F I E L D P I L O T®
U S E R M A N U A L
Assisted Steering Hydraulic Installation Manual for
Vehicle Kit Number 91-02272, 91-02294
Fits Only John Deere 6x10, 6x20, 7x10, and 7x20 SF
FieldPilot
®
FIELDPILOT®
Copyrights
© 2010 TeeJet Technologies. All rights reserved. No part of this document or the computer programs
described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any
means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet
Technologies.
Trademarks
Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their
respective companies or organizations.
Limitation of Liability
TEEJET TECHNOLOGIES PROVIDES THIS MATERIAL “AS IS” WITHOUT WARRANTY OF ANY KIND,
EITHER EXPRESSED OR IMPLIED. NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED. IN NO
EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS, LOSS OF PROFIT,
LOSS OF USE OR DATA, INTERRUPTION OF BUSINESS, OR FOR INDIRECT, SPECIAL, INCIDENTAL,
OR CONSEQUENTIAL DAMAGES OF ANY KIND, EVEN IF TEEJET TECHNOLOGIES HAS BEEN
ADVISED OF SUCH DAMAGES ARISING FROM TEEJET TECHNOLOGIES SOFTWARE.
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FieldPilot
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PREPARATION
1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might
get into the hydraulic circuit.
2. Park the vehicle on a clean, level oor with adequate clearance to work around.
3. Do not attempt to loosen any hydraulic ttings while the engine is running.
4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding.
5. Prior to loosening any hydraulic ttings, be sure to have the appropriate plugs and caps available in order
to limit loss of hydraulic uid from the open ttings.
PREVENT HYDRAULIC SYSTEM CONTAMINATION. It is essential to thoroughly clean hydraulic
system ttings and hose connections prior to disconnecting or removing them. Use a spray
cleaner such as “Brake Clean” to prevent hydraulic system contamination. Note that o-rings used
on ORB and ORFF type ttings may be damaged by solvent cleaners such as “Brake Clean”. If a tting is to
be cleaned internally, the o-ring should rst be removed and cleaned with a berless cloth.
TO AVOID EXCESS LEAKAGE, DO NOT TURN THE STEERING WHEEL WHILE THE
FITTINGS ON THE MANUAL STEERING VALVE ARE DISCONNECTED.
WARNING: HOT, HIGH PRESSURE FLUID HAZARD. Hydraulic oil may be hot and under
extreme pressure. To prevent serious injury or death, relieve system pressure and allow the
system to cool before repairing or disconnecting. Wear proper hand and eye protection when
searching for leaks, using wood or cardboard instead of hands. Keep all hydraulic components in good
repair.
WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice
while manually operating hydraulic steering circuits. Keep others away and stay clear of
mechanical steering linkages.
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KIT CONTENTS
Unpack the installation kit and identify the required parts.
Item Part Number Description Quantity
A 32-04040 Switch, Engage/Disengage ......................................................................................1
B 350-0037 Washer, Flat, 3/8” SST .............................................................................................2
C* 35-02151 Valve, FieldPilot, CC LS ...........................................................................................1
C* 35-02180 Valve, FieldPilot, CC LS, PWM ................................................................................1
D 45-05690 Cable, Sensor EXT. 5’ ..............................................................................................2
E 45-07703 Harness, SCM .........................................................................................................1
F 45-10103 Harness, Valve .........................................................................................................1
G 60-01018 Washer, Flat, 1/2” SST .............................................................................................1
H 60-04087 Bolt, Hex- 3/8-16 x 3-1/4” SST ................................................................................. 2
I 60-04114 Bolt, Hex, M12 -1.75 x 45mm SST ..........................................................................1
J 60-07027 Nut, NyLock 3/8-16, SST .........................................................................................2
K 65-05162 Bracket, Hyd Block Mnt ...........................................................................................1
L 68-01217 Hose, Hyd - 3/8” x 100, #6FORF x #8FJIC 90º .......................................................2
M 68-01218 Hose, Hyd - 3/8” x 22”, #6FORF x #8FORF 90º ......................................................2
N 68-01219 Hose, Hyd - 1/4” x 80”, #6FORF x #6FORF 90º ......................................................1
O 68-02026 Adapter, Hyd Run Tee - #8 ORF ..............................................................................2
P 68-02074 Adapter, Hyd 90º - #6MORF x #6MORB ................................................................. 5
Q 68-02092 Adapter, Hyd 45º - #8MJIC x #8FJIC .......................................................................1
R 68-02118 Adapter, Hyd - 14mmMORB to #6MORF ................................................................1
S 68-02133 Adapter, Hyd - #8MJIC x M22 x 1.5 Male x 15mm tube ..........................................2
T 90-50013 Cable Tie Kit, 15 ......................................................................................................1
U 91-07011 Steering Wheel Switch Kit .......................................................................................1
V 98-05189 Installation Manual, JD 6x20, 7x20 SF ....................................................................1
W 45-05396 Power Cable, 3 POS AMP .......................................................................................1
®
* The valve included depends upon which vehicle kit was ordered.Item Illustrations
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FieldPilot
Item Part # Description Illustration
A 32-04040 Switch, Engage/Disengage
B 350-0037 Washer, Flat, 3/8” SST
C* 35-02151 Valve, FieldPilot, CC LS
C* 35-02180 Valve, FieldPilot, CC LS
®
PWM
D 45-05690 Cable, Sensor EXT. 5’
E 45-07703 Harness, SCM
F 45-10103 Harness, Valve
G 60-01018 Washer, Flat, 1/2” SST
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Item Part # Description Illustration
H 60-04087 Bolt, Hex- 3/8-16 x 3-1/4”
SST
I 60-04114 Bolt, Hex, M12 -1.75 x
45mm SST
J 60-07027 Nut, NyLock 3/8-16, SST
K 65-05162 Bracket, Hyd Block Mnt
FieldPilot
®
L 68-01217 Hose, Hyd - 3/8” x 100,
#6FORF x #8FJIC 90º
M 68-01218 Hose, Hyd - 3/8” x 22”,
#6FORF x #8FORF 90º
N 68-01219 Hose, Hyd - 1/4” x 80”,
#6FORF x #6FORF 90º
O 68-02026 Adapter, Hyd Run Tee - #8
ORF
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Item Part # Description Illustration
P 68-02074 Adapter, Hyd 90º - #6MORF
x #6MORB
Q 68-02092 Adapter, Hyd 45º - #8MJIC
x #8FJIC
R 68-02118 Adapter, Hyd - 14mmMORB
to #6MORF
S 68-02133 Adapter, Hyd - #8MJIC x
M22 x 1.5 Male x 15mm
tube
T 90-50013 Cable Tie Kit, 15
U 91-07011 Steering Wheel Switch Kit
V 98-05189 Installation Manual, JD
6x20, 7x20 SF
W 45-05396 Power Cable, 3 POS AMP
Switched +12v
45-05396
DC: xx/xx
* The valve included depends upon which vehicle kit was ordered.Hydraulic Diagram
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Power Cable
Power Cable
Power Cable
Tank
FieldPilot
®
Steering Pump
P
JD Steering Valve
R
LS
LS
LS
P
P
P
B
T
Block
Power Beyond
T
TeeJet Valve
T
A
T
L
Existing Hoses
Hoses from Kit
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INSTALLATION
If there are questions concerning the installation of the FieldPilot system on this vehicle, or due to
the changes in component specications the parts supplied in the kit are not exactly as presented
in this document, please contact your dealer or TeeJet Customer service representative for
clarication before installation. TeeJet Technologies is not responsible for misuse or incorrect installation of
the system.
NOTE: BE VERY CAREFUL TO ABSOLUTELY SECURE ALL CABLES AND HOSES SO THAT THEY
DON’T INTERFERE WITH THE MANY MOVING PARTS OF THE MACHINE!
1. PREPARE THE FIELDPILOT VALVE
Install adapter (P) in the P, T, A, B and LS ports of the FieldPilot valve (C).
Figure 1-1: Prepare FieldPilot Valve
This will be removed and a plug will be installed
for the 35-02180 PWM valve
®
P
P
C
P
P
P
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FieldPilot
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2. INSTALL FIELDPILOT VALVE MOUNTING BRACKET
Locate the hole with the threaded insert located on the right side of the machine below the front of the cab. On some
models this threaded insert is used to mount the tool box bracket. Use either the existing bolt or the included hardware
(G and I) to mount the bracket (K) as shown.
Figure 1-2: Install FieldPilot Valve Mounting Bracket
K
G,I
3. INSTALL FIELDPILOT VALVE
Using hardware (B, H, and J) to mount the FieldPilot valve (C) to the bracket (K).
Figure 1-3: Install FieldPilot Valve
B,H,J
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FieldPilot
4. INSTALL LOAD SENSE HOSE AND ADAPTER
Locate the Power Beyond block on the rear of the machine and then locate the smaller plug on the bottom
of this block. This is the LS port. Remove the plug and install adapter (R). Then install and route hose (N)
from adapter (R) to the LS port on the FieldPilot valve.
Figure 1-4: Install Load Sense Hose and Adapter
®
Power
Beyond
Block
R
Pressure
Tank
LS
N
N
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5. INSTALL TANK HOSE AND ADAPTER
Locate the larger plug just above the LS port from step 4. Remove the plug and install adapter (S). Then
install and route hose (L) from adapter (S) to the T port on the FieldPilot valve.
Figure 1-5: Install Tank Hose and Adapter
S
Tank
L
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L
FieldPilot
6. INSTALL PRESSURE HOSE AND ADAPTERS
Locate the plug above the Tank plug from step 5. Remove the plug and install adapter (S), and then install
adapter (Q) onto adapter (S). Then install and route hose (L) from adapter (Q) to the P port on the
FieldPilot valve.
Figure 1-6: Install Pressure Hose and Adapters
Pressure
S
Q
®
L
L
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FieldPilot
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7. INSTALL STEER HOSES AND ADAPTERS
Just rearward from the FieldPilot valve machine steering hoses connect to steering lines. Disconnect the
hoses (label them rst) from the lines and install run tees (O). Then reconnect the original hoses to the run
of the tees (O). Then install hoses (M) from the branch of the tees to the A and B ports of the FieldPilot
valve.
Figure 1-7: Install Steer Hoses and Adapters
Steer
Hoses
M
M
O
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FieldPilot
8. INSTALL STEERING DISENGAGE SENSOR
The steering disengage kit (U) is used to automatically disengage FieldPilot when the steering wheel is
turned. The magnets mount on the steering shaft or other rotating part of the steering wheel and the sensor
mounts so that there is a 1/8” clearance between the sensor and magnet.
Figure 1-8: Install Steering Disengage Sensor
U
®
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FieldPilot
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9. INSTALL STEERING ENGAGE/DISENGAGE SWITCH
Connect item (A) to the connector on the SCM harness labeled Remote Engage/Disengage. Install the
push button switch in a location that is easily accessible during operation of the machine. Optional foot switch
32-04020 can be used in place of switch (A) if desired.
Figure 1-9: Install Steering Engage/Disengage Switch
10. INSTALL VALVE CONTROL CABLE
The valve control cable (F) will connect to the solenoids on the FieldPilot valve and will route into the rear of
the cab.
Figure 1-10: Installation Valve Control Cable
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F
F
FieldPilot
®
11. RECOMMENDED ELECTRONICS INSTALLATION
The Steering Control Module (SCM) should be mounted securely to the oor of the cab. The control console
can be mounted to the operator’s preference. The GPS antenna should be mounted as far forward as
possible on top of the cab on a metal surface of at least 4” square.
Figure 1-11: Figure 1-13: Recommended Electronics Installation
SCM
GPS
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FieldPilot
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12. VERIFY OPERATION OF HYDRAULICS AND SET THE STEERING
CONTROL RATE
Clean and pick up the area around the vehicle and make certain that it is safe to operate. Start the engine
and check hydraulic connections for leaks. Rotate the steering wheel from one extreme to the other and
back to center, check for leaks. While steering through the extremes of movement, check the cables and
hoses for wear points and strain, adjust as necessary.
If using a Matrix™ series console and PWM control, then the oil ow adjustment
is accomplished through the console. Refer to the Matrix user guide for further
instructions.
Adjust the hydraulic oil ow control knob on the FieldPilot valve to a starting
position of 2½ turns from completely closed. Adjust the oil ow by turning the knob clockwise
to reduce ow (increase seconds) and counter-clockwise to increase ow (decrease seconds).
Use the electronic steering control console to perform the left to right steering test, counting the seconds
to move the wheels from full left to full right and also in the opposite direction. It is a good idea to have the
vehicle moving forward very slowly during these tests so there is not excessive side pressure on the tires.
If you nd that the machine steers in the opposite direction from that being commanded in this steering test
sequence, switch the valve connectors at the FieldPilot valve coils.
Do this a number of times, adjusting the oil ow between tests, until a lock to lock steering response of
approximately 16 seconds is observed using a CenterLine® 220. Adjust to 12 seconds when using a
CenterLine® 230BP. Use the locking nut to secure this ow setting. The coils on the FieldPilot valve also
have manual push button overrides.
Note: To activate the manual overrides, a tool such as a small screwdriver or allen wrench must be inserted
into the end of the coil to depress the override button.
WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice
while manually operating hydraulic steering circuits. Keep others away and stay clear of
mechanical steering linkages.
13. COMPLETE ELEC TRONIC INSTALLATION
Refer to the owner’s manual supplied with the automated steering system to complete the electronic
installation and setup.
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F I E L D P I L O T®
U S E R M A N U A L
A series of equipment-specic hydraulic installation kits have been developed
to work in conjunction with your assisted steering system. This kit contains the
necessary components and instructions to install assisted steering hydraulics on
the John Deere 6x10, 6x20, 7x10, and 7x20 SF tractors. Please review this manual
thoroughly before beginning the installation process.
1801 Business Park Drive
Springeld, Illinois 62703 USA
Tel: (217) 753-8424 • Fax: (217) 753-8426
www.teejet.com
98-05189 R1
© TeeJet Technologies 2010
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