TPS6104x Low-Power DC-DC Boost Converter in SOT-23 and WSON Packages
1Features
1
•1.8-V to 6-V Input Voltage Range
•Adjustable Output Voltage Range up to 28 V
•400-mA (TPS61040) and 250-mA (TPS61041)
Internal Switch Current
•Up to 1-MHz Switching Frequency
•28-μA Typical No-Load Quiescent Current
•1-μA Typical Shutdown Current
•Internal Soft Start
•Available in SOT23-5, TSOT23-5,
and 2-mm × 2-mm × 0.8-mm WSON Packages
2Applications
•LCD Bias Supply
•White-LED Supply for LCD Backlights
•Digital Still Camera
•PDAs, Organizers, and Handheld PCs
•Cellular Phones
•Internet Audio Players
•Standard 3.3-V or 5-V to 12-V Conversion
3Description
The TPS6104x is a high-frequency boost converter
dedicated for small to medium LCD bias supply and
white LED backlight supplies. The device is ideal to
generate output voltages up to 28 V from a dual-cell
NiMH/NiCd or a single-cell Li-Ion battery. The part
can also be used to generate standard 3.3-V or 5-V
to 12-V power conversions.
The TPS6104x operates with a switching frequency
up to 1 MHz. This frequency allows the use of small
external components using ceramic as well as
tantalum output capacitors. Together with the thin
WSON package, the TPS6104x gives a very small
overall solution size. The TPS61040 device has an
internal 400-mAswitch current limit, while the
TPS61041 device has a 250-mA switch current limit,
offering lower output voltage ripple and allows the
use of a smaller form factor inductor for lower power
applications. The low quiescent current (typically 28
μA) together with an optimized control scheme,
allows device operation at very high efficiencies over
the entire load current range.
Device Information
PART NUMBERPACKAGEBODY SIZE (NOM)
SOT-23 (5)2.90 mm × 1.60 mm
TPS61040
TPS61041
(1) For all available packages, see the orderable addendum at
the end of the datasheet.
SOT (5)2.90 mm ×1.60 mm
WSON (6)2.00 mm × 2.00 mm
SOT-23 (5)2.90 mm ×1.60 mm
WSON (6)2.00 mm × 2.00 mm
(1)
1
An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications,
intellectual property matters and other important disclaimers. PRODUCTION DATA.
Changes from Revision H (October 2015) to Revision IPage
•Changed CINfrom: 4.7 mF To: 4.7 µF and COFrom: 1 mF To: 1 µF in the Typical Application Schematic.......................... 1
Changes from Revision G (December 2014) to Revision HPage
•Added 500 µs/div label to X-axis of Figure 15. ................................................................................................................... 15
Changes from Revision F (December 2010) to Revision GPage
•Added ESD Ratings table, Feature Description section, Device Functional Modes, Application and Implementation
section, Power Supply Recommendations section, Layout section, Device and Documentation Support section, and
Mechanical, Packaging, and Orderable Information section.................................................................................................. 1
This is the enable pin of the device. Pulling this pin to ground forces the device into shutdown
mode reducing the supply current to less than 1 μA. This pin should not be left floating and needs
to be terminated.
This is the feedback pin of the device. Connect this pin to the external voltage divider to program
the desired output voltage.
Connect the inductor and the Schottky diode to this pin. This is the switch pin and is connected to
the drain of the internal power MOSFET.
over operating free-air temperature range (unless otherwise noted)
Supply voltages on pin V
Voltages on pins EN, FB
Switch voltage on pin SW
Operating junction temperature, T
Storage temperature, T
(1) Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings
only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended
Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.
(2) All voltage values are with respect to network ground terminal.
(2)
IN
(2)
(2)
J
stg
6.2 ESD Ratings
Human body model (HBM), per ANSI/ESDA/JEDEC JS-001
V
(ESD)
(1) JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process. Manufacturing with
(2) JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process. Manufacturing with
Electrostatic discharge
Charged-device model (CDM), per JEDEC specification JESD22-
(2)
C101
less than 500-V HBM is possible with the necessary precautions. Pins listed as ±XXX V may actually have higher performance.
less than 250-V CDM is possible with the necessary precautions. Pins listed as ±YYY V may actually have higher performance.
The TPS6104x is a high-frequency boost converter dedicated for small to medium LCD bias supply and white
LED backlight supplies. The device is ideal to generate output voltages up to 28 V from a dual-cell NiMH/NiCd or
a single cell device Li-Ion battery.
7.2 Functional Block Diagram
7.3 Feature Description
7.3.1 Peak Current Control
The internal switch turns on until the inductor current reaches the typical dc current limit (I
(TPS61040) or 250 mA (TPS61041). Due to the internal propagation delay of typical 100 ns, the actual current
exceeds the dc current limit threshold by a small amount. The typical peak current limit can be calculated:
The higher the input voltage and the lower the inductor value, the greater the peak.
By selecting the TPS6104x, it is possible to tailor the design to the specific application current limit requirements.
A lower current limit supports applications requiring lower output power and allows the use of an inductor with a
lower current rating and a smaller form factor. A lower current limit usually has a lower output voltage ripple as
All inductive step-up converters exhibit high inrush current during start-up if no special precaution is made. This
can cause voltage drops at the input rail during start up and may result in an unwanted or early system shut
down.
The TPS6104x limits this inrush current by increasing the current limit in two steps starting fromfor 256
cycles tofor the next 256 cycles, and then full current limit (see Figure 15).
7.3.3 Enable
Pulling the enable (EN) to ground shuts down the device reducing the shutdown current to 1 μA (typical).
Because there is a conductive path from the input to the output through the inductor and Schottky diode, the
output voltage is equal to the input voltage during shutdown. The enable pin needs to be terminated and should
not be left floating. Using a small external transistor disconnects the input from the output during shutdown as
shown in Figure 17.
7.3.4 Undervoltage Lockout
An undervoltage lockout prevents misoperation of the device at input voltages below typical 1.5 V. When the
input voltage is below the undervoltage threshold, the main switch is turned off.
7.3.5 Thermal Shutdown
An internal thermal shutdown is implemented and turns off the internal MOSFETs when the typical junction
temperature of 168°C is exceeded. The thermal shutdown has a hysteresis of typically 25°C. This data is based
on statistical means and is not tested during the regular mass production of the IC.
7.4 Device Functional Modes
7.4.1 Operation
The TPS6104x operates with an input voltage range of 1.8 V to 6 V and can generate output voltages up to 28
V. The device operates in a pulse-frequency-modulation (PFM) scheme with constant peak current control. This
control scheme maintains high efficiency over the entire load current range, and with a switching frequency up to
1 MHz, the device enables the use of very small external components.
The converter monitors the output voltage, and as soon as the feedback voltage falls below the reference voltage
of typically 1.233 V, the internal switch turns on and the current ramps up. The switch turns off as soon as the
inductor current reaches the internally set peak current of typically 400 mA (TPS61040) or 250 mA (TPS61041).
See Peak Current Control for more information. The second criteria that turns off the switch is the maximum ontime of 6 μs (typical). This is just to limit the maximum on-time of the converter to cover for extreme conditions.
As the switch is turned off the external Schottky diode is forward biased delivering the current to the output. The
switch remains off for a minimum of 400 ns (typical), or until the feedback voltage drops below the reference
voltage again. Using this PFM peak current control scheme the converter operates in discontinuous conduction
mode (DCM) where the switching frequency depends on the output current, which results in very high efficiency
over the entire load current range. This regulation scheme is inherently stable, allowing a wider selection range
for the inductor and output capacitor.
Information in the following applications sections is not part of the TI component
specification, and TI does not warrant its accuracy or completeness. TI’s customers are
responsible for determining suitability of components for their purposes. Customers should
validate and test their design implementation to confirm system functionality.
8.1 Application Information
The TPS6104x is designed for output voltages up to 28 V with an input voltage range of 1.8 V to 6 V and a
switch peak current limit of 400 mA (250 mA for the TPS61041). The device operates in a pulse-frequencymodulation (PFM) scheme with constant peak current control. This control scheme maintains high efficiency over
the entire load current range, and with a switching frequency up to 1 MHz, the device enables the use of very
small external components. The following section provides a step-by-step design approach for configuring the
TPS61040 as a voltage regulating boost converter for LCD bias power supply, as shown in Figure 12.
8.2 Typical Application
The following section provides a step-by-step design approach for configuring the TPS611040 as a voltage
regulating boost converter for LCD bias supply, as shown in Figure 12.
Figure 12. LCD Bias Supply
8.2.1 Design Requirements
Table 2. Design Parameters
DESIGN PARAMETEREXAMPLE VALUE
Input Voltage1.8 V to 6 V
Output Voltage18 V
Output Current10 mA
8.2.2 Detailed Design Procedure
8.2.2.1 Inductor Selection, Maximum Load Current
Because the PFM peak current control scheme is inherently stable, the inductor value does not affect the stability
of the regulator. The selection of the inductor together with the nominal load current, input and output voltage of
the application determines the switching frequency of the converter. Depending on the application, inductor
values from 2.2 μH to 47 μH are recommended. The maximum inductor value is determined by the maximum on
time of the switch, typically 6 μs. The peak current limit of 400 mA/250 mA (typically) should be reached within
this 6-μs period for proper operation.
The inductor value determines the maximum switching frequency of the converter. Therefore, select the inductor
value that ensures the maximum switching frequency at the converter maximum load current is not exceeded.
The maximum switching frequency is calculated by the following formula:
where
•IP= Peak current as described in Peak Current Control
•L = Selected inductor value
•V
= The highest switching frequency occurs at the minimum input voltage(2)
IN(min)
If the selected inductor value does not exceed the maximum switching frequency of the converter, the next step
is to calculate the switching frequency at the nominal load current using the following formula:
where
•IP= Peak current as described in Peak Current Control
•L = Selected inductor value
•I
= Nominal load current
load
•Vd = Rectifier diode forward voltage (typically 0.3 V)(3)
A smaller inductor value gives a higher converter switching frequency, but lowers the efficiency.
The inductor value has less effect on the maximum available load current and is only of secondary order. The
best way to calculate the maximum available load current under certain operating conditions is to estimate the
expected converter efficiency at the maximum load current. This number can be taken out of the efficiency
graphs shown in Figure 1 through Figure 4. The maximum load current can then be estimated as follows:
where
•IP= Peak current as described in Peak Current Control
•L = Selected inductor value
•fS
= Maximum switching frequency as calculated previously
max
•η = Expected converter efficiency. Typically 70% to 85%(4)
The maximum load current of the converter is the current at the operation point where the converter starts to
enter the continuous conduction mode. Usually the converter should always operate in discontinuous conduction
mode.
Last, the selected inductor should have a saturation current that meets the maximum peak current of the
converter (as calculated in Peak Current Control). Use the maximum value for I
for this calculation.
LIM
Another important inductor parameter is the dc resistance. The lower the dc resistance, the higher the efficiency
of the converter. See Table 3 and the typical applications for the inductor selection.
Table 3. Recommended Inductor for Typical LCD Bias Supply (see Figure 23)