TeeJet 1803 User Manual
F I E L D P I L O T®
U S E R M A N U A L
Assisted Steering Hydraulic Installation Manual for
Vehicle Kit Number 91-02316
Fits only Ag-Chem TerraGator 1803
FieldPilot
®
FIELDPILOT®
Copyrights
© 2010 TeeJet Technologies. All rights reserved. No part of this document or the computer programs
described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any
means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet
Technologies.
Trademarks
Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their
respective companies or organizations.
Limitation of Liability
TEEJET TECHNOLOGIES PROVIDES THIS MATERIAL “AS IS” WITHOUT WARRANTY OF ANY KIND,
EITHER EXPRESSED OR IMPLIED. NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED. IN NO
EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS, LOSS OF PROFIT,
LOSS OF USE OR DATA, INTERRUPTION OF BUSINESS, OR FOR INDIRECT, SPECIAL, INCIDENTAL,
OR CONSEQUENTIAL DAMAGES OF ANY KIND, EVEN IF TEEJET TECHNOLOGIES HAS BEEN
ADVISED OF SUCH DAMAGES ARISING FROM TEEJET TECHNOLOGIES SOFTWARE.
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PREPARATION
1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might
get into the hydraulic circuit.
2. Park the vehicle on a clean, level oor with adequate clearance to work around.
3. Do not attempt to loosen any hydraulic ttings while the engine is running.
4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding.
5. Prior to loosening any hydraulic ttings, be sure to have the appropriate plugs and caps available in order
to limit loss of hydraulic uid from the open ttings.
6. Remove the hood and side panels around the engine compartment to allow access to the hydraulic
system.
PREVENT HYDRAULIC SYSTEM CONTAMINATION. It is essential to thoroughly clean hydraulic
system ttings and hose connections prior to disconnecting or removing them. Use a spray
cleaner such as “Brake Clean” to prevent hydraulic system contamination. Note that o-rings used
on ORB and ORFF type ttings may be damaged by solvent cleaners such as “Brake Clean”. If a tting is to
be cleaned internally, the o-ring should rst be removed and cleaned with a berless cloth.
TO AVOID EXCESS LEAKAGE, DO NOT TURN THE STEERING WHEEL WHILE THE
FITTINGS ON THE MANUAL STEERING VALVE ARE DISCONNECTED.
WARNING: HOT, HIGH PRESSURE FLUID HAZARD. Hydraulic oil may be hot and under
extreme pressure. To prevent serious injury or death, relieve system pressure and allow the
system to cool before repairing or disconnecting. Wear proper hand and eye protection when
searching for leaks, using wood or cardboard instead of hands. Keep all hydraulic components in good repair.
WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice
while manually operating hydraulic steering circuits. Keep others away and stay clear of
mechanical steering linkages.
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FieldPilot
KIT CONTENTS
Unpack the installation kit and identify the required parts.
Item Part Number Description Quantity
A 32-04040 Switch, Engage/Disengage ......................................................................................1
B 350-0024 Washer, Flat, 1/4” SST .............................................................................................4
C 350-0083 Nut, Whiz-Lock, 1/4”-20 SST ..................................................................................2
D 350-0136 Bolt Hex, 1/4”-20 X 2-1/2” SST ................................................................................2
E 35-02182 Valve, FLDPLT, PWM OC, 4.0GPM .........................................................................1
F 35-02155 Valve Counter Balance ............................................................................................1
G 45-07703 Harness, SCM .........................................................................................................1
H 45-10103 Harness, Valve .........................................................................................................1
I 60-04089 Bolt Hex, 3/8”-16 X 3-3/4” SST ..............................................................................2
J 60-04091 Bolt Hex, 5/8”-11 X 1.5” SST ...................................................................................1
K 60-07027 Nut, NyLock 3/8-16, SST .........................................................................................2
L 60-07028 Nut, Whiz-Lock, 5/8”-11 SST ...................................................................................1
M 65-05134 Bracket, Hyd. Block Mnt - .......................................................................................1
N 68-01144 Hose, Hyd - 1/2” x 47”, #8FJIC x #8FJIC 90º ..........................................................1
O 68-01222 Hose, Hyd - 1/2” x 22”, #8FJIC x #8FJIC 90º ..........................................................2
P 68-01223 Hose, Hyd - 1/2” x 25”, #8FJIC x #8FJIC .................................................................2
Q 68-01224 Hose, Hyd - 1/2” x 32”, #8FJIC x #8FJIC .................................................................1
R 68-02009 Adapter, Hyd. Run Tee - #8 JIC ...............................................................................3
S 68-02093 Adapter, Hyd. 90º EL - #8MJIC x #8FJIC ................................................................5
T 68-02094 Adapter, Hyd. - #8MJIC x #8MORB .........................................................................5
U 68-02095 Adapter, Hyd. 90º EL - #8MJIC x #8MORB .............................................................2
V 68-02122 Adapter, Hyd. - #8MJIC x #12MORB .......................................................................2
W 90-50013 Cable Tie Kit, 15 ......................................................................................................1
X 91-07011 Steering Wheel Switch Kit .......................................................................................1
Y 98-05116 Installation Manual, AG-CHEM 1803 .......................................................................1
Z 16-00001 Magnets, Self-Adhesive .........................................................................................12
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Item Part # Description Illustration
A 32-04040 Switch, Engage/Disengage
B 350-0024 Washer, Flat, 1/4” SST
C 350-0083 Nut, Whiz-Lock, 1/4”-20
SST
D 350-0136 Bolt Hex, 1/4”-20 X 2-1/2”
SST
E 35-02182 Valve, FLDPLT, PWM OC,
4.0GPM
F 35-02155 Valve Counter Balance
G 45-07703 Harness, SCM
H 45-10103 Harness, Valve
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45-10103
DC:xx/xx
A
B
Item Part # Description Illustration
I 60-04089
J 60-04091 Bolt Hex, 5/8”-11 X 1.5” SST
K 60-07027 Nut, NyLock 3/8-16, SST
L 60-07028 Nut, Whiz-Lock, 5/8”-11 SST
Bolt Hex, 3/8”-16 X 3-3/4”
SST
FieldPilot
®
M 65-05134 Bracket, Hyd. Block Mnt -
N 68-01144 Hose, Hyd - 1/2” x 47”,
#8FJIC x #8FJIC 90º
O 68-01222 Hose, Hyd - 1/2” x 22”,
#8FJIC x #8FJIC 90º
P 68-01223 Hose, Hyd - 1/2” x 25”,
#8FJIC x #8FJIC
Q 68-01224 Hose, Hyd - 1/2” x 32”,
#8FJIC x #8FJIC
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FieldPilot
Item Part # Description Illustration
R 68-02009 Adapter, Hyd. Run Tee - #8
S 68-02093 Adapter, Hyd. 90º EL -
T 68-02094 Adapter, Hyd. - #8MJIC x
®
JIC
#8MJIC x #8FJIC
#8MORB
U 68-02095 Adapter, Hyd. 90º EL -
#8MJIC x #8MORB
V 68-02122 Adapter, Hyd. - #8MJIC x
#12MORB
W 90-50013 Cable Tie Kit, 15
X 91-07011 Steering Wheel Switch Kit
Y 98-05116 Installation Manual, AG-
CHEM 1803
Z 16-00001 Magnets, Self-Adhesive
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