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Mailing Address:
Texas Instruments
Post Office Box 655303
Dallas, Texas 75265
Copyright 2003, Texas Instruments Incorporated
EVM WARNINGS AND RESTRICTIONS
It is important to operate this EVM within the input and output voltage ranges specified in the
EVM User’s Guide.
Exceeding the specified input range may cause unexpected operation and/or irreversible
damage to the EVM. If there are questions concerning the input range, please contact a TI
field representative prior to connecting the input power.
Applying loads outside of the specified output range may result in unintended operation and/or
possible permanent damage to the EVM. Please consult the EVM User’s Guide prior to
connecting any load to the EVM output. If there is uncertainty as to the load specification,
please contact a TI field representative.
During normal operation, some circuit components may have case temperatures greater than
55°C. The EVM is designed to operate properly with certain components above 60°C as long
as the input and output ranges are maintained. These components include but are not limited
to linear regulators, switching transistors, pass transistors, and current sense resistors. These
types of devices can be identified using the EVM schematic located in the EVM User’s Guide.
When placing measurement probes near these devices during operation, please be aware
that these devices may be very warm to the touch.
Mailing Address:
Texas Instruments
Post Office Box 655303
Dallas, Texas 75265
This user’s guide describes the characteristics, operation, and the use of the
TPS54980EVM-022 evaluation module. It covers all pertinent areas involved
to properly use this EVM board along with the devices that it supports. The
physical PCB layout, schematic diagram, and circuit descriptions are included.
How to Use This Manual
This document contains the following chapters:
- Chapter 1—Introduction
Preface
FCC Warning
Trademarks
- Chapter 2—Test Setup and Results
- Chapter 3—Board Layout
- Chapter 4—Schematic and Bill of Materials
This equipment is intended for use in a laboratory test environment only. It generates, uses, and can radiate radio frequency energy and has not been tested
for compliance with the limits of computing devices pursuant to subpart J of
part 15 of FCC rules, which are designed to provide reasonable protection
against radio frequency interference. Operation of this equipment in other environments may cause interference with radio communications, in which case
the user at his own expense will be required to take whatever measures may
be required to correct this interference.
- SWIFT and PowerPAD are trademarks of Texas Instruments.
Read This First
-3
-4
Chapter 1
This chapter contains background information for the TPS54980 as well as
support documentation for the TPS54980EVM-022 evaluation module
(HPA022). The TPS54980EVM-022 performance specifications are given, as
well as modifications.
The TPS54980 tracking dc/dc converter is designed to provide accurate
power sequencing in applications where two or more voltages are required for
a load. These types of applications include core and I/O power supplies for
microprosessors, DSPs, and FPGAs. Typically, some specific relation
between the core and I/O supply voltages has to be provided during the power
up and power down sequences. The TPS54980 tracking dc/dc converter is
capable of direct tracking, ratiometric tracking, and voltage sequencing with
a second power source.
The TPS54980EVM−022 is a two-channel EVM demonstrating the flexibility
inherent in the TPS54980 design for tracking and sequencing core and I/O
voltages. The TPS54980 is used to generate the core voltage and is nominally
set at 1.8 V. The nominal 3.3-V I/O voltage is provided by a TPS2013
distribution switch. Rated input voltage and output current range are listed in
Table 1−1.
Table 1−1.Input Voltage and Output Current Summary
EVMInput Voltage RangeOutput Current Range
Core, −9 A to 9 A
I/O, 0 to 1.5 A
This evaluation module is designed to demonstrate the small PCB areas that
may be achieved when designing with the TPS54980 regulator . The switching
frequency is set at a nominal 700 kHz, allowing the use of a small footprint
0.65-µH output inductor.
The MOSFETs of the TPS54980 are incorporated inside the TPS54980
package. This eliminates the need for external MOSFETs and their associated
drivers. The low drain-to-source on resistance of the MOSFETs provides the
TPS54980 high efficiency and helps to keep the junction temperature low at
high output currents.The compensation components are provided external to
the IC and allow for an adjustable output voltage and a customizable loop
response.
The TPS54980 device uses the TRACKIN pin to access the tracking and
sequencing capabilities. An internal multiplexer circuit compares the voltage
at this pin with the internal reference voltage and uses the lesser of the two as
the reference for the output voltage regulation. When the output of another
power supply or distribution switch is connected to the TRACKIN pin of the
TPS54980, the output of the TPS54980 tracks the output of this other channel
during power up or power down, until the voltage at the TRACKIN pin becomes
higher than the internal reference voltage. By applying the other power supply
output to the TRACKIN pin through an appropriate resistor divider network,
any required power up and power down relation between the two output
voltages of the regulators can be set by changing the ratio of the divider
network.
1-2
Performance Specification Summary
Load transient
IO = 2.25 A to 6.75 A
Load transient
response
IO = 6.75 A to 2.25 A
1.2Performance Specification Summary
A summary of the TPS54980EVM−022 performance specifications is
provided in Table 1−2. Specifications are given for an input voltage of 3.3 V and
an output voltage of 1.8 V unless otherwise specified. The ambient
temperature is 25°C for all measurements, unless otherwise noted. The data
presented in Table 1−2 was compiled with no load on the I/O output. The
maximum input voltage for the TPS54980 is 4 V.
Input voltage range3.03.34.0V
Output voltage set point1.8V
Output current rangeVI = 3 to 5.5 V−99A
Line regulationIO = 0 A to 3 A, VI = 3 V to 5.5 V±0.1%
Load regulationVI = 3.3 V, IO = 0 to 3 A±0.2%
The TPS54980EVM-022 is designed to demonstrate the small size that can
be attained when designing with the TPS54980, however many of the
features, which allow for extensive modifications, have been omitted from this
EVM.
1.3.1Changing Output Voltage
By changing the value of R2, the output voltage can be set to a value in the
range of 0.9 V to 2.5 V. The value of R
calculated by using Equation 1−1. Table 1−3 lists the values for R
common output voltages.
Equation 1−1.
for a specific output voltage can be
2
for some
2
R2+ 10 kW
VO* 0.891 V
Table 1−3.Output Voltage Programming
Output Voltage (V)R
0.91000
1.228.7
1.514.7
1.89.76
2.55.49
The minimum output voltage is limited by the minimum controllable on-time of
the device, 200 ns, and is dependent upon the duty cycle and operating
frequency. The approximate minimum output voltage can be calculated using
Equation 1−2:
Equation 1−2.
V
OUTMIN
+ 200 nsec ƒs V
1.3.2Switching Frequency
0.891 V
Value (kW)
2
INMAX
Switching frequency can be trimmed to any value between 280 kHz and
700 kHz by changing the value of R4. Decreasing the switching frequency
results in increased output ripple unless the value of L1 is increased. A plot of
the value of RT versus the switching frequency is shown in Figure 1−1.
An onboard electrolytic input capacitor may be added at C1.
Modifications
1.3.3Power Sequencing
By selecting different R6−R7 resistor divider ratios, different power
sequencing scenarios can be set. The Equations 1−3, 1−4, and 1−5 show how
to select the different ways of power sequencing.
Equation 1−3.
R6
R7
Equation 1−4.
R6
R7
Equation 1−5.
R7
+
+
t
R1
* Core voltage tracks IńO voltage
R2
ǒ
V
* 0.891
IńO
0.891
− Core voltage rises first at power up and falls second
R2
Ǔ
− Ratiometric relation between core and I/O
voltage
at power down
Introduction
1-5
1-6
Chapter 2
This chapter describes how to properly connect, setup, and use the
TPS54980EVM-022 evaluation module. The chapter also includes test results
typical for the TPS54980EVM-022 and covers efficiency, output voltage
regulation, load transients, loop response, output ripple, input ripple, and
startup.
The TPS54980EVM−022 has the following three input/output connectors: VIN
J1, VOUT I/O J2, and VOUT CORE J3. A diagram showing the connection
points is shown in Figure 2−1. A power supply capable of supplying 8 A should
be connected to J1 through a pair of 20 AWG wires. The load should be
connected to J2 through a pair of 16 AWG wires. The maximum load current
capability should be 9 A. Wire lengths should be minimized to reduce losses
in the wires. Test point TP7 provides a place to easily connect an oscilloscope
voltage probe to monitor the output voltage. The TPS54980 is intended to be
used as a point of load regulator. In typical applications it is usually located
close to the input voltage source. When using the TPS54980EVM−022 with
an external power supply as the source for VIN, an additional bulk capacitor
may be required, depending upon the output impedance of the source and
length of the hook-up wires. The test results presented were obtained using
an additional 470-µF, 16-V input capacitor. Alternately, C1 may be populated
with an input filter capacitor. Connection is shown for no load on the I/O voltage
output. The I/O voltage may supply up to 1.5 A into an external load.
Figure 2−1.Connection Diagram
2-2
2.2Efficiency
The TPS54980EVM−022 efficiency peaks at a load current of about 1 A to 2 A
and then decreases as the load current increases towards full load. Figure 2−2
shows the efficiency of the TPS54980 at an ambient temperature o f 25°C. The
efficiency is lower at higher ambient temperatures due to temperature
variation in the drain-to-source resistance of the MOSFETs. Efficiency is
slightly lower at 700 kHz than at lower switching frequencies due to the gate
and switching losses in the MOSFETs.
Figure 2−2.Measured Efficiency, TPS54980
OUTPUT CURRENT
100
VI = 3.3 V
95
90
85
80
Efficiency
EFFICIENCY
vs
75
70
Efficiency − %
65
60
55
50
012345678910
IO − Output Current − A
Test Setup and Results
2-3
Power Dissipation
2.3Power Dissipation
The low junction-to-case thermal resistance of the PWP package, along with
well designed board layout, allows the TPS54980EVM-022 EVM to output full
rated load current while maintaining safe junction temperatures. With a 3.3-V
input source and a 9-A load, the junction temperature is approximately 60°C,
while the case temperature is approximately 55°C. The total circuit losses at
25°C are shown in Figure 2−3. Power dissipaton is shown for an input voltage
of 3.3 V. For additional information on the dissipation ratings of the devices,
see the individual product data sheets.
Figure 2−3.Measured Circuit Losses
4
VI = 3.3 V
3.5
3
2.5
POWER DISSIPATION
vs
OUTPUT CURRENT
2
1.5
− Power Dissipation − W
D
P
1
0.5
0
012345678910
IO − Output Current − A
2-4
2.4Output Voltage Regulation
The output voltage load regulation of the TPS54980EVM−022 is shown in
Figure 2−4, while the output voltage line regulation is shown in Figure 2−5.
Measurements are shown for an ambient temperature of 25°C.
Figure 2−4.Load Regulation
1
Output Voltage Regulation
OUTPUT VOLTAGE
vs
OUTPUT CURRENT
0.8
0.6
0.4
0.2
−0.2
− Output Voltage Change − %V
−0.4
O
−0.6
−0.8
−1
Figure 2−5.Line Regulation
VI = 3.3 V
0
012345678910
IO − Output Current − A
OUTPUT VOLTAGE
vs
INPUT VOLTAGE
0.5
0.4
0.3
0.2
0.1
0
−0.1
−0.2
− Output Voltage Change − %V
O
−0.3
−0.4
−0.5
33.23.43.63.84
IO = 0 A
IO = 4.5 A
IO = 4.5 A
IO = 9 A
VI − Input Voltage − V
Test Setup and Results
2-5
Load Transients
2.5Load Transients
The TPS54980EVM−022 response to load transients is shown in Figure 2−6.
The current step is from 25 to 75 percent of maximum rated load. Total
peak-to-peak voltage variation is as shown, including ripple and noise on the
output.
Figure 2−6.Load Transient Response, TPS54980
VO (ac) 50 mV/div
IO 2 A/div
t − Time − 200 µs/div
2.6Loop Characteristics
The TPS54980EVM−022 loop response characteristics are shown in
Figure 2−7 and Figure 2−8. Gain and phase plots are shown for each device
at minimum and maximum operating voltage.
Figure 2−7.Measured Loop Response, TPS54980, V
MEASURED LOOP RESPONSE
60
50
40
30
20
10
0
Gain − dB
−10
−20
−30
−40
−50
−60
1001 k10 k100 k1 M
Gain
f − Frequency − Hz
= 3V
I
Phase
180
150
120
90
60
30
0
−30
−60
−90
−120
−150
−180
Phase − deg
2-6
Output Voltage Ripple
Figure 2−8.Measured Loop Response, TPS54980, V
MEASURED LOOP RESPONSE
60
50
40
30
20
10
0
Gain − dB
−10
−20
−30
−40
−50
−60
1001 k
Gain
10 k100 k
f − Frequency − Hz
2.7Output Voltage Ripple
= 4
I
Phase
1 M
180
150
120
90
60
30
0
−30
−60
−90
−120
−150
−180
Phase − deg
The TPS54980EVM−022 output voltage ripple is shown in Figure 2−9. The
input voltage is 3.3 V for the TPS54980. Output current is the rated full load
of 9 A. Voltage is measured directly across output capacitors.
Figure 2−9.Measured Output Voltage Ripple, TPS54980
VO (ac) 10 mV/div
V
1 V/div
phase
t − Time − 1 µs/div
Test Setup and Results
2-7
Input Voltage Ripple
2.8Input Voltage Ripple
The TPS54980EVM−022 output voltage ripple is shown in Figure 2−10. The
input voltage is 3.3 V for the TPS54980. Output current for each device is the
rated full load of 9 A.
Figure 2−10. Input Voltage Ripple, TPS54980
VO (ac) 20 mV/div
V
1 V/div
phase
t − Time − 1 µs/div
2-8
2.9Power Up and Down
The TPS54980 regulator provides different modes for power up and power
down sequencing of the core and I/O voltages. By selecting different ratios for
the resistor divider R6/R7 (see Figure 4−1), the slope of the core voltage during
power up and down can be set equal to, higher than, or lower than the slope
of the I/O voltage. If the resistors R6 = R1 and R7 = R2, then the core voltage
tracks the I/O voltage. The start up voltage waveform of the
TPS54980EVM-022 for this condition is shown in Figure 2−11. The waveform
shows that the core voltage regulator tracks the output of the I/O regulator until
the core regulator reaches its nominal 1.8-V level. After that, the core regulator
starts to regulate its output at the preset 1.8-V level. The I/O regulator
continues its ramp up until the voltage reaches the nominal 3.3-V level. The
output voltage waveforms during power up do not depend on load currents.
The output voltage waveforms are powered up by asserting the ENABLE
signal while the input voltage is already applied.
Figure 2−11. Power Up with Tracking
VO I/O 500 mV/div
Power Up and Down
VO Core 500 mV/div
t − Time − 500 µs/div
The power down waveform is shown in Figure 2−12. During power down, the
output voltage fall time is defined by the output capacitance and load
resistance. In t h i s case the I/O output load resistance has been set to 20 Ω and
the core output load resistance set to 1 Ω. With the I/O output voltage falling
with a slew rate of about 1.25 V/ms, there is essentially no difference between
the core voltage and I/O voltage.
Test Setup and Results
2-9
Power Up and Down
Figure 2−12. Power Down With Tracking
VO Core 500 mV/div
t − Time − 1 ms/div
The TPS54980EVM-022 EVM provides the ability to change the slew rate of
the output voltage of the core regulator by using jumper JP2 (see schematic
in Figure 4−1). If jumper JP2 is set so that R8 is connected in parallel to R7,
ratiometric power sequencing is implemented. For ratiometric sequencing, the
following condition must to be met: if R6 = 10 kΩ then R8 II R7 = (R7 ×
0.891)/(V
nominal values at the same time. The waveforms for ratiometric power up and
down are shown in Figure 2−13 and Figure 2−14.
− 0.891). In this case, the I/O and core voltages reach their
I/O
VO I/O 500 mV/div
Figure 2−13. Power Up With Ratiometric Sequencing
VO I/O 500 mV/div
VO Core 500 mV/div
t − Time − 500 µs/div
2-10
Figure 2−14. Power Down With Ratiometric Sequencing
VO I/O 500 mV/div
VO Core 500 mV/div
t − Time − 1 ms/div
If jumper JP2 is set so that R8 is connected in parallel to R6, the core voltage
rises first during power up and falls second during power down. The
waveforms with this type of sequencing are shown in Figure 2−15 and
Figure 2−16.
Power Up and Down
Figure 2−15. Power Up With Core Voltage Rising First
VO I/O 500 mV/div
VO Core 500 mV/div
t − Time − 1 ms/div
Test Setup and Results
2-11
Power Up and Down
Figure 2−16. Power Up With Core Voltage Falling Second
VO I/O 500 mV/div
VO Core 500 mV/div
t − Time − 1 ms/div
2-12
Chapter 3
This chapter provides a description of the TPS54980EVM-022 board layout
and layer illustrations.
The board layout for the TPS54980EVM−022 is shown in Figure 3−1 through
Figure 3−6. The topside layer of the TPS54980EVM−022 is laid out in a
manner typical of a user application. The top and bottom layers are 1.5-oz.
copper, while the two internal ground plane layers are 1-oz. copper.
The top layer contains the main power traces for V
the top layer are connections for the remaining pins of the TPS54980 and a
large area filled with ground. The bottom layer contains ground and some
signal routing. The top and bottom ground traces are connected with multiple
vias placed around the board including 12 directly under the TPS54980 device
to provide a thermal path from the PowerPAD land to ground.
The input decoupling capacitors (C5, C9, and C19), bias decoupling capacitor
(C4), and bootstrap capacitor (C3) are all located as close to the IC as
possible. In addition, the compensation components are also kept close to the
IC. The compensation circuit ties to the output voltage at the point of
regulation, adjacent to the high frequency bypass output capacitor.
Figure 3−1.Top-Side Layout
, VO, and V
I
phase
. Also on
3-2
Figure 3−2.Internal Layer 2
Figure 3−3.Internal Layer 3
Layout
Board Layout
3-3
Layout
Figure 3−4.Bottom Side Layout (looking from top side)
Figure 3−5.Top Side Assembly
3-4
Chapter 4
The TPS54980EVM-022 schematic and bill of materials are presented in this
chapter.
TP4, TP5, TP6
TP10Test point, black, 1 mm0.038Farnell240-333
1
TP2, TP8Test point, black, 1 mm0.038I, 6400IFarnell240-333
2
45 mΩ, 20%
X7R, 10%
X7R, 10%
Capacitor, ceramic, 22 µF, 6.3 V,
X5R, 20%
X7R, 10%
X5R, 20%
X7R, 10%
NPO, 5%
X7R, 10%
(36-pin strip)
(36-pin strip)
200 mA
Test point, red, 1 mm0.038I, 6400IFarnell240-345
7343 (D)Sanyo10TPB220M
603StdStd
603StdStd
1210Taiyo YudenJMK325BJ226MN
603StdStd
603StdStd
603StdStd
603StdStd
603StdStd
0.100 × 2ISullinsPTC36SAAN
0.100 × 3ISullinsPTC36SAAN
0.46 × 0.16E_SwitchEQ1218
Schematic and Bill of Materials
4-3
Bill of Materials
CountPart NumberMFRSizeDescriptionRef Des
TP7Adaptor, 3,5 mm probe clip (or
1
TP9Test point, red, 1 mm0.038Farnell240-345
1
U1IC, high−side power distribution SW
1
U2IC, tracking synchronous PWM
1
—PCB, 3 in. × 3 in. × 0.062 in.AnyHPA022
1
Notes:1) These assemblies are ESD sensitive, ESD precautions should be observed.
2) These assemblies must be clean and free from flux and all contaminants, Use of no clean flux is not acceptable.
3) These assemblies must comply with workmanship standards IPC-A-610 Class 2.
4) Reference designators marked with an asterisk (**) cannot be substituted. All other components can be substituted
with equivalent manufacturers components.
131-5031-00)
with current limit
switcher
72900Tektronix131-4244-00
SO8TITPS201xD
PWP28TITPS54980PWP
4-4
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