Texas Instruments TPS54980EVM-022 User Manual

  E  ! "
User’s Guide
September 2003 PMP Systems Power
SLVU090
IMPORTANT NOTICE
TI warrants performance of its hardware products to the specifications applicable at the time of sale in accordance with TI’s standard warranty. Testing and other quality control techniques are used to the extent TI deems necessary to support this warranty . Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed.
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Mailing Address: Texas Instruments Post Office Box 655303 Dallas, Texas 75265
Copyright 2003, Texas Instruments Incorporated
EVM IMPORTANT NOTICE
Texas Instruments (TI) provides the enclosed product(s) under the following conditions: This evaluation kit being sold by TI is intended for use for ENGINEERING DEVELOPMENT OR EVALUATION
PURPOSES ONLY and is not considered by TI to be fit for commercial use. As such, the goods being provided may not be complete in terms of required design-, marketing-, and/or manufacturing-related protective considerations, including product safety measures typically found in the end product incorporating the goods. As a prototype, this product does not fall within the scope of the European Union directive on electromagnetic compatibility and therefore may not meet the technical requirements of the directive.
Should this evaluation kit not meet the specifications indicated in the EVM User’s Guide, the kit may be returned within 30 days from the date of delivery for a full refund. THE FOREGOING WARRANTY IS THE EXCLUSIVE WARRANTY MADE BY SELLER TO BUYER AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR S TATUTORY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.
The user assumes all responsibility and liability for proper and safe handling of the goods. Further, the user indemnifies TI from all claims arising from the handling or use of the goods. Please be aware that the products received may not be regulatory compliant or agency certified (FCC, UL, CE, etc.). Due to the open construction of the product, it is the user’s responsibility to take any and all appropriate precautions with regard to electrostatic discharge.
EXCEPT TO THE EXTENT OF THE INDEMNITY SET FORTH ABOVE, NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES.
TI currently deals with a variety of customers for products, and therefore our arrangement with the user is not exclusive.
TI assumes no liability for applications assistance, customer product design, software performance, or infringement of patents or services described herein.
Please read the EVM User’s Guide and, specifically, the EVM Warnings and Restrictions notice in the EVM User’s Guide prior to handling the product. This notice contains important safety information about temperatures and voltages. For further safety concerns, please contact the TI application engineer.
Persons handling the product must have electronics training and observe good laboratory practice standards. No license is granted under any patent right or other intellectual property right of TI covering or relating to any
machine, process, or combination in which such TI products or services might be or are used.
Mailing Address:
Texas Instruments Post Office Box 655303 Dallas, Texas 75265
Copyright 2003, Texas Instruments Incorporated
EVM WARNINGS AND RESTRICTIONS
It is important to operate this EVM within the input and output voltage ranges specified in the EVM User’s Guide.
Exceeding the specified input range may cause unexpected operation and/or irreversible damage to the EVM. If there are questions concerning the input range, please contact a TI field representative prior to connecting the input power.
Applying loads outside of the specified output range may result in unintended operation and/or possible permanent damage to the EVM. Please consult the EVM User’s Guide prior to connecting any load to the EVM output. If there is uncertainty as to the load specification, please contact a TI field representative.
During normal operation, some circuit components may have case temperatures greater than 55°C. The EVM is designed to operate properly with certain components above 60°C as long as the input and output ranges are maintained. These components include but are not limited to linear regulators, switching transistors, pass transistors, and current sense resistors. These types of devices can be identified using the EVM schematic located in the EVM User’s Guide. When placing measurement probes near these devices during operation, please be aware that these devices may be very warm to the touch.
Mailing Address:
Texas Instruments Post Office Box 655303 Dallas, Texas 75265
Copyright 2003, Texas Instruments Incorporated

1 Introduction 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Background 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Performance Specification Summary 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Modifications 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.1 Changing Output Voltage 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.2 Switching Frequency 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.3 Power Sequencing 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Test Setup and Results 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Input/Output Connections 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Efficiency 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Power Dissipation 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 Output Voltage Regulation 2-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5 Load Transients 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6 Loop Characteristics 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7 Output Voltage Ripple 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8 Input Voltage Ripple 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.9 Power Up and Down 2-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Board Layout 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Layout 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Schematic and Bill of Materials 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Schematic 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Bill of Materials 4-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents
-1
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1−1 Frequency Trimming Resistor Selection Graph 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2−1 Connection Diagram 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2−2 Measured Efficiency, TPS54980 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2−3 Measured Circuit Losses 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2−4 Load Regulation 2-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2−5 Line Regulation 2-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2−6 Load Transient Response, TPS54980 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2−7 Measured Loop Response, TPS54980, V 2−8 Measured Loop Response, TPS54980, V
2−9 Measured Output Voltage Ripple, TPS54980 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2−10 Input Voltage Ripple, TPS54980 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2−11 Power Up with Tracking 2-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2−12 Power Down With Tracking 2-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2−13 Power Up With Ratiometric Sequencing 2-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2−14 Power Down With Ratiometric Sequencing 2-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2−15 Power Up With Core Voltage Rising First 2-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2−16 Power Up With Core Voltage Falling Second 2-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3−1 Top-Side Layout 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3−2 Internal Layer 2 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3−3 Internal Layer 3 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3−4 Bottom Side Layout (looking from top side) 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3−5 Top Side Assembly 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4−1 TPS54980EVM-022 Schematic 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
= 3 V 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I
= 4 V 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I

1−1 Input Voltage and Output Current Summary 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1−2 TPS54980EVM-022 Performance Specification Summary 1-3. . . . . . . . . . . . . . . . . . . . . . . . . .
1−3 Output Voltage Programming 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4−1 TPS54980EVM-022 Bill of Materials 4-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-2
About This Manual
This user’s guide describes the characteristics, operation, and the use of the TPS54980EVM-022 evaluation module. It covers all pertinent areas involved to properly use this EVM board along with the devices that it supports. The physical PCB layout, schematic diagram, and circuit descriptions are included.
How to Use This Manual
This document contains the following chapters:
- Chapter 1—Introduction
Preface

FCC Warning
Trademarks
- Chapter 2—Test Setup and Results
- Chapter 3—Board Layout
- Chapter 4—Schematic and Bill of Materials
This equipment is intended for use in a laboratory test environment only. It gen­erates, uses, and can radiate radio frequency energy and has not been tested for compliance with the limits of computing devices pursuant to subpart J of part 15 of FCC rules, which are designed to provide reasonable protection against radio frequency interference. Operation of this equipment in other en­vironments may cause interference with radio communications, in which case the user at his own expense will be required to take whatever measures may be required to correct this interference.
- SWIFT and PowerPAD are trademarks of Texas Instruments.
Read This First
-3
-4
Chapter 1

This chapter contains background information for the TPS54980 as well as support documentation for the TPS54980EVM-022 evaluation module (HPA022). The TPS54980EVM-022 performance specifications are given, as well as modifications.
Topic Page
1.1 Background 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Performance Specification Summary 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Modifications 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction
1-1
Background
TPS54980EVM−022
3.0 V to 4.0 V
1.1 Background
The TPS54980 tracking dc/dc converter is designed to provide accurate power sequencing in applications where two or more voltages are required for a load. These types of applications include core and I/O power supplies for microprosessors, DSPs, and FPGAs. Typically, some specific relation between the core and I/O supply voltages has to be provided during the power up and power down sequences. The TPS54980 tracking dc/dc converter is capable of direct tracking, ratiometric tracking, and voltage sequencing with a second power source.
The TPS54980EVM−022 is a two-channel EVM demonstrating the flexibility inherent in the TPS54980 design for tracking and sequencing core and I/O voltages. The TPS54980 is used to generate the core voltage and is nominally set at 1.8 V. The nominal 3.3-V I/O voltage is provided by a TPS2013 distribution switch. Rated input voltage and output current range are listed in Table 1−1.
Table 1−1.Input Voltage and Output Current Summary
EVM Input Voltage Range Output Current Range
Core, −9 A to 9 A
I/O, 0 to 1.5 A
This evaluation module is designed to demonstrate the small PCB areas that may be achieved when designing with the TPS54980 regulator . The switching frequency is set at a nominal 700 kHz, allowing the use of a small footprint
0.65-µH output inductor.
The MOSFETs of the TPS54980 are incorporated inside the TPS54980 package. This eliminates the need for external MOSFETs and their associated drivers. The low drain-to-source on resistance of the MOSFETs provides the TPS54980 high efficiency and helps to keep the junction temperature low at high output currents.The compensation components are provided external to the IC and allow for an adjustable output voltage and a customizable loop response.
The TPS54980 device uses the TRACKIN pin to access the tracking and sequencing capabilities. An internal multiplexer circuit compares the voltage at this pin with the internal reference voltage and uses the lesser of the two as the reference for the output voltage regulation. When the output of another power supply or distribution switch is connected to the TRACKIN pin of the TPS54980, the output of the TPS54980 tracks the output of this other channel during power up or power down, until the voltage at the TRACKIN pin becomes higher than the internal reference voltage. By applying the other power supply output to the TRACKIN pin through an appropriate resistor divider network, any required power up and power down relation between the two output voltages of the regulators can be set by changing the ratio of the divider network.
1-2
Performance Specification Summary
Load transient
IO = 2.25 A to 6.75 A
Load transient
response IO = 6.75 A to 2.25 A
1.2 Performance Specification Summary
A summary of the TPS54980EVM−022 performance specifications is provided in Table 1−2. Specifications are given for an input voltage of 3.3 V and an output voltage of 1.8 V unless otherwise specified. The ambient temperature is 25°C for all measurements, unless otherwise noted. The data presented in Table 1−2 was compiled with no load on the I/O output. The maximum input voltage for the TPS54980 is 4 V.
Table 1−2.TPS54980EVM-022 Performance Specification Summary
Parameters Test Conditions Min Typ Max Units
Input voltage range 3.0 3.3 4.0 V Output voltage set point 1.8 V Output current range VI = 3 to 5.5 V −9 9 A Line regulation IO = 0 A to 3 A, VI = 3 V to 5.5 V ±0.1% Load regulation VI = 3.3 V, IO = 0 to 3 A ±0.2%
Voltage change Recovery time
response
Loop bandwidth VI = 3 V 63 kHz Phase margin VI = 3 V 56 _ Loop bandwidth VI = 4 V 75 kHz Phase margin VI = 4 V 49 _ Input ripple voltage 50 200 mV Output ripple voltage 6 10 mV Output rise time N/A ms Operating frequency 280 700 700 kHz Max efficiency VI = 3.3 V, VO = 1.8 V, IO = 1.0 A 89%
Voltage change Recovery time
−50 mV 400 µs
50 mV
400 µs
PK
PK
PP PP
Introduction
1-3
Modifications
1.3 Modifications
The TPS54980EVM-022 is designed to demonstrate the small size that can be attained when designing with the TPS54980, however many of the features, which allow for extensive modifications, have been omitted from this EVM.
1.3.1 Changing Output Voltage
By changing the value of R2, the output voltage can be set to a value in the range of 0.9 V to 2.5 V. The value of R calculated by using Equation 1−1. Table 1−3 lists the values for R common output voltages.
Equation 1−1.
for a specific output voltage can be
2
for some
2
R2+ 10 kW
VO* 0.891 V
Table 1−3.Output Voltage Programming
Output Voltage (V) R
0.9 1000
1.2 28.7
1.5 14.7
1.8 9.76
2.5 5.49
The minimum output voltage is limited by the minimum controllable on-time of the device, 200 ns, and is dependent upon the duty cycle and operating frequency. The approximate minimum output voltage can be calculated using Equation 1−2:
Equation 1−2.
V
OUTMIN
+ 200 nsec ƒs V
1.3.2 Switching Frequency
0.891 V
Value (kW)
2
INMAX
Switching frequency can be trimmed to any value between 280 kHz and 700 kHz by changing the value of R4. Decreasing the switching frequency results in increased output ripple unless the value of L1 is increased. A plot of the value of RT versus the switching frequency is shown in Figure 1−1.
1-4
Figure 1−1.Frequency Trimming Resistor Selection Graph
R6
R1
750
700
650
600
550
500 450
400
Switching Frequency − kHz
350 300
250
60 80 100 120 140 160 180
R − Resistance − k
An onboard electrolytic input capacitor may be added at C1.
Modifications
1.3.3 Power Sequencing
By selecting different R6−R7 resistor divider ratios, different power sequencing scenarios can be set. The Equations 1−3, 1−4, and 1−5 show how to select the different ways of power sequencing.
Equation 1−3.
R6 R7
Equation 1−4.
R6 R7
Equation 1−5.
R7
+
+
t
R1
* Core voltage tracks IńO voltage
R2
ǒ
V
* 0.891
IńO
0.891
− Core voltage rises first at power up and falls second
R2
Ǔ
− Ratiometric relation between core and I/O voltage
at power down
Introduction
1-5
1-6
Chapter 2
   
This chapter describes how to properly connect, setup, and use the TPS54980EVM-022 evaluation module. The chapter also includes test results typical for the TPS54980EVM-022 and covers efficiency, output voltage regulation, load transients, loop response, output ripple, input ripple, and startup.
Topic Page
2.1 Input/Output Connections 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Efficiency 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Power Dissipation 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 Output Voltage Regulation 2-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5 Load Transients 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6 Loop Characteristics 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7 Output Voltage Ripple 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8 Input Voltage Ripple 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.9 Power Up and Down 2-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test Setup and Results
2-1
Input/Output Connections
2.1 Input/Output Connections
The TPS54980EVM−022 has the following three input/output connectors: VIN J1, VOUT I/O J2, and VOUT CORE J3. A diagram showing the connection points is shown in Figure 2−1. A power supply capable of supplying 8 A should be connected to J1 through a pair of 20 AWG wires. The load should be connected to J2 through a pair of 16 AWG wires. The maximum load current capability should be 9 A. Wire lengths should be minimized to reduce losses in the wires. Test point TP7 provides a place to easily connect an oscilloscope voltage probe to monitor the output voltage. The TPS54980 is intended to be used as a point of load regulator. In typical applications it is usually located close to the input voltage source. When using the TPS54980EVM−022 with an external power supply as the source for VIN, an additional bulk capacitor may be required, depending upon the output impedance of the source and length of the hook-up wires. The test results presented were obtained using an additional 470-µF, 16-V input capacitor. Alternately, C1 may be populated with an input filter capacitor. Connection is shown for no load on the I/O voltage output. The I/O voltage may supply up to 1.5 A into an external load.
Figure 2−1.Connection Diagram
2-2
2.2 Efficiency
The TPS54980EVM−022 efficiency peaks at a load current of about 1 A to 2 A and then decreases as the load current increases towards full load. Figure 2−2 shows the efficiency of the TPS54980 at an ambient temperature o f 25°C. The efficiency is lower at higher ambient temperatures due to temperature variation in the drain-to-source resistance of the MOSFETs. Efficiency is slightly lower at 700 kHz than at lower switching frequencies due to the gate and switching losses in the MOSFETs.
Figure 2−2.Measured Efficiency, TPS54980
OUTPUT CURRENT
100
VI = 3.3 V
95
90
85
80
Efficiency
EFFICIENCY
vs
75
70
Efficiency − %
65
60
55
50
012345678910
IO − Output Current − A
Test Setup and Results
2-3
Power Dissipation
2.3 Power Dissipation
The low junction-to-case thermal resistance of the PWP package, along with well designed board layout, allows the TPS54980EVM-022 EVM to output full rated load current while maintaining safe junction temperatures. With a 3.3-V input source and a 9-A load, the junction temperature is approximately 60°C, while the case temperature is approximately 55°C. The total circuit losses at 25°C are shown in Figure 2−3. Power dissipaton is shown for an input voltage of 3.3 V. For additional information on the dissipation ratings of the devices, see the individual product data sheets.
Figure 2−3.Measured Circuit Losses
4
VI = 3.3 V
3.5
3
2.5
POWER DISSIPATION
vs
OUTPUT CURRENT
2
1.5
− Power Dissipation − W D
P
1
0.5
0
012345678910
IO − Output Current − A
2-4
2.4 Output Voltage Regulation
The output voltage load regulation of the TPS54980EVM−022 is shown in Figure 2−4, while the output voltage line regulation is shown in Figure 2−5. Measurements are shown for an ambient temperature of 25°C.
Figure 2−4.Load Regulation
1
Output Voltage Regulation
OUTPUT VOLTAGE
vs
OUTPUT CURRENT
0.8
0.6
0.4
0.2
−0.2
− Output Voltage Change − %V
−0.4
O
−0.6
−0.8
−1
Figure 2−5.Line Regulation
VI = 3.3 V
0
012345678910
IO − Output Current − A
OUTPUT VOLTAGE
vs
INPUT VOLTAGE
0.5
0.4
0.3
0.2
0.1
0
−0.1
−0.2
− Output Voltage Change − %V O
−0.3
−0.4
−0.5 3 3.2 3.4 3.6 3.8 4
IO = 0 A
IO = 4.5 A
IO = 4.5 A
IO = 9 A
VI − Input Voltage − V
Test Setup and Results
2-5
Load Transients
2.5 Load Transients
The TPS54980EVM−022 response to load transients is shown in Figure 2−6. The current step is from 25 to 75 percent of maximum rated load. Total peak-to-peak voltage variation is as shown, including ripple and noise on the output.
Figure 2−6.Load Transient Response, TPS54980
VO (ac) 50 mV/div
IO 2 A/div
t − Time − 200 µs/div
2.6 Loop Characteristics
The TPS54980EVM−022 loop response characteristics are shown in Figure 2−7 and Figure 2−8. Gain and phase plots are shown for each device at minimum and maximum operating voltage.
Figure 2−7.Measured Loop Response, TPS54980, V
MEASURED LOOP RESPONSE
60 50 40 30 20 10
0
Gain − dB
−10
−20
−30
−40
−50
−60 100 1 k 10 k 100 k 1 M
Gain
f − Frequency − Hz
= 3V
I
Phase
180 150 120 90 60 30 0
−30
−60
−90
−120
−150
−180
Phase − deg
2-6
Output Voltage Ripple
Figure 2−8.Measured Loop Response, TPS54980, V
MEASURED LOOP RESPONSE
60 50 40 30 20 10
0
Gain − dB
−10
−20
−30
−40
−50
−60 100 1 k
Gain
10 k 100 k
f − Frequency − Hz
2.7 Output Voltage Ripple
= 4
I
Phase
1 M
180 150 120 90 60 30 0
−30
−60
−90
−120
−150
−180
Phase − deg
The TPS54980EVM−022 output voltage ripple is shown in Figure 2−9. The input voltage is 3.3 V for the TPS54980. Output current is the rated full load of 9 A. Voltage is measured directly across output capacitors.
Figure 2−9.Measured Output Voltage Ripple, TPS54980
VO (ac) 10 mV/div
V
1 V/div
phase
t − Time − 1 µs/div
Test Setup and Results
2-7
Input Voltage Ripple
2.8 Input Voltage Ripple
The TPS54980EVM−022 output voltage ripple is shown in Figure 2−10. The input voltage is 3.3 V for the TPS54980. Output current for each device is the rated full load of 9 A.
Figure 2−10. Input Voltage Ripple, TPS54980
VO (ac) 20 mV/div
V
1 V/div
phase
t − Time − 1 µs/div
2-8
2.9 Power Up and Down
The TPS54980 regulator provides different modes for power up and power down sequencing of the core and I/O voltages. By selecting different ratios for the resistor divider R6/R7 (see Figure 4−1), the slope of the core voltage during power up and down can be set equal to, higher than, or lower than the slope of the I/O voltage. If the resistors R6 = R1 and R7 = R2, then the core voltage tracks the I/O voltage. The start up voltage waveform of the TPS54980EVM-022 for this condition is shown in Figure 2−11. The waveform shows that the core voltage regulator tracks the output of the I/O regulator until the core regulator reaches its nominal 1.8-V level. After that, the core regulator starts to regulate its output at the preset 1.8-V level. The I/O regulator continues its ramp up until the voltage reaches the nominal 3.3-V level. The output voltage waveforms during power up do not depend on load currents. The output voltage waveforms are powered up by asserting the ENABLE signal while the input voltage is already applied.
Figure 2−11. Power Up with Tracking
VO I/O 500 mV/div
Power Up and Down
VO Core 500 mV/div
t − Time − 500 µs/div
The power down waveform is shown in Figure 2−12. During power down, the output voltage fall time is defined by the output capacitance and load resistance. In t h i s case the I/O output load resistance has been set to 20 and the core output load resistance set to 1 Ω. With the I/O output voltage falling with a slew rate of about 1.25 V/ms, there is essentially no difference between the core voltage and I/O voltage.
Test Setup and Results
2-9
Power Up and Down
Figure 2−12. Power Down With Tracking
VO Core 500 mV/div
t − Time − 1 ms/div
The TPS54980EVM-022 EVM provides the ability to change the slew rate of the output voltage of the core regulator by using jumper JP2 (see schematic in Figure 4−1). If jumper JP2 is set so that R8 is connected in parallel to R7, ratiometric power sequencing is implemented. For ratiometric sequencing, the following condition must to be met: if R6 = 10 k then R8 II R7 = (R7 ×
0.891)/(V nominal values at the same time. The waveforms for ratiometric power up and down are shown in Figure 2−13 and Figure 2−14.
− 0.891). In this case, the I/O and core voltages reach their
I/O
VO I/O 500 mV/div
Figure 2−13. Power Up With Ratiometric Sequencing
VO I/O 500 mV/div
VO Core 500 mV/div
t − Time − 500 µs/div
2-10
Figure 2−14. Power Down With Ratiometric Sequencing
VO I/O 500 mV/div
VO Core 500 mV/div
t − Time − 1 ms/div
If jumper JP2 is set so that R8 is connected in parallel to R6, the core voltage rises first during power up and falls second during power down. The waveforms with this type of sequencing are shown in Figure 2−15 and Figure 2−16.
Power Up and Down
Figure 2−15. Power Up With Core Voltage Rising First
VO I/O 500 mV/div
VO Core 500 mV/div
t − Time − 1 ms/div
Test Setup and Results
2-11
Power Up and Down
Figure 2−16. Power Up With Core Voltage Falling Second
VO I/O 500 mV/div
VO Core 500 mV/div
t − Time − 1 ms/div
2-12
Chapter 3
 
This chapter provides a description of the TPS54980EVM-022 board layout and layer illustrations.
Topic Page
3.1 Layout 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Board Layout
3-1
Layout
3.1 Layout
The board layout for the TPS54980EVM−022 is shown in Figure 3−1 through Figure 3−6. The topside layer of the TPS54980EVM−022 is laid out in a manner typical of a user application. The top and bottom layers are 1.5-oz. copper, while the two internal ground plane layers are 1-oz. copper.
The top layer contains the main power traces for V the top layer are connections for the remaining pins of the TPS54980 and a large area filled with ground. The bottom layer contains ground and some signal routing. The top and bottom ground traces are connected with multiple vias placed around the board including 12 directly under the TPS54980 device to provide a thermal path from the PowerPAD land to ground.
The input decoupling capacitors (C5, C9, and C19), bias decoupling capacitor (C4), and bootstrap capacitor (C3) are all located as close to the IC as possible. In addition, the compensation components are also kept close to the IC. The compensation circuit ties to the output voltage at the point of regulation, adjacent to the high frequency bypass output capacitor.
Figure 3−1.Top-Side Layout
, VO, and V
I
phase
. Also on
3-2
Figure 3−2.Internal Layer 2
Figure 3−3.Internal Layer 3
Layout
Board Layout
3-3
Layout
Figure 3−4.Bottom Side Layout (looking from top side)
Figure 3−5.Top Side Assembly
3-4
Chapter 4
    
The TPS54980EVM-022 schematic and bill of materials are presented in this chapter.
Topic Page
4.1 Schematic 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Bill of Materials 4-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Schematic and Bill of Materials
4-1
Schematic
4.1 Schematic
The schematic for the TPS54980EVM−022 is shown in Figure 4−1.
Figure 4−1.TPS54980EVM-022 Schematic
+
4-2
Bill of Materials
4.2 Bill of Materials
The bill of materials for the TPS54980EVM−022 is listed in Table 4−1.
Table 4−1.TPS54980EVM-022 Bill of Materials
Count Ref Des Description Size MFR Part Number
C1 Capacitor, POSCAP, 220 µF, 10 V,
C10, C14, C17 Capacitor, ceramic, 0.1 µF, 25 V,
3
C16 Capacitor, ceramic, 1000 pF, 25 V,
1
C2, C5, C9,
7
C11, C12, C13, C19
C3 Capacitor, ceramic, 0.047 µF, 25 V,
1
C4 Capacitor, ceramic, 1.0 µF, 10 V,
1
C6, C15 Capacitor, ceramic, 3300 pF, 50 V,
2
C7 Capacitor, ceramic, 120 pF, 50 V,
1
C8 Capacitor, ceramic, 1200 pF, 50 V,
1
J1, J3 Terminal block, 2 pin, 15 A, 5,1 mm 148830 OST ED1609
2
J2 Terminal block, 2 pin, 6 A, 3,5 mm 75525 OST ED1514
1
JP1 Header, 2 pin, 100 mil spacing,
1
JP2 Header, 3 pin, 100 mil spacing,
1
Shunt, 100 mil, black 0.100 3M 929950-00
2
L1 Inductor, 0.65 µH, 12 A 0.340 × 0.250 Pulse PA0277
1
R1 Resistor, chip, 10.0 k, 1/16 W, 1% 603 Std Std
1
R10 Resistor, chip, 0 Ω, 1/16 W, 1% 603 Std Std
1
R11 Resistor, chip, 2.4 Ω, 1/8 W, 1% 1206 Std Std
1
R2, R7 Resistor, chip, 9.76 k, 1/16 W, 1% 603 Std Std
2
R3 Resistor, chip, 4.02 k, 1/16 W, 1% 603 Std Std
1
F4 Resistor, chip, 71.5 k, 1/16 W, 1% 603 Std Std
1
R5 Resistor, chip, 383 , 1/16 W, 1% 603 Std Std
1
R6 Resistor, chip, 10.0 k, 1/16 W, 1% 603 Std Std
1
R8 Resistor, chip, 6.04 k, 1/16 W, 1% 603 Std Std
1
R9 Resistor, chip, 10 k, 1/16 W, 1% 603 Std Std
1
S1 Switch, 1P2T, slide, PC mount,
1
TP1, TP3,
5
TP4, TP5, TP6 TP10 Test point, black, 1 mm 0.038 Farnell 240-333
1
TP2, TP8 Test point, black, 1 mm 0.038I, 6400I Farnell 240-333
2
45 m, 20%
X7R, 10%
X7R, 10% Capacitor, ceramic, 22 µF, 6.3 V,
X5R, 20%
X7R, 10%
X5R, 20%
X7R, 10%
NPO, 5%
X7R, 10%
(36-pin strip)
(36-pin strip)
200 mA Test point, red, 1 mm 0.038I, 6400I Farnell 240-345
7343 (D) Sanyo 10TPB220M
603 Std Std
603 Std Std
1210 Taiyo Yuden JMK325BJ226MN
603 Std Std
603 Std Std
603 Std Std
603 Std Std
603 Std Std
0.100 × 2I Sullins PTC36SAAN
0.100 × 3I Sullins PTC36SAAN
0.46 × 0.16 E_Switch EQ1218
Schematic and Bill of Materials
4-3
Bill of Materials
Count Part NumberMFRSizeDescriptionRef Des
TP7 Adaptor, 3,5 mm probe clip (or
1
TP9 Test point, red, 1 mm 0.038 Farnell 240-345
1
U1 IC, high−side power distribution SW
1
U2 IC, tracking synchronous PWM
1
PCB, 3 in. × 3 in. × 0.062 in. Any HPA022
1
Notes: 1) These assemblies are ESD sensitive, ESD precautions should be observed.
2) These assemblies must be clean and free from flux and all contaminants, Use of no clean flux is not acceptable.
3) These assemblies must comply with workmanship standards IPC-A-610 Class 2.
4) Reference designators marked with an asterisk (**) cannot be substituted. All other components can be substituted with equivalent manufacturers components.
131-5031-00)
with current limit
switcher
72900 Tektronix 131-4244-00
SO8 TI TPS201xD
PWP28 TI TPS54980PWP
4-4
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