Teledyne T200U-NOy User Manual

T200U-NOy ANALYZER

ADDENDUM

(for use with T200 Operators Manual, PN 06858

and with the T200U Addendum, PN 06861)

© TELEDYNE ADVANCED POLLUTION INSTRUMENTATION

9480 CARROLL PARK DRIVE

SAN DIEGO, CA 92121-5201

USA

Toll-free Phone: [phone]

Phone: [phone]

Fax: [phone]

Email: [e-mail]

Website: http://www.teledyne-api.com/

Copyright 2011-2013 07303C DCN6646
Teledyne Advanced Pollution Instrumentation 06 February 2013

SAFETY MESSAGES

Important safety messages are provided throughout this manual for the purpose of
avoiding personal injury or instrument damage. Please read these messages carefully.
Each safety message is associated with a safety alert symbol, and placed throughout this
manual and inside the instrument. The symbols with messages are defined as follows:

WARNING: Electrical Shock Hazard

HAZARD: Strong oxidizer

GENERAL WARNING/CAUTION: Read the accompanying message for specific

information.

CAUTION: Hot Surface Warning

Do Not Touch: Touching some parts of the instrument without protection or proper tools

could result in damage to the part(s) and/or the instrument.

Technician Symbol: All operations marked with this symbol are to be performed by
qualified maintenance personnel only.

Electrical Ground: This symbol inside the instrument marks the central safety grounding
point for the instrument.

CAUTION

This instrument should only be used for the purpose and in the manner described in
this manual. If you use this instrument in a manner other than that for which it was

intended, unpredictable behavior could ensue with possible hazardous consequences

NEVER use any gas analyzer to sample combustible gas(es)!

Note

.

For Technical Assistance regarding the use and maintenance of this instrument or any other Teledyne
API product, contact Teledyne API’s Technical Support Department:

Telephone: [phone]

Email: [e-mail]

or access any of the service options on our website at http://www.teledyne-api.com/

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CONSIGNES DE SÉCURITÉ

Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans
le but d’éviter des blessures corporelles ou d’endommager les instruments. Veuillez lire
attentivement ces consignes. Chaque consigne de sécurité est représentée par un
pictogramme d’alerte de sécurité; ces pictogrammes se retrouvent dans ce manuel et à
l’intérieur des instruments. Les symboles correspondent aux consignes suivantes :

AVERTISSEMENT : Risque de choc électrique

DANGER : Oxydant puissant

AVERTISSEMENT GÉNÉRAL / MISE EN GARDE : Lire la consigne

complémentaire pour des renseignements spécifiques

MISE EN GARDE : Surface chaude

Ne pas toucher : Toucher à certaines parties de l’instrument sans protection ou

sans les outils appropriés pourrait entraîner des dommages aux pièces ou à
l’instrument.

Pictogramme « technicien » : Toutes les opérations portant ce symbole doivent
être effectuées uniquement par du personnel de maintenance qualifié.

Mise à la terre : Ce symbole à l’intérieur de l’instrument détermine le point central
de la mise à la terre sécuritaire de l’instrument.

Cet instrument doit être utilisé aux fins décrites et de la manière décrite dans
ce manuel. Si vous utilisez cet instrument d’une autre manière que celle pour
laquelle il a été prévu, l’instrument pourrait se comporter de façon imprévisible
et entraîner des conséquences dangereuses.

NE JAMAIS utiliser un analyseur de gaz pour échantillonner des gaz
combustibles!

MISE EN GARDE

ii 07303C DCN6646

WARRANTY

WARRANTY POLICY (02024F)

Teledyne Advanced Pollution Instrumentation (TAPI), a business unit of Teledyne
Instruments, Inc., provides that:

Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should equipment
failure occur, TAPI assures its customers that prompt service and support will be available.

COVERAGE

After the warranty period and throughout the equipment lifetime, TAPI stands ready to
provide on-site or in-plant service at reasonable rates similar to those of other manufacturers
in the industry. All maintenance and the first level of field troubleshooting are to be
performed by the customer.

NON-TAPI MANUFACTURED EQUIPMENT

Equipment provided but not manufactured by TAPI is warranted and will be repaired to the
extent and according to the current terms and conditions of the respective equipment
manufacturer’s warranty.

PRODUCT RETURN

Failure to comply with proper anti-Electro-Static Discharge (ESD) handling and packing
instructions and Return Merchandise Authorization (RMA) procedures when returning parts
for repair or calibration may void your warranty. For anti-ESD handling and packing
instructions please refer to “Packing Components for Return to Teledyne API’s Customer
Service” in the Primer on Electro-Static Discharge section of this manual, and for RMA
procedures please refer to our Website at http://www.teledyne-api.com under Customer
Support > Return Authorization.

All units or components returned to Teledyne API should be properly packed for
handling and returned freight prepaid to the nearest designated Service Center. After the
repair, the equipment will be returned, freight prepaid.

The complete Terms and Conditions of Sale can be reviewed at http://www.teledyne-

api.com/terms_and_conditions.asp

CAUTION – Avoid Warranty Invalidation

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Model 200EU-NOy Option Manual Addendum

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iv 07303C DCN6646

Model 200EU-NOy Option Manual Addendum

TABLE OF CONTENTS

1.0 INTRODUCTION......................................................................................................7

2.0 SPECIFICATIONS ...................................................................................................9

2.1 Specifications ........................................................................................................................9

3.0 GETTING STARTED..............................................................................................11

3.1 Unpacking and Inspection..................................................................................................11

3.2 Electrical and Pneumatic Connections.............................................................................12

3.3 Initial Operation ...................................................................................................................15

4.0 THE T200U-NOY EXTERNAL CONVERTER........................................................17

4.1 Principle of Operation.........................................................................................................17

5.0 CALIBRATION AND ZERO/SPAN (OPTION) CHECKS.......................................19

5.1 Calibration or Cal Check Procedure..................................................................................20

6.0 MAINTENANCE.....................................................................................................23

6.1 Maintenance Schedule........................................................................................................23

6.2 Replacing the Sample Particulate Filters..........................................................................24

6.3 Checking Analyzer Flow Rate ............................................................................................26

6.4 Replacing the Converter.....................................................................................................26

6.6 Checking for Leaks .............................................................................................................29

7.0 TROUBLESHOOTING, ADJUSTMENTS...........................................................31

7.1 Operation Verification – Diagnostic Techniques.............................................................31

7.1.1 Pneumatic System.............................................................................................................31

7.1.2 Leak Check........................................................................................................................31

7.1.3 501Y Bypass Pump Diagnostic Procedures......................................................................32

7.1.4 Electrical Fault Isolation.....................................................................................................32

7.2 Setting the Converter Temperature.........................................................................................32

7.2.1 Temperature Controller Setup ...........................................................................................32

8.0 T200U-NOY SPARE PARTS LIST.....................................................................37

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Model 200EU-NOy Option Manual Addendum

List of Figures

Figure 1. Rear Panels: T200U-NOy Analyzer (top) and 501Y (center); Converter (bottom)......................13

Figure 2. Rear Panel Pneumatic Connections............................................................................................14

Figure 3. Replac
Figure 4. NOy Converter Guts
Figure 5. Pneumatics
Figure 6. Location of O

Figure 7. Pneumatics ...................................................................................Error! Bookmark not defined.

Figure 8 Electrical Diagram........................................................................................................................35

ing the Particulate Filter...................................................................................................25

Assembly Location....................................................................................27

..................................................................................................................................28

Generator Air Inlet................................................................................................29

3

List of Tables

Table 1 Specifications for the External Converter and the 501Y Bypass Pump..........................................9

Table 2 Final Test and Calibration Values.................................................................................................15

Table 3 Manual Zero Calibration Procedure..............................................................................................20

Table 4 Enter Expected Span Gas Concentrations Procedure For NO & NOy.........................................20

Table 5 Span Calibration Procedure..........................................................................................................21

Table 6 Preventative Maintenance Calendar.............................................................................................23

Table 7 Temperature Controller Programming Guide ...............................................................................33

vi 07303C DCN6646

1.0 INTRODUCTION

The T200U-NOy analyzer consists of an external Converter designed to support a
NOx analyzer by converting multiple, unstable compounds grouped under the
name NOy. The converter is mounted externally at the sample inlet to minimize
flow time between sample in and converter, thereby optimizing measurement
accuracy.

This manual addendum is to be used in conjunction with two additional
documents with operation instructions:

 T200 operation manual (part number 06858)
 T200U addendum (part number 06861).

It is recommended that you read/familiarize yourself with all sets of instructions
in order to use the analyzer and converter correctly.

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Model T200EU-NOy Option Manual Addendum 1.0 Introduction

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8 07303C DCN6646

2.0 SPECIFICATIONS

2.1 Specifications

Table 1 Specifications for the External Converter and the 501Y Bypass Pump

Converter Remotely mounted molybdenum external Converter with

temperature controller in a NEMA – 4 enclosure.

Converter Temperature

o

C  7oC with read-out on front panel of bypass pump chassis.

315

Tube/Electrical Cable
Assembly

Power, 501Y Bypass Pump
Assembly

Power, Converter Assembly 120V~ 50/60 Hz, 60 watts
Converter Efficiency >96% for NO2
Weight, 501Y Bypass Pump

Assembly
Weight, Remote Converter 30 lbs (11 kg)
501Y Bypass Pump Chassis

Dimensions HxWxD
Remote Converter Assy

Dimensions HxWxD
Environmental Installation Category (Over-voltage Category) II

Bypass Flow rate
Cal gas Flow rate

Up to 50 feet (15 m) maximum length

120V~ 60 Hz, 230V~ 50 Hz 360 watts

35 lbs (16 kg)

9" x17" x23.6" (23cm x 43cm x 61cm)

12"x19"x7" (31cm x 48cm x 18cm)

Pollution Degree 2
800 cc/min  10%, each channel

4000 cc/min (approx.)

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Model T200EU-NOy Option Manual Addendum 2.0 Specifications

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10 07303C DCN6646

3.0 GETTING STARTED

The NOy converter has been designed to operate with the T200U low level NOx
analyzer, with some additional modification.The combination is referred to as the
T200U-NOy analyzer.

3.1 Unpacking and Inspection

CAUTION!

Avoid personal injury: use two persons each to lift and carry the analyzer and the
Model 501 Pump Pack chassis.

The T200U- NOy comes in three boxes:

 The analyzer with AC power cord
 501Y Bypass Pump Chassis (typically referred to as “501Y herein) with AC

power cord

 External Converter housed in a stainless steel shelter, and an umbilical cable

assembly (herein referred to as “Converter” or “external Converter”)

 External Pump (herein referred to as “external Pump” not to be confused with

the 501Y By

pass Pump)

1. Verify that there is no apparent shipping damage. If damage has

occurred please advise shipper first, then TAPI. (Keep original
container and packaging for shipper’s inspection).

2. Before operating the analyzer, remove the shipping screws as shown in

the T200 Manual.

3. Please check the voltage and frequency label on the rear panel of the

instrument for compatibility with the local power before connecting
the instruments to a power source.

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