Texas Instruments TPS560200, TPS560200EVM-537 User Manual

User's Guide
SLVU954–September 2013
TPS560200EVM-537 0.5-A, Single Channel Regulator
Evaluation Module
This user's guide contains information for the TPS560200 as well as support documentation for the TPS560200EVM-537 evaluation module. Included are the performance specifications, schematic, and the bill of materials of the TPS560200EVM-537.
Contents
2 Performance Specification Summary ..................................................................................... 2
3.1 Output Voltage Setpoint ........................................................................................... 3
4.1 Input/Output Connections ......................................................................................... 4
4.2 Start-Up Procedure ................................................................................................ 4
4.3 Efficiency ............................................................................................................ 5
4.4 Load Regulation .................................................................................................... 6
4.5 Line Regulation ..................................................................................................... 6
4.6 Load Transient Response ........................................................................................ 7
4.7 Output Voltage Ripple ............................................................................................. 8
4.8 Input Voltage Ripple ............................................................................................... 9
4.9 Start-Up ............................................................................................................ 10
4.10 Shut-Down ......................................................................................................... 11
5 Board Layout ............................................................................................................... 12
5.1 Layout .............................................................................................................. 12
6 Schematic, Bill of Materials, and Reference ........................................................................... 15
6.1 Schematic ......................................................................................................... 15
6.2 Bill of Materials .................................................................................................... 16
6.3 Reference .......................................................................................................... 16
1 TPS560200EVM-537 Efficiency........................................................................................... 5
2 TPS560200EVM-537 Light Load Efficiency ............................................................................. 5
3 TPS560200EVM-537 Load Regulation .................................................................................. 6
4 TPS560200EVM-537 Line Regulation ................................................................................... 6
7 TPS560200EVM-537 Output Voltage Ripple, I 8 TPS560200EVM-537 Output Voltage Ripple, I 9 TPS560200EVM-537 Output Voltage Ripple, I 10 TPS560200EVM-537 Input Voltage Ripple, I 11 TPS560200EVM-537 Start-Up Relative to V
12 TPS560200EVM-537 Start-Up Relative to EN ........................................................................ 10
13 TPS560200EVM-537 Shut-Down Relative to V
14 TPS560200EVM-537 Shut-Down Relative to EN ..................................................................... 11
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List of Figures
= 0.5 A............................................................. 8
OUT
= 30 mA ........................................................... 8
OUT
= 0 A............................................................... 9
OUT
= 0.5 A............................................................... 9
OUT
......................................................................... 10
IN
...................................................................... 11
IN
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1
Introduction
15 Top Assembly.............................................................................................................. 12
16 Top Layer................................................................................................................... 13
17 Bottom Layer............................................................................................................... 14
18 TPS560200EVM-537Schematic Diagram.............................................................................. 15
1 Input Voltage and Output Current Summary ............................................................................ 2
2 TPS560200EVM-537Performance Specifications Summary.......................................................... 2
3 Output Voltages............................................................................................................. 3
4 Connection and Test Points ............................................................................................... 4
5 Bill of Materials............................................................................................................. 16
1 Introduction
The TPS560200 is a single, adaptive on-time, D-CAP2™-mode, synchronous buck converter requiring a very low external component count. The D-CAP2 control circuit is optimized for low-ESR output capacitors such as POSCAP, SP-CAP, or ceramic types and features fast transient response with no external compensation. The switching frequency is internally set at a nominal 600 kHz. The high-side and low-side switching MOSFETs are incorporated inside the TPS560200 package along with the gate-drive circuitry. The low drain-to-source on resistance of the MOSFETs allows the TPS560200 to achieve high efficiencies and helps keep the junction temperature low at high output currents. The TPS560200 dc/dc synchronous converter is designed to provide up to a 0.5-A output from an input voltage source of 4.5 V to 17 V. The output voltage range is from 0.8 V to 5.5 V. Rated input voltage and output current ranges for the evaluation module are given in Table 1.
The TPS560200EVM-537 evaluation module (EVM) is a single, synchronous buck converter providing
1.05 V at 0.5 A from 4.5-V to 17-V input. This user’s guide describes the TPS560200EVM-537 performance.
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List of Tables
Table 1. Input Voltage and Output Current Summary
EVM Input Voltage Range Output Current Range
TPS560200EVM-537 VIN= 4.5 V to 17 V 0 A to 0.5 A
2 Performance Specification Summary
A summary of the TPS560200EVM-537 performance specifications is provided in Table 2. Specifications are given for an input voltage of VIN= 12 V and an output voltage of 1.05 V, unless otherwise noted. The ambient temperature is 25°C for all measurement, unless otherwise noted.
Table 2. TPS560200EVM-537Performance Specifications Summary
Specifications Test Conditions Min Typ Max Unit
Input voltage range (VIN) 4.5 12 17 V Output voltage 1.05 V Operating frequency VIN= 12 V, IO= 0.5 A 600 kHz
CH1 Output current range 0 0.5 A
Over current limit VIN= 12 V, LO= 10 µH 0.55 A Output ripple voltage VIN= 12 V, IO= 0.5 A 10 mV
PP
2
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OUT
R1 0.8 V
V -0.8V
´
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3 Modifications
These evaluation modules are designed to provide access to the features of the TPS560200. Some modifications can be made to this module.
3.1 Output Voltage Setpoint
To change the output voltage of the EVMs, it is necessary to change the value of resistor R1. Changing the value of R1 can change the output voltage above 0.765 V. The value of R1 for a specific output voltage can be calculated using Equation 1.
Table 3 lists the R1 values for some common output voltages. For higher output voltages of 1.8 V or
above, a feedforward capacitor (C3) may be required to improve phase margin. Pads for this component (C3) are provided on the printed-circuit board. Note that the values given in Table 3 are standard values and not the exact value calculated using Table 3.
Modifications
(1)
Table 3. Output Voltages
Output Voltage R1 R2 C3 C4 + C5
(V) (kΩ) (kΩ) (pF) (µF)
1.0 6.19 20.0 10 10 + 10
1.05 6.19 20.0 10 10 + 10
1.2 10.0 20.0 10 10 + 10
1.5 17.4 20.0 10 10 + 10
1.8 24.9 20.0 optional 10 10 + 10
2.5 42.2 20.0 optional 10 10 + 10
3.3 61.9 20.0 optional 10 10 + 10
5.0 105 20.0 optional 10 10 + 10
Min Typ Max
L1
(µH)
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Test Setup and Results
4 Test Setup and Results
This section describes how to properly connect, set up, and use the TPS560200EVM-537. The section also includes test results typical for the evaluation modules and efficiency, output load regulation, output line regulation, load transient response, output voltage ripple, input voltage ripple, start-up, and switching frequency.
4.1 Input/Output Connections
The TPS560200EVM-537 is provided with input/output connectors and test points as shown in Table 4. A power supply capable of supplying 2 A must be connected to J1 through a pair of 20-AWG wires. The load must be connected to J2 through a pair of 20-AWG wires. The maximum load current capability is 1 A. Wire lengths must be minimized to reduce losses in the wires. Test point TP1 provides a place to monitor the VINinput voltages with TP2 providing a convenient ground reference. TP7 is used to monitor the output voltage with TP8 as the ground reference.
Reference Designator Function
J1-1 VINpositive sense and monitor point J1-2 VIN(see Table 1 for VINrange) J2-1 Ground return for V J2-2 VINnegative sense and monitor point J3-1 V J3-2 V J4-1 Ground return for V J4-2 V
JP1 EN control. Shunt EN to GND to disable, open EN to enable. TP1 Switch node test point TP2 Test point for loop response measurements
Table 4. Connection and Test Points
positive sense and monitor point
OUT
, 1.05 V at 0.5-A maximum
OUT
negative sense and monitor point
OUT
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IN
OUT
4.2 Start-Up Procedure
1. Ensure that the jumper at JP1 (Enable control) is covered to shunt EN to GND, disabling the output.
2. Apply appropriate VINvoltage to VI (J1-2) and GND (J2-1).
3. Remove the jumper at JP1 (Enable control) to uncover EN and GND, enabling the output.
4
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0
10
20
30
40
50
60
70
80
90
100
0.001 0.01 0.1 1
Efficiency - %
Output Current - A
C002
VIN = 5 V
VIN = 12 V
0
10
20
30
40
50
60
70
80
90
0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50
Efficiency - %
Output Current - A
C001
VIN = 5 V
VIN = 12 V
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4.3 Efficiency
Figure 1 shows the efficiency for the TPS560200EVM-537 at an ambient temperature of 25°C.
Test Setup and Results
Figure 2 shows the efficiency at light loads for the TPS560200EVM-537 at an ambient temperature of
25°C.
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Figure 2. TPS560200EVM-537 Light Load Efficiency
Figure 1. TPS560200EVM-537 Efficiency
5
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-0.5
-0.4
-0.3
-0.2
-0.1
0
0.1
0.2
0.3
0.4
0.5
4 6 8 10 12 14 16 18
Line Rgulation - %
Input Voltage - V
C004
I
OUT
= 0.25 A
±1.50
±1.00
±0.50
0.00
0.50
1.00
1.50
0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50
Load Regulation - %
Output Current - A
C003
VIN = 5 V
VIN = 12 V
Test Setup and Results
4.4 Load Regulation
The load regulation for the TPS560200EVM-537 is shown in Figure 3.
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4.5 Line Regulation
The line regulation for the TPS560200EVM-537 is shown in Figure 4.
Figure 3. TPS560200EVM-537 Load Regulation
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TPS560200EVM-537 0.5-A, Single Channel Regulator Evaluation Module SLVU954–September 2013
Figure 4. TPS560200EVM-537 Line Regulation
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V = 50 mV / div (ac coupled)
OUT
Time = 200 µsec / div
I = 200 mA / div
OUT
Load step = 10 mA - 250 mA, slew rate = 500 mA / µsec
V = 50 mV / div (ac coupled)
OUT
Time = 200 µsec / div
I = 200 mA / div
OUT
Load step = 125 mA - 375 mA, slew rate = 500 mA / µsec
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4.6 Load Transient Response
The TPS560200EVM-537 response to load transient is shown in Figure 5 and Figure 6. The current steps and slew rates are indicated in the figures. Total peak-to-peak voltage variation is as shown.
Test Setup and Results
Figure 5. TPS560200EVM-537 Load Transient Response, 25% to 75% Load Step
Figure 6. TPS560200EVM-537 Load Transient Response, No Load to 50% Load Step
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V = 20 mV / div (ac coupled)
OUT
Time = 5 µsec / div
SW = 5 V / div
V = 20 mV / div (ac coupled)
OUT
Time = 1 µsec / div
SW = 5 V / div
Test Setup and Results
4.7 Output Voltage Ripple
The TPS560200EVM-537 output voltage ripple is shown in Figure 7, Figure 8, and Figure 9. The output currents are as indicated.
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Figure 7. TPS560200EVM-537 Output Voltage Ripple, I
Figure 8. TPS560200EVM-537 Output Voltage Ripple, I
OUT
= 30 mA
OUT
= 0.5 A
8
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V = 20 mV / div (ac coupled)
IN
Time = 1 µsec / div
SW = 5 V / div
V = 20 mV / div (ac coupled)
OUT
Time = 2 msec / div
SW = 5 V / div
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Test Setup and Results
4.8 Input Voltage Ripple
The TPS560200EVM-537 input voltage ripple is shown in Figure 10. The output current is as indicated.
Figure 9. TPS560200EVM-537 Output Voltage Ripple, I
OUT
= 0 A
Figure 10. TPS560200EVM-537 Input Voltage Ripple, I
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OUT
= 0.5 A
9
V = 500 mV / div
OUT
Time = 2 msec / div
EN = 5 V / div
V = 5 V / div
IN
V = 500 mV / div
OUT
Time = 2 msec / div
EN = 5 V / div
V = 5 V / div
IN
Test Setup and Results
4.9 Start-Up
The TPS560200EVM-537 start-up waveform relative to VINis shown in Figure 11. Load = 4 Ω resistive.
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Figure 11. TPS560200EVM-537 Start-Up Relative to V
IN
The TPS560200EVM-537 start-up waveform relative to enable (EN) is shown in Figure 12. Load = 4 Ω resistive.
10
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Figure 12. TPS560200EVM-537 Start-Up Relative to EN
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V = 500 mV / div
OUT
Time = 2 msec / div
EN = 5 V / div
V = 5 V / div
IN
V = 500 mV / div
OUT
Time = 2 msec / div
EN = 5 V / div
V = 5 V / div
IN
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4.10 Shut-Down
The TPS560200EVM-537 shut-down waveform relative to VINis shown in Figure 13. Load = 4 Ω resistive.
Test Setup and Results
Figure 13. TPS560200EVM-537 Shut-Down Relative to V
IN
The TPS560200EVM-537 shut-down waveform relative to EN is shown in Figure 14. Load = 4 Ω resistive.
Figure 14. TPS560200EVM-537 Shut-Down Relative to EN
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Board Layout
5 Board Layout
This section provides a description of the TPS560200EVM-537, board layout, and layer illustrations.
5.1 Layout
The board layout for the TPS560200EVM-537 is shown in Figure 15 through Figure 17. The top layer contains the main power traces for VIN, VOUT, and ground. Also on the top layer are connections for the pins of the TPS560200 and a large area filled with ground. All of the signal traces also are located on the top side. The input decoupling capacitors, C1 and C2, are located as close to the IC as possible. The input and output connectors, test points, and all of the components are located on the top side. The bottom layer is a ground plane.
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Figure 15. Top Assembly
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Board Layout
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Figure 16. Top Layer
13
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Board Layout
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Figure 17. Bottom Layer
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10µF
C4
10µHL1
SH-1
10µF
C5
VIN 4.5-17V
GNDGND
VI
VOUT 1.05V
0.1µF
C2
+VOS+VIS
-VIS -VOS
C3
TPS560200
VIN
4
EN
1
VSENSE5GND
2
PH
3
U1
1 2
J3
1 2
J4
1 2
J2
1 2
JP1
0
R3
VO
TP2
TP1
1 2
J1
10µF
C1
6.19k
R1
20.0k
R2
open
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6 Schematic, Bill of Materials, and Reference
6.1 Schematic
Figure 18 is the schematic for the TPS560200EVM-537.
Figure 18. TPS560200EVM-537Schematic Diagram
Schematic, Bill of Materials, and Reference
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Schematic, Bill of Materials, and Reference
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6.2 Bill of Materials
Table 5. Bill of Materials
Designator Qty Value Description Package Reference PartNumber Manufacturer
PCB 1 Printed Circuit Board PWR537 Any C1 1 10uF CAP,CERM, 10uF, 25V, +/-10%, X5R, 1210 1210 GRM32DR61E106KA12L MuRata C2 1 0.1uF CAP, CERM, 0.1uF, 16V, +/-5%, X7R, 0603 0603 0603YC104JAT2A AVX C3 0 CAP, CERM 0603 C4, C5 2 10uF CAP, CERM, 10uF, 10V, +/-10%, X5R, 1210 1210 C1210C106K8PACTU Kemet J1, J2, J3, J4, 5 Header, 100mil, 2x1, Tin plated, TH Header, 2 PIN, 100mil, Tin PEC02SAAN Sullins Connector Solutions
JP1 L1 1 10uH Inductor, Shielded Drum Core, Ferrite, 10uH, WE-PD-M 744777910 Wurth Elektronik eiSos
LBL1 1 Thermal Transfer Printable Labels, 1.250" W x PCB Label 1.25"H x 0.250"W THT-13-457-10 Brady
R1 1 6.19k RES, 6.19k ohm, 1%, 0.1W, 0603 0603 CRCW06036K19FKEA Vishay-Dale R2 1 20.0k RES, 20.0k ohm, 1%, 0.1W, 0603 0603 CRCW060320K0FKEA Vishay-Dale R3 1 0 RES, 0 ohm, 5%, 0.1W, 0603 0603 ERJ-3GEY0R00V Panasonic SH-1 1 1x2 Shunt, 100mil, Gold plated, Black Shunt 969102-0000-DA 3M TP1 1 Yellow Test Point, Miniature, Yellow, TH Yellow Miniature Testpoint 5004 Keystone TP2 1 White Test Point, Miniature, White, TH White Miniature Testpoint 5002 Keystone U1 1 Step Down Converter, 4.5V to 17 V Input, 500 5 Pin SOT23 TPS560200DBV5 Texas Instruments
2A, 0.045 ohm, SMD
0.250" H - 10,000 per roll
mA
6.3 Reference
1. TPS560200, 4.5V to 17V Input, 0.5-A Synchronous Step-Down SWIFT™ Converter with Advanced Eco-mode™ data sheet (SLVSC81)
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