1. The design of this product contains special hardware, many
circuits and components especially for safety purposes. For
continued protection, no changes should be made to the
original design unless authorized in writing by the
manufacturer. Replacement parts must be identical to those
used in the original circuits. Service should be performed by
qualified personnel only.
2. Alterations of the design or circuitry of the products should
not be made. Any design alterations or additions will void the
manufacturer’s warranty and will further relieve the
manufacturer of responsibility for personal injury or property
damage resulting therefrom.
3. Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteristics
are often not evident from visual inspection nor can the
protection afforded by them necessarily be obtained by using
replacement components rated for higher voltage, wattage,
etc. Replacement parts which have these special safety
characteristics are identified in the parts list of Service
manual. Electrical components having such features are
identified by shading on the schematics and by ( ! ) on
the parts list in Service manual. The use of a substitute
replacement which does not have the same safety
characteristics as the recommended replacement part
shown in the parts list of Service manual may cause shock,
fire, or other hazards
4. Don’t short between the LIVE side ground and
ISOLATED (NEUTRAL) side ground or EARTH side
ground when repairing. Some model’s power circuit is
partly different in the GND. The difference of the GND is
shown by the LIVE: ( ) side GND, ISOLATED
(NEUTRAL): ( ) side GND and EARTH: ( ) side GND.
Don’t short between the LIVE side GND and ISOLATED
(NEUTRAL) side GND or EARTH side GND and never
measure with a measuring apparatus (oscilloscope etc.) the
LIVE side GND and ISOLATED (NEUTRAL) side GND or
EARTH side GND at the same time. If above note will not be
kept, a fuse or any parts will be broken.
5. If any repair has been made to the chassis, it is
recommended that the B1 setting should be checked or
adjusted (See ADJUSTMENT OF B1 POWER SUPPLY).
6. The high voltage applied to the picture tube must conform to
that specified in Service manual. Excessive high voltage can
cause an increase in X-Ray emission, arcing and possible
component damage, therefore operation under excessive
high voltage conditions should be kept to a minimum, or
should be prevented. If severe arcing occurs, remove the AC
power immediately and determine the cause by visual
inspection (incorrect installation, cracked or melted high
voltage harness, poor soldering, etc.). To maintain the proper
minimum level of soft X-Ray emission, components in the
high voltage circuitry including the picture tube must be the
exact replacements or alternatives approved by the
manufacturer of the complete product.
7. Do not check high voltage by drawing an arc. Use a high
voltage meter or a high voltage probe with a VTVM.
Discharge the picture tube before attempting meter
connection, by connecting a clip lead to the ground frame
and connecting the other end of the lead through a 10kΩ 2W
resistor to the anode button.
8. When service is required, observe the original lead dress.
Extra precaution should be given to assure correct lead
dress in the high voltage circuit area. Where a short circuit
has occurred, those components that indicate evidence of
overheating should be replaced. Always use the
manufacturer’s replacement components.
9. Isolation Check
(Safety for Electrical Shock Hazard)
After re-assembling the product, always perform an isolation
check on the exposed metal parts of the cabinet (antenna
terminals, video/audio input and output terminals, Control
knobs, metal cabinet, screw heads, earphone jack, control
shafts, etc.) to be sure the product is safe to operate without
danger of electrical shock.
10. The surface of the TV screen is coated with a thin film which
can easily be damaged. Be very careful with it when handle
the TV. Should the TV screen become soiled, wipe it with a
soft dry cloth. Never rub it forcefully. Never use any cleaner
or detergent on it.
(1) Dielectric Strength Test
The isolation between the AC primary circuit and all metal
parts exposed to the user, particularly any exposed metal
part having a return path to the chassis should withstand a
voltage of 3000V AC (r.m.s.) for a period of one second.
(…Withstand a voltage of 1100V AC (r.m.s.) to an appliance
rated up to 120V, and 3000V AC (r.m.s.) to an appliance
rated 200V or more, for a period of one second.)
This method of test requires test equipment not generally
found in the service trade.
(2) Leakage Current Check
Plug the AC line cord directly into the AC outlet (do not use
line isolation transformers during this check). Using a
“Leakage Current Tester”, measure the leakage current from
each exposed metal part of the cabinet, particularly any
exposed metal part having a return path to the chassis, to a
known good earth ground (water pipe, etc.). Any leakage
current must not exceed 0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.2mA AC
(r.m.s.).
●Alternate Check Method
Plug the AC line cord directly into the AC outlet ( do not use
a line isolation transformer during this check.). Use an AC
voltmeter having 1000 ohms per volt or more sensitivity in
the following manner. Connect a 1500Ω 10W resistor
paralleled by a 0.15µF AC-type capacitor between an
exposed metal part and a known good earth ground (water
pipe, etc.). Measure the AC voltage across the resistor with
the AC voltmeter. Move the resistor connection to each
exposed metal part, particularly any exposed metal part
having a return path to the chassis, and measure the AC
voltage across the resistor. Now, reverse the plug in the AC
outlet and repeat each measurement. Any voltage measured
must not exceed 0.75V AC (r.m.s.). This corresponds to
0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.3V AC
(r.m.s.).
This corresponds to 0.2mA AC (r.m.s.)
3
.
2. Block diagram TDA9370PS/N2 series with mono intercarrier sound demodulator
4
3. REPLACEMENT OF MEMORY IC
1. MEMORY IC.
This TV uses memory IC. In the memory IC are memorized data for correctly operating the video and deflection
circuits.
2. PROCEDURE FOR REPLACING MEMORY IC
(1) Power off
Switch the power off and unplug the power cord from AC outlet.
(2) Replace IC
Be sure to use memory IC written with the initial data values.
(3) Power On
Plug the power cord into the AC outlet and switch the power on.
(4) Check and set SYSTEM default value:
1) Press “MUTE” Æ “CALL” Æ “-\--“ Æ “CALL” Æ “MUTE” buttons in sequence to enter into factory
status.
2) If the memory IC haven’t been written with the initial data, press [Program+] / [Program-] to select item
INIT and press [VOLUME+] / [VOLUME-] to start initialize memory IC.
3) Check the setting value of the SYSTEM default value of Table below. If the value is different, select
items by [Program+] / [Program-] keys and set value by [VOLUME+] / [VOLUME-] keys.
4) Press “EXIT” button to return to the normal screen.
4. SERVICE ADJUSTMENT
Specific operation: use remote controller
Press “MUTE” Æ “CALL” Æ “-\--“ Æ “CALL” Æ “MUTE” buttons in sequence to enter into factory mode.
Press [Program+] / [Program-] to select items and press [VOLUME+] / [VOLUME-] key, to make data adjustment
of corresponding factory menus.
Press “EXIT” key to exit factory mode.
Focus adjustment
1. Receive a crosshatch signal.
2. While watching the screen, adjust the FOCUS VR on the FBT to make the vertical and horizontal lines as
fine and sharp as possible.
Geometrical adjustment
Receive PAL standard complete pattern signal.
Adjustment steps:
a) Adjust VSL, to the centre horizontal line just appears from half bottom shadow.
b) Adjust VAM, to get 92% of vertical picture contents would be displayed on CRT.
c) Adjust VSH, the centre horizontal line corresponds to CRT vertical centre.
d) Adjust SCL, to the linearity of P card field is in proper condition.
e) Adjust
Receive NTSC signal and repeat above adjustment.
AGC Adjustment
Receive 60dBµ (1mV) VH colour bar pattern signal.
Select TOP item.
Adjust value, to noise reduce gradually and just disappeared point.
CRT cut off and white balance adjustment
a) CRT cut off adjustment
b) White balance adjustment
HSH, to get the picture horizontal centre correspond to CRT horizontal centre.
1. Select item VG2B, then adjust value to 32.
2. PRESS “0” key, when the screen shows”VG2” adjust the SCREEN control on Fly back transformer to
make the screen show alternating flashing characters of “INSIDE HIGH INSIDE LOW”.
1. Receive a Black and White pattern.
2. Adjust WRP, WRG, WRB items to get colour temperature 9300K ±3 JND.
5
Adjustable Items
Direct access key Items Description Preset Remark
“1” 5/6HSH Horizontal shift ON A
“2” 5/6VSL Vertical slop 32 A
5/6VAM Vertical amplitude 23 A
5/6SCL S-correction 17 A
5/6VSH Vertical shift 27 A
5/6VOF OSD Vertical offset 37 A
HOF* OSD Horizontal offset 42 A
“3” RED Black level offset R 32 A
GRN Black level offset G 32 A
WPR White point R 30 A
WPG White point G 26 A
WPB White point B 38 A
0BRI Listen: Brightness 0 A
0COL Listen: Colour 50 A
0SHP Listen: Sharpness 50 A
1CON Soft: Contrast 45 A
1BRI Soft: Brightness 45 A
1COL Soft: Colour 50 A
1SHP Soft: Sharpness 50 A
“6” Picture preset 2
2CON Standard: Contrast 75 A
2BRI Standard: Brightness 50 A
2COL Standard: Colour 50 A
2SHP Standard: Sharpness 60 A
3CON Dynamic: Contrast 85 A
3BRI Dynamic: Brightness 60 A
3COL Dynamic: Colour 60 A
3SHP Dynamic: Sharpness 80 A
NOTE: THE ITEMS WITH REMARK “A” IS ADJUSTABLE DATA.
Optional data
1. OP1
Bit Function Description Preset Remark
Bit 0 VG2_MODE 1= 0 EA
Bit 1 YPRPB 1=Enable 1 EA
Bit 2 SUPERWOOFER Translucence OSD manual 1=Enable 0 EA
Bit 3 WOOFER_VOL 1=Enable (Can only be selected either RGB and DVD) 0 EA
Bit 4 AV2 1=Enable 1 EA
Bit 5 SVHS 1=Enable 0 EA
Bit 6 DVD 1=Enable 0 EA
Bit 7 RGB 1=Enable 1 EA
6
2. OP2
Bit Function Description Preset Remark
Bit 7 FSL 1=21dBµV 0=26dBµV 0 EA
Bit 6 SOY 1=Enable 1 EA
Bit 5 ARABIC_SET 1=Enable 0 EA
Bit 4 FARSI_SET 1=Enable 0 EA
Bit 3 CYRILLIC_SET 0 EA
Bit 2 EUROUP_SET 1=Enable 1 EA
Bit 1 AUTO_SOUND 1 EA
Bit 0 AVL 1=Enable 1 EA
3. OP3
Bit Function Description Preset Remark
Bit 7 RUSSIA 1=Enable 0 EA
Bit 6 ITALY 1=Enable 0 EA
Bit 5 GERMANY 1=Enable 0 EA
Bit 4 FRANCE 1=Enable 0 EA
Bit 3 RUTKISH 1=Enable 0 EA
Bit 2 ARABIC 1=Enable 0 EA
Bit 1 FARSI 1=Enable 0 EA
Bit 0 ENGLISH 1=Enable 1 EA
4. OP4
Bit Function Description Preset Remark
Bit 6 HALFTONE 1=Enable 1 EA
Bit 5 IDENT_SENSITIVE 1 EA
Bit 4 HCO 1=Enable 0 EA
Bit 3 LOGO 1 EA
Bit 2 TILT 0 EA
Bit 1 SPANISH 1 EA
Bit 0 ROMANIA 0 EA
5. OP5
Bit Function Description Preset Remark
Bit 7 STORE_AV 1= Enable 1 EA
Bit 6 OSO 1= Enable 0 EA
Bit 5 SOFR_CHANGE 1=Enable 0 EA
Bit 4 FADE 1=Enable 0 EA
Bit 3 SOUND_M 1= Enable 0 EA
Bit 2 SOUND_I 1= Enable 0 EA
Bit 1 SOUND_BG 1=Enable With DVD select 1 1 EA
Bit 0 SOUND_DK 1=Enable 0 EA
6. OP6
Bit Function Description Preset Remark
Bit 7 RESERVE 1=Enable 0 EA
Bit 6 POR_WHEN_BLUE 1=Enable 1 EA
Bit 5 MENU_MIDLINE 1=Enable 1 EA
Bit 4 MENU_BLUE 1=Enable 1 EA
Bit 3 CHILDLOCK 1=Enable 1 EA
Bit 2 16_9 1=Enable 0 EA
Bit 1 BLUE_SCREEN 1=Enable 1 EA
Bit 0 LOGO_LISTEN 1 EA
7
7. OP7
Bit Function Description Preset Remark
Bit 7 FMWS 1=Enable 1 EA
Bit 6 HOTEL 1=Enable 0 EA
Bit 5 PROG_ID 1=Enable 0 EA
Bit 4 LED 1=Enable 0 EA
Bit 3 TWIST 1=Enable 0 EA
Bit 2 BYELORUSSIAN 1=Enable 0 EA
Bit 1 UKRANIAN 1=Enable 0 EA
Bit 0 AV1 1=Enable 1 EA
8. OP8
Bit Function Description Preset Remark
Bit 6 DIRECT_SWITCH_ON 1=Enable 0 EA
Bit 5 INNER_DVD 1=Enable 1 EA
Bit 4 PROG_FREQ 1=Enable 0 EA
Bit 3 FAST_BAR 1=Enable 1 EA
Bit 2 AUSTRALIA 1=Enable 0 EA
Bit 1 FREQ 1=Enable 1 EA
Bit 0 9860 1=Enable 0 EA
Note:Don’t adjust any OPTION items, please inform the engineer about any change.
5. ICs functional description
1. N201 UOC TDA9370
SYMBOL PIN DESCRIPTION
STAND BY output. 1 In STAND BY mode, low level (Power OFF).
For Power ON this pin will be high.
SCL 2 I2C-bus clock line
SDA 3 I2C-bus data line
TUNING 4 tuning Voltage (Vt) PWM output
KEY 5 Control keys input
SYSTEM 6 TV system control
VOL 7 Sound Volume control PWM output
MUTE 8 Sound mute output
VSSC/P 9 Digit ground for µ-controller core and periphery
CTL 10 DVD power control
STANDBY 11 STANDBY control
VSSA 12 Analog ground of digital ground of TV-processor
SECPLL 13 Internally connected
VP2 14 2nd supply voltage TV-processor(+8V)
DECDIG 15 decoupling digital supply of TV-processor
PH2LF 16 Phase-2 filter
PH1LF 17 Phase-1 filter
GND3 18 Ground 3 for TV-processor
DECBG 19 Band gap decoupling
AVL/EWD 20 Automatic volume levelling
VDRB 21 Vertical drive B output
VDRA 22 Vertical drive A output
IFIN1 23 IF input 1
IFIN2 24 IF input 2
8
IREF 25 Reference current input
VSC 26 Vertical sawtooth capacitor
TUNER AGC 27 Tuner AGC output
AUDEEM/SIFIN1 *1 28 Audio deemphasize or SIF input
DECSDEM/SIFIN2 29 Decoupling sound demodulator
GND2 30 Ground 2 for TV processor
SNDPLL/SIFAGC *1 31 Narrow band PLL filter
AVL 32 Automatic Volume Levelling
HOUT 33 Horizontal output
FBISO 34 Flyback input/sandcastle output
AUDEXT 35 External audio output
EHTO 36 EHT/over voltage protection input
PLL IF 37 IF-PLL loop filter
IFVO/SVO 38 IF video output / selected CVBS output
VP1 39 supply voltage TV processor
CVBS INT 40 internal CVBS input
GND1 41 ground for TV processor
CVBS/Y 42 CVBS/SVHS(Y) input
CHROMA 43 SVHS (C) input
AUDOUT 44 Audio output
INSSW2 45 YUV insertion input
R2/VIN 46 R input / V (R-Y) input / PR input
G2/YIN 47 G input / Y input
B2/UIN 48 B input / U (B-Y) input / PB input
BCLIN 49 Beam current limiter input
BLKIN 50 Black current input
RO 51 Red output
GO 52 Green output
BO 53 Blue output
VDDA 54 Analog supply of Closed Caption decoder and digital supply of TV-processor (3.3 V)
VPE 55 Ground
VDDC 56 Digital supply to core (3.3 V)
OSCGND 57 Oscillator ground supply
XTALIN 58 Crystal oscillator input
XTALOUT 59 Crystal oscillator output
RESET 60 Ground
VDDP 61 Digital supply to periphery (+3.3 V)
P1.0/INT1 62 AV1 / AV2 mode Output.
P1.1/T0 63 AV /S-VHS mode Output.
P1.2/INT0 64 Remote control signal input.
Vcc 1 Power supply GND 7 ground
Out 1 (+) 2 Ch 1 output (+) In 2 8 Ch 2 input
GND(out 1) 3 Ch 1Ground VOL 9 Volume Control
Out 1 (-) 4 Ch 1 output (-) Out 2 (-) 10 Ch 2 output (-)
Standby 5 Mute input GND(out 2) 11 Ch 2 Ground
9
In 1 6 Ch 1 input Out 2 (+) 12 Ch 2 output (+)
4. N301: Vertical output (TDA8357A)
Symbol PIN Function Symbol PIN Function
INV IN 1 Input PUMP UP 6 Pump up power
INV IN 2 Input V OUT 7 Vertical output
Vcc 3 Pump up power V PRO 8 Vertical protection
V OUT 4 Vertical output V FEEDBACK 9 Vertical feedback
GND 5 Ground
Bring the long lug over the short lug and
position them horizontally.
Fig. 2
(FRONT VIEW)
GREEN RASTER
CENTER
Fig. 3
12
STATIC CONVERGENCE ADJUSTMENT
1. Input a crosshatch signal.
2. Using 4-pole convergence magnets overlap the red
and blue lines in the center of the screen (Fig. 1) and
turn them to magenta (red/blue).
3. Using 6-pole convergence magnets overlap the
magenta (red/blue) and green lines in the center of the
screen and turn them to white.
4. Repeat 2 and 3 above, and make the best
convergence.
DYNAMIC CONVERGENCE ADJUSTMENT
1. Move the deflection yoke up and down and overlap
lines in the periphery. (Fig. 2)
2. Move the deflection yoke left to right and overlap the
lines in the periphery. (Fig. 3)
3. Repeat 1 and 2 above, and make the best
convergence.
After adjustment, fix the wedge at the original position.
Fasten the retainer screw of the deflection yoke.
Fix the 6 magnets with glue.
(FRONT VIEW)
Fig. 1
(FRONT VIEW)
RED GREEN BLUE
BLUE
GREEN GREEN
RED BLUE
BLUE GREEN RED
RED
Fig.2
(FRONT VIEW)
RED GREEN BLUE BLUE GREEN RED
RED
GREEN
BLUE
BLUE
GREEN
RED
Fig. 3
13
9. DVD Part: Introduction of MTK1379 maintenance
1. Under normal power supply conditions, the maintenance plan for MT1379 mono-chip is: first the reset
circuit resets the MT1379, after the crystal oscillator circuit gave the clock signal to MT1379, MT1379 will
start the initialization check for Flash、E
start initialization check for 7Audio DAC, MT1336 and motor Driver.
2. If the all the a.m. parts are good, then MT1379 will send signal to motor Driver to drive the servo system,
pick up then to generate DVD light for collection, tracing the main shaft to check if there is any disc, and
confirm if it is CD format or DVD format disc. If the disc is in DVD format, the system will read the data
from the disc directly; if it is in CD format MT1336 will drive the CD laser to send out CD light and read the
data, the data then will be amplified through MT1336 and sent to MT1379 for data processing, released by
MPEG and resolved into video data and audio data, then they will be returned to analog signals through
VIDEO DAC、AUDIO DAC.
Decoder section
3. There is power supply, clock and reset, but the system does not work.
1)Check if all the address wires required for FLASH are exist, and if they are in normal status,
especially check if the A0~A15 of FLASH have normal signals, if there aren’t, then inspect MT1379
to see if there is faulty soldering. If there are normal signals at A0~A15, check if the address data
signal of MT1379 and SDRAM is normal. If it is normal, then check the signal at A16~A19 of
MT1379; if there are also signals, then check the 8 video data wires; it there is no signal, then
check the corresponding pins of MT1397 to see if there is any short circuit, break or faulty
soldering.
2)If all the a.m. conditions are good, but there is still no video signal output, then the filter circuit after
MT1379 shall be checked.
4. System in normal operation, but the audio has no sound.
1)Check if all the signals of DATA, MCLK, BCLK, LRCK and reset required by the Audio DAC are
exist, if there is signal missing, then check the signal line between MT1379 and Audio DAC. If the
line is connected properly, but there is no signal, then check if there is any welding problem at the
corresponding pins of MT1379. If it is still OK, it is probably the problem on MT1379 itself.
2)All the required signals are exist, while there is no audio output. Then you need to check the lower
passing amplifying circuit and the MUTE circuit at the back of Audio DAC. Also check if there is
any power supply to the Audio DAC.
3)Check if the power supply voltage required for playing is at normal level.
Servo Section
5. After the LOGO of the machine shows normally, there is no OSD display. This problem mainly is caused
by the abnormality between servo and MPEG, possible problems may be:
1) T1336 and its surrounding circuits have problems.
2) Servo part of MT1379 has problems.
6. OSD display is normal,while there is no action of servo part(feeding motor does not work, main shaft does
no turn, possible fault status are:
1) The corresponding signals giving by MT1379 to DMSO、FMSO are missing, the reason may be the
problem of MT1379 or the communication between MT1379 and motor Driver.
2) Not output from Motor Driver, the reason may be the problem on motor Driver or its corresponding
circuit.
7. Servo part in good status, while there is no pick up action(no light, no focus)
2
PROM、SDRAM, after everything is checked to be normal, it will
1) No light, check the power supply(power supply for pick up), or the light producing driving circuit to see
if they are in normal status.
2) No focus, check MT1379 to see if there is signal output from FOSO、TRSO.
Secondly, check motor driver to see if there is F+、F-、T+、T-signal output.
Thirdly, check the external corresponding circuit of the motor driver to see if there is any problem.
8. All the servo part has action, while it cannot read out the disc
1) Check MT1336 if there is RF net picture output, if there isn’t, then it must be the problem of MT1336
and external surrounding circuits, it there is output, then it might the problem of MT1369 and its
surrounding circuits.
14
2) There is RF signal,but not in normal status,then check MT1336 and surrounding circuits.
3 )Everything is normal, but the disc cannot be read out, check MT1369 and its surrounding circuit
SCREW SJ2824-87 ST3X12F 90600034 4
DVD ASS’Y DC005B 94006927 1
BACK CABINET MTFC7011AJ--Q 90204557 1
SCREW SJ2825-87 ST3X10F 90600037 1
AV LABEL 69.6X71.4
HIGH VOLTAGE SPACER TEM101 90200008 1
DVD DOOR MTAH7008AA--Q 90204558 1
POWER CORD CLIP MTAH7005AA--Q 90205627 1
SCREW SJ2824-87 SJ4X16F 90600023 8
SCREW SJ2824-87 SJ4X16F 90600023 2
TOP FOAM STAND MTEE7013AB--Q
BOTTOM FOAM STAND MTEE7014AB--Q
CONTROL BOARD PCB
CARBON FILM RESISTOR
CARBON FILM RESISTOR
CARBON FILM RESISTOR
CARBON FILM RESISTOR
CARBON FILM RESISTOR
CARBON FILM RESISTOR
CARBON FILM RESISTOR
CARBON FILM RESISTOR
CARBON FILM RESISTOR
CARBON FILM RESISTOR
TRANSISTOR
CERAMIC CAPACITOR