TeeJet 71x0-72x0-89x0 User Manual

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F I E L D P I L O T®

I N S TA L L AT I O N M A N UAL

Assisted Steering Hydraulic Installation Manual for Vehicle Kit Number 91-02286

Fits Only Case 7110/7210/8910, 7120/7220/8920, 7130/7230/8930, 7140/7240/8940, and 7150/7250/8950

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FieldPilot

FIELDPILOT®

Copyrights

© 2011 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet Technologies.

Trademarks

Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their respective companies or organizations.

Limitation of Liability

TEEJET TECHNOLOGIES PROVIDES THIS MATERIAL “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESSED OR IMPLIED. NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED. IN NO EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS, LOSS OF PROFIT, LOSS OF USE OR DATA, INTERRUPTION OF BUSINESS, OR FOR INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND, EVEN IF TEEJET TECHNOLOGIES HAS BEEN ADVISED OF SUCH DAMAGES ARISING FROM TEEJET TECHNOLOGIES SOFTWARE.

Safety Information

TeeJet Technologies is not responsible for damage or physical harm caused by failure to adhere to the following safety requirements.

As the operator of the vehicle, you are responsible for its safe operation.

The FieldPilot is not designed to replace the vehicle’s operator.

Do not leave a vehicle while the FieldPilot is engaged.

Be sure that the area around the vehicle is clear of people and obstacles before and during engagement.

The FieldPilot is designed to support and improve efciency while working in the eld. The driver has full responsibility for the quality and work related results.

Disengage FieldPilot before operating on public roads or when not in use to prevent loss of vehicle control.

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FieldPilot

PREPARATION

1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might get into the hydraulic circuit.

2. Park the vehicle on a clean, level oor with adequate clearance to work around.

3. Do not attempt to loosen any hydraulic ttings while the engine is running.

4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding.

5. Prior to loosening any hydraulic ttings, be sure to have the appropriate plugs and caps available in order to limit loss of hydraulic uid from the open ttings.

PREVENT HYDRAULIC SYSTEM CONTAMINATION. It is essential to thoroughly clean hydraulic system ttings and hose connections prior to disconnecting or removing them. Use a spray cleaner

such as “Brake Clean” to prevent hydraulic system contamination. Note that o-rings used on ORB and ORFF type ttings may be damaged by solvent cleaners such as “Brake Clean”. If a tting is to be cleaned internally, the o-ring should rst be removed and cleaned with a berless cloth.

IMPORTANT

WARNING: HOT, HIGH PRESSURE FLUID HAZARD. Hydraulic oil may be hot and under extreme

pressure. To prevent serious injury or death, relieve system pressure and allow the system to cool

before repairing or disconnecting. Wear proper hand and eye protection when searching for leaks, using wood or cardboard instead of hands. Keep all hydraulic components in good repair.

WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice while

manually operating hydraulic steering circuits. Keep others away and stay clear of mechanical steering

linkages.

TO AVOID EXCESS LEAKAGE, DO NOT TURN THE STEERING WHEEL WHILE THE FITTINGS ON THE MANUAL STEERING VALVE ARE DISCONNECTED.

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FieldPilot

KIT CONTENTS

Unpack the installation kit and identify the required parts.

Item Part Number Description Quantity

A 35-02180 Valve FieldPilot, CC, LS, PWM ....................................................................................1

B 68-02080 Adapter, Hydraulic 90° - #6MJIC x #6MORB...............................................................5

C 65-05164 Bracket, Hydraulic Block Mount - Case 89-x0 .............................................................1

D 60-04093 Bolt, 5/8NC x 4-1/2” SST .............................................................................................2

60-07028 Nut, Lock - 5/8NC SST ................................................................................................2

E 60-04087 Bolt, 3/8NC x 3-1/4” SST .............................................................................................2

350-0037 Washer, Narrow Flat, 3/8” SST ....................................................................................2

60-07027 Nut, NyLock - 3/8 SST .................................................................................................2

F 68-02026 Adapter, Hydraulic Run Tee # 8 ORF...........................................................................4

G 68-02012 Hydraulic Load Shuttle - #6FORB ...............................................................................1

H 68-02080 Adapter, Hydraulic 90 ° - #6MJICx #6MORB...............................................................1

I 68-02062 Adapter, Hydraulic 90 ° - #4MORF x #6MORB ...........................................................1

J 68-02019 Adapter, Hydraulic - #6MJIC x #6MORB .....................................................................2

K 68-02073 Adapter, Hydraulic - #6MORF x #6MORB ...................................................................1

L 68-02060 Adapter, Hydraulic - 90° - #4MORF x #6FORF ...........................................................1

M 68-01027 Hose, Hydraulic - 3/8” x 58” #6FJIC x #8FORF90° ....................................................3

N 68-01028 Hose, Hydraulic- 3/8” x 52” #6FJIC x #8FORF90° ......................................................1

O 68-01093 Hose, Hydraulic, 3/8” x 13” #8FORF90° x #8MORF ...................................................1

P 68-01094 Hose, Hydraulic, 1/4” x 14”, #6FJIC x #4FORF ...........................................................1

Q 68-01030 Hose, Hydraulic, 1/4” x 43”, #6FJIC both ends ............................................................1

R 45-10103 Cable, Hydraulic Interface ...........................................................................................1

S 98-50013 Zip ties .........................................................................................................................2

T 91-07011 Steering Wheel Switch Kit ...........................................................................................1

U 45-07703 Harness, SCM .............................................................................................................1

V 98-05107 Installation Manual, Case 7110/7210/8910, 7120/7220/8920,7130/7230/8930,

7140/7240/8940, and 7150/7250/8950 ........................................................................1

W 32-04040 Switch, Engage/Disengage ..........................................................................................1

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Item Part # Description Illustration

A 35-02180 Valve FieldPilot, CC, LS, PWM

FieldPilot

B 68-02080

C 65-05164

D 60-04093 Bolt, 5/8NC x 4-1/2” SST

D 60-07028 Nut, Lock - 5/8NC SST

E 60-04087 Bolt, 3/8NC x 3-1/4” SST

E 350-0037 Washer, Narrow Flat, 3/8” SST

E 60-07027 Nut, NyLock - 3/8 SST

F 68-02026

Adapter, Hydraulic 90° - #6MJIC x #6M ORB

Bracket, Hydraulic Block Mount Case 89-x0

Adapter, Hydraulic Run Tee # 8 ORFF

G 68-02012 Hydraulic Load Shuttle - #6FORB

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FieldPilot

Item Part # Description Illustration

H 68-02080

I 68-02062

J 68-02019

K 68-02073

L 68-02060

M 68-01027

Adapter, Hydraulic 90° - #6MJICx #6MORB

Adapter, Hydraulic 90° #4MORF x #6MORB

Adapter, Hydraulic - #6MJIC x #6MORB

Adapter, Hydraulic - #6MORF x #6MORB

Adapter, Hydraulic - 90° #4MORF x #6FORF

Hose, Hydraulic - 3/8” x 58” #6FJIC x #8FORF90°

N 68-01028

O 68-01093

P 68-01094

Q 68-01030

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Hose, Hydraulic- 3/8” x 52” #6FJIC x #8FORF90°

Hose, Hydraulic, 3/8” x 13” #8FORF90° x #8MORF

Hose, Hydraulic, 1/4” x 14”, #6FJIC x #4FORF

Hose, Hydraulic, 1/4” x 43”, #6FJIC both ends

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Item Part # Description Illustration

R 45-10103 Cable, Hydraulic Interface

S 98-50013 Zip ties

T 91-07011 Steering Wheel Switch Kit

U 45-07703 Harness, SCM

FieldPilot

V 98-05107

W 32-04040 Switch, Engage/Disengage

Installation Manual, Case 7110/7210/8910, 7120/7220/8920,7130/7230/8930, 7140/7240/8940, and 7150/7250/8950

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Figure 1-1: Hydraulic Diagram

Hose disconnected

from LS on Steering

Tank

Orbital reattached to

Tee Valve

output port of Shuttle

plumbing

Auxiliary Pump

Priority Valve

all existing

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Manual Steering

Hose P

Shuttle Tee

Valve

Hose O

Hose M

Hose Q

FieldPilot Valve

Existing Hoses

Hoses From Kit

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Figure 1-18: Wiring Diagram

Matrix 840G

Matrix

FieldPilot

Optional Accessory

Kit, RAM Mount w/Suction Cup

SCM Power I/O

45-07703

FieldPilot Interface

78-08072 DC: xx/xx

78-08072 Voltage Regulator

DC: xx/xx

Valve Output

Power

Steering Valve

45-10103

DC: xx/xx

45-10103 Harness Steering (A+B)

Optional RXA-30 GPS Antenna

90-02349 (Matrix 570G) 90-02700 (Matrix 840G)

16-00022: Camera

45-07703

SCM Power I/O

45-07708

SCM Harness

GPS In

COM 1

32-04040

Remote

Engage/

Disengage

Switch

FieldPilot

78-50187

65-05226 Kit, Bracket RXA-30 Antenna

Engage/Disengage

SCM COM 2

Remote

32-04020

DC: xx/xx

Engage / Disengage

Optional Footswitch

78-50155 GPS Patch Antenna

45-05786: 20’ 45-05787: 30’

Antenna Cable

75-30056 w/ClearPath

45-05615 4 Pos. 45-05765 8 Pos.

Speed/Sense Cable

78-08061 Steering Control Module (SCM)

GPS Power

Steering

Wheel Sense

Seat Sensor

Matrix 570G

75-30055

32-50008

Speed Cable

+12V

Camera

45-05617: 20' 45-05618: 60'

Camera Extension Cable

CAN Terminator

Battery 12' w/15Amp Fuses

5 Pos.

4 Pos. 8 Pos.

Switch

RS-232

45-08101

45-05381

CAN

75-30070 75-30071 w/ClearPath

Power/DATA

45-05626

45-05626 Power/CAN/Data Cable (included with FieldPilot and BoomPilot kits)

CAN

POWER IN

DC: xx/xx

45-05381

8 Pos.

TJ CAN (Terminated)

3A Fuse

Steering Valve

(

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FieldPilot

INSTALLATION

If there are questions concerning the installation of the FieldPilot system on this vehicle, or due to the changes in component specications the parts supplied in the kit are not exactly as presented in this document, please contact your dealer or TeeJet Customer service representative for clarication

before installation. TeeJet Technologies is not responsible for misuse or incorrect installation of the system.

NOTE: BE VERY CAREFUL TO ABSOLUTELY SECURE ALL CABLES AND HOSES SO THAT THEY DON’T

INTERFERE WITH THE MANY MOVING PARTS OF THE MACHINE!

Overview of the Machine

• The FieldPilot valve will mount on the left side of the machine.

• All hydraulic connections will be made at the orbital

• The GPS antenna will mount on the cab.

• The cables will enter the rear of the cab.

NOTE: All references to left and right are stated as if the user is seated in the driver’s seat.

Figure 1-2: Overview of the Machine

GPS

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FieldPilot Valve

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FieldPilot

1. PrePare the FieldPilot ValVe

Make sure the FieldPilot valve is clean and dust free. Remove the plastic plugs and install adapters (B) in the P, T, LS, A and B ports and orient as shown.

Figure 1-3: Prepare the FieldPilot Valve

2. install Mounting Bracket

Locate the holes in the left side of the tractor frame in front of the cab. If the tractor is equipped with a toolbox in this location, it must be removed. Install the mounting bracket (C) as illustrated using the mounting hardware (D).

Tighten mounting bolts securely.

Figure 1-4: Installing the Mounting Bracket

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FieldPilot

3. install FieldPilot ValVe

Install the FieldPilot valve as prepared in Step 1 to the mounting bracket using the mounting hardware in Group

(E). Tighten the mounting bolts securely.

Figure 1-5: Installing the FieldPilot Valve

4. install steering outPut Fittings

Locate the tractor steering orbital in front of the cab just below the windshield. The two lines coming out of the left side of the steering orbital are the steering output lines and are stamped R and L on the casting. Remove the steel line ttings from the steering orbital and install the run-tee ttings (F) as illustrated. Reattach the steel line ttings. Leave the run-tee ttings (F) loose to allow for alignment when attaching hoses. Plastic caps placed on the open ends of the ttings will prevent excessive leakage prior to hose installation.

Figure 1-6: Installing the Steering Output Fittings

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FieldPilot

5. install steering outPut hoses

Install the steering output hoses (M) onto the run-tees (F) and route adjacent to the tractor rewall down toward the FieldPilot valve as illustrated. Attach the straight ends of the steering output hoses (M) to the A and B ports of the FieldPilot valve. Carefully check the hose routing for clearance of sharp edges and securely tighten all steering output hose ttings both at the run-tees and at the FieldPilot valve.

Figure 1-7: Installing the Steering Output Hose

6. install tractor Pressure and tank Fittings

The two lines emerging from the right side of the steering orbital are the tractor pressure and tank line, stamped P and T on the castings. Remove the steel line ttings from the steering orbital and install the run-tees (F) as illustrated. Reattach the steel Tank line tting. The steel Pressure line will be replaced in Step 7. Leave the runtees (F) loose to allow for alignment when attaching hoses. Plastic caps placed on the open ends of the adapters will prevent excessive leakage prior to hose installation.

Figure 1-8: Installing the Tractor Pressure and Tank Fittings

Tank

Pressure

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FieldPilot

7. rePlace steel Pressure line on orBital

Remove the short steel portion of the steering orbital pressure line and replace it with hydraulic hose (O).

Figure 1-9: Replacing the Steel Pressure Line on Orbital

8. install tractor load sense shuttle/adaPters

The load sense port on the steering orbital will be located on the left side, the front, or the top of the steering orbital depending on tractor model. If the load sense port is located on the left side refer to Step A. If the load sense port is located on the front or the top of the steering orbital, refer to Steps B or C, respectively.

Figure 1-10: Installing the Tractor Load Sense Shuttle/Adapters

A. Steering Orbital on the Left Side

Pre-assemble the load sense shuttle (G) with the ttings provided (H), (I), and (J) as illustrated. Locate the tractor load sense hydraulic hose on the left side of the steering orbital as illustrated. Remove the tractor load sense hose from the steering orbital and connect it to the center elbow tting (I) of the load sense shuttle

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FieldPilot

assembly. Connect the short hydraulic hose (P) between the top elbow tting (H) on the load sense shuttle assembly and the steering orbital load sense tting.

Figure 1-11: Installing the Tractor Load Sense Shuttle Adapters

B. Steering Orbital on the Front Side

Pre-assemble the load sense shuttle (G) with the adapters provided (J) and (K) as illustrated in Figure 1-12. Locate the tractor load sense hydraulic hose on the front of the steering orbital as illustrated. Remove the tractor load sense hydraulic hose from the steering orbital and install the elbow adapter (L) to the load sense port on the steering orbital as illustrated. Attach the center position (K) of the assembled load sense shuttle to the tractor load sense hose. Install hose (P) to the elbow adapter (L) installed at the orbital and to the end of the load sense

shuttle (J).

Figure 1-12: Installing the Tractor Load Sense Shuttle Adapters

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FieldPilot

C. Steering Orbital on the Top Side

Pre-assemble the load sense shuttle (G) with the adapters provided (J) and (I) as illustrated. Locate the tractor load sense hydraulic hose on the top of the steering orbital as illustrated. Remove the tractor load sense hydraulic hose from the steering orbital and connect hose (P) to the load sense port on the steering orbital and to the end of the load sense shuttle (J) as illustrated. Attach the center position (I) of the assembled load sense shuttle to the tractor load sense hose.

Figure 1-13: Installing the Tractor Load Sense Shuttle Adapter

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FieldPilot

9. install Pressure, tank and load sense hose

Install the hydraulic hose (Q) between the LS port of the FieldPilot valve and the open end of the load sense shuttle assembly installed in Steps 8. Use a heavy tie strap (included) to secure the load shuttle assembly to the tractor framework as illustrated. Install the pressure (N) and tank (M) hydraulic hoses between the P and T ports of the FieldPilot valve and the corresponding run-tees installed in Step 6. Double check to ensure that the connections are not reversed. Ensure all hoses are properly routed and free from entanglement. Use heavy tie straps (included) as needed. Securely tighten all hydraulic hose ttings and adapters.

Figure 1-14: Install Pressure, Tank and Load Sense Hose

Hose that was disconnected

from Steering Orbital

10. install steering disengage sWitch

The steering disengage kit (T) is used to automatically disengage FieldPilot when the steering wheel is turned. The magnets mount on the steering shaft or other rotating part of the steering wheel and the sensor mounts so that there is a 1/8” clearance between the sensor and magnet.

Figure 1-15: Installing the Steering Disengage Switch

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FieldPilot

11. install steering engage/disengage sWitch

Connect item (W) to the connector on the SCM harness labeled Remote Engage/Disengage. Install the push button switch in a location that is easily accessible during operation of the machine. Optional foot switch 32-04020

can be used in place of switch (W) if desired.

Figure 1-16: Install Steering Engage/Disengage Switch

12. install ValVe control caBle

Route the valve control cable (R) from the FieldPilot valve toward the rear and under the cab. Connect the DIN connectors to the valves as illustrated. Secure the valve cable with tie-straps as required. Remove the left hand lower door seal plate to allow for cable routing. Bring the cable up from under the cab and through the door seal. Lift the oor mat and route the cable toward the front right corner of the cab. Lay the oor mat back down over the cable and reinstall the lower door seal plate.

Figure 1-17: Installing the Valve Control Cable

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FieldPilot

13. recoMMended electronic installation

The Steering Control Module (SCM) should be mounted securely to the oor of the cab. The control console can be mounted to the operator’s preference. The GPS antenna should be mounted as far forward as possible on top of the cab on a metal surface of at least 4” square.

14. VeriFY oPeration oF hYdraulics and set the steering

control rate

Clean and pick up the area around the vehicle and make certain that it is safe to operate. Start the engine and check hydraulic connections for leaks. Rotate the steering wheel from one extreme to the other and back to center, check for leaks. While steering through the extremes of movement, check the cables and hoses for wear points and strain, adjust as necessary.

The nal oil ow rate adjustment is accomplished through the Matrix console. The target lock to lock time is 5 seconds and the valve frequency is 110. Refer to the Matrix manual for further instructions.

NOTE: To activate the manual overrides, a tool such as a small screwdriver must be inserted into the end of the

coil to depress the override button.

WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice while

manually operating hydraulic steering circuits. Keep others away and stay clear of mechanical steering

linkages.

15. coMPlete electronic installation

Refer to the owner’s manual supplied with the automated steering system to complete the electronic installa¬tion and setup.

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F I E L D P I L O T®

I N S TAL L AT I O N M A N U A L

A series of equipment-specic hydraulic installation kits have been developed to work in conjunction with your assisted steering system. This kit contains the necessary components and instructions to install assisted steering hydraulics on the Case 7110/7210/8910, 7120/7220/8920, 7130/7230/8930, 7140/7240/8940, and 7150/7250/8950. Please review this manual thoroughly before beginning the installation process.

1801 Business Park Drive Springeld, Illinois 62703 USA Tel: (217) 747-0235 • Fax: (217) 753-8426

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