The 4700 Series sampler features are identified
in Figures 1-1 through 1-3 and described in
Table 1-1.
1
2
3
4
5
6
9
Figure 1-1 4700 Sampler features (Front)
7
8
1-1
4700 Refrigerated Sampler
10
11
11
Figure 1-2 4700 Sampler features (Side)
12
13
14
Figure 1-3 4700 Sampler features (Back)
1-2
Section 1 Introduction
Table 1-1 4700 Sampler Features
ItemNameDescription
1Control
Panel Cover
2Control
Panel
3Discharge
Tube
4Distributor
Arm
5BottlesHold the collected
6Bottle
Locator
Rack
7Refrigerator
Door
Protects the control panel
display and keypad.
Supports user control and
programming of sampler
operation.
Carries liquid to the
sample bottle. For 24, 4, 2,
and 10 liter one-bottle
configurations, the
discharge tube is routed
through the distributor
arm. For the 20 liter
one-bottle configuration
the discharge tube is
routed directly into the
bottle.
Directs collected liquids to
the bottle. Movement of
the distributor is controlled
by user-specified program
settings.
samples.
Positions the bottles under
the distributor.
Protects the collected
samples inside the
refrigerated compartment.
1-3
4700 Refrigerated Sampler
Table 1-1 4700 Sampler Features
(Continued)
ItemNameDescription
8LatchSecures the door. The
9Level
Adjustment
Feet
10Liquid
Detector and
Pump
11Lift PointsIf you must lift the sampler,
latch mechanism may be
locked with a
user-supplied padlock.
The sampler includes two
level adjustment feet at the
front of the sampler. Use
these to keep the bottle
rack or locating deck level
inside the refrigerated
compartment.
The non-wetted liquid
detector senses when the
liquid is at the pump to
determine head height
and sample volumes. The
peristaltic pump collects
sample liquid and
performs suction line
rinses.
it can be safely handled at
these points. Lifting must
be done by two people,
one on each side, with the
door closed and latched.
1-4
Section 1 Introduction
Table 1-1 4700 Sampler Features
(Continued)
ItemNameDescription
12External
Device
Connection
13Refrigeration
Assembly
14AC Mains
Line Cord
Supports connections to
external devices such as a
flow meter for sample
pacing and enable signals,
and connection to a
personal computer for
data collection.
Modular,
corrosion-resistant
refrigeration assembly
cools the refrigerated
compartment to a
user-selected temperature
of 1 to 9°C (34 to 48°F).
Connects to AC power
source.
1-5
4700 Refrigerated Sampler
1.2 Specifications
Table 1-2 Specifications
General
Size
(H×W×D):
Weight
(empty):
Bottle
Configurations:
Refrigerator
Body:
Powe r
Requirements:
Installation
Category:
Pollution
Degree:
130 × 72 × 84 cm
51 × 28 × 33 in
72 kg
159 lb
12 configurations available:
24, 1-liter PP or 350 ml glass;
4, 10-liter PE or glass;
2, 10-liter PE or glass;
1, 20-liter PE or glass;
1, 10-liter PE or glass;
24 ProPaks, 1-liter wedge;
1 ProPak, 10-liter round
Linear low-density polyethylene
(LLDPE)
100 VAC ±10%, 50 Hz:
Running current 1.4 amperes
Stalled current 21.3 amperes
115 VAC ±10%, 60 Hz:
Running current 1.4 amperes
Stalled current 21.3 amperes
230 VAC ±10%, 50 Hz:
Running current 0.82 amperes
Stalled current 17 amperes
II
3
1-6
Section 1 Introduction
Table 1-2 Specifications (Continued)
Maximum
Altitude:
Humidity:0 to 100%
Operational
Temperature:
Pump
Intake Suction
Tubing Length:
Material:Vinyl or FEP-lined polyethylene
Inside
Diameter:
Pump Tubing
Life:
Maximum
Suction Lift:
Ty pi c a l
Repeatability:
Typical Line
Velocity at
Head Height:
Liquid
Presence
Detector:
2,000 meters
–29 to 49 °C
–20 to 120 °F
1 to 30 m
3 to 99 feet
9 mm
3
/8 inch
Typically 1,000,000 pump
counts.
8.5 m
28 feet
±5 ml or ±5% of the average
volume in a set.
0.9 m: 0.91 m/s
3.1 m: 0.87 m/s
4.6 m: 0.83 m/s
3 ft: 3.0 ft/s
10 ft: 2.9 ft/s
15 ft: 2.7 ft/s
Non-wetted, non-conductive
sensor detects when liquid
sample reaches the pump to
automatically compensate for
changes in head heights.
1-7
4700 Refrigerated Sampler
Table 1-2 Specifications (Continued)
Controller
Enclosure
Rating:
Program
Memory:
Flow Meter
Signal Inputs:
Digital Alarms:4 programmable outputs; 5
Number of
Composite
Samples:
Internal Clock
Accuracy:
Software
Sample
Frequency:
Sampling
Modes:
Programmable
Sample
Vol um es:
IP67
NEMA 4X, 6
Non-volatile ROM (Flash)
5 to 15 volt DC pulse or 25
millisecond isolated contact
closure for Isco flow meters.
4-20 mA input for non-Isco flow
meters.
VDC, 100 mA
Programmable from 1 to 999
samples.
1 minute per month, typical
1 minute to 99 hours 59 minutes,
in 1-minute increments. 1 to
9,999 flow pulses.
Constant Time, constant volume
Variable time, constant volume
Constant time, variable volume
(Variable time and variable
volume modes are controlled by
an external flow meter signal)
10 to 9,990 ml in 1 ml
increments.
1-8
Section 1 Introduction
Table 1-2 Specifications (Continued)
Sample
Retries:
Rinse Cycles:Automatic rinsing of suction line
Controller
Diagnostics:
If no sample is detected, up to 3
attempts; user selectable.
up to 3 rinses for each sample
collection.
Tests for RAM, ROM, pump,
display, and electrical
components.
1-9
4700 Refrigerated Sampler
1-10
4700 Refrigerated
Sampler
Section 2 Installation
2.1 4700 Sampler Installation
Overview
The following sections provide general
instructions for placing the sampler into
operation. In typical applications, the steps are:
1. Position the sampler. (Section 2.2)
2. Install a bottle kit. (2.3)
3. Attach the suction line. (2.4)
4. Attach a strainer. (2.5)
5. Route the suction line and strainer. (2.6)
6. Connect external instruments. (2.7)
7. Connect power. (2.8)
8. Configure and program the sampler. (2.9)
9. Lock the sampler. (2.10)
2.2 Positioning the Sampler
There are a few considerations when selecting a
site for the sampler. The foremost concern
should be personal safety.
2-1
4700 Refrigerated Sampler
The installation and use of this product may
subject you to dangerous working conditions
that can cause you serious or fatal injuries.
Take any necessary precautions before entering
the worksite. Install and operate this product in
accordance with all applicable safety and
health regulations, and local ordinances.
WAR NING
If this product is used in a manner not specified
in this manual, the protection provided by the
equipment may be impaired.
WAR NING
This product has not been approved for use in
hazardous locations as defined by the National
Electrical Code.
WAR NING
The sampler is heavy. When lifting, use a
two-person lift at the points identified in Table 1-1.
When possible, move the sampler using a
two-wheeled hand cart from the left or right side.
To prevent damage to the refrigeration system, do
not tip the sampler more than 45°.
Dangerous locations – If you must enter a
manhole, confined space, or other dangerous
location to install the suction line and strainer,
observe standard safety precautions. Refer to
2-2
Section 2 Installation
Appendix B of the Installation and Operation
guide for a discussion of safety considerations.
Support – The sampler should be installed on
a surface capable of safely supporting the
sampler, full liquid containers, and personnel.
AC Power – The mains line cord is the
disconnect device should you need to remove
power. Therefore, the electrical power outlet
should be accessible.
Environmental – The sampler is designed for
outdoor use. Refer to Table 1-2 for
environmental specifications. When possible,
avoid subjecting the sampler to chemical
attacks and direct sunlight.
Avoid submersion – Although the control
panel will resist damage (rated NEMA 4x, 6;
IP 67), the refrigerator system and bottle
compartment cannot prevent the liquid from
entering. Liquid entering the refrigeration
system might permanently damage the
sampler; liquid entering the bottle
compartment might contaminate the collected
samples. Liquid entering the electrical
compartment for the refrigeration system
might result in a short circuit and possible
shock hazard.
Liquid sample collection point – It is best to
keep the distance between the sampler pump
and the collection point as short as possible.
The shorter distance will increase pumping
efficiency and pump tubing life. Also, the pump
inlet should be located above the liquid surface.
Gravity will aid suction line rinses and allow
2-3
4700 Refrigerated Sampler
the line to drain, thereby reducing the
possibility of sample cross-contamination. Refer
to Table 1-2 for maximum suction line lengths
and suction head heights.
Security – The location may need to provide
some degree of security to prevent tampering or
vandalism.
Accessibility – The sampler must be installed
in a location where personnel can easily
exchange bottles and perform routine service.
The sampler requires about 2600 square
centimeters (925 in
2
) of floor space. Additional
space must be allowed in front of the sampler,
at its left and right sides, and above the
sampler. Do not block access to these areas.
Obstructions will make routine servicing
activities difficult or impossible.
The back of the sampler may be placed against
a wall as long as air at the bottom of the
refrigerator can flow freely to surrounding air.
Unrestricted air flow behind and around the
sampler will keep the refrigeration system
working efficiently.
Level surface – The sampler should be placed
on a level surface and the feet on the
refrigerator body should be adjusted to prevent
tipping or spills. If the sampler is not level, the
sample liquid may miss the bottle mouth.
To level the sampler, place a bubble level on the
bottle rack or locating base, then adjust the
feet. For one-bottle configurations, place the
bubble level on the side rails of the refrigerated
compartment.
2-4
Section 2 Installation
CAUTION
Do not tip the sampler on its side or back. Tipping
the sampler more than 45° might cause oil to run
into the compressor inlet, which can permanently
damage the sampler.
2.3 Installing a Bottle Kit
The 4700 sampler can hold 1, 2, 4, and 24
bottles. Each of these bottle configurations are
supplied as a kit (see Table 2-1), which is
normally ordered with the sampler or when you
desire to change the bottle configuration.
Table 2-1 Bottle Kits
Part Number Description
68-4700-00324-bottle Configuration. Includes
68-4700-00424-bottle Configuration. Includes
68-4700-01724-Container ProPak
24 polypropylene 1-liter wedge
shaped bottles with caps,
retaining ring, bottle rack and
two discharge tubes.
24 glass 350-ml round bottles
with PTFE lined caps, retaining
rings, bottle rack and two
discharge tubes.
Configuration. Includes 25
holders, 100 bags, retaining
ring, bottle rack and instruction
sheet.
2-5
4700 Refrigerated Sampler
Table 2-1 Bottle Kits (Continued)
Part Number Description
68-4700-0054-bottle Configuration. Includes
68-4700-0064-bottle Configuration. Includes
68-4700-0072-bottle Configuration. Includes
68-4700-0082-bottle Configuration. Includes
68-4700-0091-bottle Configuration. Includes
68-4700-0101-bottle Configuration. Includes
four polyethylene 10-liter round
bottles with caps, locating base
and two discharge tubes.
four glass 10-liter round bottles
with PTFE lined caps, locating
base and two discharge tubes.
two polyethylene 10-liter round
bottles, locating base, caps and
two discharge tubes.
two glass 10-liter round bottles
with PTFE lined caps, locating
base, and two discharge tubes.
one polyethylene 2.5-gallon
(10-liter) round bottle, locating
base, two caps and two
discharge tubes.
on glass 2.5-gallon (10-liter)
round bottle, two PTFE lined
caps, locating base, and two
discharge tubes.
2-6
Section 2 Installation
Table 2-1 Bottle Kits (Continued)
Part Number Description
68-4700-018Single ProPak Configuration for
68-4700-0111-bottle Configuration. Includes
68-4700-0121-bottle Configuration. Includes
If you have selected a multi-bottle kit, first
install the distributor arm and discharge tube
(Section 2.3.1), then refer to the instructions for
your selected bottle configuration:
• 24 Bottle configurations – section 2.3.2
• 4 Bottle configurations – section 2.3.3
• 2 Bottle configurations – section 2.3.4
4700 and 6700 Series FR
Refrigerated Sampler. Includes
one composite ProPak holder
with cap, 100 ProPak bags, two
discharge tubes and an
instruction sheet.
one polyethylene 20-liter round
bottle, two caps and two
discharge tubes.
one glass 20-liter round bottle,
two PTFE lined caps and two
discharge tubes.
If you have selected a single (composite) bottle
kit, refer to the instructions in section 2.3.5.
For first-time use of the sampler, or if you have
changed the bottle kit, be sure to configure the
software for the new bottle kit (section 3.3.2).
2-7
4700 Refrigerated Sampler
2.3.1 Installing the Distributor Arm and
Discharge Tube
The distributor arm ships with the sampler
installed on its mounting shaft inside the
refrigerator (Figure 2-1). It is generally easier
to install the discharge tube with the arm
removed, then you can reinstall the distributor
arm. To do so:
1. Remove the knurled nut that secures the
distributor arm.
Figure 2-1 Installing the distributor arm and
discharge tube
2. Pull the distributor arm downward to
remove it from the keyed shaft.
3. Thread the discharge tube through the body
of the distributor arm.
4. Insert the end of the discharge tube into the
outlet hole on the distributor arm.
2-8
Section 2 Installation
CAUTION
The discharge tube should not extend below the
hole in the distributor arm. This could cause the
distributor to fail if the excess tubing catches a
bottle.
5. Pull on the loose end of the discharge tube
to remove any slack. The tube should follow
the contour of the distributor arm.
6. Push the distributor arm up onto the keyed
shaft and secure it with the knurled nut.
7. Push the loose end of the discharge tube
onto the bulkhead fitting in the top-front
corner of the refrigerator.
8. Inspect the discharge tube:
CAUTION
An incorrectly installed discharge tube can cause
the distributor arm to fail. It can also
cross-contaminate samples. To prevent these
problems, inspect the discharge tube as described
in the following steps.
a. Manually rotate the arm to make sure
that the tube does not obstruct its
movement. If the tube obstructs arm
movement, re-route the discharge
tubing.
b. The discharge tube must slope
downward from the bulkhead fitting to
the arm throughout the range of arm
motion. Otherwise, liquid might pool in
2-9
4700 Refrigerated Sampler
the tube and cross-contaminate samples.
Note that the discharge tube has a
natural curve. Should the tube create a
low spot where liquid can pool, twist the
end of the tube connected to the
bulkhead fitting so that the natural
curve holds the tube in a downward
sloping position. Then, retest the tube at
other arm positions.
2.3.2 24 Bottles
The 24 bottle configurations use a rack to hold
and align the containers. To install the bottles
in the refrigerator using the rack:
1. Place the uncapped bottles in the rack.
2. If you are using 350 ml glass bottles,
compress the retaining ring and place it in
the center of the bottles. Release the ring
and the outward force of the ring will secure
the bottles. (The polypropylene and
®
ProPak
bottles do not use a retaining ring.)
Note
Bottles caps can be stored in the center of the bottle
rack.
3. Locate the back of the rack (arrow, Figure
2-2). This end has a notch that fits a key on
the rear wall of the refrigerator.
4. Lift and insert the back of the rack into the
refrigerated compartment.
2-10
Section 2 Installation
Figure 2-2 Insert the keyed end first so that it
faces the back of the
refrigerated compartment
Figure 2-3 The 24-bottle rack is held in place
by a latch on the left side
2-11
4700 Refrigerated Sampler
Note
There are four metal guides along the sidewall of the
refrigerator, two on each side. The front two guides fit
along the left and right sides of the rack. The back two
guides run along the top of the rack to prevent the rack
from tipping forward.
5. Slide the rack along the guides. Push the
rack in until the left-side latch (inset,
Figure 2-3) secures the rack.
2.3.3 4 Bottles
The four bottle configuration uses a locating
base to hold and align the bottles. To install the
base and bottles:
1. Slide the locating base into the bottom of
the refrigerated compartment (Figure 2-4).
Note that the arrow must be pointing
toward the back of the refrigerator.
2. Insert the four uncapped bottles into the
numbered holes in the locating base.
Note
Bottle caps can be stored between the bottles.
2.3.4 2 Bottles
The two bottle configuration uses a locating
base to hold and align the bottles. To install the
base and bottles:
1. Slide the locating base into the bottom of
the refrigerated compartment (Figure 2-4).
Note that the arrow must be pointing
toward the back of the refrigerator.
2-12
Section 2 Installation
Figure 2-4 Installing the locating base
2. Insert the two uncapped bottles into the
holes numbered “1” and “2” in the locating
base.
Note
When the sampler controller is configured for two
bottles (section 3), samples will only be distributed to
bottles 1 and 2. If you place the bottles in positions 3 or
4 the liquid will miss the bottle.
Note
Bottle caps can be stored between the bottles.
2-13
4700 Refrigerated Sampler
2.3.5 1 Bottle
If your one-bottle configuration has a 10 liter
(2.5 gallon) polyethylene, glass, or ProPak
bottle, use a locating base to hold and align the
bottle. If your one-bottle configuration has a 20
liter (5 gallon) glass or polyethylene bottle,
simply place the bottle in the center of the
refrigerator; no rack or locating base is
required.
Refer to the instructions for your bottle size.
10 liter bottle – To install the locating base
and 10 liter bottle:
1. Slide the locating base into the bottom of
the refrigerated compartment (Figure 2-4).
Note that the arrow must be pointing
toward the back of the refrigerator.
2. Insert the bottle into the hole numbered “1”
in the locating base.
Note
When the sampler controller is configured for a single
10 liter bottle (section 3), samples will only be
distributed to bottle 1. If you place the bottle in any other
position liquid will miss the bottle.
20 liter bottle – To install the 20 liter bottle:
The distributor arm should be removed to
prevent it from being an obstruction while you
replace the bottle. To remove the arm:
1. Remove the knurled nut that secures the
distributor arm.
2. Pull the distributor arm downward to
remove it from the keyed shaft.
2-14
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