Teledyne 4060 User Manual

INSTRUCTION, OPERATING AND

MAINTENANCE MANUAL FOR

SERIES 4060

P/N M76417

DATE 06/29/10

Toxic and/or flammable gases or liquids may be present in this monitoring system.
Personal protective equipment may be required when servicing this instrument.
Hazardous voltages exist on certain components internally which may persist for

a time even after the power is turned off and disconnected.
Only authorized personnel should conduct maintenance and/or servicing. Before

conducting any maintenance or servicing, consult with authorized
supervisor/manager.

DANGER

Series 4060

Copyright © 2010 Teledyne Analytical Instruments

All Rights Reserved. No part of this manual may be reproduced, transmitted, transcribed,
stored in a retrieval system, or translated into any other language or computer language in
whole or in part, in any form or by any means, whether it be electronic, mechanical,
magnetic, optical, manual, or otherwise, without the prior written consent of Teledyne
Analytical Instruments, 16830 Chestnut Street, City of Industry, CA 91749-1580.

Warranty

This equipment is sold subject to the mutual agreement that it is warranted by us free from
defects of material and of construction, and that our liability shall be limited to replacing or
repairing at our factory (without charge, except for transportation), or at customer plant at
our option, any material or construction in which defects become apparent within one year
from the date of shipment, except in cases where quotations or acknowledgements provide
for a shorter period. Components manufactured by others bear the warranty of their
manufacturer. This warranty does not cover defects caused by wear, accident, misuse,
neglect or repairs other than those performed by Teledyne or an authorized service center.
We assume no liability for direct or indirect damages of any kind and the purchaser by the
acceptance of the equipment will assume all liability for any damage which may result from
its use or misuse.

We reserve the right to employ any suitable material in the manufacture of our apparatus,
and to make any alterations in the dimensions, shape or weight of any parts, in so far as
such alterations do not adversely affect our warranty.

Important Notice

This instrument provides measurement readings to its user, an d serves as a to ol by whic h
valuable data can be gathered. The information provided by the instrument may assist the user
in eliminating potential hazards caused by his process; however, it is essential that all
personnel involved in the use of the instrument or its interface be properly trained in the
process being measured, as well as all instrumentation related to it.

The safety of personnel is ultimately the responsibility of those who control process
conditions. While this instrument may be able to provide early warning of imminent
danger, it has no control over process conditions, and it can be misused. In particular, any
alarm or control systems installed must be tested and understood, both as to how they
operate and as to how they can be defeated. Any safeguards required such as locks, labels,
or redundancy, must be provided by the user or specifically requested of Teledyne at the
time the order is placed.

Therefore, the purchaser must be aware of the hazardous process conditions. The purchaser
is responsible for the training of personnel, for providing hazard warning methods and
instrumentation per the appropriate standards, and for ensuring that hazard warning devices
and instrumentation are maintained and operated properly.

Teledyne Analytical Instruments, the manufacturer of this instrument, cannot accept
responsibility for conditions beyond its knowledge and control. No statement expressed or
implied by this document or any information disseminated by the manufacturer or its
agents, is to be construed as a warranty of adequate safety control under the user’s process
conditions.

ii Teledyne Analytical Instruments

Series 4060

Safety Messages

Your safety and the safety of others is very important. We have
provided many important safety messages in this manual. Please read
these messages carefully.

A safety message alerts you to potential hazards that could hurt you
or others. Each safety message is associated with a safety alert symbol.
These symbols are found in the manual and inside the instrument. The
definition of these symbols is described below:

GENERAL WARNING/CAUTION: Refer to the
instructions for details on the specific danger. These
cautions warn of specific procedures which if not
followed could cause bodily Injury and/or damage the
instrument.

No

Symbol

CAUTION: HOT SURFACE WARNING: This warning is
specific to heated components within the instrument.
Failure to heed the warning could result in serious burns
to skin and underlying tissue.

WARNING: ELECTRICAL SHOCK HAZARD: Dangerous
voltages appear within this instrument. This warning is
specific to an electrical hazard existing at or nearby the
component or procedure under discussion. Failure to heed
this warning could result in injury and/or death from
electrocution.

Technician Symbol: All operations marked with this
symbol are to be performed by qualified maintenance
personnel only.

NOTE: Additional information and comments regarding
a specific component or procedure are highlighted in the
form of a note.

STAND-BY: This symbol indicates that the instrument is
on Stand-by but circuits are active.

Teledyne Analytical Instruments iii

Series 4060

CAUTION: THE ANALYZER SHOULD ONLY BE USED FOR THE

PURPOSE AND IN THE MANNER DESCRIBED IN
THIS MANUAL.

IF YOU USE THE ANALYZER IN A MANNER OTHER
THAN THAT FOR WHICH IT WAS INTENDED,
UNPREDICTABLE BEHAVIOR COULD RESULT
POSSIBLY ACCOMPANIED WITH HAZARDOUS
CONSEQUENCES.

This manual provides information designed to guide you through the
installation, calibration and operation of your new analyzer. Please read
this manual and keep it available.

Occasionally, some instruments are customized for a particular
application or features and/or options added per customer requests.
Please check the front of this manual for any additional information in
the form of an Addendum which discusses specific information,
procedures, cautions and warnings that may be specific to your
instrument.

Manuals do get misplaced. Additional manuals can be obtained from
Teledyne at the address given in the Appendix. Some of our manuals are
available in electronic form via the internet. Please visit our website at:
www.teledyne-ai.com.

iv Teledyne Analytical Instruments

Series 4060

Additional Safety Information

DANGER

COMBUSTIBLE GAS USAGE

This is a general purpose instrument designed for use in a
non-hazardous area. It is the customer's responsibility to
ensure safety especially when combustible gases are being
analyzed since the potential of gas leaks always exist.

WARNING

The customer should ensure that the principles of operating
of this equipment are well understood by the user. Misuse of
this product in any manner, tampering with its components,
or unauthorized substitution of any component may
adversely affect the safety of this instrument.

Since the use of this instrument is beyond the control of
Teledyne, no responsibility by Teledyne, its affiliates, and
agents for damage or injury from misuse or neglect of this
equipment is implied or assumed.

WARNING: HYDROGEN GAS IS USED IN THIS INSTRUMENT AS

A FUEL. HYDROGEN IS EXTREMELY FLAMMABLE.
EXTREME CARE MUST BE USED WHEN WORKING
AROUND GAS MIXTURES CONTAINING
FLAMMABLE GASES.

A successful leak check was performed at TI/AI on
the sample system of this instrument prior to
calibration, testing and shipping. Ensure that there
are no leaks in the fuel supply lines before applying
power to the system.

Teledyne Analytical Instruments v

Series 4060

Always purge the entire system before performing
any maintenance and always leak check the system
after removing any tubing or fittings on the sample
system. See the procedures for purging and leak
checking this instrument on the following pages.

If toxic gases or other hazardous materials are
introduced into the sample system, the same
precautions regarding leak checking and purging
apply to the sample lines and sample supply or
delivery lines.

WARNING: ELECTRICAL SHOCK HAZARD. WITH THE

EXCEPTION OF OPENING THE DOOR AND
ADJUSTING THE PRESSURE REGULATORS, FLOW
CONTROLLER, OR OBSERVING THE PRESSURE
GAUGES AND THE FLOWMETER, ONLY
AUTHORIZED AND SUITABLY TRAINED
PERSONNEL SHOULD PERFORM WORK INSIDE OF
THE INSTRUMENT. COMPONENTS WITHIN THE
COVER ON THE INSIDE OF THE DOOR, INSIDE THE
ISOTHERMAL CHAMBER (SAMPLE SYSTEM), AND
ON THE ELECTROMETER-AMPLIFIER PC BOARD
CONTAIN DANGEROUSLY HIGH VOLTAGE
SUFFICIENT TO CAUSE SERIOUS INJURY OR
DEATH.

There are the following three types of inaccessible

shock hazards within the Analyzer:

1. Line voltages and line related voltages such as
115 VAC which exists within the 230 VAC
versions as well. These voltages stop when the
Analyzer is turned off and the mains (line) cord is
removed from the instrument.

2. The sensor anode supply voltage (approximately
250 VDC). This voltage exists on the Flame
Guard, anode power supply, PCB, the
motherboard, and the anode/igniter terminals on
the sensor. THIS VOLTAGE WILL REMAIN
HAZARDOUS FOR MANY MINUTES AFTER THE
ANALYZER HAS BEEN TURNED OFF!

vi Teledyne Analytical Instruments

Series 4060

3. External hazardous voltages which may be
connected to the Analyzer alarm relay
connections.

Procedure for Removal of Internal Inaccessible
Shock Hazards

CAUTION: SERVICING OR MAINTENANCE OF THE ANALYZER

SHOULD ONLY BE DONE BY SUITABLE TRAINED
PERSONNEL. TO AVOID THESE INACCESSIBLE
HAZARDOUS VOLTAGES WHEN SERVICING THE
SERIES 4060, PERFORM EACH OF THE FOLLOWING
STEPS, IN THE ORDER GIVEN, BEFORE SERVICING
BEGINS:

1. Switch off the power to the Analyzer and remove the main (line)

power cord from the Analyzer.

2. Remove all external voltages from the connections to the alarm

contacts.

3. Wait one minute.

4. Discharge the anode supply voltage.
a. Connect one end of an insulated (to 1000 VDC or more)

clip lead to Analyzer chassis ground (the standoff for the
upper right corner of the mother PCB).

b. Put one end of a 500V rated 1000 ohm resistor in the

other end of the clip lead.

c. Check the voltage between chassis ground (the standoff

for the upper right corner of the mother PCB) and the top
side of R2 at PCB number B74671. It should be between

-5VDC and +5VDC. If is in that range, the inaccessible
hazardous voltage removal procedure is completed, if not
repeat steps 4.a and 4.b.

If it is absolutely necessary to work inside the instrument with power

on, use the ONE HAND RULE:

Work with one hand only.

Keep the other hand free without contacting any other object. This
reduces the possibility of a ground path through the body in case of
accidental contact with hazardous voltages.

Teledyne Analytical Instruments vii

Series 4060

WARNING: THIS INSTRUMENT IS DESIGNED TO BE OPERATED

IN A NONHAZARDOUS AREA. THE ANALYZER USES
HYDROGEN GAS AND/OR OTHER COMBUSTIBLE
GASES IN ITS OPERATION. THIS EQUIPMENT, IF
NOT USED AND MAINTAINED PROPERLY CAN BE
AN EXPLOSION HAZARD. THE ANALYZER,
DEPENDING ON THE APPLICATION, MAY ALSO USE
TOXIC GASES. IT IS THEREFORE, THE
CUSTOMER'S RESPONSIBILITY TO ENSURE THAT
PROPER TRAINING AND UNDERSTANDING OF THE
PRINCIPLES OF OPERATION OF THIS EQUIPMENT
ARE UNDERSTOOD BY THE USER. SINCE THE USE
OF THIS INSTRUMENT IS BEYOND THE CONTROL
OF TELEDYNE, NO RESPONSIBILITY BY TELEDYNE,
ITS AFFILIATES AND AGENTS FOR DAMAGE OR
INJURY RESULTING FROM MISUSE OR NEGLECT
OF THIS INSTRUMENT IS IMPLIED OR ASSUMED.
MISUSE OF THIS PRODUCT IN ANY MANNER,
TAMPERING WITH ITS COMPONENTS OR
UNAUTHORIZED SUBSTITUTION OF ANY
COMPONENT MAY ADVERSELY AFFECT THE
SAFETY OF THIS INSTRUMENT.

CAUTION: WHEN OPERATING THIS INSTRUMENT, THE DOORS

MUST BE CLOSED AND ALL COVERS SECURELY
FASTENED. THE GAUGES MUST BE IN PROPER
WORKING ORDER. DO NOT OVERPRESSURIZE THE
SYSTEM.

READ THIS MANUAL BEFORE OPERATING THE

INSTRUMENT AND ADHERE TO ALL WARNINGS
INCLUDED IN THIS MANUAL.

viii Teledyne Analytical Instruments

Series 4060

Table of Contents

Safety Messages .......................................................................... iii

Additional Safety Information ...................................................... v

List of Figures ............................................................................. xiii

List of Tables .............................................................................. xiv

Introduction ................................................................................. 15

1.1 Main Features of the Analyzer 15

1.2 Principle of Operation 16

1.3 Analyzer Description 16

1.4 Applications 18

Operational Theory ..................................................................... 19

2.1 Introduction 19

2.2 Modes of Operation 19

2.3 Analyzer Subsystems 20

2.3.1 Sample System 20

2.3.2 Gas Flow Control System 21

2.3.3 Fuel and Blanket Air Systems 22

2.3.4 Flame Ionization Detection Cell 22

2.4 Detection Cell 24

2.4.1 Electrometer-Amplifier 25

2.4.2 Anode Power Supply 26

2.4.3 Flame Guard Circuit 26

2.4.4 Flame Ignition Circuit 26

Installation ................................................................................... 27

3.1 Unpacking the Analyzer 27

3.2 Mounting the Analyzer 27

Teledyne Analytical Instruments ix

Series 4060

3.3 User Connections 28

3.3.1 Electrical Power Connections 28

3.3.2 Electronic Connections 28

3.3.2.1 Primary Input Power 29

3.3.2.2 Fuse Installation 30

3.3.2.3 50-Pin Equipment Interface Connector 30

3.3.2.4 Analog Output 30

3.3.2.5 Alarm Relays 32

3.3.2.6 Digital Remote Cal Inputs 34

3.3.2.7 Range ID Relays 35

3.3.2.8 Network I/O 35

3.3.2.9 Pin Out Table 35

3.3.2.10 RS-232 Port 36

3.3.3 Gas Connections 37

3.3.3.1 Effluent 40

3.3.3.2 Sample Bypass Vent 40

3.3.3.3 Fuel and Air Connections 40

3.3.3.4 Sample and Span Gas Connections 40

3.4 Placing the System in Operation 40

Operation ..................................................................................... 41

4.1 Equipment 41

4.2 Preliminary Power-Off Check List 42

4.3 Activating the Support Gases 42

4.3.1 Air 43

4.3.2 Carrier Gas 43

4.3.3 Span Gas 43

4.3.4 Fuel 43

4.4 Flame Ignition 43

4.4.1 Verification of the Flame Guard Circuit 44

4.4.2 Ignition and/or Flame Guard Circuit Failure 44

x Teledyne Analytical Instruments

Series 4060

4.5 Sample Pump 44

4.6 Analyzer Operation 44

4.6.1 Default Parameters 46

4.6.2 Style Conventions 46

4.6.3 Navigation and Data Entry 47

4.6.3.1 Arrow Keys 47

4.6.3.2 ENTER 47

4.6.3.3 ESCAPE 48

4.6.4 Menu Structure 48

4.6.4.1 Main Menus 49

4.6.5 Span 50

4.6.6 ALT-SPAN 51

4.6.7 The Model Screen 51

4.6.8 System Self-Diagnostic Test 51

4.6.9 The Alarms Function 52

4.6.10 The Range Function 55

4.6.11 Analog Output Adjustment 55

4.6.12 Linearization 56

4.6.13 Changing Stream 56

4.6.14 Setting up an AUTO-CAL 56

4.6.15 Timing 58

4.6.16 Group Setup 58

4.6.17 Password Protection 58

4.6.18 Logging Out 61

4.6.19 Standby 62

Maintenance & Troubleshooting ................................................ 65

5.1 Measuring Circuit Electrical Checks 66

5.1.1 Anode Voltage Check 66

5.1.2 Electronic Stability 67

5.1.3 Printed Circuit Board Replacement 67

Teledyne Analytical Instruments xi

Series 4060

5.1.4 Collector Cable 68

5.2 Temperature Control Electronic Check 68

5.3 Ignition and/or Flame Guard Circuit Checks 69

5.4 Sampling System 70

5.5 Printed Circuit Board Descriptions 71

5.5.1 Flame Guard and Anode Power Supply PCB 71

5.5.2 Proportional Temperature Controller PCB 72

5.5.3 Electrometer-Amplifier PCB 73

Appendix ...................................................................................... 75

A.1 Specifications and Initial Settings: 75
A.2 Recommended Spare Parts List 76
A.3 Drawing List 77

Appendix B .................................................................................. 79

B1 Addendum and Testing Results 79

xii Teledyne Analytical Instruments

Series 4060

List of Figures

Figure 1-1: Model 4060 Front Panel Interface ............................... 17

Figure 1-2: Model 4060 Rear Panel .............................................. 17

Figure 2-1: Internal Temperature Controllers ................................ 21

Figure 2-2: Typical Piping Diagram for the Model 4060 ................ 23

Figure 3-1: Model 4060 Rear Panel with Optional Gas Manifold ... 29

Figure 3-2: Equipment Interface Connector Pin Arrangement ....... 30



Teledyne Analytical Instruments xiii

Series 4060

List of Tables

Table 3-1: Analog Output Connections ......................................... 31

Table 3-2: Analog Concentration Output—Example ..................... 31

Table 3-3: Analog Range ID Output—Example ............................. 32

Table 3-4: Alarm Relay Contact Pins ............................................ 33

Table 3-5: Remote Calibration Connections .................................. 34

Table 3-6: Range ID Relay Connections ....................................... 35

Table 3-7: Pin out of 50 pin D-Sub Connector ............................... 36

Table 3-8: Commands via RS-232 Input ....................................... 37

Table 3-9: Required RS-232 Options ............................................ 37

xiv Teledyne Analytical Instruments

Series 4060 Introduction

Introduction

Teledyne Analytical Instruments Series 4060, Trace Aromatic
Hydrocarbon Analyzer, is a versatile instrument designed to measure the
quantity of aromatic hydrocarbons, primarily benzene, present in a
positive pressure sample gas. The analyzer is a microprocessor
controlled digital instrument based on Teledyne’s highly successful
Model 402R series analog Total Hydrocarbon Analyzer, coupled with a
gas separation column and a switching valve. The basic analyzer allows
for the measurement of benzene in the low ppb range. The Analyzer
also allows the diagnostic capability to look for other aromatics, like
toluene, ethyl benzene and xylenes. Other versions of Series 4060
allowing for dual measurements are also available. Contact the factory
for further detail.

1.1 Main Features of the Analyzer

The Analyzer is sophisticated yet simple to use. A dual display on
the front panel prompts and informs the operator during all phases of
operation. The main features of the analyzer include:

 Easy-to-use front panel interface that includes a red 5-digit

LED display and a vacuum fluorescent display (VFD), driven
by microprocessor electronics.

 High resolution, accurate readings of concentration.
 Versatile analysis with three user-definable analysis ranges.
 Microprocessor based electronics: 8-bit CMOS

microprocessor with 32 kB RAM and 128 kB ROM.

 Auto ranging allows analyzer to automatically select the

proper preset range for a given measurement. Manual
override allows the user to lock onto a specific range of
interest.

 Two adjustable concentration alarms and a system failure

alarm.

Teledyne Analytical Instruments 15

Introduction Series 4060

 Extensive self-diagnostic testing at startup and on demand

with continuous power supply monitoring.

 RS-232 serial digital port for use with a computer or other

digital communication device.

 Analog outputs for concentration and range identification (0-

1 VDC standard and isolated 4-20 mA dc).

 Superior Accuracy

1.2 Principle of Operation

The analyzer uses a gas separation column to separate the
component of interest, like benzene, from the other hydrocarbons in the
sample gas. Using a carrier gas and a microprocessor actuated switching
valve, the eluted gas is analyzed in Flame Ionization Detector (FID) and
the column is back flushed to accept the fresh sample in the next cycle.
More information is provided in Section 2.1 Introduction, under
Operational Theory. The electrical output of the electrometer-amplifier
is directly proportional to the concentrations of the ionizable
hydrocarbons present over the ranges of interest.

1.3 Analyzer Description

The standard analyzer is a rack mountable instrument designed to fit
into a standard 19” instrument rack. The front interface panel is mounted
on a door which, when opened, allows convenient access to the
Analyzer electronics. The entire front panel can slide out of the chassis
to provide greater access to the electronics and to the sample system.
Gas pressure and flow controls are mounted on the front panel adjacent
to the LED and VFD displays and user interface.

At the rear of the instrument are ports for the introduction of air,
fuel, zero, span, and sample gas. A single 50-pin user-interface cable
connector contains input/output and alarm signals available to the user.
An RS-232 port is also available at the rear panel for connection to a
remote computer or other digital communication device. The Analyzer is
set up for either 120 VAC 60 Hz or 230 50/60 Hz operation depending
on the customer’s requirements. The appropriate power cord for your
unit has been shipped with this instrument.

Figure 1-1 shows the Model 4060 front interface while Figure 1-2
shows the rear panel including the user connections.

16 Teledyne Analytical Instruments

Series 4060 Introduction

Figure 1-1: Model 4060 Front Panel Interface

Figure 1-2: Model 4060 Rear Panel

Teledyne Analytical Instruments 17

Introduction Series 4060

1.4 Applications

 Monitoring the benzene concentration of carbon dioxide gas

for use in the beverage industry.

 Monitoring aromatic contamination in air liquefaction and

other gas production processes.

 Gas purity certification.
 Detecting trace benzene in ambient air.
 Detecting atmospheric pollutants.

18 Teledyne Analytical Instruments

Series 4060 Operational Theory

Operational Theory

2.1 Introduction

Series 4060 Analyzer for Benzene uses a FID detector and a Gas
Chromatograph (GC) Column. Using a carrier gas and a microprocessor
actuated switching valve, a fixed volume of sample is pushed into the
Column maintained at a constant temperature. The eluted gas is
analyzed for benzene in a FID detector and the column is back flushed
to accept the fresh sample in the next cycle. Actual separating and
detecting sequence may vary depending on compounds of interest in the
application for which the analyzer is configured.

The Series 4060 Analyzer uses a flame ionization detector to sense
benzene. The FID was selected based on the positive performance and
extensive experience in the use of this detector in other Teledyne
analyzers namely Model 402R and Model 4020. The FID has proven
itself to be a rugged, stable, long life sensor giving years of trouble free
operation in various applications. Also considering the fact that the
required sensitivity of 100 ppb full scale was achieved, FID was
considered a better choice over the limited life and less reliable Photo
Ionization Detector.

A stainless steel packed column containing Chromosorb Diatomite
was used at a constant temperature of 70 C. Using nitrogen as a carrier
gas and a 5 ml sample loop, benzene elutes from the column within a
few minutes. Additionally, a clear separation is observed from other
aromatic hydrocarbons, namely toluene, ethyl benzene, and xylenes. The
actual temperature setpoint and compound separation for your
instrument may be different depending on the application. It is listed in
the Addendum and Testing Results section of Appendix B.

2.2 Modes of Operation

The analyzer has 2 modes of operation depending on the position of
the GC Sampling Valve (See Piping Diagram in Figure 2-2). They are:
Sample Mode (position A) and Analysis Mode (position B).

Teledyne Analytical Instruments 19

Operational Theory Series 4060

1. Valve Position A—Sampling Mode

In this mode the analyzer configures the operational valve to
back flush the column and charge the sample loop. The Sample
Mode is programmed to continue for a 7 minute period by
factory default; however, it is usually modified to match the
needs of a particular process. The specific timing interval for
your system is listed in the Addendum and Testing Results
section of Appendix B. It is possible to set the Sample Mode
duration up to 25 minutes.

2. Valve Position B—Analysis Mode

In this mode the analyzer configures the sampling valve to feed
the gas in the sample loop through the column and to the
detector. The eluted sample from the column is fed to the FID
for the analysis of the compound of interest in the hydrocarbon
stream. If configured to do so, the analyzer may read the detector
for a programmed 5 second period at some point within this
mode cycle to obtain a baseline reading for further calculation.
This mode is usually programmed to continue until the
compound of interest is fully eluted from the column. It is
possible to set it up to 25 minutes.

During the Analysis Mode, a ‘Peak Detect’ period is programmed at
which time the analyzer reads the detector output. The analyzer
integrates the peak area during this time in conjunction with the baseline
settings to calculate the concentration of the compound of interest. The
calculation is performed at the end of the ‘Peak Detector’ period and the
result is displayed at the end of Analysis Mode.

2.3 Analyzer Subsystems

The Model Analyzer is composed of three subsystems:

1. Sample System

2. Detector Cell

3. Electronic Signal Processing, Display and Control

2.3.1 Sample System

All components used to control the sample and supporting gases, as
well as the combustion portion of the detector cell, are located inside the

20 Teledyne Analytical Instruments

Series 4060 Operational Theory

analyzer chassis. They are accessible by opening the front door of the
analyzer.

Adjustments are made using the appropriate control on the front

panel.

The analyzer contains three separate isothermal chambers
‘SAMPLE’, ‘FID’, and ‘COLUMN’ that are controlled by individual
PID temperature controllers. These controllers with integral readout
display are visible just behind the front panel as shown in Figure 2-1.

Figure 2-1: Internal Temperature Controllers

The sample chamber contains the 10-port GC switching valve and 2
sample loops. The ‘FID’ chamber contains the flame, pressure
regulators, pressure gauges and flow restrictors used by the FID
detector. The ‘COLUMN’ is housed in a separate ‘COLUMN’ enclosure
and maintained at a temperature of 70° C by its PID temperature
controller. The actual temperature setpoint for your instrument may be
different depending on the application. It is listed in the Addendum and
Testing Results section of Appendix B.

2.3.2 Gas Flow Control System

The analyzer is equipped with ports for the introduction of air, fuel,
carrier gas, span, and sample gas. It is imperative that these gases are

Teledyne Analytical Instruments 21

Operational Theory Series 4060

supplied at constant pressures using two stage stainless steel diaphragm
gas regulators. The recommended pressure range is 30 to 80 psig,
however, the span gas should be supplied at a pressure of 20 psig to the
restrictor fitting either on the optional autocal module or the span inlet
on the rear panel.

The Piping Diagram for the standard instrument is shown in Figure
2-2. A 10-port 2-position GC sampling valve is used to control and
direct gas flows including sampling, back flush, and carrier gas. The
fixed volume sample loop ensures the same volume of sample injection
in the column every cycle.

If your instrument is fitted with the optional auto calibration module,
a separate compartment containing of a pair of solenoid valves is
installed for controlling the introduction of sample or span gas to the
detector. Calibration can be performed automatically on a programmed
schedule or manually using the front panel interface.

2.3.3 Fuel and Blanket Air Systems

Stable flow is achieved by maintaining a constant pressure across
restrictors upstream from the cell. Each system incorporates an adjustable
pressure regulator, pressure gauge, and restrictor. A flame out light is
included to indicate when the flame fails. A fuel shut-off solenoid valve,
mounted on the line that supplies fuel, stops the fuel flow in case of flame
failure. This valve is located in line with the fuel port.

2.3.4 Flame Ionization Detection Cell

The carrier gas containing sample and fuel are combined within a tee
fitting located in the isothermal chamber. The mixed gas is emitted from
a burner within the sensor assembly. Blanket air is introduced into the
sensor (or cell) by means of a separate fitting that is located in the base
section of the assembly. The upper half of the assembly houses the
anode-igniter, collector, and flame guard thermistor.

22 Teledyne Analytical Instruments

Series 4060 Operational Theory

Figure 2-2: Typical Piping Diagram for the Model 4060

Teledyne Analytical Instruments 23

Operational Theory Series 4060

2.4 Detection Cell

The upper section of the stainless steel flame ionization cell houses
the cylindrical collector electrode, the high voltage (+260 VDC) anode­igniter coil, and the sensing thermistor of the flame guard circuit (see
cell cross-section in Figure 2-3).

WARNING: DANGEROUS HIGH VOLTAGE EXISTS AT THE

ANODE IGNITER COIL (+260 VDC). DO NOT
ATTEMPT TO DISCONNECT THE IGNITER COIL
CABLE OR DISASSEMBLE ANY OF THE FLAME
IONIZATION CELL COMPONENTS WITHOUT
TURNING OFF THE POWER AND DISCONNECTING
THE POWER CORD.

The collector is interconnected with the electrometer-amplifier PC
board by a coaxial cable. Although the cable and fittings are intended for
coaxial service, the cable is actually being used as a shielded single­conductor connection.

The anode-igniter, as its name implies, serves two functions. When
relay K2 at PCB part number B74671 is energized, the coil becomes an
electrical heating element that glows red-hot and ignites the hydrogen
fuel. When relay K2 at B74671 is de-energized, the coil is connected to
the +260 volt DC terminal of the anode-flame guard power supply PC
board. In this configuration, the necessary potential difference is
established between the coil (anode) and collector to promote ionization
of the burned hydrocarbons. The coil functions as the high voltage anode
in all three-range positions of the selector switch.

The thermistor acts as the sensor in the flame guard circuit. Its
ambient temperature resistance is in the 100 K ohms region. When the
flame is ignited, its resistance is reduced by a factor of 100. The
thermistor is coupled to a semiconductor control circuit on the anode­flame guard power supply PC board, which will be described in a
following section.

The cell electrodes of both the anode-igniter and flame guard
thermistor are connected to the electronics chassis by means of a plug-in
cable.

The electrode section of the cell may be removed for inspection by
turning off the power, disconnecting the electrode lead plug, and
removing the screws, which retain the electrode assembly in the sensor
body.

24 Teledyne Analytical Instruments

Series 4060 Operational Theory

2.4.1 Electrometer-Amplifier

The collector cable is coupled directly to a coaxial fitting located on
the electrometer-amplifier PC board. The PC board is located on the side
panel next to but outside of the isothermal chamber. It consists of an
electrometer amplifier and an operational amplifier. This circuit is a very
high-gain, current-to-voltage converter circuit, having an input
impedance measuring in the billions of ohms. It is static sensitive and
highly susceptible to contamination. Special care must be taken in
handling this PC board.

Refer to Section 5.5.3: Electrometer-Amplifier PC Board for more
information concerning the electrometer-amplifier and the other printed
circuits that follow.

Figure 2-3: Flame Ionization Cell

Teledyne Analytical Instruments 25

Operational Theory Series 4060

2.4.2 Anode Power Supply

The high voltage anode power supply components are mounted on
the anode power supply printed circuit board. High voltage regulation is
achieved through the use of series-connected zener diodes. The
simplicity of this circuit’s design can be attributed to the extremely low
current demand of the anode circuit. The positive output voltage is
nominally 125 volts. Output tolerance is ±10 volts from the specified
125 volts.

2.4.3 Flame Guard Circuit

A thermistor-controlled, transistorized switching circuit is employed
to operate a relay in the event of a flame-out condition. A panel indicator
light and fuel shut-off solenoid valve are operated by the relay to alarm
personnel that a flame-out condition has occurred. The fuel shut-off
solenoid valve stops the hydrogen flow.

2.4.4 Flame Ignition Circuit

The flame ignition circuit includes the anode-igniter electrode (in the
detector cell), a transformer, and processor controlled relay. The circuit
is automatically energized when the FID cools due to lack of flame.

If automatic ignition fails five times, there will be a message that
reports this, and the flame can be manually ignited by pressing
simultaneously the Up and Down key.

26 Teledyne Analytical Instruments

Series 4060 Installation

Installation

Installation of the Series 4060 Analyzer includes:

1. Unpacking

2. Mounting

3. Gas connections

4. Electrical connections

5. Testing the system.

3.1 Unpacking the Analyzer

Although the analyzer is shipped with all the materials you need to
install and prepare the system for operation. Carefully unpack the
Analyzer and inspect it for damage. Immediately report any damage or
shortages to the shipping agent.

3.2 Mounting the Analyzer

The Series 4060 is a general-purpose analyzer and as such is
designed with (non-sealed) enclosures. It must be installed in an area
where the ambient temperature is not permitted to drop below 32ºF nor
rise above 100ºF. In areas outside these temperatures, auxiliary
heating/cooling must be supplied. The 4060 enclosure is oil and dust
resistant and although it is designed to resist moisture, it should NOT be
considered completely watertight. Mounting to walls or racks must be
made securely. Avoid locations that are subject to extreme vibration and
sway.

Sufficient space must be provided around the analyzer to
accommodate the necessary electrical conduit and plumbing connections.
The front panel must be allowed to be pulled out for possible service
access to all components of the enclosure. Refer to the system/analyzer
outline drawings for dimensions.

Note: To completely slide the analyzer out of the enclosure, pull

Analyzer out until it stops, then push down on the release

Teledyne Analytical Instruments 27

Installation Series 4060

levers found almost at the end of the sliders, both sides at
the same time.

Regardless of configuration, the analyzer/system must be installed
on a level surface with sufficient space allocated on either side for
personnel and test equipment access. Subject to the foregoing, the
Analyzer/system should be placed as close to the sample point as is
possible.

All pertinent dimensions, connecting points, and piping details can
be found in the drawings section as part of the outline, input-output, and
piping diagrams. These drawings are specific to the instrument or
system to which the manual applies.

3.3 User Connections

All user connections are made on the rear panel. Consult the input­output and outline diagrams in the drawing section of the manual. Not
all the features displayed may be present in your system. Refer to any
Addenda for additional information that may apply to your instrument.

3.3.1 Electrical Power Connections

The standard analyzer requires a supply of 100-125VAC, single­phase power. Power connections are made at the rear panel of the unit.
Refer to the input-output diagram for more information. The electrical
power service must include a high-quality ground wire. A high-quality
ground wire is a wire that has zero potential difference when measured
to the power line neutral. If you have the 220 VAC option, you will
require 220 or 240 VAC, 50/60 Hz power. Check the analyzer input­output diagram, power schematic, outline, and wiring diagrams for
incoming power specifications and connecting points.

CAUTION: PRIMARY POWER TO THE SYSTEM SHOULD NOT

BE SUPPLIED UNTIL ALL CUSTOMERS WIRING IS
INSPECTED PROPERLY BY START-UP PERSONNEL.

3.3.2 Electronic Connections

Figure 3-1 shows the Series 4060 rear panel. There are connections
for power, digital communications, and both digital and analog
concentration output.

28 Teledyne Analytical Instruments

Series 4060 Installation

For safe connections, no uninsulated wiring should be able to come

in contact with fingers, tools or clothing during normal operation.

CAUTION: USE SHIELDED CABLES. ALSO, USE PLUGS THAT

PROVIDE EXCELLENT EMI/RFI PROTECTION. THE
PLUG CASE MUST BE CONNECTED TO THE CABLE
SHIELD, AND IT MUST BE TIGHTLY FASTENED TO
THE ANALYZER WITH ITS FASTENING SCREWS.
ULTIMATELY, IT IS THE INSTALLER WHO ENSURES
THAT THE CONNECTIONS PROVIDE ADEQUATE
EMI/RFI SIELDING.

Figure 3-1: Model 4060 Rear Panel with Optional Gas Manifold

3.3.2.1

PRIMARY INPUT POWER

The power cord receptacle and fuse block are located in the same

assembly. Insert the power cord into the power cord receptacle.

CAUTION: POWER IS APPLIED TO THE INSTRUMENT'S

CIRCUITRY AS LONG AS THE INSTRUMENT IS
CONNECTED TO THE POWER SOURCE.

The standard power supply requires 110 VAC, 50/60 Hz or 220

VAC, 50/60 Hz (optional) power.

Teledyne Analytical Instruments 29

Installation Series 4060

3.3.2.2 FUSE INSTALLATION

The fuse block, at the right of the power cord receptacle, accepts US
or European size fuses. A jumper replaces the fuse in whichever fuse
receptacle is not used.

3.3.2.3 50-PIN EQUIPMENT INTERFACE CONNECTOR

Figure 3-2 shows the pin layout of the Equipment Interface
connector. The arrangement is shown as seen when the viewer faces the
rear panel of the analyzer. The pin numbers for each input/output
function are given where each function is described in the paragraphs
below.

Figure 3-2: Equipment Interface Connector Pin Arrangement

3.3.2.4 ANALOG OUTPUT

There are four DC output signal pins—two pins per output. For
polarity, see Table 3-1. The outputs are:

0–1 VDC % of Range: Voltage rises linearly with increasing

concentration, from 0 V at 0
concentration to 1 V at full scale. (Full
scale = 100% of programmable range.)

0–1 VDC Range ID: 0.20 V = Low Range

0.5 V = Medium Range

0.80 V = High Range

4–20 mA DC % Range: Current increases linearly with

concentration, from 4 mA at 0
concentration to 20 mA at full scale.
(Full scale = 100% of programmable
range.)

4–20 mA dc Range ID: 6.8 mA = Range 1

12.0 mA = Range 2

16.8 mA = Range 3

30 Teledyne Analytical Instruments

Series 4060 Installation

Table 3-1: Analog Output Connections

Pin Function
3 Channel 2, + 4-20 mA, floating
4 Channel 2, – 4-20 mA, floating
5 Channel 1, + 4-20 mA, floating
6 Channel 1, – 4-20 mA, floating
8 Channel 2, 0-1 VDC
23 Channel 2, 0-1 VDC, negative ground
24 Channel 1, 0-1 VDC
7 Channel 1, negative ground

Examples:

The analog output signal has a voltage which depends on gas
concentration relative to the full scale of the range. To relate the signal
output to the actual concentration, it is necessary to know what range the
instrument is currently on, especially when the analyzer is in the auto
ranging mode.

The signal output for concentration is linear over the currently
selected analysis range. For example, if the analyzer is set on a range
that was defined as 0-100 ppb benzene, then the output would be as
shown in Table 3-2.

To provide an indication of the range, the Range ID analog outputs
are used. They generate a steady preset voltage (or current when using
the current outputs) to represent a particular range. Table 3-3 gives the
range ID output for each analysis range.

Table 3-2: Analog Concentration Output—Example

Ppb Voltage Signal Current Signal
Benzene Output (VDC) Output (mA DC)

0 0.0 4.0
10 0.1 5.6
20 0.2 7.2
30 0.3 8.8

Teledyne Analytical Instruments 31

Installation Series 4060

40 0.4 10.4
50 0.5 12.0
60 0.6 13.6
70 0.7 15.2
80 0.8 16.8
90 0.9 18.4
100 1.0 20.0

Table 3-3: Analog Range ID Output—Example

Range Voltage Signal Current Signal Application
Output (VDC) Output (mA DC)

Range 1 0.20 7.2 0–100 ppb Benzene
Range 2 0.50 12 0–1 ppm Benzene
Range 3 0.80 16.8 0–10 ppm Benzene

3.3.2.5 ALARM RELAYS

The nine alarm-circuit connector pins connect to the internal alarm
relay contacts. Each set of three pins provides one set of Form C relay
contacts. Each relay has both normally open and normally closed contact
connections. The contact connections are shown in Table 3-4. They are
capable of switching up to 3 amperes at 250 VAC into a resistive load.
The connectors are:

Threshold Alarm 1:

 Can be configured as high (actuates when

concentration is above threshold), or low (actuates
when concentration is below threshold).

 Can be configured as failsafe or non-failsafe
 Can be configured as non-latching
 Can be configured out (defeated).

32 Teledyne Analytical Instruments

Series 4060 Installation

Threshold Alarm 2:

 Can be configured as high (actuates when

concentration is above threshold), or low (actuates
when concentration is below threshold).

 Can be configured as failsafe or non-failsafe
 Can be configured as non-latching
 Can be configured out (defeated).

System Alarm:

 Actuates when DC power supplied to circuits is

unacceptable in one or more parameters. Permanently
configured as failsafe and latching. Cannot be
defeated.

Note: Reset by pressing the STANDBY button to remove power.

Then press STANDBY again and any other button except
SYSTEM to resume. Further detail can be found in
Chapter 4, Section 4.6.19.

Table 3-4: Alarm Relay Contact Pins

Pin Contact
45 Threshold Alarm 1, normally closed contact
28 Threshold Alarm 1, moving contact
46 Threshold Alarm 1, normally open contact
42 Threshold Alarm 2, normally closed contact
44 Threshold Alarm 2, moving contact
43 Threshold Alarm 2, normally open contact
36 System Alarm, normally closed contact
20 System Alarm, moving contact
37 System Alarm, normally open contact

Teledyne Analytical Instruments 33

Installation Series 4060

3.3.2.6 DIGITAL REMOTE CAL INPUTS

The digital remote calibration input accepts 0 V (off) or 24 VDC
(on) for remote control of calibration. (See Remote Calibration
Protocol below.) See Table 3-5 for pin connections.

Span: Floating input. A 5–24 V input across the + and – pins puts the

analyzer into the Span mode. Either side may be grounded at the
source of the signal. A 0–1 volt across the terminals allows Span
mode to terminate when done. A synchronous signal must open
and close external span valve appropriately.

Cal Contact: This relay contact is closed while analyzer is spanning.
(See Remote Calibration Protocol below.)

Table 3-5: Remote Calibration Connections

Pin Function

10 + Remote Span
12 – Remote Span
40 Cal Contact
41 Cal Contact

Remote Calibration Protocol: To properly time the Digital Remote Cal
Inputs to the Model 4060 Analyzer, the customer's controller must
monitor the Cal Relay Contact.

When the contact is OPEN, the analyzer is analyzing, the
Remote Cal Inputs are being polled, and a span command can be
sent.

When the contact is CLOSED, the analyzer is already calibrating. It
will ignore your request to calibrate, and it will not remember that
request.

Once a span command is sent, and acknowledged (contact closes),
release it. If the command is continued until after the span is complete,
the calibration will repeat and the Cal Relay Contact (CRC) will close
again.

For example:

1. Test the CRC. When the CRC is open, send a span command

until the CRC closes (The CRC will quickly close.)

34 Teledyne Analytical Instruments

Series 4060 Installation

2. When the CRC closes, remove the span command.

When CRC opens again, the span calibration is done, and the sample

is being analyzed.

3.3.2.7

RANGE ID RELAYS

There are three dedicated Range ID relay contacts. They are
assigned to relays in ascending order—Low range is assigned to Range
1 ID, Medium range is assigned to Range 2 ID, and High range is
assigned to Range 3 ID. Table 3-6 lists the pin connections. Contacts
are normally open, and they close when 4060 switches to that particular
range.

Table 3-6: Range ID Relay Connections

Pin Function

21 Range 1 ID Contact
38 Range 1 ID Contact
22 Range 2 ID Contact
39 Range 2 ID Contact
19 Range 3 ID Contact
18 Range 3 ID Contact
34 Not Used
35 Not Used

3.3.2.8 NETWORK I/O

A serial digital input/output for local network protocol. At this
printing, this port is not yet functional. It is to be used in future options
to the instrument. Pins 13 (+) and 29 (–).

3.3.2.9 PIN OUT TABLE

The following table summarizes all the outputs/inputs available in
the 50 pin D-Sub connector on the back panel of the analyzer.

Teledyne Analytical Instruments 35

Installation Series 4060

Table 3-7: Pin out of 50 pin D-Sub Connector

pin # Description

1
2 27
3 + Output 4-20 ma - Channel 2 28 Alarm 1 C Contact
4 - Output 4-20 ma - Channel 2 29
5 + Output 4-20 ma – Channel 1 30
6 - Output 4-20 ma – Channel 1 31
7 - Output 0-1 v (Channel 1) 32 Exhaust Solenoid Hot
8 + Output 0-1 v (Channel 2) 33 Sample Solenoid Hot

9 34 Range 4 Contact/ not used
10 Remote Span + 35 Range 4 Contact/not used
11 36 Alarm 3 NC Contact
12 Remote Span - 37 Alarm 3 NO Contact
13 38 Range 1 Contact
14 39 Range 2 Contact
15 40 Calibration Contact
16 Span Solenoid Return 41 Calibration Contact
17 Span Solenoid Hot 42 Alarm 2 NC Contact
18 Range 3 Contact 43 Alarm 2 NO Contact
19 Range 3 Contact 44 Alarm 2 C Contact
20 Alarm 3 C Contact 45 Alarm 1 NC Contact
21 Range 1 Contact 46 Alarm 1 NO Contact
22 Range 2 Contact 47
23 - Output 0-1 v (Channel 2) 48 Exhaust Solenoid Return
24 + Output 0-1 v (Channel 1) 49
25 50 Sample Solenoid Return

pin # Description

26

3.3.2.10 RS-232 PORT

The digital signal output is a standard RS-232 serial communications
port used to connect the analyzer to a computer, terminal, or other digital
device. It requires a standard 9-pin D connector.

Input: The input functions using RS-232 that have been implemented
to date are described in Table 3-8.

36 Teledyne Analytical Instruments

Series 4060 Installation

Table 3-8: Commands via RS-232 Input

Command Description
AS<enter> Immediately starts an autospan.
AL<enter> Immediately revert to Analyze (CH4 Mode)
RL<enter> Change to Manual Range LOW
RM<enter> Change to Manual Range MEDIUM
RH<enter> Change to Manual Range HIGH
RA<enter> Change to Manual Range AUTO

Implementation: The RS-232 protocol allows some flexibility in its
implementation. Table 3-9 lists certain RS-232 values that are required
by the Model 4060 implementation.

Table 3-9: Required RS-232 Options

Parameter Setting

Baud 2400
Byte 8 bits
Parity none
Stop Bits 1
Message Interval Sent at the end of each cycle.

3.3.3 Gas Connections

The analyzer gas connection diagram identifies the various gas
connection points as to function and location. Figure 3-1 shows the gas
connection points for instruments fitted with the optional autocal
module.

Teledyne Analytical Instruments 37

Installation Series 4060

Figure 3-3: Gas Connections

Gas connections to the instrument are made at the 1/8”or 1/4”
stainless steel tube fittings provided on the rear panel. Note that the
Purge and Sensor Vent fittings are 1/4” while all other gas connections
are 1/8”.

It is recommended that all gas tubing leading to the connections on
the back of the analyzer be of the coiled type. This will facilitate sliding
the unit out of the case without disconnecting the gas supply to the
analyzer.

Before tubing is connected to the system, it must be decontaminated
to eliminate any hydrocarbon deposits. Using a small torch, heat each
length of tubing while passing nitrogen through it until it glows red.
Begin at the nitrogen source end and proceed down the length of the
tube, “chasing” the red glow (and hydrocarbon deposits) down to the
open end of the tube. Cap the tubing while not in use with suitable non­contaminating caps.

All sample, calibration, and supporting gas lines, which deliver gas
to the analyzer, must be decontaminated before connection; vent lines do
not.

When connecting the various gas lines to the system, be absolutely
certain that no “dead ends” are left; that is, no unused branch lines
should be left capped off, where pockets might form of material that is

38 Teledyne Analytical Instruments

Series 4060 Installation

not representative of the current contents of the line, or which might
keep contaminants from being purged out of the system.

CAUTION: THE GASES USED MUST BE OF THE HIGHEST

QUALITY, ULTRA ZERO GRADES, AS SHOWN
BELOW. FAILURE TO DO SO WILL RESULT IN
CONTAMINATION AND FAILURE TO DETECT LOW
PPB BENZENE:

AIR: USE WATER PUMPED AIR WITH THC LESS THAN

0.1 PPM. DO NOT USE OIL PUMPED AIR UNDER
ANY CIRCUMSTANCES.

FUEL: HYDROGEN GAS, 100%, ZERO QUALITY WITH THC

LESS THAN 0.5 PPM.

CARRIER GAS: NITROGEN GAS, ULTRA ZERO GRADE WITH THC

LESS THAN 0.05 PPM.

Normally, four supporting gases of different composition (see
Section 4.1: Equipment) will be required to operate the analyzer. The
recommended composition is specified Appendix B: Addendum and
Testing Results. The gases should be supplied from cylinders that are
equipped with the type of regulator specified in the aforementioned
sections.

CAUTION: UNDER NO CIRCUMSTANCES SHOULD YOU

EMPLOY A REGULATOR THAT IS NOT EQUIPPED
WITH A METALLIC DIAPHRAGM ANYWHERE IN THE
SYSTEM.

The regulators should be inspected prior to installation to be sure
that they are oil-free. Failure to comply with these directives will result
in a constant drift in analyzer output, as organic compounds will outgas
into the plumbing system at a rate that is related to the ambient
temperature. Use 316 stainless steel, dual-stage stainless steel diaphragm
regulators only in fuel, sample, and blanket air lines; shutoff valves
should be used downstream from each regulator.

Place the supply cylinders as close to the analyzer as possible, and
connect to the analyzer with new tubing. Be sure that all plumbing
connections are free of leaks.

Note: Use only stainless steel tubing throughout the system.

Consult the assembly, piping, outline drawings, and any

Teledyne Analytical Instruments 39

Installation Series 4060

Addenda included with this manual to determine if special
conditions apply.

3.3.3.1 EFFLUENT

All the gases introduced into the detection cell vent from one fitting
at the rear of the analyzer. TAI recommends that the cell be permitted to
vent directly to the atmosphere wherever possible.

If a vent line is required, the installation must include a drop-out pot
to collect the water that is formed by the burning of the hydrogen fuel.
The vent line must be constructed so that water and dirt cannot collect in
it.

3.3.3.2 SAMPLE BYPASS VENT

The sample bypassed by the back-pressure regulation system vents
from a separate port at the rear of the analyzer. If a vent line is required,
it must be installed so that water and dirt cannot accumulate in it.

3.3.3.3 FUEL AND AIR CONNECTIONS

The fuel used to provide combustion should be hydrogen gas, zero
quality with certified THC of less than 0.5 ppm and supplied at a
pressure of 40 psig. The compressed air, ultra zero gas quality with
THC less than 0.1 ppm should be used and supplied at a pressure of 40
psig. Connect the fuel and air sources to the instrument according to the
gas connection diagram included at the back of this manual.

3.3.3.4

SAMPLE AND SPAN GAS CONNECTIONS

The sample and span gas connections are made at the rear panel. If
the optional autocal module is installed, the sample and span gas will
connect to this module. If no autocal module is present, these gases
connect to the labeled fittings on the rear panel.

Set the supply pressure for sample and span gas to 20 psig.

3.4 Placing the System in Operation

See Section 4 for information on starting the analyzer for the first
time. Makes sure that all electrical connections have been made
correctly and all connectors are fully seated. Make sure all gas
connections are correct and leak–free.

40 Teledyne Analytical Instruments

Series 4060 Operation

Operation

This section of the manual describes how to setup and operate the
Model 4060 Analyzer. Sections 4.1 through 4.5 describe preliminary
steps and equipment needed to operate the analyzer. Beginning with
Section 4.6, the actual operation of the analyzer is described along with
descriptions of the display prompts, messages and options available to
the user within a menu or sub menu. You should read this chapter in its
entirety and become familiar with the operating characteristics of this
system before starting the analyzer for the first time. The Addendum and
Testing Results section of Appendix B lists the software revision and
default settings for your specific system.

4.1 Equipment

The following supporting gases and hardware will be required to
operate the (standard) analyzer:

1. Fuel: A cylinder containing a hydrogen gas, zero gas quality

composition will be required to supply the fuel for the flame
ionization burner. The cylinder is to be equipped with an oil-free
metallic diaphragm regulator (dual stage).

2. Blanket Air: A cylinder of compressed air, zero gas quality will

be required to maintain the proper atmosphere within the cell.
The cylinder is to be equipped with an oil-free, dual stage,
metallic diaphragm regulator.

3. Carrier Gas: A cylinder of nitrogen gas, zero gas quality,

equipped with dual stage metallic diaphragm regulator is
required.

4. Span Gas: A cylinder or a permeation device system, capable of

generating known concentration of benzene and/or other
aromatic hydrocarbons of interest, will be required to standardize
the analyzer.

5. Sample Pressure Regulation: An oil-free, metallic diaphragm

regulator must be installed at the sample point when possible; see
Section 3.3.3 Gas Connections.

Teledyne Analytical Instruments 41

Operation Series 4060

CAUTION: THE GASES USED MUST BE OF THE HIGHEST

QUALITY, ULTRA ZERO GRADES, AS SHOWN
BELOW. FAILURE TO DO SO WILL RESULT IN
CONTAMINATION AND FAILURE TO DETECT
LOW PPB BENZENE.

AIR: USE WATER PUMPED AIR WITH THC LESS
THAN 0.1 PPM. DO NOT USE OIL PUMPED AIR
UNDER ANY CIRCUMSTANCES.

FUEL: HYDROGEN GAS, 100%, ZERO QUALITY
WITH THC LESS THAN 0.5 PPM.

CARRIER GAS: NITROGEN GAS, ULTRA ZERO
GRADE WITH THC LESS THAN 0.05 PPM.

4.2 Preliminary Power-Off Check List

Make the following checks of the installation before proceeding

further into the start-up procedure:

1. Check to see that the sample and supporting gas installation is in

accordance with the specifications called for in the installation
and application sections of the manual (Chapter 3). Be sure that
the supporting gases are of the proper composition and are
connected to the correct fittings at the rear of the analyzer.

2. Check to see that the electrical installation conforms to the

instructions contained in the installation section (Chapter 3) and
on the input-output diagram.

3. Open the door and check to see that the printed circuit boards

and cables are firmly seated in their respective sockets.

4. Confirm that recorder and alarm connections are properly made.

4.3 Activating the Support Gases

All gas controls are located on the front panel as shown in Figure 1-

1.

42 Teledyne Analytical Instruments

Series 4060 Operation

4.3.1 Air

1. Set the air source regulator to 40 psig.

2. Adjust the analyzer air regulator until the air pressure gauge

reads the recommended air pressure of 7.0 psig.

After the air is flowing through the sensor and warm-up time has
been completed, activate the following gases:

4.3.2 Carrier Gas

Set the carrier gas source regulator to 80 psig and adjust the analyzer
sample regulator until the sample pressure gauge reads the
recommended sample pressure of 7.0 psig.

4.3.3 Span Gas

1. Feed span gas to the analyzer (see Section 4.6.5). Gas switching

can also be handled through the autocal valves (if the option is
added), which can also be manually activated as described in
Section 4.6.5.

2. Observe that the analyzer sample flow meter reads from 0.3 to

1.0 SCFH.

4.3.4 Fuel

1. Open the main valve on the fuel source and set the fuel pressure

regulator to 40 psig.

2. Adjust the fuel regulator until its pressure gauge reads the

recommended pressure of 4.0 psig.

Note: Adjust fuel settings only when the red LED (flame failure

light) is off.

4.4 Flame Ignition

Observe that after warm up count down timer reaches zero (timer to
preheat the sensor), the amber heater lamp is blinking (indicating that
the temperature controller is maintaining the temperature setpoint) and
the red Flame Out lamp is on. See Figure 1-1.

The Model 4060 will automatically attempt a flame ignition
sequence following the warm up period which has been preset at the

Teledyne Analytical Instruments 43

Operation Series 4060

factory. If the ignition process fails, the instrument will attempt to ignite
the flame 4 more times. If it continues to fail after the fifth attempt, a
flame failure message will appear on the display. If this occurs refer to
Section 5.

4.4.1 Verification of the Flame Guard Circuit

The operation of the flame guard circuit has been checked at the
factory, but should be re-verified during start-up. Use the following
procedure after ignition of the flame has been achieved:

1. Turn off the fuel at the supply cylinder.

2. Observe the fuel pressure gauge on the analyzer control panel. The

gauge indication will decay as the fuel in the line is exhausted.
When the gauge reading reaches near zero, the flame will
extinguish as the fuel solenoid shuts off the fuel supply. The
analyzer will automatically try to re-ignite. After 5 attempts, it will
display: flame failure, check air, fuel and the flame failure LED
will be on.

3. Open the cylinder supply valve and re-ignite the flame by

pushing the up and down buttons simultaneously.

4.4.2 Ignition and/or Flame Guard Circuit Failure

If the flame ignition or guard circuits do not operate as described in
the above two sections, set the instrument fuel regulator to the
recommended pressure. If still fails to ignite, proceed as directed in
Chapter 5: Maintenance & Troubleshooting.

4.5 Sample Pump

A built-in sample pump is provided to draw sample gas from
ambient air. The gas flow rate should be maintained at about 1000 to
1200 cc/minute using the Front Panel flow control valve (clockwise
increases flow). See Figure 1-1.

4.6 Analyzer Operation

Although the Model 4060 has been programmed for your application
at the factory, it can be further configured at the operator level.
Depending on the specifics of the application, this might include all or a
set of the following procedures:

44 Teledyne Analytical Instruments

Series 4060 Operation

1. Setting system parameters
 Establish a security password, if desired, requiring operator

to log in.

 Establish and start an automatic calibration cycle (if equipped

with the optional autocal module).

2. Routine operation.

 Calibrate the instrument.
 Choose autoranging or select a fixed range of analysis.
 Set alarm setpoints and modes of alarm operation.

3. Special functions setup.
 Calibrate analog output, select analog output source.

Procedures for accessing and/or changing parameters as well as
analyzer operation are detailed in the sections to follow. In general, the
sequence of menus available on screen follows a logical course for setup
and operation. It is not required, however to follow this sequential path.
The user could, for instance, go directly to set an analysis range and then
program an offset to the current output for matching a range on the
user’s recording device. The only exception to this is when the
instrument is powered up. It will go through a warm-up period, followed
by a diagnostic self-test routine.

Caution: ALARM SUPPRESSION:

When an alarm condition occurs (see ALARMS),
one or both of the messages, 'AL-1', and/or 'AL­2' will be displayed on the VFD while in the
ANALYSIS SCREEN. At this time, the ENTER
button may be pressed to acknowledge the
alarm(s) in which case the alarms will be
suppressed until the analysis value is next
updated. This can result in a condition where the
screen may be reporting a value that should
cause an alarm, but until the analyzer again
enters SAMPLE MODE, no alarm condition will
reoccur.

Teledyne Analytical Instruments 45

Operation Series 4060

4.6.1 Default Parameters

The versatility of this analyzer usually results in significant changes
being made to parameters over the course of time to better suit a
particular application. Occasionally processes change requiring
alteration to alarms, filter settings etc. At some time, it may be
beneficial to reset the analyzer to the default conditions as it was when
shipped from the factory. Below is a listing of the default parameters
used in configuring the typical Model 4060 instrument. Your specific
application may require different settings. Refer to the Addendum and
Testing Results section of Appendix B for any specific changes or
recommendations that apply to your application.

Range/Application: Refer to the Addendum and Testing

Results section of Appendix B

Range: Manual
Alarms: Defeated, 20ppb, 50ppb, HI, NON-

FAILSAFE, NON-LATCHING

Auto Span Timing: Defeated, every 7 days, at 12 hours
Span: 80 ppb
Password: TAI

4.6.2 Style Conventions

The following typeface conventions are used when referring to
screen names, key presses and screen readout:

Screens: Arial 12 pt. type in capital letters.

Example: ANALYZE or MAIN
screen or menu.

Key Presses: <key> The particular keystroke to

enter is placed between < and >.
Example: <enter> or <escape> or
<▲> (UP key) or <▼> (DOWN
key.

Only when the keystroke is to be

entered will it be placed between
the brackets. If discussing a

46 Teledyne Analytical Instruments

Series 4060 Operation

particular key it will be typed as
text using all caps. Example: this is
the ENTER key.

Screen Modes: Times New Roman 12 pt. italic.

Example: Analysis Mode or Setup

Mode.

Screen Readout: Arial Narrow, 12 pt bold.

Example: AUTOCAL.

4.6.3 Navigation and Data Entry

Note: All menus time out after 15 (fifteen) seconds elapse with

no button presses, the analyzer returns to the ANALYSIS
SCREEN, if parameters have been altered but not saved
(with the ENTER key), the alterations are lost.

Navigation and Data Entry is possible using 2 ARROW KEYS, the
ENTER key, and the ESCAPE key. It is important to read and
understand the MENU STRUCTURE section to fully understand
navigation and data entry.

4.6.3.1

ARROW KEYS

Pressing the ARROW KEYS select menus and modifies values.

1. In the ANALYSIS SCREEN, the ARROW KEYS cause entry
into the MAIN MENU.

2. When the selected option is a function on the MAIN MENU or
any SUB MENU screen, the ARROW KEYS move to the next
lower or upper menu.

3. If the selected option is a MODIFIABLE ITEM (value is
flashing), Th e ARROW KEYS increment or decrement numeric
values or toggle ON/OFF, YES/NO, or ENABLE/DISABLE
type values.

4. The arrow keys, when pressed simultaneously, are used to
manually ignite the flame after a flame-out condition.

4.6.3.2 ENTER

The ENTER key is used in several context-sensitive ways.

Teledyne Analytical Instruments 47

Operation Series 4060

1. When the selected option is a function on the MAIN MENU
or any SUB MENU screen, the function name appears with
an arrow next to it. In some cases, the item in the menu is
the parent of another SUB MENU, in other cases, the item in
the menu is the parent of a MODIFIABLE ITEM.

2. If the selected option is a MODIFIABLE ITEM, the ARROW
KEYS are used to modify the value of the item. A modifiable
item is flashing. The ENTER key is then used to accept the
value and move you to the next field to continue programming.

4.6.3.3 ESCAPE

The ESCAPE key is used in several context-sensitive ways.

1. When displaying the analysis mode, the ESCAPE key
temporarily clears any present alarms. However, if the alarm
condition is still present, the alarm will re-occur when re­detected. Also, pressing the ESCAPE key clears the
messages generated by incorrect gain settings (i.e. bad span,
gain too high).

2. When the selected option is a function on the MAIN MENU
or any SUB MENU screen (the menu name appears with a
flashing arrow next to it), the ESCAPE key is used to return
to the parent menu finally returning to the ANALYSIS
SCREEN the function.

3. If the selected option is a modifiable item (value is flashing),
The ESCAPE key is used to escape to the parent menu without
saving the value. The value will revert to the original before
modification (if any).

4.6.4 Menu Structure

The 4060 screen setup consists of several classes of screens and
items. No item occupies more than 1 line. It is important to read and
understand the NAVIGATION AND DATA ENTRY section to fully
understand the menu structure.

1. The ANALYSIS SCREEN displays the analysis value, the

range, the alarms (if any) and some information about what
phase of analysis is occurring.

48 Teledyne Analytical Instruments

Series 4060 Operation

2. The MAIN MENU and SUB MENU screens have a flashing

arrow on the left side indicating which item is being pointed
to.

3. MODIFIABLE ITEM screens have a flashing value

somewhere in the line.

4.6.4.1 MAIN MENUS

The MAIN MENU consists of 15 functions you can use to customize

and check the operation of the analyzer. They are listed here with brief
descriptions:

 SPAN: Set up and/or start a span calibration
 ALT-SPAN: Set up and/or start an alternate span calibration.
 MODEL: Displays Manufacturer, Model, and Software

version of the instrument.

 SELF-TEST: The instrument performs a self-diagnostic

routine to check the integrity of the power supply, output
boards, cell and amplifiers.

 ALARMS: Used to set the alarm setpoints and determine

whether each alarm will be active or defeated, HI or LO
acting, and failsafe or not.

 RANGE: Used to set up three analysis ranges that can be

switched manually.

 ANALOG-OUT ADJUST: Adjust the analog output with

offset and scaling.

LINEARIZATION: Linearization option.


 CHANGE STREAM: (optional feature) Controls a relay

switch for using alternate gases. Has no effect during span
mode (span gas relay setting used at that time).



AUTO-CAL: Used to define and/or start an automatic

calibration sequence. AUTOCAL is an optional feature not
included in the standard configurations of the 4060.

TIMING: Low level application specific timing parameters.



Factory set. Do not change these.

Teledyne Analytical Instruments 49

Operation Series 4060

 GROUP SETUP: Determines compound names, associated

timing and measurement ranges. Do not change these.

 PSWD: Used to establish password protection or change the

existing password.



LOGOUT: Logging out prevents unauthorized tampering with

the analyzer settings.

STANDBY: Removes power to outputs and displays, but



maintains power to internal circuitry.

Any function can be selected at anytime. Just scroll through the
MAIN MENU with the DOWN/UP keys to the appropriate function, and
ENTER it. The analyzer will immediately start that function, unless
password restrictions have been assigned. (Password assignment is
explained in Section 4.6.17).

4.6.5 Span

The SPAN function is used to calibrate the analyzer. Span can be
performed either manually or automatically with the autocal function if
equipped.

The analyzer is calibrated using span gas as described in Section 4.1.
This section assumes that this gas has been properly connected and the
line checked for leaks.

To initiate a span calibration:
<UP/DOWN >From the MAIN MENU, scroll down to the SPAN

function.

<Enter> Press <Enter> to activate the SPAN function.
________________________________________________

-> Span 80.00 ppb
Span Begin

________________________________________________
The first line allows the user to modify the span target value.
The second line commences the span after the following query:

50 Teledyne Analytical Instruments

Series 4060 Operation

________________________________________________

Begin Span:
ENTER-YES ESCAPE-NO

________________________________________________

Pressing <Enter> enters the SPAN mode in the Sampling Phase.
This is similar to the Analysis Mode both in the Sampling Phase and
Analysis Phase. The difference is that, at the end, the analyzer
calculates the calibration constants rather than the standard
concentration calculation. After both Sampling Phase and Analysis
Phase are complete, the calculation is performed and the 40660 re-enters
Analysis Mode.

4.6.6 ALT-SPAN

If a particular compound of interest is not contained in the span
gas, another compound existing in the span gas can be used for the
alternate calibration.

4.6.7 The Model Screen

The MODEL screen displays the model, and software version
information. It is accessed via the MAIN MENU by scrolling
(UP/DOWN > to MODEL and pressing <Enter>.

4.6.8 System Self-Diagnostic Test

The Model 4060 has a built-in self-diagnostic testing routine.
Preprogramming signals are sent through the power supply, output
board, preamp board and sensor circuit. The return signal is analyzed,
and at the end of the test the status of each function is displayed on the
screen, either as GOOD or BAD. If any of the functions fail, the System
Alarm is tripped.

Note: The self diagnostics are run automatically by the analyzer

whenever the instrument is turned on, but the test can also
be run by the operator at will.

Note: The self diagnostics will interrupt analysis temporarily.

Teledyne Analytical Instruments 51

Operation Series 4060

To initiate a self-test:

<UP/DOWN >From the MAIN MENU scroll to the SELF-TEST

function.

<Enter> Activate the SELF-TEST function by pressing <Enter>.

This brings up the SELF-TEST initialization screen.

________________________________________________

Begin Self-Test?
ENTER=Yes ESCAPE=NO

________________________________________________
<Enter or Escape> Start the diagnostic testing routine by pressing

<Enter> or cancel out by pressing <Escape>.

If you pressed <Enter> the self-test routine will begin and

after a few moments the results will appear onscreen. The
module is functioning properly if it is followed by GOOD
otherwise it is followed by BAD. In this case, please
contact TAI Customer Service for an explanation of the
problem.

To return the analyzer to the MAIN MENU, press
<Enter> after the results screen.

If you pressed <Escape> you will be returned to the
Analyze Mode.

4.6.9 The Alarms Function

The Model 4060 is equipped with two alarms and a system failure
alarm relay. Each alarm relay has a set of form "C" contacts rated for 3
amperes resistive load at 250 VAC. See Figure in Chapter 3, Installation
and/or the Interconnection Diagram included at the back of this manual
for relay terminal connections. The alarm relay contacts are accessible to
the user from 50-pin Equipment Connector. See Section 3.3.2.5 and
Table 3-2.

The system failure alarm has a fixed configuration described in
Chapter 3 Installation.

The concentration alarms can be configured from the ALARM
function screen as follows:

________________________________________________

52 Teledyne Analytical Instruments

Series 4060 Operation

-> AL-1 DEFEATED
AL-1 HIGH
AL-1 NON-FAILSAFE
AL-1 NON-LATCHING
AL-1 20.00 ppb
AL-2 ACTIVE
AL-2 LOW
AL-2 FAILSAFE
AL-2 LATCHING
AL-2 50.00 ppb

________________________________________________

Note: For the purpose of example, Alarm 2 has been set

differently than Alarm 1.)

Note: An alar m in 'alarm condition' is signaling that action must

be taken such as correcting the alarm or the analysis
concentration. If an active (not defeated) alarm has been
set to HIGH at 20.0 ppb, and the analysis concentration is
above that level, then the 'alarm condition' is occurring.

DEFEATED: If an alarm is defeated, its relay is de-energized,
regardless of failsafe condition. A defeated alarm does not react to a
transition over its trip point in either direction.

HIGH: If an alarm is set as HIGH, it will not create a new alarm
condition (see latching) if the analysis concentration is below the trip
point, if the analysis concentration is above the trip point, then an alarm
condition will be created or maintained.

FAILSAFE: A non-defeated alarm that is in FAILSAFE mode
energizes an alarm relay in a non-alarm condition and de-energizes an
alarm relay in an alarm condition.

Note: Failsafe condition of an alarm is in software. This is not

related to relays that have both normally-open and
normally-closed terminals.

Teledyne Analytical Instruments 53

Operation Series 4060

LATCHING: The latching property configures the alarm such that the
user must manually relieve the alarm condition even though the
concentration no longer violates the trip point of the alarm. So, if an
alarm is NON-LATCHING, and the analysis concentration temporarily
drifts above the trip point of a HIGH alarm, the alarm condition occurs
only during the time the concentration is above the trip point. If that
alarm were LATCHING, the alarm condition would persist (even though
the concentration is no longer above the trip point), until the user
released it.

RELEASING A LATCHED ALARM: When alarm conditions are
present, the main analysis screen will have one or both of the following
messages: 'AL-1', 'AL-2' followed by the instruction 'ENT/ACK' .
Pressing ENTER will release a latched alarm. That is, if there will not
be an alarm condition until the analysis concentration is again violating
the trip point. Furthermore, the alarms will be suppressed until the
analysis value is updated, so even though the screen may be reporting a
value that should cause an alarm, until the analyzer again enters
SAMPLE MODE, no alarm condition will reoccur.

TRIGGER POINT: This is the threshold at which an active alarm can
enter into alarm condition. If an alarm is HIGH, ACTIVE, and set at

20.00 ppb, then when the analysis concentration is at or above 20.00 ppb
an alarm condition is initiated or maintained.

CAUTION: IT IS NOT GOOD PRACTICE TO SILENCE AN

EXISTING ALARM BY SETTING THE ALARM
ATTRIBUTE TO ‘DEFEAT”. THE ALARM WILL NOT
AUTOMATICALLY RETURN TO “ACTIVE” STATUS.
IT MUST BE RESET BY THE OPERATOR. IF IT IS
NOT RESET, YOUR PROCESS WILL BE RUNNING
WITHOUT THE SAFEGUARDS THIS INSTRUMENT IS
DESIGNED TO PROVIDE.

54 Teledyne Analytical Instruments

Series 4060 Operation

4.6.10 The Range Function

________________________________________________

-> Range Select: Man
Man Rng: R1
R1: 0-100.00ppb
R2: 0- 1.00ppm
R3: 0- 10.00ppm

________________________________________________

The value of the upper limit of the currently selected range (AUTO
or MANUAL) affects the voltage and current of the analog outputs on
the rear of the analyzer as well as contact closures indicating which
range is current. The analog outputs from the 50 –pin Equipment
connector (see Section 3.3.2.4 and Table 3-1) represent the proportion of
the analysis concentration to the currently selected range limit.

MANUAL/AUTO RANGE SELECT: In Manual Range Select, the
range indicated on the second line 'Man Rng:' is maintained as the
current range of operation. In Auto Range select, the software
determines the smallest range whose limit is larger than the analysis
concentration. Automatic Range selection in Auto Range is governed
by hysteresis such that the concentration must fall below 90% of the
limit of the next smaller range before the current range will be set to the
lower range.

RANGE LIMITS: Ranges may be set as low as 100.0 ppb and as high
as 100.0 ppm. Range 3 can only be set at a value greater than Range 2.
Range 2 can only be set at a value greater than Range 1.

4.6.11 Analog Output Adjustment

The software in this instrument provides a way to enter to manage
the analog output of the analyzer. To access the offset function:

<UP/DOWN >From the MAIN MENU, scroll to the ANALOG

ADJUST function using the UP/DOWN keys.

<Enter> Pressing <Enter> activates the function and takes you to

the next screen.

Teledyne Analytical Instruments 55

Operation Series 4060

______________________________________________

-> CH1 Offset
CH1 Gain
CH1 (Wave, Id for Ch2, or Group Output)
CH1 (Select Groups)
CH2 (Wave, Id for Ch2, or Group Output)

CH2 (Select Groups)

______________________________________________

4.6.12 Linearization

Not applicable to the 4060 configuration.

4.6.13 Changing Stream

Affects the relay on the rear panel that controls which gas is allowed

to flow to the column and detector.

When the instrument has electronically controlled calibration valves
(option), the gas stream can be switched here. You can flow span,
sample (or zero gas) without entering the calibration mode in order to
check instrument response. During a span calibration, the span stream is
activated. After a span calibration, the sample stream is activated
regardless of what was set before the span.

4.6.14 Setting up an AUTO-CAL

The Series 4060 Analyzer can be fitted with an external auto
calibration module as an option. This feature provides automatic
switching of sample and calibration gases and allows the operator to
program calibration events to occur automatically

Note: If your instrument is not fitted with an autocal module, the

autocal screens will still appear on the display but will be
non-functional.

Note: Before setting up an AUTOCAL, be sure you understand

56 Teledyne Analytical Instruments

Series 4060 Operation

the Span functions as described in Section 4.6.5, and
follow the precautions given there. Auto Span performs a
span calibration using the target span value set in the
Span feature menu.

Note: If you require highly accurate AUTOCAL timing, use

external AUTOCAL control where possible. The internal
clock in the Model 4060 is accurate to 2-3 %. Accordingly,
internally scheduled calibrations can vary 2-3 % per day.

To setup an autocal cycle for a span event to occur in a certain

number of days/hours:

From the Analysis Screen, press the UP or DOWN key to enter the
Setup Mode. The VFD will display the first 2 lines of functions
available.

______________________________________________

-> AUTOCAL
PASSWORD

______________________________________________
<UP/DOWN> If the arrow is not adjacent to the AUTOCAL menu item,

use the UP/DOWN keys to move the arrow to the proper
position.

<Enter> Press <Enter> to activate the function and move you to

the next screen.

Here are the autocal parameters (with an example of data). The
underlined items are modifiable (but not underlined in the actual
display):

________________________________________________

-> AS:3d 20h
AUTO SPAN Enabled
Span in 11

days

Span in 6

hours

________________________________________________

Teledyne Analytical Instruments 57

Operation Series 4060

Note: For instruction on how to set the parameters, please refer

to the Data Entry section.

The first line tells how soon the next automatic span will occur.

Pressing <Enter> on this line has no effect.

The second line Enables/Disables the Auto Span. When the Auto
Span is enabled, the values in the first line count down to zero, at which
time Analysis is aborted and a Span Cycle is started in the Sample Phase
(See Theory of Operation).

When the Auto Span is disabled, the countdown is halted, but the
Days and Hours remain and will commence countdown if the Auto Span
is re-enabled.

The 3rd and 4th lines modify the days and hours until the next Auto
Span occurs. When these are changed and <Enter> is pressed, the Auto
Span is re-set to occur according to the number of Days/Hours set. The
first line will reflect the new count down.

4.6.15 Timing

Timing controls the parameters of the valve and data acquisition. It
is specific to the setup of the instrument and must be determined at the
factory or TAI trained personnel. Refer to the Addendum and Testing
Results section of Appendix B for the specific timing settings used for
your system and application. Do not change these values unless directed
by Customer Service at TAI. For further information please contact TAI
Customer Service.

4.6.16 Group Setup

Group Setup assigns to each compound a name, a range given in
Range settings and an associated peak window that is determined in
Timing settings. These values should not be modified unless directed by
TAI customer Service.

4.6.17 Password Protection

Before a unique password is assigned, the system assigns TAI by
default. If the password is the default, it will be displayed automatically.
The operator just presses <Enter> from the any of the MAIN MENU
items to be allowed access to that item's sub menu. If the password has
previously been changed from the default then the initial display will be
'A' 'A' 'A', and the correct letters must be input.

58 Teledyne Analytical Instruments

Series 4060 Operation

If user has LOGGED OUT, then only the following SUB MENU

procedures may be executed:

1. PASSWORD

2. LOGOUT (which only repeats the logout)

3. MODEL
Note however, that the instrument can still be used for analysis without

entering the password. To defeat security the password must be entered .

Note: If you use password security, it is strongly advised to keep a

copy of the password in a separate, safe location. If the
password is lost and security is enabled, the analyzer must
be cold-booted. Cold booting invalidates parameters
necessary for correct operation so they must be re-entered.

ENTERING A PASSWORD

To install a new password or change a previously installed password,
you must key in and ENTER the old password first. If the default
password is in effect it will be displayed as the default gausses for each
letter, pressing <Enter> for each letter of the password will enter the
default password for you.

To enter a password:
<any key> From the ANALYSIS SCREEN Enter MAIN MENU

setup by pressing an UP/DOWN KEY.

<UP/DOWN >Use the UP or DOWN key to scroll to

PASSWORD
________________________________________________

AUTOCAL

-> PASSWORD

________________________________________________
<Enter> Press <Enter> to activate the password function. Either

the default TAI password or AAA place holders for an
existing password will appear on screen.

Teledyne Analytical Instruments 59

Operation Series 4060

ENTER PASSWORD SCREEN

________________________________________________

Enter a Password
'T' 'A' 'I'

________________________________________________
<UP/DOWN >Use the UP/DOWN keys to change the letters to the

proper password.

<Enter> Press <Enter> to advance to the next letter
<Enter> The last <Enter> enters the password.
<Escape> Steps back to the previously entered letter or, if on the

first letter, returns to the MAIN MENU.

If the correct password has been entered the 4060 now allows access

to all the SUBMENU items.

The 4060 next presents the CHANGE PASSWORD screen.

CHANGE PASSWORD SCREEN

________________________________________________

-> Change Password

________________________________________________

<Escape> Press

<Escape> to return to the MAIN MENU, you are now

logged in and have access to ALL SUBMENU items.

<Enter > Press <Enter> to change the password.

ENTER NEW PASSWORD SCREEN

________________________________________________

Enter a new Password
'T' 'A' 'I'

________________________________________________

60 Teledyne Analytical Instruments

Series 4060 Operation

<UP/DOWN >Use the UP/DOWN keys to change the letters to the new

password.

<Enter> Press <Enter> to advance to the next letter
<Enter> The last <Enter> moves to the REPEAT PASSWORD

ENTRY screen.

<Escape> Steps back to the previously entered letter or, if on the

first letter, returns to the CHANGE PASSWORD menu.

REPEAT PASSWORD ENTRY SCREEN

________________________________________________

Reenter a new Password
'A' 'A' 'A'

________________________________________________

Note that the new password has been replaced by 'A' as placeholder
characters. This is to ensure that the wrong password is not mistakenly
entered.

<UP/DOWN >Use the UP/DOWN keys to reenter the letters of the new

password.

<Enter> Press <Enter> to advance to the next letter
<Enter> If the repeated password matches the previous ly entered

new password, the new password is set, the 4060 resumes
the ANALYSIS SCREEN after displaying a brief
message 'Password Changed'.

<Escape> Steps back to the previously entered letter or, if on the

first letter, returns to the CHANGE PASSWORD menu.

Note: If you log off the system using the LOGOUT function in the

MAIN MENU, you will now be required to reenter the

password to gain access to most menus.

4.6.18 Logging Out

The LOGOUT function provides a convenient means of leaving the
analyzer in a password protected mode without having to shut the

Teledyne Analytical Instruments 61

Operation Series 4060

instrument off. By entering LOGOUT, you effectively log off the
instrument leaving the system parameters protected until the password is
reentered. The system will continue analysis, however.

To log out:

<UP/DOWN >From the MAIN MENU scroll to field of LOGOUT

function.

<Enter> Press <Enter> to logout

The screen will display the message:

________________________________________________

Restrict Access?
ENTER=Yes ESCAPE=NO

________________________________________________

Pressing <Enter> will logout the current user and protect the system

from unauthorized changes to parameters.

If user has LOGGED OUT, then only the following SUB MENU

procedures may be executed:

1. PASSWORD

2. LOGOUT (which only repeats the logout)

3. MODEL

Note however, that the instrument can still be used for analysis
without entering the password. To defeat security the password must be
entered .

4.6.19 Standby

This function allows you to place the instrument in STANDBY.

CAUTION: STANDBY SHUTS DOWN POWER TO THE DISPLAYS

ONLY. INTERNAL CIRCUITS ARE STILL ENERGIZED
AND ELECTRICAL SHOCK HAZARD STILL EXISTS.

To place the instrument in STANDBY status:

62 Teledyne Analytical Instruments

Series 4060 Operation

<UP/DOWN >From the MAIN MENU, scroll to the STANDBY

function using the UP/DOWN keys.

<Enter> Pressing <Enter> places the instrument in STANDBY.
To exit STANDBY, scroll again to the STANDBY

function and press <Enter> again.

Teledyne Analytical Instruments 63

Operation Series 4060

64 Teledyne Analytical Instruments

Series 4060 Maintenance

Maintenance & Troubleshooting

WARNING: DANGEROUS HIGH VOLTAGES EXIST INSIDE THIS

INSTRUMENT.
THERE ARE NO USER SERVICEABLE PARTS

WITHIN THE COVER ON THE INSIDE OF THE DOOR,
INSIDE THE ISOTHERMAL CHAMBER, (SAMPLE
SYSTEM), AND ON THE ELECTROMETER­AMPLIFIER PC BOARD. WORK IN THESE AREAS
MUST BE PERFORMED BY AUTHORIZED AND
TRAINED PERSONNEL ONLY.

BEFORE STARTING ANY OF THESE MAINTENANCE
AND TROUBLESHOOTING PROCEDURES, READ THE
CAUTIONS AND WARNINGS INCLUDED IN THE
SECTION TITLED “ADDITIONAL SAFETY WARNINGS”.
PAY SPECIFIC ATTENTION TO THE PROCEDURES
FOR REMOVAL OF INTERNAL INACCESSIBLE SHOCK
HAZARDS. IF THE INSTRUMENT MUST BE TURNED
ON DURING ANY OF THESE MAINTENANCE AND
TROUBLESHOOTING PROCEDURES, BE CAREFUL
AND WORK WITH THE ONE HAND RULE:

Work with one hand only.
Keep the other hand free without

contacting any other object. This reduces
the possibility of a ground path through
the body in case of accidental contact
with hazardous voltages.

CAUTION: MANY OF THE ELECTRICAL PARTS WITHIN THE

ANALYZER ARE SUSCEPTIBLE TO DAMAGE FROM
ELECTROSTATIC DISCHARGE (ESD). USE ESD
SAFE PROCEDURES WHEN HANDLING OR
WORKING WITH ELECTRONIC COMPONENTS

.

If the analyzer is suspected of incorrect operation, always evaluate

performance with zero or span gas flowing in the sample path. Never

Teledyne Analytical Instruments 65

Maintenance Series 4060

attempt to evaluate performance on sample gas. If analyzer sensitivity is
questionable, use the span gas. For all other evaluations, use the zero gas
and low range for maximum sensitivity. The important consideration is
to control as many variables as possible. Using cylinder-supplied gases
of known hydrocarbon content eliminates the possibility of introducing
an unknown variable.

Do not overlook the seemingly obvious. Check to see that power is
available for the instrument (and of the proper voltage, etc.), and that
connections are correct. Also verify that support/calibration gases are
not depleted.

5.1 Measuring Circuit Electrical Checks

If the analyzer performs erratically on span gas, the trouble can be
related to either the integral gas control systems, or the electronics. To
isolate the problem, the two systems must be separated. To isolate the
electronics, employ the following procedure:

 Open the door to the analyzer, remove and disconnect the

collector cable from the sensor leaving it attached to the
electrometer board. (Consult schematic and assembly drawings
for circuitry and location). With this cable disconnected, the
electronic circuitry is completely isolated from the gas control
system and cell.

5.1.1 Anode Voltage Check

If the output can be adjusted by the zero control (the above section,
step 2), the cell anode voltage should be verified as follows:

WARNING: THESE PROCEDURES SHOULD BE CARIED OUT

ONLY BY PERSONNEL FAMILIAR WITH HIGH
VOLTAGE CIRCUIT BOARDS. THE ANODE-IGNITER
UNIT AND ASSOCIATE CIRCUITRY INVOLVE
DANGEROUSLY HIGH VOLTAGES.

Refer to the cell wiring diagram. Using a voltmeter set to measure
125 VDC, check the voltage on either of the anode-igniter electrodes, as
follows:

1. Connect the negative voltmeter lead to ground and the positive

lead to either electrode. Be careful not to short the circuit by
touching both an electrode and the cell body simultaneously. The
reading obtained should be 125±10 VDC.

66 Teledyne Analytical Instruments

Series 4060 Maintenance

2. If no reading is obtained, disconnect the anode-igniter cable and

check for the voltage on pin “J4-1” of the connector located at
PC board part number B74671. If the proper voltage is still not
present, replace the flame guard and anode power supply PC
board. If it is, check the wiring in the anode-igniter cable plug. If
necessary, the circuit board can be replaced by first turning off
the power, then removing 4 screws holding the board.

WARNING: DO NOT TOUCH CAPACITOR C1 OR C2 OR THEIR

RELATED CIRCUIT FOILS. A SHOCK HAZARD MAY
EXIST.

3. Carefully remove the circuit board without touching any

connections which might lead to C1 or C2. After removal,
discharge the two capacitors by placing a jumper wire across
each.

4. The anode voltage may also disappear or be greatly diminished

when condensation inside the sensor has occurred, shorting the
igniter to the sensor body across the wet insulator. This usually
occurs when the flame is turned on, if the sensor has not been
preheated for at least 1 hour.

5.1.2 Electronic Stability

If the checks outlined above indicate that conditions are normal,
allow the analyzer to run electronically with the collector cable
disconnected for several hours in the lowest range, and with the zero
offset value adjusted so that the recorder is reading midscale. If all is
normal electronically, a noise-free (pen width) recording, showing
absolutely no instability, should be obtained for as long as the analyzer
is allowed to run in this configuration. If the recording obtained is noisy
or erratic, replace the electrometer-amplifier PC board.

5.1.3 Printed Circuit Board Replacement

If performance is not adequate, then the analyzer must be
recalibrated as described in Section 4.6.5: Span before being placed back
in service.

Teledyne Analytical Instruments 67

Maintenance Series 4060

Whenever the flame guard and anode power supply printed circuit

board have been replaced the analyzer must be recalibrated.

If the instrument performs as outlined in this section, the problem is

not related to the measuring circuit electronics.

5.1.4 Collector Cable

Before reconnecting the collector cable, check the continuity of the
center wire of the cable with an ohmmeter by measuring between the
center pins at each plug on the lowest resistance scale of the meter. Flex
the cable while making this measurement to be sure that there is not an
intermittent open circuit. If there is, replace the cable. Do not attempt to
repair the cable, as special tooling is required to disassemble and
reassemble the cable plugs.

5.2 Temperature Control Electronic Check

If the heating circuit fails, the output of the analyzer will tend to drift
with changes in ambient temperature. Such a failure will be more
evident in the low range. If the temperature environment surrounding the
analyzer is closely regulated, failure in this circuit might go unnoticed
after the initial failure. If the environment follows day and night
temperature changes, the analyzer will show a diurnal, bi-directional
drift when operated on zero gas. The magnitude of the drift will be a
function of the temperature differential experienced by the analyzer. To
check the circuit, employ the following procedure:

Consult the 4060 schematic and assembly drawings, as well as the
temperature control PC board schematic and assembly drawings at the
rear of the manual for circuit details and component placement.

An indicator light behind the analyzer door cycles on and off with
the heating element; the light is on when the heater is on, and vice versa.
Failure of the light to come on at all when the cell compartment is cold
indicates a problem in the temperature sensing or control circuitry or the
wiring that interconnects the thermistor to the circuit. If the light stays
on constantly, but the compartment does not heat up, then a problem
with the heating element or connecting wiring is indicated.

1. Check the sensing thermistor by measuring the resistance

between its connecting wires. Disconnect one of the thermistor
wires from terminal strip on the temperature controller board,
P/N B30927, the wires out of the thermistor are yellow, and

68 Teledyne Analytical Instruments

Series 4060 Maintenance

measure resistance between that wire and the remaining
undisturbed terminal. Resistance of the thermistor varies with its
surrounding temperature. A reading of between 10KOhms and
16Kohms at around 25°C may be measured. (Under very cold
conditions, the resistance could be as high as 50KOhms; under
hot conditions, just a few thousand ohms.) If the thermistor
measures anywhere in this range, it is most likely OK.
Otherwise, if the circuit is short or open, check the wires leading
to the thermistor,

2. Check the heating element by measuring its resistance. Disconnect

one of the heater wires from either terminal 2 or terminal 4 on the
temperature control board P/N B30927, heater wires are black,
and check the resistance between that wire and the remaining
undisturbed terminal. If a reading of approximately 100 Ohms,
then the heating element is most likely OK. If an open circuit is
found, check the heater wires and a possible connector between
the heater and temperature control board. If no problems are
found, and the heater circuit is open, then replace the heater
element.

Note: If any of the components located inside the isothermal

chamber has failed, the instrument must be removed for
service. If no problems are found with either the thermistor
or the heater circuits, then replace the temperature control
board.

5.3 Ignition and/or Flame Guard Circuit Checks

If the flame guard circuit will not hold the flame-out lamp off when
the ignition procedure is employed (see section 4.4 Flame Ignition),
perform the following procedure to isolate the problem (consult the
system schematic for details of the circuit):

1. Disconnect the anode-igniter/flame guard thermistor cable from

the socket.

2. Check the flame guard sensing thermistor by measuring the

resistance between pins J4-3&4 of PCB part number B74671,
disconnect the cable plug. The reading should be about 100 KΩ at
room temperature. The actual resis tance is no t importan t, sinc e the
thermistor experiences radical changes in resistance as the
temperature changes. No indication in a sufficiently high range on

Teledyne Analytical Instruments 69

Maintenance Series 4060

the ohmmeter indicates an open thermistor. (If the thermistor is hot,
the resistance will be much lower.)

3. Check the anode-igniter coil for continuity by measuring

between pins J4-1&2 of the disconnected cable plug. The
ohmmeter should indicate a short circuit.

4. If either step 2 or 3 does not check as indicated, remove the

electrode assembly of the detection cell and replace it. If the
quartz flame tip is damaged, the top section of the cell may be
removed by disconnecting the vent line, and removing the screws
around its flange. Return the unit complete with attached
electrode cable. If steps 2 and 3 both check out properly,
reconnect the anode-igniter cable.

5. Check K1 and K2 relays operation as the analyzer is RE-

IGNITING. If the relays do not energize , remove the flame
guard power supply board and check the forward and backward
resistance of its transient suppression diode by measuring pins 13
and 14 of the relay socket.. The ohmmeter should indicate a short
circuit resistance in one direction, and some resistance value
when the leads are reversed. If the indication is a short circuit,
then the diode must be replaced.

Note: If, after replacing a defective diode, the circuit still does not

work properly, the flame guard circuit components have
been damaged, and the PC board must be replaced.

6. If the preceding steps check out correctly, the flame guard

portion of the circuitry on the flame guard/anode power supply
PC board is defective.

IMPORTANT: If the circuit proves defective, the analyzer will

have to be recalibrated after the board is
replaced.

5.4 Sampling System

If the procedures outlined above do not correct the problem, the fault
must be related to the gas control systems. Plugged or faulty regulators,
plugged restrictors, or leaks within the system can cause erratic
performance. TAI recommends that the factory or an authorized
representative be contacted before attempting any repairs to the sample
or supporting gas systems within the analyzer.

70 Teledyne Analytical Instruments

Series 4060 Maintenance

5.5 Printed Circuit Board Descriptions

The electronics circuitry of the analyzer is designed with the latest
integrated circuit technology. The individual circuits which are required
to process the incoming signal and condition it to provide the various
outputs, alarms, indicators, etc.,

5.5.1 Flame Guard and Anode Power Supply PCB

Schematic No. B-74672
Assembly Dwg. No.B-74671

Anode Power Supply: The high voltage anode power supply
components are mounted on the flame guard and anode power supply
printed circuit board. High voltage regulation is achieved through the
use of zener diodes. The simplicity of this circuit’s design can be
attributed to the extremely low current demand of the anode circuit. The
positive output voltage is nominally 125 volts. Output tolerance is ±10
volts from the specified 250 volts, due to variation in components from
unit to unit.

Flame Guard Circuit: A thermistor-controlled, comparator circuit is
employed to operate relays in the event of a flame-out condition. A
panel indicator light is turned on by the relay to alarm personnel that a
flame-out condition has occurred.

The controlling thermistor is located within the upper section of the
cell assembly. The electronic circuit components and relays are mounted
on the same printed circuit board as the anode power supply. the
indicator light on the control panel.

The thermistor is located in the circuit so that it controls the input of
comparator. The circuit is factory set so that with the flame burning, the
output of comparator is low. The microprocessor senses the low input
and in turn sends 5VDC to turn on Q1, this holds the relay energized.
When energized, the relay extinguishes the Flame Out indicator light.
Conversely, if the flame goes out, bias to the switching transistor is lost,
the relay drops out, and the Flame Out light receives power through
normally closed contacts.

During ignition, the flame heats the thermistor, holding the relay in
the energized condition and the indicator light off. If the Flame Out light
comes on as the analyzer returns analyzing mode, then the flame is not
burning, and the ignition procedure must be repeated.

Teledyne Analytical Instruments 71

Maintenance Series 4060

5.5.2 Proportional Temperature Controller PCB

Schematic No. B-30974
Assembly Dwg. No. B-30927

The temperature of the chamber to be controlled is regulated by a
thermistor-directed electronic circuit. The thermistor and heating
element are located in the chamber, and the balance of the circuit
components are mounted on the temperature controller printed circuit
board, which plugs into a connector on the motherboard.

The control temperature is determined by the value of resistor R3
and C3 on the temperature controller printed circuit board, selected (at
the time of manufacture) from the chart on schematic B-30974 to
provide the desired control point.

The thermistor used in the circuit is a negative temperature
coefficient (NTC) device; as the chamber temperature increases, the
resistance of the thermistor decreases, and vice versa.

The resistance of the thermistor in the circuit is compared with the
value of resistor R3; when their resistance is equal, or when the
resistance of R3 is less than that of the thermistor, the heating circuit is
activated.

When a temperature deficiency is sensed by the thermistor,
integrated circuit A1, acting as a zero-crossing switch, applies a pulsed
signal to triac Q1, which in turn applies full wave power to the heating
element.

IC A1 employs a diode limiter, a zero-crossing (threshold) detector,
an on-off sensing amplifier (differential comparator), and a Darlington
output driver (thyristor gating circuit) to provide the basic switching
action. The DC operating voltages for these stages are provided by an
internal power supply, with only capacitor C4 added externally.

The on-off sensing amplifier in this circuit is configured as a free­running multivibrator. This scheme adds proportional control, which
takes over when the comparator inputs are at the design differential
voltage.

Initially, when cold, the thermistor resistance is large, and the
voltage at pin 7 is larger than that at pin 8. As the temperature of the
controlled chamber begins to rise, the resistance of the thermistor
decreases, thus reducing the voltage at pin 8. During this warm-up time

72 Teledyne Analytical Instruments

Series 4060 Maintenance

the thyristor gating circuit is continuously delivering gate current from
pin 4 of A1, thus maintaining constant full wave AC power to the heater.

When the temperature reaches the selected control point, pin 13
voltage is about the same as pin 9 voltage, and proportional control takes
over. The rate at which thyristor (triac) Q1 conducts and allows power to
be delivered to the heater is determined by the combination of
components R2 & R3, R4, C3, R5, and the thermistor resistance at the
control temperature. Consequently, the balance point of the bridge
formed by this combination of components can be altered by the
selection of R3, causing the circuit to seek a temperature at which the
thermistor resistance balances the bridge.

Because IC A1 triggers the thyristor at zero-voltage points in the
supply voltage cycle, transient load current surges and radio frequency
interference (RFI) are substantially reduced. In addition, use of the zero­voltage-switch reduces the rate of change of on-state current (di/dt) in
the thyristor.

5.5.3 Electrometer-Amplifier PCB

Schematic No. B79159
Assembly Dwg. No. B79153A

The ions formed in the process of burning hydrogen in the presence
of hydrocarbon components of the sample gas cause an electrical
conduction between two electrodes in the combustion chamber (or
detector cell) that is amplified by a high sensitivity and high input
impedance electrometer-amplifier circuit. The electrical output of the
electrometer-amplifier is directly proportional to the quantity of flame
ionizable hydrocarbons present.

The electrometer amplifier PC board is located on the side of sample
module, interconnected to the electronics circuitry by means of a single
8 pins cable, so that the ease of replacement of a board is maintained.
The high input impedance requires a shield, or cover, which is
removable for access, as well as a shielded input conductor.
Interconnection with the collector is made by a coaxial cable.

Although the cable and fittings are intended for coaxial service,
the cable is actually being used as a shielded single-conductor
connection. The collector cable plugs into a coaxial connector on the
electrometer amplifier PC board, which is located at the side of the
sample mod ule.

Teledyne Analytical Instruments 73

Maintenance Series 4060

The circuit consists of an electrometer amplifier and an operational
amplifier. It is a very high-gain, current-to-voltage converter circuit,
having an input impedance measuring in the billions of ohms. It is static
sensitive and highly susceptible to contamination, and special handling
precautions must be taken.

Because of its high impedance, the input circuitry to the electrometer
has had careful design consideration. The resistors (R2 and R3) in the
input gain circuit (see schematic) are installed on Teflon-insulated
standoffs, instead of directly to the printed circuit, to elim inate the
possibility of leakage currents.

To eliminate any possibility of contamination of the insulating
materials employed, the completed PC board is ultrasonically cleaned in
laboratory grade alcohol. Under no circumstances should the parts
described be handled with bare fingers. A freshly-scrubbed finger,
stroked along one of the glass resistors, would deposit enough skin oil to
completely upset the range division of the attenuator circuit.

Resistor R3 is a 1000 MΩ resistor used in the feedback circuit of the
amplifier. R2 has a resistance of 10,000 MΩ and is used in series with
the zero potentiometer slider. This circuit is used to nullify any offset
signal introduced by the signal electrode. Trimmer P1 is used to nullify
the offset signal generated by the electrometer amplifier.

The output of the circuit is standardized against gases with known
hydrocarbon concentrations by zero and span calibration, so that the meter
and/or recorder indicate the hydrocarbon concentration of the gas being used.

The positive and negative operating voltage required by the
electrometer amplifier is furnished by a switching power supply circuit,
mounting at the back panel of the Analyzer

The stability of the electrometer circuit can be tested as follows:

1. Disconnect the collector cable.

2. Place the analyzer in the auto range.

3. Adjust zero offset value so that the recorder reads at some

point upscale, and record a 24 hour chart.

74 Teledyne Analytical Instruments

Series 4060 Appendix

Appendix

A.1 Specifications and Initial Settings:

Range(s): Refer to Addendum and Testing Results

in Appendix B.

Power Requirements: Refer to Addendum and Testing Results

in Appendix B.

Signal Output: Two analog channels:
Channel 1: 0-1 VDC and isolated 4-20

mADC

Channel 2: 0-1 VDC and isolated 4-20

mADC

User configurable as: Benzene, other
aromatics, Total HC, and Peak traces.

Alarms: Two Concentration Alarm ‘C’ Type

relay contacts. User
configurable.

One System Alarm for AC power failure

and flame out, fail safe, ‘C’ type relay
contacts.

Calibration Contact: Calibration Contact, ‘A’ Type Relay

contact for span mode indication.

RS-232 Output: Provided
Ambient Temp: 0 – 40º C. Install in a well ventilated area

Teledyne Analytical Instruments 75

Appendix Series 4060

A.2 Recommended Spare Parts List

Qty. P/N Description

1 B74671A PC board, Flame guard & anode power supply
1 B79153A PC board, Electrometer
1 C75825A Micro-processor PC board
1 CP2540 Coaxial cable
1 B79154 Sensor Assy.
1 C62371A Display PCB Assy.
1 B74674A Interface to Motherboard PCB Assy.
1 C65507A Backpanel/Power Supply PCB Assy.
1 F77 Fuse, 6.25A (3 AG)
1 L156 Lens, red
1 L154 LED, red
1 A33748 Thermistor assembly
1 V825 10 Port Switching Valve with Actuator,

Electronic C ontrol, and Power Supply

1 CP2408 PID temperature controller
1 G481 Pressure Gauge, 0-15psig

A minimum charge of US $20.00 is applicable to spare parts orders.
IMPORTANT: Orders for replacement parts should include the part number

and the model and serial number of the system for which the parts are
intended.

Send orders to:

TELEDYNE INSTRUMENTS
Analytical Instruments

16830 Chestnut Street
City of Industry, CA 91749-1580

Telephone: [phone]
Fax: [phone]

Web: www.teledyne-ai.com
or your local representative.
Email: [e-mail]

76 Teledyne Analytical Instruments

Series 4060 Appendix

A.3 Drawing List

(Refer to the Addendum and Testing Results section of Appendix B for
actual drawing list for your application.)

D77394 Outline Diagram
D77488 Wiring Diagram
C76068 Piping Diagram
B79159 Schematic, Electrometer PCB
B74672 Schematic, Flame Guard, Anode Power Supply PCB
D-65506 Schematic, Back Panel/Power Supply PCB
B79154 FID Electrode Sub Assy.
D79158 FID Sensor Assembly

PC Board Assemblies

B74671 PCB Assy, Anode Power Supply, Flame Guard

B79153A PCB Assy, Electrometer

C-75825 PCB Microprocessor
C-65507 PCB Power Supply

Teledyne Analytical Instruments 77

Appendix Series 4060

78 Teledyne Analytical Instruments

Series 4060 Appendix

Appendix B

B1 Addendum and Testing Results

Teledyne Analytical Instruments 79