TeeJet 4x40, 4X50, 4X55 User Manual
F I E L D P I L O T®
U S E R M A N U A L
Assisted Steering Hydraulic Installation Manual for
Vehicle Kit Number 91-02288
Fits Only John Deere 4X40, 4X50, and 4X55
FieldPilot
®
FIELDPILOT®
Copyrights
© 2010 TeeJet Technologies. All rights reserved. No part of this document or the computer programs
described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any
means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet
Technologies.
Trademarks
Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their
respective companies or organizations.
Limitation of Liability
TEEJET TECHNOLOGIES PROVIDES THIS MATERIAL “AS IS” WITHOUT WARRANTY OF ANY KIND,
EITHER EXPRESSED OR IMPLIED. NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED. IN NO
EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS, LOSS OF PROFIT,
LOSS OF USE OR DATA, INTERRUPTION OF BUSINESS, OR FOR INDIRECT, SPECIAL, INCIDENTAL,
OR CONSEQUENTIAL DAMAGES OF ANY KIND, EVEN IF TEEJET TECHNOLOGIES HAS BEEN
ADVISED OF SUCH DAMAGES ARISING FROM TEEJET TECHNOLOGIES SOFTWARE.
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PREPARATION
1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might
get into the hydraulic circuit.
2. Park the vehicle on a clean, level oor with adequate clearance to work around.
3. Do not attempt to loosen any hydraulic ttings while the engine is running.
4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding.
5. Prior to loosening any hydraulic ttings, be sure to have the appropriate plugs and caps available in order
to limit loss of hydraulic uid from the open ttings.
6. Remove the hood and side panels around the engine compartment to allow access to the hydraulic
system.
PREVENT HYDRAULIC SYSTEM CONTAMINATION. It is essential to thoroughly clean hydraulic
system ttings and hose connections prior to disconnecting or removing them. Use a spray
cleaner such as “Brake Clean” to prevent hydraulic system contamination. Note that o-rings used
on ORB and ORFF type ttings may be damaged by solvent cleaners such as “Brake Clean”. If a tting is to
be cleaned internally, the o-ring should rst be removed and cleaned with a berless cloth.
TO AVOID EXCESS LEAKAGE, DO NOT TURN THE STEERING WHEEL WHILE THE
FITTINGS ON THE MANUAL STEERING VALVE ARE DISCONNECTED.
WARNING: HOT, HIGH PRESSURE FLUID HAZARD. Hydraulic oil may be hot and under
extreme pressure. To prevent serious injury or death, relieve system pressure and allow the
system to cool before repairing or disconnecting. Wear proper hand and eye protection when
searching for leaks, using wood or cardboard instead of hands. Keep all hydraulic components in good repair.
WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice
while manually operating hydraulic steering circuits. Keep others away and stay clear of
mechanical steering linkages.
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FieldPilot
KIT CONTENTS
Unpack the installation kit and identify the required parts.
Item Part Number Description Quantity
A 32-04040 Switch, Engage/Disengage, Momentary ..................................................................1
B 350-0024 Washer, Flat, 1/4” SST .............................................................................................4
C 350-0037 Washer, Narrow Flat - 3/8”, SST ..............................................................................2
D 350-0083 Nut, Whiz-Lock, 1/4”-20 SST ..................................................................................2
E 35-02181 Valve, FLDPLT PWM, CC, LS 1.1GPM ...................................................................1
F 35-03017 Manifold, 3 Port, PRRV ............................................................................................1
G 35-04085 Cartridge, PRRV 50-600psi .....................................................................................1
H 45-07703 Harness, SCM .........................................................................................................1
I 45-10103 Harness, Valve .........................................................................................................1
J 60-01016 Washer, Flat, 5/8” SST ............................................................................................1
K 60-04087 Bolt, Hex, 3/8-16 x 3-1/4” SST .................................................................................2
L 60-04090 Bolt, Hex, 1/4”-20 x 2” SST ...................................................................................... 2
M 60-04091 Bolt, Hex, 5/8”-11 x 1.5” SST ..................................................................................1
N 60-07027 Nut, NyLock 3/8-16, SST .........................................................................................2
O 60-07028 Nut, Whiz-Lock, 5/8”-11 SST ...................................................................................1
P 65-05134 Bracket, FieldPilot Valve Mount ...............................................................................1
Q 65-05194 Bracket, PRRV Mount ..............................................................................................1
R 68-01025 Hose, Hyd. - 3/8” x 54”, #6FJIC x #6FJIC90º ......................................................1
S 68-01095 Hose, Hyd. - 3/8” x 53”, #6FJIC x #6FJIC ................................................................3
T 68-01096 Hose, Hyd. - 3/8” x 60”, #6FJIC x #6FJIC ................................................................1
U 68-01097 Hose, Hyd. - 3/8” x 25”, #6FJIC x #6FJIC ................................................................1
V 68-01158 Hose, Hyd. - 3/8” x 13”, #6FJIC x #6F JIC 90º ........................................................1
W 68-01203 Hose, Hyd. - 1/4” x 19”, #6FJIC x #6FJIC 90º .........................................................1
X 68-02019 Adapter, Hyd. - #6MJIC x #6MORB .........................................................................2
Z 68-02022 Adapter, Hyd. -Run Tee #6 JIC ................................................................................5
AA 68-02070 Adapter, Hyd. Plug - #6MORB .................................................................................1
®
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FieldPilot
BB 68-02078 Adapter, Hyd. 90º - #6MJIC x #6FJIC .....................................................................2
CC 68-02080 Adapter, Hyd. 90º - #6MJIC x #6MORB ..................................................................4
DD 68-02082 Adapter, Hyd. - #6MJIC x #8MORB .........................................................................2
EE 68-02083 Adapter, Hyd. 90º - #6MJIC x #8MORB ..................................................................2
FF 90-50013 Cable Tie Kit, 15 ......................................................................................................2
GG 91-07011 Steering Wheel Switch Kit .......................................................................................1
HH 98-05108 Installation Manual, JD 4X40,4X50,4X55 ................................................................1
Item Part # Description Illustration
A 32-04040 Switch, Engage/Disengage,
B 350-0024 Washer, Flat, 1/4” SST
C 350-0037 Washer, Narrow Flat - 3/8”,
®
Momentary
SST
D 350-0083 Nut, Whiz-Lock, 1/4”-20
SST
E 35-02181 Valve, FLDPLT PWM, CC,
LS 1.1GPM
F 35-03017 Manifold, 3 Port, PRRV
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Item Part # Description Illustration
G 35-04085 Cartridge, PRRV 50-600psi
FieldPilot
®
H 45-07703 Harness, SCM
I 45-10103 Harness, Valve
J 60-01016 Washer, Flat, 5/8” SST
K 60-04087 Bolt, Hex, 3/8-16 x 3-1/4”
SST
L 60-04090 Bolt, Hex, 1/4”-20 x 2” SST
M 60-04091 Bolt, Hex, 5/8”-11 x 1.5” SST
45-10103
DC:xx/xx
SCM Power I/O
45-07703
DC: xx/xx
Power
Valve Output
A
B
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FieldPilot
Item Part # Description Illustration
N 60-07027 Nut, NyLock 3/8-16, SST
O 60-07028 Nut, Whiz-Lock, 5/8”-11 SST
P 65-05134 Bracket, FieldPilot Valve
Q 65-05194 Bracket, PRRV Mount
®
Mount
R 68-01025 Hose, Hyd. - 3/8” x 54”,
#6FJIC x #6FJIC90º
S 68-01095 Hose, Hyd. - 3/8” x 53”,
#6FJIC x #6FJIC
T 68-01096 Hose, Hyd. - 3/8” x 60”,
#6FJIC x #6FJIC
U 68-01097 Hose, Hyd. - 3/8” x 25”,
#6FJIC x #6FJIC
V 68-01158 Hose, Hyd. - 3/8” x 13”,
#6FJIC x #6F JIC 90º
W 68-01203 Hose, Hyd. - 1/4” x 19”,
#6FJIC x #6FJIC 90º
X 68-02019 Adapter, Hyd. - #6MJIC x
#6MORB
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