 2500 Green (RoHS &
no Sb/Br)
CU NIPDAU Level-1-260C-UNLIM
PAD
TPS62046DRCR ACTIVE SON DRC 10 3000 Green (RoHS &
CU NIPDAU Level-2-260C-1 YEAR
no Sb/Br)
TPS62046DRCRG4 ACTIVE SON DRC 10 3000 Green (RoHS &
CU NIPDAU Level-2-260C-1 YEAR
no Sb/Br)
(1)
The marketing status values are defined as follows:
ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in
a new design.
PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device.
(2)
Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check
http://www.ti.com/productcontent for the latest availability information and additional product content details.
TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements
for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material)
(3)
MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder
temperature.
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals. TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited
Addendum-Page 2
PACKAGE OPTION ADDENDUM
www.ti.com
information may not be available for release.
In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.
5-Feb-2007
Addendum-Page 3
PACKAGE MATERIALS INFORMATION
www.ti.com
TAPE AND REEL INFORMATION
11-Mar-2008
*All dimensions are nominal
Device Package
TPS62040DGQR MSOP-
Power
TPS62040DRCR SON DRC 10 3000 330.0 12.4 3.3 3.3 1.0 8.0 12.0 Q2 TPS62040DRCR SON DRC 10 3000 330.0 12.4 3.3 3.3 1.1 8.0 12.0 Q2
TPS62042DGQR MSOP-
Power
TPS62042DRCR SON DRC 10 3000 330.0 12.4 3.3 3.3 1.1 8.0 12.0 Q2
TPS62043DGQR MSOP-
Power
TPS62043DRCR SON DRC 10 3000 330.0 12.4 3.3 3.3 1.1 8.0 12.0 Q2
TPS62044DGQR MSOP-
Power
TPS62044DRCR SON DRC 10 3000 330.0 12.4 3.3 3.3 1.1 8.0 12.0 Q2
TPS62046DGQR MSOP-
Power
TPS62046DRCR SON DRC 10 3000 330.0 12.4 3.3 3.3 1.0 8.0 12.0 Q2
Type
PAD
PAD
PAD
PAD
PAD
Package
Drawing
Pins SPQ Reel
Diameter
(mm)
DGQ 10 2500 330.0 12.4 5.3 3.4 1.4 8.0 12.0 Q1
DGQ 10 2500 330.0 12.4 5.3 3.4 1.4 8.0 12.0 Q1
DGQ 10 2500 330.0 12.4 5.3 3.4 1.4 8.0 12.0 Q1
DGQ 10 2500 330.0 12.4 5.3 3.4 1.4 8.0 12.0 Q1
DGQ 10 2500 330.0 12.4 5.3 3.4 1.4 8.0 12.0 Q1
Reel
Width
W1 (mm)
A0 (mm) B0 (mm) K0 (mm) P1
(mm)W(mm)
Pin1
Quadrant
Pack Materials-Page 1
PACKAGE MATERIALS INFORMATION
www.ti.com
Device Package
TPS62046DRCR SON DRC 10 3000 330.0 12.4 3.3 3.3 1.1 8.0 12.0 Q2
Type
Package
Drawing
Pins SPQ Reel
Diameter
(mm)
Reel
Width
W1 (mm)
A0 (mm) B0 (mm) K0 (mm) P1
11-Mar-2008
(mm)W(mm)
Pin1
Quadrant
*All dimensions are nominal
Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm)
TPS62040DGQR MSOP-PowerPAD DGQ 10 2500 346.0 346.0 29.0
TPS62040DRCR SON DRC 10 3000 370.0 355.0 55.0 TPS62040DRCR SON DRC 10 3000 346.0 346.0 29.0
TPS62042DGQR MSOP-PowerPAD DGQ 10 2500 346.0 346.0 29.0
TPS62042DRCR SON DRC 10 3000 346.0 346.0 29.0
TPS62043DGQR MSOP-PowerPAD DGQ 10 2500 346.0 346.0 29.0
TPS62043DRCR SON DRC 10 3000 346.0 346.0 29.0
TPS62044DGQR MSOP-PowerPAD DGQ 10 2500 346.0 346.0 29.0
TPS62044DRCR SON DRC 10 3000 346.0 346.0 29.0
TPS62046DGQR MSOP-PowerPAD DGQ 10 2500 346.0 346.0 29.0
TPS62046DRCR SON DRC 10 3000 370.0 355.0 55.0 TPS62046DRCR SON DRC 10 3000 346.0 346.0 29.0
Pack Materials-Page 2
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