The TPS53125EVM-599 Evaluation Module presents an easy-to-use reference design for a common dual
output power supply using the TPS53125 controller in cost-sensitive applications. Also included are the
schematic, board layout, and bill of materials.
1TPS53125EVM-599 Electrical and Performance Specifications...................................................... 2
2Test Point Description...................................................................................................... 4
3TPS53125EVM-599 Bill of Materials.................................................................................... 15
1Description
The TPS53125EVM-599 evaluation board provides the user with a convenient way to evaluate the
TPS53125 Dual Synchronous Step-Down Controller in a realistic cost-sensitive application. Providing both
a low core-type 1.05-V and I/O-type, 1.8-V outputs at up to 4 A from a loosely regulated 12-V (8-V to
22-V) source, the TPS53125EVM-599 includes switches and test points to assist users in evaluating the
performance of the TPS53125 controller in their applications.
1.1Applications
•Digital television
•Set-top box
•DSL and cable modems
•Cost-sensitive digital consumer products
1.2Features
•8-V to 22-V input
•1.05-V and 1.8-V outputs
•Up to 4 A per channel output
•350-kHz pseudo-fixed frequency D-CAP2™ mode control
•Independent enable switches for power-on/power-off testing
The TPS53125EVM-599 board includes independent enable switches for each of the two outputs. When
the switch is in the DIS position, the channel is disabled and discharged per the TPS53125’s internal
discharge characteristics.
To enable VOUT1, place SW1 in the EN position. To enable VOUT2, place SW2 in the EN position.
4.2Test Point Descriptions
Table 2 lists the test points, their labels, uses, and where additional information is located.
Table 2. Test Point Description
Test PointLabelUseSection
TP1TEST1Monitor Channel 1 Soft-Start Voltage4.2.4
TP2TEST2Monitor Channel 2 Soft-Start Voltage4.2.4
TP3GNDGround for Input Voltage4.2.1
TP4GNDGround for Channel 1 Output Voltage4.2.2
TP5SW1Monitor Switching Node for Channel 14.2.5
TP6GNDGround for Channel 2 Output Voltage4.2.3
TP7VO2Monitor Output Voltage for Channel 24.2.3
TP8VO1Monitor Output Voltage for Channel 14.2.2
TP9VINMonitor Input Voltage4.2.1
TP10VREG5Monitor Output of VREG5 Regulator4.2.6
TP11SW2Monitor Switching Node for Channel 24.2.5
CN1VOUT1Monitor Output Voltage for Channel 14.2.2
CN2VOUT2Monitor Output Voltage for Channel 24.2.3
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4.2.1Input Voltage Monitoring – TPS and TP9
The TPS53125EVM-599 provides two test points for measuring the voltage applied to the module. This
allows the user to measure the actual module voltage without losses from input cables and connectors.
Measure all input voltage measurements between TP9 and TP3. To use TP9 and TP3, connect a
voltmeter positive terminal to TP9 and negative terminal to TP3.
4.2.2Channel 1 Output Voltage Monitoring – TP4 and TP8 or CN1
TPS53125EVM-599 provides two test points for measuring the voltage generated at the VO1 Output by
the module. This allows the user to measure the actual output voltage without losses from output cables
and connectors. Measure all DC Output voltage between TP8 and TP4. To use TP8 and TP4, connect a
voltmeter positive terminal to TP8 and negative terminal to TP4.
TPS53125EVM-599 also provides a shielded oscilloscope jack to allow ac measurements of the output
ripple. Insert an oscilloscope probe with exposed ground barrel into CN1 for all Output 1 ripple
measurements.
4.2.3Channel 2 Output Voltage Monitoring – TP6 and TP7 or CN2
TPS53125EVM-599 provides two test points for measuring the voltage generated at the VO1 Output by
the module. This allows the user to measure the actual output voltage without losses from output cables
and connectors. Measure all dc output voltage measurements between TP7 and TP6. To use TP7 and
TP6, connect a voltmeter positive terminal to TP7 and negative terminal to TP6.
TPS53125EVM-599 also provides a shielded oscilloscope jack to allow ac measurements of the output
ripple. Insert an oscilloscope probe with exposed ground barrel into CN2. for all Output 2 ripple
measurements.
4.2.4Soft-Start Voltage Monitoring – TP1, TP2, and TP3
TPS53125EVM-599 provides two test points for measuring the soft-start ramp voltages. TP1 monitors the
soft-start ramp of Channel 1. TP2 monitors the soft-start ramp of Channel 2. To use TP1 or TP2, connect
an oscilloscope probe between TP1 or TP2 and TP3.
4.2.5Switching Node Monitoring – TP3, TP5, and TP11
TPS53125EVM-599 provides two test points for measuring the switching node waveform voltages. TP5
monitors the switching node of Channel 1. TP2 monitors the switching node of Channel 2. To use TP5 or
TP11, connect an oscilloscope probe between TP5 or TP11 and TP3
4.2.65-V Regulator Output Monitoring – TP3 and TP10
TPS53125EVM-599 provides a test point for measuring the output of the internal 5-V regulator. TP10
monitors the output voltage of the internal 5-V regulator. To use TP10, connect a voltmeter positive
terminal to TP10 and negative terminal to TP3.
5Test Setup
5.1Equipment
The following equipment is recommended for testing the TPS53125EVM-599 evaluation board.
5.1.1Voltage Source
The input voltage source, V
minimum.
, must be a 0-V to 15-V, variable dc source capable of supplying 3 Adc
VIN
Test Setup
5.1.2Meters
A1: 0-Adc to 4-Adc ammeter
V1: VIN, 0-V to 22-V voltmeter
V2: VOUT1, 0-V to 2-V voltmeter
V3: VOUT2, 0-V to 2-V voltmeter
5.1.3Loads
LOAD1: One output load is an electronic load set for constant current mode capable of 0 Adc to 4 Adc at
1.05 Vdc.
LOAD2: The other output load is an electronic load set for constant current mode capable of 0 Adc to 4
Adc at 1.8 Vdc.
5.1.4Oscilloscope and Probe
The oscilloscope, analog or digital, must be set for ac-coupled measurement with a 20-MHz bandwidth
limiting. Use 20 mV/division vertical resolution, 1.0 µs/division horizontal resolution for the Output Ripple
Voltage Test. Set cursors at +20 mV and –20 mV.
The oscilloscope probe must be a Tektronix P6138 or equivalent oscilloscope probe with exposed
conductive ground barrels.
5.1.5Recommended Wire Gauge
V
to J3 – The connection between the source voltage, V
VIN
much as 2 Adc. The minimum recommended wire size is AWG #16 with the total length of wire less than 2
feet (1-foot input, 1-foot return).
J1 to LOAD1 and J2 to LOAD2 - The connection between J1 and LOAD1 and J2 and LOAD2 of
TPS53125EVM-599 can carry as much as 4 Adc each. The minimum recommended wire size is AWG
#14, with the total length of wire less than 2 feet (1-foot input, 1-foot return).
5.1.6Other Test Equipment
Fan – The TPS53125EVM-599 Evaluation Module includes components that can become hot to the touch.
Because this EVM is not enclosed to allow probing of circuit nodes, a small fan capable of 200-400 lfm is
required to reduce component temperatures when operating.
5.2Equipment Setup
Figure 2 shows the basic test setup that is recommended to evaluate the TPS53125EVM-599. Note that
although the return for J3 and J1 and JP2 are the same system ground, the connections must remain
separate as shown in Figure 2.
5.2.1Test Procedure
1. When working at an ESD workstation, ensure that wrist straps, bootstraps, or mats are connected
referencing the user to earth ground before power is applied to the EVM. Electrostatic smock and
safety glasses are also recommended.
2. Prior to connecting the dc input source, VIN, it is advisable to limit the source current from VINto 3 Adc
maximum. Ensure that VINis initially set to 0 V and connected as shown in Figure 2.
3. Verify SW1 and SW2 are in the desired position.
Perform the Output Ripple Voltage Measurement procedure in the following manner.
1. Increase VINfrom 0 V to 12 Vdc.
2. Adjust LOAD1 to desired load between 0 Adc and 4 Adc.
3. Adjust LOAD2 to desired load between 0 Adc and 4 Adc.
4. Adjust VINto desired load between 8 Vdc and 22 Vdc.
5. Connect oscilloscope probe to CN1 or CN2 shown in Figure 2.
6. Measure Output Ripple.
7. Decrease VINto 0 Vdc.
8. Decrease LOAD1 to 0 A.
9. Decrease LOAD2 to 0 A.
5.5Equipment Shutdown
Shut down the equipment in the following manner.
1. Shut down oscilloscope.
2. Shut down VIN.
3. Shut down LOAD1.
4. Shut down LOAD2.
5. Shut down FAN.
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6TPS53125EVM-599 Test Data
Figure 3 through Figure 10 present typical performance curves for the TPS53125EVM-599. Because
actual performance data can be affected by measurement techniques and environmental variables, these
curves are presented for reference and may differ from actual field measurements.
6.1Efficiency
VIN= 8 V – 22 V, V
8
TPS53125EVM-599SLVU392–July 2010
OUT1
= 1.05 V, I
= 0 A – 4 A
OUT1
Figure 3. TPS53125EVM-599 Efficiency vs Load Current
The following figures (Figure 11 through Figure 15) show the design of the TPS53125EVM-599
printed-circuit board. The EVM has been designed using a 4-layer, 2-oz copper-clad circuit board 3.5 in
2.7 to allow the user to easily view, probe, and evaluate the TPS53125 control IC in a practical
application. Moving components to both sides of the PCB or using additional internal layers can offer
additional size reduction for space-constrained systems.
12
Figure 11. TPS53125EVM-599 Component Placement, Viewed From Top
The Table 3 contains the bill of materials for TPS53125EVM-599. The reference designators reference the
schematic in Figure 1 and assembly locations in Figure 11. The components listed with a quantity of 0 are
not populated on the PCB but are provided for reference.
Table 3. TPS53125EVM-599 Bill of Materials
QTY RefDesValueDescriptionSizePart NumberMFR
0C1Capacitor, Aluminum, 25V, 20%0.328 x 0.390 inchStdStd
0C12, C19,Capacitor, Ceramic,0603StdStd
TP5, TP11
1TP105013Test Point, Orange, Thru Hole0.125 x 0.125 inch5013Keystone
3TP3, TP4,5011Test Point, Black, Thru Hole0.125 x 0.125 inch5011Keystone
TP6
2TP7, TP85014Test Point, Yellow, Thru Hole0.125 x 0.125 inch5014Keystone
1TP95010Test Point, Red, Thru Hole0.125 x 0.125 inch5010Keystone
1U1TPS53125PW IC, Dual Synchronous Step-DownTSSOPTPS53125PWTI
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It is important to operate this EVM within the input voltage range of 8 V to 22 V and the output voltage range of 0.8 V to 5.5 V .
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