Taylor 359, 358 User Manual

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SERVICE MANUAL

Model 358 & 359

Thick Shake Dessert Machines

Service Manual

056788-S 8/27/10 (Original Publication)

(Updated 2/19/14)

Table of Contents

Section 1: Introduction 1...............................................

Safety 2.............................................................

Model 358 Specifications 4.............................................

Model 359 Specifications 5.............................................

Running Specifications 6...............................................

General Installation Instructions 7.......................................

Refrigerant 9.........................................................

Environmental Notices 10...............................................

Section 2: Controls & Systems 11........................................

Thermistor Control 12..................................................

Thermistor Curve 14...................................................

Refrigeration System 15................................................

Maintaining Quality 16..................................................

Section 3: Troubleshooting 17...........................................

Troubleshooting Thermistor Components 18..............................

General Troubleshooting Guide 19.......................................

Overrun 22............................................................

Section 4: General Service 23............................................

Evaporator Oil 24......................................................

Rear Bearing Unit Alignment 25..........................................

Pulley Alignment 26....................................................

Rear Shell Bearing 26..................................................

Beater Shaft Removal 26...............................................

Preventative Maintenance 27............................................

Models 358 & 359 Table of Contents

Table of Contents - Page 2

Section 5: Parts 29......................................................

Parts Warranty Explanation 30...........................................

Model 358 Operator Parts 31............................................

Model 358 Exploded View 32............................................

Model 358 Shell Assembly 34...........................................

Model 358 Control A. (X66731-33) 35....................................

Model 358 Channel A.-Control (X63534) 36...............................

Models 358 & 359 Beater Door Assembly 38..............................

Model 359 Operator Parts 39............................................

Model 359 Exploded View 40............................................

Model 359 Shell Assembly 42...........................................

Model 359 Channel A.-Control (X65222) 43...............................

Model 359 Control A. (X65279-33) 44....................................

Models 358 & 359 Switch A.-Draw (X65212-SER) 45.......................

Models 358 & 359 Accessories 46.......................................

Parts List 47...........................................................

Wiring Diagrams 54....................................................

CAUTION: Information in this manual is intended to be used by Taylor Authorized Service T echnicians only.

Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.

E August, 2010 Taylor (Original Publication)

The word Taylor and theCrown design are registered trademarks in the United States of America and certain other countries.

Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072

Table of Contents Models 358 & 359

Section 1: Introduction

S Safety S Specifications S Running Specifications S General Installation Instructions S Refrigerant S Environmental Notices

Models 358 & 359

Introduction

Safety

______________________________

We, at Taylor Company, are deeply committed to manufacturing safe operating and serviceable equipment. The many built-in safety features that are part of all Taylor equipment are aimed at protecting operators and trained service technicians alike.

This manual is intended exclusively for

Taylor Company authorized service personnel.

DO NOT attempt to run the equipment

unless you have been properly trained to do so. Failure to follow this instruction may result in equipment damage, poor equipment performance, health hazards, or personal injury.

CAUTION: THIS EQUIPMENT MUST BE

PROPERLY GROUNDED! Do not operate this unit

unless it is properly grounded and all service panels and access doors are restrained with screws. Failure to do so can result in severe personal injury from electrical shock!

protect against the leakage of current, and be installed by authorized personnel to the local codes.

S Supply cords used with this unit shall be

oil-resistant, sheathed flexible cable, not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord, (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.

Failure to follow these instructions may result in electrocution or damage to the unit.

This unit is provided with an equipotential grounding lug that is to be properly attached to either the rear of the frame or the under side of the base pan near the entry hole for incoming power, by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment's frame, as well as on the diagram.

S DO NOT attempt any repairs unless the

main power supply to the unit has been disconnected.

S DO NOT operate the unit with larger fuses

than specified on the data label.

S Stationary appliances which are not

equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.

S Appliances that are permanently connected

DO NOT remove the freezer door or any internal operating parts (examples: beater, scraper blades, etc.) unless all control switches are in the OFF position. Failure to follow these instructions may result in severe personal injury from hazardous moving parts.

THIS UNIT HAS MANY SHARP EDGES

THAT CAN CAUSE SEVERE INJURIES.

This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more people are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.

Introduction

Models 358 & 359

This unit must NOT beinstalledinanarea where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean this unit. Using a water jet or hose on or around this equipment may result in the electrocution of the user or damage to the equipment.

Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of the Operator Manual for the proper procedure to clean this unit.

Models 358 & 359

Introduction

Model 358 Specifications

S Freezing Cylinder - One; 7 quart (6.6 liter)

capacity.

S Mix Hopper - One; 20 quart (18.9 liter)

capacity. Refrigerated and insulated.

S Beater Motor - One; 1.5 hp. S Refrigeration Unit - One; approximately

9,500 btu/hr compressor. Refrigerant 404A.

S Electrical - Standard is 208/230-60-3;

however, other electrical characteristics are available. Each unit requires electrical service.* Three Phase Maximum Fuse Size: 20A Minimum Circuit Ampacity: 16A

*For exact electrical information, always refer to the data label of the unit.

S Air Cooled - Clearance: 3” (76 mm) around

all sides.

S Dimensions -

Width: 16” (406 mm) Depth: 30” (762 mm) Height: 55-7/8” (1418 mm) Floor Clearance: 3-1/2” (89 mm) mounted on standard casters.

S Approximate Weights -

Net: 356 lbs. (161.5 kgs.) Crated: 400 lbs. (181.4 kgs.) Volume: 22.3 cu. ft. (.63 cu. m.)

Availability and specifications subject to change without notice.

Introduction

Figure 1

Models 358 & 359

Model 359 Specifications

S Freezing Cylinder - Two; 7 quart (6.6 liter)

capacity.

S Mix Hopper - Two; 20 quart (18.9 liter)

capacity. Refrigerated and insulated.

S Beater Motor - Two; 1.5 hp. S Refrigeration Unit - Two; approximately

9,500 btu/hr compressors. Refrigerant 404A.

S Electrical - Standard is 208/230-60-3;

however, other electrical characteristics are available. Each unit requires electrical service.* Maximum Fuse Size: 35A Minimum Circuit Ampacity: 30A

*For exact electrical information, always refer to the data label of the unit.

S Air Cooled - Clearance: 3” (76 mm) around

all sides.

S Dimensions -

Width: 26” (660 mm) Depth: 32-3/8” (822 mm) Height: 55-7/8” (1418 mm) Floor Clearance: 4-1/4” (108 mm) mounted on standard casters.

S Approximate Weights -

Net: 580 lbs. (263.1 kgs.) Crated: 673 lbs. (305.3 kgs.) Volume: 41.1 cu. ft. (1.16 cu. m.)

Availability and specifications subject to change without notice.

Models 358 & 359

Figure 2

140219

Introduction

Running Specifications

Expansion Valve Setting

404A/HP62: 20 - 22 PSI (138 - 152 kPa)

Low Side Pressure

Low side pressure = expansion valve setting To adjust the low side pressure, place the gauge on

the low side suction port at the compressor. With the compressor running, turn the adjustment knob of the automatic expansion valve clockwise to raise the low side pressure and counterclockwise to lower the pressure.

High Side Pressure

Air Cooled: The following chart indicates normal operating head pressures at various ambient temperatures:

Ambient Temperature Normal Operating Head

Pressures

F C PSI

70_ 21.1_ 240 -- 270

(1,655 -- 1,862 kPa)

80_ 26.7_ 270 -- 300

(1,862 -- 2,069 kPa)

90_ 32.2_ 300 -- 340

(2,069 -- 2,344 kPa)

100_ 37.8_ 340 -- 380

(2,344 -- 2,620 kPa)

Water Cooled: Thehighsidepressureforwater cooled units is determined by the water valve. The water valve is factory set to maintain a high pressure of 235 PSI (1,620 kPa). To adjust the high pressure, place the gauge on the high side access port. Turn the adjustment knob on the water valve clockwise to lower the high side pressure and counterclockwise to raise the pressure.

The high side pressure switch is factory set at 440 PSI (3,034kPa) for 404A/HP62. In the event of a water loss, this switch will sense a rise in pressure and deactivate the unit.

EPR Valve Setting

The product temperature in the mix hopper is maintained by the main refrigeration system and can be adjusted by the EPR (evaporator pressure regulator) valve. The EPR valve is factory set at 67 69 PSI (462 - 476 kPa) in order to maintain hopper product temperature below 40_F(4_C). To adjust the hopper temperature, place the gauge on the access port at the inlet of the EPR valve. With the compressor running, loosen the locking nut and turn the adjustment screw (located on the top of the valve) clockwise to raise hopper temperature and counterclockwise to lower the temperature. When the adjustment is complete, tighten the locking nut.

Introduction

Models 358 & 359

General Installation Instructions

CAUTION: Only trained, authorized service

technicians should install this equipment. Failure to comply will void the factory warranty.

The following are general installation instructions. For complete installation details, please see the checkout card.

This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason.

Two or more people are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.

ALL WIRING AND PLUMBING MUST

CONFORM TO NATIONAL AND LOCAL CODES.

INSTALL POTABLE WATER CONNECTION WITH ADEQUATE BACK-FLOW PROTECTION TO COMPLY WITH APPLICABLE NATIONAL, STATE AND LOCAL CODES.

Site Preparation

Review the area the unit is to be installed in before uncrating the unit. Make sure that all possible hazards to the user and the equipment have been addressed.

Clearance: Air Cooled Units

Air cooled units require a minimum of 3” (76 mm) of clearance around all sides of the unit. Failure to allow for adequate clearance can reduce the refrigeration capacity of the unit and possibly cause damage to the compressor.

For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_ -75_F(21_ -24_C). The machine has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.

Uncrate the machine. Inspect the unit for damage. Report any damage to the Taylor factory immediately.

This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.

Installer Safety

In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.

Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.

S Only authorized Taylor service personnel

should perform installation and repairs on the equipment.

S Authorized service personnel should consult

OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.

S Authorized service personnel must ensure

that the proper PPE (Personal Protective Equipment) is available and worn when required during installation and service.

S Authorized service personnel must remove

all metal jewelry, rings, and watches before working on electrical equipment.

THIS UNIT HAS MANY SHARP EDGES

THAT CAN CAUSE SEVERE INJURIES.

Models 358 & 359

Introduction

Electrical Connectio n s

In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety.

In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.

Each machine requires one power supply. Check the data label on the machine for fuse, circuit ampacity and other electrical specifications. Refer to the wiring diagram provided inside the control box for proper power connections.

It is recommended that the machine be plugged into an electrical surge protector for added protection against power surges which could damage an electrical/electronics component. An electrical surge event may cause the unit to shut down. Such an event would require service by a qualified service technician if the machine was not adequately protected. A good surge protector, as would normally be used on a home computer, should be adequate. They are available at most computer retail outlets or electrical supply stores.

FOLLOW YOUR LOCAL ELECTRICAL CODES!

CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!

Note: This unit is provided with an equipotential

grounding lug that is to be properly attached to either the rear of the frame or the under side of the base pan near the entry hole for incoming power, by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment's frame, as well as on the diagram.

S DO NOT operate the machine with larger

fuses than specified on the data label.

S Stationary appliances which are not

equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.

S Appliances that are permanently connected

to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected, not used for long periods, or during initial installation, shall have protective devices such as a GFI to protect against the leakage of current, and be installed by authorized personnel to the local codes.

S Supply cords used with this unit shall be

oil-resistant, sheathed flexible cable, not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.

Failure to follow these instructions may result in electrocution or damage to the machine.

Introduction

Models 358 & 359

Refrigerant

______________________________

Compressor Warranty Disclaimer

In consideration of our environment, Taylor proudly uses only earth friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).

However, any gas under pressure is potentially hazardous and must be handled with caution.

NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.

Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.

Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department.

WARNING: R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.

The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed; thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that in the event of ordinary service to this machine's refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your compressor warranty. It will be the owners' responsibility to make this fact known to any technicians they employ.

It should be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement, either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.

Taylor will continue to monitor the industry and test new alternate refrigerants as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop-in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the model/serial number of the unit in question.

Models 358 & 359

Introduction

Environmental Notices

______________________________

However, any gas under pressure is potentially hazardous and must be handled with caution.

If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.

The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.

For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.

NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of

1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.

Introduction

Models 358 & 359

Section 2: Controls & Systems

S Thermistor Control S Thermistor Curve S Refrigeration System S Maintaining Quality

Models 358 & 359

Controls & Systems

Thermistor Control

Function

The thermistor control maintains product temperature in the freezing cylinder by monitoring the resistance of the thermistor probe.

Thermistor Probe (038061--20)

The resistance value of the thermistor probe corresponds with the product temperature in the freezing cylinder. As the product becomes colder, the probe resistance increases. As the product becomes warmer, the probe resistance decreases.

Approximate probe resistance readings:

S 10,000 OHMS at room temperature

(77°F/25°C)

S 46,012 OHMS at product temperature

(20°F/-6.6°C)

Anticipator

The anticipator signals the thermistor control to activate the refrigeration system whenever product is drawn. As the draw valve is raised and the freezer draw switch closes, continuity is created between the thermistor control anticipator terminals. The thermistor control relay will close within .5 seconds to start the refrigeration system. The control set point will shift 8°F (4.4°C) approximately 5 seconds after the draw switch is released. The set point shift will change 3.5°F (2°C) and remain in that state for 20 seconds. The set point will then return to its original setting.

Setting Temperature

1. Position the thermistor fine adjustment at mid-range. This will limit the fine adjustment temperature range to ±2_F(±1_C).

2. Turn the coarse adjustment clockwise to the coldest setting.

3. With the freezer correctly primed, place the power switch in the “AUTO” position.

Operation

The thermistor probe is positioned in the bulb-well located at the front of the freezing cylinder. The thermistor control becomes operational when powered by the 24 VAC transformer.

When the desired product is achieved (control set-point), the thermistor control relay relaxes and discontinues sending L1 power to the compressor relay coil.

When the product in the freezing cylinder warms up .5°F (.3°C) above the control set-point, the thermistor control relay closes, sending L1 power to the compressor relay coil. The refrigeration system will run until the control set-point is achieved.

4. After the appropriate freezing time, test the product temperature. When a sample portion temperature is approximately 1_ above the desired temperature setting, slowly turn the coarse adjustment counterclockwise (warmer) until the refrigeration system cycles off.

5. Allow the refrigeration system to cycle through at least two “off” cycles. After the unit cycles off, draw a sample of product and check the temperature. Readjust the coarse adjustment as required, but make only small adjustments.

Note: The anticipator automatically activates the refrigeration system within 5 seconds after the draw valve is opened. If several small samples are drawn, the temperature may drift lower. To accurately set the control, let the product temperature stabilize by allowing the thermistor control to cycle the freezer on and off by the control set-point, not the anticipator.

Controls & Systems

Models 358 & 359

Service Tips

If a problem arises with the thermistor control assembly, identify and replace only the faulty component. For example, if the probe is defective, replace only the probe.

S A varistor must be connected to the

thermistor control 24 VAC terminals in order to protect the control from voltage spikes (varistor part number X31547).

S Fill the bulb-well with antifreeze before

installing the thermistor probe.

S Be sure the probe is installed completely

into the bottom of the bulb-well.

Note: Lower the probe to the point where the wires extend from the probe and a resistance is felt. This indicates the probe is installed completely in the bottom of the bulb-well.

If the thermistor relay which starts the compressor will not close, check the following items:

ELECTRICAL SHOCK AREA! USE CAUTION!

1. Make sure power is being supplied to the freezer and that all operating switches are in the correct position.

2. Using a voltmeter, check the voltage supply to the thermistor control. The control requires 24 volts to operate.

If the thermistor relay which deactivates the compressor will not open, check the following items:

ELECTRICAL SHOCK AREA! USE CAUTION!

1. Make sure the thermistor relay opens when the freezer control switch is in the “OFF” position.

2. Make sure the thermistor probe is connected to the correct probe terminals.

3. Using an ohmmeter, check the thermistor probe for proper resistance. (Refer to the thermistor curve chart on page 14 for proper readings.)

4. Disconnect one wire to an anticipator terminal. If the thermistor relay opens after approximately 25 seconds, the problem is in the anticipator wiring circuit.

When problems such as erratic product quality occur, it is of utmost importance to determine if the thermistor components are defective before replacing them.

3. Using an ohmmeter, check probe resistance. (Refer to the thermist or curve chart on page 14 for proper readings.)

Models 358 & 359

For a diagram of the thermistor control, see page 18 (Troubleshooting Thermistor Components).

Controls & Systems

Thermistor Curve

F C KOHM F C KOHM F C KOHM

-10 -23.3 118.201 22 -5.5 43.530 54 12.2 17.915

-9 -22.7 114.394 23 -5.0 42.340 55 12.7 17.451

-8 -22.2 110.709 24 -4.4 41.136 56 13.3 16.998

-7 -21.6 107.143 25 -3.8 39.967 57 13.8 16.557

-6 -21.1 103.692 26 -3.3 38.830 58 14.4 16.128

-5 -20.5 100.352 27 -2.7 37.727 59 15.0 15.710

-4 -20.0 97.120 28 -2.2 36.654 60 15.5 15.315

-3 -19.4 94.085 29 -1.6 35.612 61 16.1 14.929

-2 -18.8 91.144 30 -1.1 34.599 62 16.6 14.554

-1 -18.3 88.296 31 -0.5 33.616 63 17.2 14.187 0 -17.7 85.536 32 0 32.660 64 17.7 13.830 1 -17.2 82.863 33 0.5 31.760 65 18.3 13.482 2 -16.6 80.273 34 1.1 30.885 66 18.8 13.143 3 -16.1 77.765 35 1.6 30.035 67 19.4 12.812 4 -15.5 75.334 36 2.2 29.207 68 20.0 12.490 5 -15.0 72.980 37 2.7 28.403 69 20.5 12.185 6 -14.4 70.627 38 3.3 27.620 70 21.1 11.888 7 -13.8 68.350 39 3.8 26.859 71 21.6 11.598 8 -13.3 66.147 40 4.4 26.120 72 22.2 11.315 9 -12.7 64.014 41 5.0 25.400 73 22.7 11.039

10 -12.2 61.951 42 5.5 24.721 74 23.3 10.769 11 -11.6 59.953 43 6.1 24.059 75 23.8 10.507 12 -11.1 58.021 44 6.6 23.416 76 24.4 10.250 13 -10.5 56.150 45 7.2 22.789 77 25.0 10.000 14 -10.0 54.340 46 7.7 22.180 78 25.5 9.763 15 -9.4 52.854 47 8.3 21.586 79 26.1 9.532 16 -8.8 51.409 48 8.8 21.009 80 26.6 9.306 17 -8.3 50.003 49 9.4 20.447 81 27.2 9.085 18 -7.7 48.636 50 10.0 19.900 82 27.7 8.870 19 -7.2 47.306 51 10.5 19.384 83 28.3 8.659 20 -6.6 46.012 52 11.1 18.881 84 28.8 8.454 21 -6.1 44.754 53 11.6 18.392 85 29.4 8.254

When checking a thermistor probe, firstdeterminethe temperature at the probe and find it on this chart, along with the correct ohmmeter reading. If your ohmmeterreading varies from the correct reading,determine whether the difference is acceptable. If a probe is faulty, the difference will be great.

Controls & Systems

Models 358 & 359

Refrigeration System

Models 358 & 359

Figure 3

Controls & Systems

Maintaining Quality

Operation Tips

To achieve the highest quality product, the following are key operation procedures:

1. The machine should be primed with 2 gallons (7.6 liters) of fresh mix. Rerun should be added to the machine only before a rush period. One part rerun mix should be mixed with two parts fresh mix. Always skim the foam off the top of the rerun. In addition, make certain that all rerun is completely liquid before use; frozen particles in the mix may plug the feed assembly. To minimize beating time, start the machine as close to opening time as possible.

2. Freeze down will take approximately 7 minutes. Afterwards, the product should be 20_F (-6.7_C) ± 1_.

3. It is possible to “outdraw” this unit. If the unit is outdrawn, it should be given a chance to recover, or inferior product will be served. Outdrawing the unit can starve the cylinder of mix and can cause mechanical damage. Always make certain there is mix in the hopper.

4. If the unit is air cooled, the condenser must be kept clean. A clogged condenser will result in excessively long run times. The condenser should be inspected regularly and brushed clean when dirty.

5. Sharp and proper size scraper blades are of critical importance. If the blades are nicked or worn, they must be replaced, or poor scraping and inefficient freezer operation will result.

6. O-rings and plastic scraper blades should be replaced every three months. If at any time the scraper blades are worn to less than 15/16”, they should be replaced.

Controls & Systems

Models 358 & 359

Section 3: Troubleshooting

S Troubleshooting Thermistor Components S General Troubleshooting Guide S Overrun

Models 358 & 359

Troubleshooting

Troubleshooting Thermistor Components

Figure 4

Step 1 Power Switch in the “AUTO” Position

Using a voltmeter, check the two terminals connecting the transformer wires to the controller. There should be a reading of 24 volts (¦15%); if not, the transformer is not receiving line voltage or the transformer is faulty and should be replaced. If a proper reading is obtained, proceed to the next step.

Step 2 Power Switch in the “AUTO” Position

Using a voltmeter, make certain L1 power is being supplied to the common terminal of the controller. A reading of the line voltage should be obtained. To accomplish this, measure the voltage between the common terminal and any L2 power source. If a proper reading is not obtained, make sure there is line voltage at the incoming power supply. If there is incoming power, back track from the common terminal (L1) and determine where L1 is being interrupted and correct accordingly. If a proper reading is obtained, proceed to the next step.

Step 3 Power Switch in the “AUTO” Position

Remove the probe wires from the controller. Place a wire between the two probe terminals of the controller to short the component. This should

activate the compressor. If this procedure does not activate the compressor, check for line voltage. If there is line voltage at the compressor contactor coil, the controller is acceptable.

Step 4 Power Switch in the “OFF” Position

Check the probe resistance. Disconnect both the white (yellow) and black wires at the control, and measure their resistance with an ohmmeter. At room temperature, a reading of approximately 10,000 ohms should be obtained. At product temperature, a reading of approximately 46,000 ohms should be obtained. If these readings are not obtained, replace the probe. When replacing the probe, fill the bulb-well with antifreeze. Connect the white (yellow) wire to the white terminal and the black wire to the black terminal.

Step 5 Power Switch in the “OFF” Position

Check the anticipator microswitch by removing the wires connecting the switch to the controller and check for continuity. If switch continuity exists when the draw handle is raised, the switch is effective. Continuity should break when the draw handle is lowered.

Troubleshooting

Models 358 & 359

General Troubleshooting Guide

PROBLEM PROBABLE CAUSE REMEDY

1. No freezer operation with power switch in the “AUTO” position.

2. With the power switch in the “AUTO” position, the beater motor runs, but the compressor does not operate.

3. Unit short cycles. a. Cycling on high pressurecut-out.

a. Unit unplugged. a. Plug main power cord in the wall

b. Fuse blown or circuit breaker in the

“OFF” position.

c. The beater motor is out on reset. c. Place the control switch in the

a. The compressor internal overload

has been tripped.

b. Compressor is burned out. b. Replace the compressor. c. Compressor is improperly wired. c. Check wiring against diagram on

d. Low line voltage. d. Check the line voltage at terminal

e. Single-phasingcompressor

contactor.

Cut in: 404A: 340 PSI (2,344 kPa.) Cut out: 404A: 440 PSI (3,034 kPa.)

receptacle.

b. Replace the fuse or place breaker

in the “ON” position.

“OFF” position and press the reset button firmly. Place the power switch in the “WASH” position and observe the freezer's performance. Resume normal operation.

a. Allow the internal overload to cool.

Check for high head pressure, refrigerant overcharge, stuck pistons, or tight bearings.

compressor.

block. Locate cause of voltage drop.

e. Replace the compressor contactor.

a. Check the water supply (water-

cooled units only) and make sure the condenser is clean. Check for potentialrefrigerant overcharge.

4. Compressor hums intermittently, but will not start.Cycling on overload.

5. Product too stiff. a. Temperaturecontrol is set too cold. a. See the “ThermistorControl”

6. Product too soft. a. Temperature control set too warm. a. See the “Thermistor Control”

7. Head pressure too low. a. Shortage of refrigerant. a. Locate and repair leak. Recover

Models 358 & 359

a. Compressor is improperly wired. a. Check wiring against the diagram.

b. Low line voltage. b. Check the main line voltage and

locate the voltage drop.

c. Relay contacts not closing. c. Check by operating manually.

Replace defective relay.

section in this manual to reset the control.

b. Inadequate mix in the hopper. b. Fill hopper with mix.

section in this manual to reset the control.

the refrigerant,evacuate, and charge the system.

b. Water valve stuck open (water

cooled unit).

b. Clear or replace the valve.

Troubleshooting

PROBLEM PROBABLE CAUSE REMEDY

8. Hot liquidline. a. Shortageof refrigerant. a. Repairleak and recharge system.

9. Frosted liquid line. a. Restricteddryer or tubing. a. Replace or remove restrictions.

10.No product being dispensed. a. Control switch is in the “OFF”

position.

b. Freeze-up in the mix feed tube. b. Adjust hopper temperature by

c. Beater motor is out on reset. c. Place the control switch in the

d. Incorrectbeater rotation. (Rotation

should be clockwise when viewed

from the front of the unit.) e. Circuitbreaker out. e. Check breaker or fuse. f. Faulty draw switch. f. Repair or replace switch. g. Inadequate mix in the hopper. g. Fill the hopper with mix.

11.Scored freezingcylinder walls. a. Missing or worn front bearing on the freezerdoor.

b. Bent beater assembly. b. Replace beaterand correct the

12.Product is not feeding into the

freezingcylinder.

13.Drive shaft is stuck in the drive

coupling.

14.Excessive mix leakage through

the rear of the unit into the drip pan.

15.Beater assembly works forward. a. Refrigerant shortage. a. Locate and repair leak.

16.Freezer door works loose. a. Handscrews are not tightly installed

a. Inadequate mix in the hopper. a. Fill the hopper with mix.

b. Freeze-up in the mix inlet hole. b. Adjust hopper temperature. a. Mix and lubricant have collected in

the drive coupling.

b. Rounded corners of the drive shaft,

coupling, or both.

a. Worn or missing drive shaft boot

seal.

b. Inadequate lubrication of the drive

shaft boot seal.

c. Worn rear shell bearing. c. Replace bearing. d. Drive shaft works forward. d. Check gear alignment and scraper

e. Wrong type of lubricant being used. e. Use lubricants recommended in the

b. Rear bearing unit is out of alignment. b. Align rear bearing unit.

or are damaged.

b. Beater assembly works forward. b. See previous problem.

a. Place the control switch in the

“AUTO” position.

readjusting the E.P.R. pressure.

“OFF” position, and press the reset button firmly. Place the power switch in the “WASH” position and observe the freezer's performance. Resume normal operation.

d. Reverse any two of the three

incoming power lines (three phase units only).

a. Installor replace front bearing.

cause of insufficient mix in the freezingcylinder.

a. Brush c lean rear shell bearing area

regularly.

b. Replace worn component(s).

a. Replace boot seal.

b. Lubricate the boot seal according

to the Operator's Manual.

blades. Make sure the beater is not bent.

Operator's Manual.

a. Tighten or replace handscrews.

Troubleshooting

Models 358 & 359

PROBLEM PROBABLE CAUSE REMEDY

17.Low overrun. a. Bad scraper blades. a. Replace blades.

b. Mix feed tube is not installed. b. Installfeed tube according to

instructions in the Operator's Manual.

c. Beater rotates continually. c. Check for electrical short or faulty

power switch.

d. Long “ON” cycles. d. Make sure there is sufficient mix in

the hopper and that the condenser is clean. Check the refrigerant charge.

18.Leaking draw valve. a. Improperlubrication. a. Lubricate the draw valve according

to instructions in the Operator's

Manual. b. Worn or nicked o-rings on valve. b. Replace o-rings. c. Wrong lubricant being used. c. Use lubricants recommended in the

Operator's Manual.

19.Mix in the hopper is too cold. a. Temperature is out of adjustment. a. Adjust E.P.R. valve.

20.Mix in the hopper is too warm. a. Temperatureis out of adjustment. a. Adjust E.P.R. valve.

21.Compressor runs too long or continuously.

b. Warm mix has been put in the

hopper. c. Hopper cover not in position. c. Install cover properly. a. Low refrigerant charge. a. Locate and repair the refrigerant

b. Worn or missing scraperblades. b. Replace scraper blades. c. Inadequate air clearance. c. Provide 3” (76 mm) around all

d. Oil-loggedevaporator. d. Repair according to instructions on

e. Incorrectbeater rotation. e. Rotation should be counter-

f. Faulty expansion valve. f. Replace valve. g. Dirty or faulty blower assembly. g. Clean, repairor replace the blower.

b. Mix added to the hopper should be

below 40_F. (4_C.)

leak.

sides of the unit.

page 24 of this manual.

clockwise.

Models 358 & 359

Troubleshooting

Overrun

During the freezing process, mix is blended and frozen with air. The frozen mix absorbs air and therefore increases the volume of the mix.

Example: If 1 gallon of mix yields 1.5 gallons of frozen product, the mix volume has been increased by 50 percent. The overrun is then 50%.

Calculating Overrun

1. Place a cup on a scale and adjust the scale to read “ZERO”.

Figure 5

4. Skim off the excess product at the brim of the cup.

Figure 7

5. Place the cup of frozen product on the scale and record the weight.

2. Fill the cup completely with unfrozen fresh mix and weigh the cup of mix. Write down the weight. Discard the liquid mix and rinse the cup.

Figure 6

3. After the freezer has completed a refrigeration cycle, draw frozen product into the same cup. As the cup fills, lightly pack the product to prevent air pockets. Slightly overfill the cup and then close the freezer draw valve.

Figure 8

6. Divide the unfrozen fresh mix weight by the frozen product weight. The answer indicates the increase in volume.

Unfrozen Fresh Mix Weight

Frozen Product Weight

Example:

1.50 = 50% Overrun

12 18.00

12 60 60

Troubleshooting

Models 358 & 359

Section 4: General Service

S Evaporator Oil S Rear Bearing Unit Alignment S Aligning Pulleys S Rear Shell Bearing S Beater Shaft Removal S Preventative Maintenance

Models 358 & 359

General Service

Evaporator Oil

If the unit refrigeration cycle runs longer than normal, this indicates a possible oil-logged evaporator coil. An oil-logged evaporator is usually caused by a bent beater, worn or bent scraper blades, a faulty expansion valve, or an overcharge of refrigerant.

To remove oil from an evaporator, follow these steps:

1. Remove all mix and product from the freezer and allow the freezing cylinder to warm slowly to room temperature.

2. With the freezing cylinder fully assembled (i.e., beater and scraper blades in place), fill the hopper with hot water and place the machine in the “AUTO” mode.

3. Turn the automatic expansion valve clockwise to approximately 10 PSI above its original setting. This will increase the ability of the refrigerant to flow across the evaporator.

4. Periodically pull the draw valve and check the water temperature. When the water becomes cool, draw the remainder of the cool water from the machine. This will allow more hot water to flow into the freezing cylinder.

Figure 9

The hot water will cause the refrigerant in the freezing cylinder walls to “boil” rapidly, removing the oil and returning it to the compressor.

Figure 10

5. Repeat the last step three times.

6. Adjust the automatic expansion valve setting to its original setting: R404A = 20 - 22 psi (138 - 152 kPa)

Important: Do Not Leave the Unit Unattended During This Procedure!

General Service

Models 358 & 359

Rear Bearing Unit Alignment

During rear bearing unit installation, it will be necessary to properly align the new component.

Tools Required:

1. Hex Alignment (Shaft) - Part Number X14407.

Figure 11

2. Alignment Disc (Hub Assembly) - Part Number X26415.

Procedure:

Step 1

Disconnect the main power supply to the freezer.

Step 2

Remove the belt and the direct drive pulley.

Step 3

Loosen the mounting bolts that secure the rear bearing unit to the frame.

Step 4

Insert the alignment tool (shaft), hex end first, through the freezing cylinder. Engage the hex end firmly into the direct drive coupling.

Step 5

Slide the alignment disc onto the alignment tool (shaft) and slide it 1 inch (25.4 mm) into the front of the freezing cylinder.

Step 6

Evenly tighten the mounting bolts which hold the rear bearing unit in place. Be sure the alignment tool remains firmly engaged throughout the procedure.

Figure 12

Step 7

Tighten the mounting bolts that secure the gear unit to the frame.

Step 8

Install the direct drive pulley and belts. Check for proper pulley alignment. (See page 26.)

Step 9

Remove the alignment tools from the unit. Verify that the drive shaft can be easily installed and removed from the drive coupling.

Models 358 & 359

General Service

Pulley Alignment

______________________________

Rear Shell Bearing

______________________________

Pulley alignment is to be performed only after proper rear bearing unit alignment has been established.

1. Loosen the direct drive pulley.

2. Use a straight, flat bar and hold it firmly against the large rear bearing unit pulley.

Figure 13

3. Adjust the direct drive pulley until it is flush with the motor pulley.

Prior to installation, place silicone silastic around the outer diameter of this area.

Figure 15

Beater Shaft Removal

______________________________

Beater Shaft Retriever Assembly (Part No. X26533)

Figure 14

4. Tighten the direct drive pulley set screw. If the belt does not fit within the groove of the

motor pulley, re-adjust the direct drive pulley until a proper fit is achieved.

The beater shaft retriever is a device used to remove a drive shaft from the drive coupling.

Figure 16

General Service

Models 358 & 359

Preventative Maintenance

During Cleaning and Sanitizing:

Cleaning and sanitizing schedules are governed by federal, state, or local regulatory agencies, and must be followed accordingly. If the unit has a “Standby mode”, it must not be used in lieu of proper cleaning and sanitizing procedures and frequencies set forth by the ruling health authority. The following check points should be stressed during the cleaning and sanitizing operations.

CLEANING AND SANITIZING MUST BE

PERFORMED DAILY.

ALWAYS FOLLOW LOCAL HEALTH CODES.

Troubleshooting Bacterial Count

j 1. Thoroughly clean and sanitize the machine

regularly, including complete disassembly and brush cleaning.

j 2. Use all brushes supplied for thorough cleaning.

The brushes are specially designed to reach all mix passageways.

j 3. Usethe white bristlebrush to clean the mixfeed

tube.

j 4. Use the black bristle brush to thoroughly clean

the rear shell bearing located at the rear of the freezing cylinder. Be sure to have a generous amount of cleaning solution on the brush.

j 5. IF LOCAL HEALTH CODES PERMIT THE

USE OF RERUN, make sure the mix rerun is stored in a sanitized, covered, NSF approved stainless steel rerun container and used the following day. DO NOT prime the machine with rerun. When using rerun, skim off the foam and discard; then mix the rerun with fresh mix in a ratio of 50/50 during the day's operation.

j 6. On a designated day of theweek, runthemix as

low as feasible and discard it after closing. This will break the rerun cycle and reduce the possibility of high bacteria and coliform counts.

j 7. Properly prepare the cleaning and sanitizing

solutions. Read and follow the label directions carefully. Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing.

j 8. The temperature of the mix in the mix hopper

and walk-in cooler should be below 40_F. (4.4_C.).

Regular Maintenance Checks

j 1. Rotate the scraper blades to allow both sides of

the knife edge to wear evenly. This will contribute to self-sharpening and help maintain fast, efficient freezing.

j 2. Replace scraper blades that are bent,

damaged, or worn smaller than 15/16”. Inspect the condition of blades on a daily basis.

j 3. Before installing the beater, be certain that the

scraper blades are properly attached over the beater pins.

j 4. Dispose of o-rings andsealsthat areworn, torn,

or fit too loosely, and replace with new ones. Inspect all rubber parts daily.

j 5. Check the rear shell bearing for signs of wear

(excessive mix leakage in rear drip pan) andbe certain it is properly cleaned. Inspect the rear shell bearing monthly.

j 6. Using a screwdriver and cloth towel, keep the

female drive socket and the rear shell bearing free of lubricant and mix deposits.

j 7. Follow all lubricating procedures as outlined in

the Operator Manual.

Models 358 & 359

General Service

j 8. On air-cooled units, check the condenser filter

for an accumulation of dirt and lint. Dirty condensers will reduce the efficiency and capacity of the machine. The condensers should be cleaned monthly.Remove the hood to gain access to the condensers. Use a soft brush to clean between the fins of the condenser. Never use screwdrivers or other metal probes to clean between the fins.

CAUTION: Always disconnect electrical power prior to cleaning the condenser. Failure to follow this instruction may result in electrocution.

j 9. On water cooled units, check the water lines for

kinks or leaks. Kinks can occur when the machineis movedback andforthfor cleaningor maintenance purposes. Deteriorated or cracked water lines should be replaced only by an authorized Taylor service technician.

j 10. Inspect the drive shaft for wear and damage on

a monthly basis.

General Service

Models 358 & 359

Section 5: Parts

S Parts Warranty Explanation S Exploded Views S Complete Parts List S Wiring Diagrams

Models 358 & 359

Parts

Parts Warranty Explanation

Class 103 Parts: The warranty for new equipment parts is one year from the original date of unit

installation, with a replacement parts warranty of three months.

Class 212 Parts: The warranty for new equipment parts is two years from the original date of unit

installation, with a replacement parts warranty of twelve months.

Class 512 Parts: The warranty for new equipment parts is five years from the original date of unit

installation, with a replacement parts warranty of twelve months.

Class 000 Parts: Wear Items - no warranty.

CAUTION: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided by an authorized Taylor service technician.

Taylor reserves the right to deny warranty claims on equipment or parts if non-approvedpartsorrefrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.

Parts

Models 358 & 359

Model 358 Operator Parts

ITEM DESCRIPTION PART NO.

1 COVER A.-HOPPER INSUL X51658 2 TUBE-FEED-NONREVERS 015176-5 3 PANEL-REAR 046021 4 PANEL-SIDE *358* RIGHT 046023-SP1 5 FILTER A.-13 X 16-7/8 X 7/16 046044 6 STUD-NOSE CONE 054748 7 CHANNEL A.-CONTROL X63534 8 CASTER-SWIVEL 3/4 - 10 ST. 021279

Models 358 & 359

Figure 17

ITEM DESCRIPTION PART NO.

9 SCREW-1/4-20 X 5/8 SLOTTED 005542 10 CASTER-LOCKING SWIVEL 030307 11 PANEL-SERVICE 048267 12 PAN A.-DRIP X50879 13 SHIELD-SPLASH 066697 14 TRAY-DRIP 066696 15 PANEL-SIDE *358* LEFT 046022

Parts

Model 358 Exploded View

Parts

Figure 18

Models 358 & 359

358 Exploded View Parts Identification

ITEM DESCRIPTION PART NO.

1 SHELL A.-INSULATED X45916-SER 1a BEARING-REAR SHELL-NICKL 031324

1b STUD-NOSE CONE 054748

2 O-RING-1/2 OD X .070 W 024278 3 PROBEA.-MIXOUT-SQHOLE X46024 4 SPACER-PROBE-SQ HOLE-7/8 041346 5 SPACER-PROBE-ROUND 5/8 046026 6 NUT-10-32 HEX MACHINE

SCREW 7 SCREW-5/16-18 X 7/8 SERR 017973 8 WASHER-5/16 USS FLAT CR3 000651 9 PULLEY-10J-11"PD-5/8BORE 025570

10 BELT-POLY V-450J10 044056 11 PULLEY-10J- 1.125PD-5/8BORE 028857 12 NUT-5/16-18 WHIZ FLANGE 017327 13 MOTOR-1.5 HP 021522-33 14 PULLEY-IDLER 3.00PD X 1.49" 054826 15 BOLT-IDLER PULLEY 046039 16 SCREW-SHOULDER 1/2 X 2 046048 17 SCREW-1/4-20X5/8SERR HWH 017522 18 NUT-1/4-20 WHIZ FLANGE LK 017523 19 NUT-3/8-16 WHIZ FLANGE LK 017329 20 BRACKET-IDLER ARM 045912 21 ARM A.-IDLER X64892 22 VALVE-ACCESS-1/4MFL X 3/8 053565 23 SWITCH-PRESSURE 405 PSI 052663 24 TEE-1/4S-COPPER 003949 25 DRYER-FILTER-HP62-3/8 048901

005598

ITEM DESCRIPTION PART NO.

26 VALVE-EPR 1/4S 022665 27 VALVE-ACCESS 1/4FL X 1/4 044404 28 SCREW-5/16-18 X 1-3/4 019691 29 KIT-MOUNTING-COMPRESSOR 052197 30 COMPRESSOR

CS18K6E-TF5-238 31 CASTER-3" SWV 3/4-10STM X1 021279 32 CASTER-3" SWV 3/4-10 STM

W/BRK 33 FILTER-AIR-13X16-7/8 X 7/16 046044 34 SCREW-10 X 3 /8 SLOT HEX 015582 35 SCREW-10-32 X 3/8 UNSL HWH 039381 36 NUT-1/4-20 WHIZ FLANGE LK 017523 37 SCREW-1/4-20 X 5/8 SERR 017522 38 CONDENSER-AC 12LX18H 019558 39 DUCTA.-EXHAUST X56398 40 SHROUD-CONDENSER 046000 41 FANA.-80 WATT X47180-27 42 SHROUDA.-FAN X45995 43 PANELA.-FRONT X45987 44 SCREW-6-32 X 3/8 SLTD 002201 45 CHANNELDETAIL SEE PG 36 46 PLATE-DEC 046010 47 COVER-BOX-SPLICE 046008 48 BOX-SPLICE 056402 49 GUIDE A.-DRIP PAN X45985 50 SCREW-10-32 X1/2 SERR HWH 020982 51 NUT-10-32 WHIZ FLANGE LK 020983

052397-33

030307

Models 358 & 359

Parts

Model 358 Shell Assembly

ITEM DESCRIPTION PART NO.

1 SHELL A.-INSULATED

(INCLUDES ITEMS 1a-1c) 1a WASHER-BEARING LOCK 012864 1b NUT-BEARING 028991 1c GUIDE-DRIP SEAL 028992

2 ELBOW-1/4 PT-STREET-

BRASS

X45916-SER

035573

Parts

Figure 19

ITEM DESCRIPTION PART NO.

3 VALVE-EXP-AUTO-1/4S X1/4 046365 4 MOUNT A.-BEARING X54989 5 SCREW-5/16-18 X 7/8 SERR.

HWH 6 BEARING-UNIT-REAR 025629 7 SCREW-1/4-20 X 5/8

SERRATED HWH

017973

017522

Models 358 & 359

Model 358 Control A. (X66731-33)

ITEM DESCRIPTION PART NO.

1 STARTER-3 PHASE 4 TO 6.5A 066794-33J 1a OVERLOAD-THERMAL 067461-3J 2 SCREW-8X1/4 SLTD HEX WASH 009894 3 RELAY-3 POLE-20A-208/240

50/60

066795-33

Models 358 & 359

Figure 20

ITEM DESCRIPTION PART NO.

4 CAPACITOR-RUN 4UF/440V 051785 5 BRACKET-CAPACITOR

1-1/4X2-1/16

6 SCREW-8-32X3/8UNSLTD HEX 041951

031205

Parts

Model 358 Channel A.-Control (X63534)

Parts

Figure 21

Models 358 & 359

358 Channel A.-Control (X63534) Parts Ident ificatio n

ITEM DESCRIPTION PART NO.

1 FILTER-CORCOM 2 VR1 032567 2 SCREW-8X1/4 SLTD HEX

WASH

3 CONTROL-THERMISTOR-MIX

LEVEL 4 SCREW-8-32X3/4 SLTD ROUND 016533 5 TRANS.-240V PR1/24V SEC 10 030132-27 6 SPACER-GRIP 051291 7 GRIP-THUMB 046009

009894

X63019-SER

ITEM DESCRIPTION PART NO.

8 SCREW-6-32X1/2 SLTD

BINDER

9 PLATE-DEC 046010 10 LIGHT-INDICATOR-RED 075724 11 NUT-6-32 NYLON INSERT

LOCK 12 SWITCH ASSEMBLY-DRAW X54278 13 SWITCH-TOGGLE 014464

022667

045716

Models 358 & 359

Parts

Models 358 & 359 Beater Door Assembly

ITEM DESCRIPTION PART NO.

1 SEAL-DRIVESHAFT 032560 2 SHAFT-BEATER 033235 3 BEATER A.-7 QT. - 1 PIN X46233 4 BEARING-FRONT 013116 5 GASKET-DOOR-5.177 X 5 .938 016672 6 VALVE A.-DRAW X46028

Parts

Figure 22

ITEM DESCRIPTION PART NO.

7 O-RING- 1-1/16 OD x .139 W 020571 8 DOOR-PARTIAL1 SPOUT X30272-SER

9 NUT-STUD 021508 10 CLIP-SCRAPER BLADE 8.75” 046238 11 BLADE-SCRAPERPLASTIC 046237

Models 358 & 359

Model 359 Operator Parts

ITEM DESCRIPTION PART NO.

1 PANEL-SIDE-LEFT 065250 2 COVER ASSEMBLY-HOPPER X51658 3 TUBE-FEED-NONREVERSIBLE 015176-5 4 PANEL-REAR 065271 5 FILTER-AIR 18 L X 13.5 H X .70 052779-3 6 CASTER-3” SWIVEL 3/4-10STM 021279 7 PANEL-SIDE-RIGHT 065251 8 DEFLECTOR-AIR 065200

Models 358 & 359

Figure 23

ITEM DESCRIPTION PART NO.

9 SCREW-1/4-20 X 5/8 SLOTTED 005542 10 CASTER-3” SWV 3/4-10 LOCK 030307 11 PANEL-SERVICE FRONT 065268 12 TRAY-DRIP 19-5/8 L X 4-7/8 033812 13 SHIELD-SPLASH-WIRE 033813 14 PAN A.-DRIP X50879 15 STUD-NOSE CONE 054748

Parts

Model 359 Exploded View

Parts

Figure 24

Models 358 & 359

359 Exploded View Parts Identification

ITEM DESCRIPTION PART NO.

1 SHELL A.-INSULATED X68132-SER 1a BEARING-REAR SHELL 031324 1b STUD-NOSE CONE 054748

2 BOLT-IDLER PULLEY 046039

3 PULLEY-IDLER 3.00PD X 1.49" 054826

4 ARM A.-IDLER X64892

5 BRACKET-IDLER ARM 045912

6 NUT-3/8-16 WHIZ FLANGE LOC 017329

7 NUT-1/4-20 WHIZ FLANGE LOC 017523

8 SCREW-1/4-20X5/8 SERRATED 017522

9 SCREW-SHOULDER 1/2D X 2"L 046048

10 PULLEY-10J-11"PD-5/8BORE 025570 11 BELT-POLY V-450J10 044056 12 PULLEY-10J-1.125PD-5/8BORE 028857 13 MOTOR-1.5 HP 021522-33 14 NUT-5/16-18 WHIZ FLANGE 017327 15 SCREW-5/16-18 X 7/8 SERR 017973 16 WASHER-5/16 USS FLAT CR3 000651 17 SCREW-10-32 X 1/2 SERR 020982 18 NUT-10-32 WHIZ FLANGE LOC 020983 19 GUIDE A.-DRIP PAN X45985 20 BLOWER A.-STD OUTPUT X53725-27 20a SCREEN-BLOWER 053729 21 SHROUD-TOP 056504 22 SCREW-10 X 3/8 SLOT HEX 015582 23 SHROUD-REAR 055943 24 CONDENSER-AC 12L X 18H X

3.12T-5RW 25 FILTER-AIR-18.00L X 13.50H 052779-3 26 GUIDE-FILTER 053784 27 SCREW-1/4-20 X 5/8 SERR 017522 28 NUT-1/4-20 WHIZ FLANGE LOC 017523

055813-1

ITEM DESCRIPTION PART NO.

29 SHROUD-FRONT 055944 30 SCREW-5/16-18 X1-3/4 019691 31 KIT-MOUNTING-COMPRESSOR 052197 32 NUT-5/16-18 WHIZ FLANGE 017327 33 COMPRESSOR

CS18K6E-TF5-238 34 VALVE-ACCESS-1/4MFL X 3/8 053565 35 SWITCH-PRESSURE 405 PSI 052663 36 TEE-1/4S-COPPER 003949 37 DRYER-FILTER-HP62-3/8X 1/4 048901 38 VALVE-EPR 1/4S 022665 39 VALVE-ACCESS 1/4FL X 1/4 044404 40 CASTER-3" SWV 3/4-10STM 021279 41 NUT-10-32 WHIZ FLANGE LOC 020983 42 DEFLECTOR-AIR 065200 43 CASTER-3" SWV 3/4-10 STM

W/BRK 44 SCREW-10-32X3/8 UNSL HWH 039381 45 COVER-BOX-SPLICE 046008 46 BOX-SPLICE 056402 47 CONTROL A. X65279-33 48 CHANNEL DETAIL SEE PAGE 49 PANEL A.-FRONT X65223 50 PLATE-DEC 065276 51 SCREW-6-32 X1/2 SLT BINDER 022667 52 CONDENSER-AC 12L X18H X

3.12T-5RW 53 O-RING-1/2ODX .070W 024278 54 PROBEA.-MIXOUT-SQHOLE X46024 55 SPACER-PROBE-SQ HOLE-7/8 041346 56 SPACER-PROBE-ROUND 5/8 046026 57 NUT-10-32 HEX MACHINE

SCREW

052397-33

030307

055813-2

005598

Models 358 & 359

Parts

Model 359 Shell Assembly

ITEM DESCRIPTION PART NO.

1 SHELL A.-INSULATED

(INCLUDES ITEMS 1a-1c) 1a WASHER-BEARING LOCK 012864 1b NUT-BEARING 028991 1c GUIDE-DRIP SEAL 028992

X68132-SER

Parts

Figure 25

ITEM DESCRIPTION PART NO.

2 VALVE-EXP-AUTO-1/4S X1/4 046365 3 BEARING-UNIT-REAR 025629 4 SCREW-1/4-20X5/8 SERR. 017522

Models 358 & 359

Model 359 Channel A.-Control (X65222)

ITEM DESCRIPTION PART NO.

1 SCREW-8X5/8 SLTD HEX HD B 039659 2 CONTROL-THERMISTOR-MIX

LEVEL 3 NUT-6-32 NYLON INSERT LOC 045716 4 SWITCH ASSEMBLY-DRAW X65212-SER 5 SCREW-8X1/4 SLTD HEX 009894 6 FILTER-CORCOM 2VR1 032567 7 TRANS.-240V PR1/24V SEC 10 030132-27

X63019-SER

Models 358 & 359

Figure 26

ITEM DESCRIPTION PART NO.

8 SWITCH-TOGGLE 014464

9 SPACER-GRIP 051291 10 SCREW-6-32X1/2SLT BINDER 022667 11 GRIP-THUMB 046009 12 LIGHT-INDICATOR-RED 075724 13 PLATE-DEC 065276

Parts

Model 359 Control A. (X65279-33)

ITEM DESCRIPTION PART NO.

1 STARTER-3 PHASE 4 TO 6.5A 066794-33J

1a OVERLOAD-THERMAL 067461-3J

2 SCREW-8X1/4 SLTD HEX WASH 009894 3 RELAY-3 POLE-20A-208/240

50/60 4 RELAY-DPDT-20A-120/240/277V 026581-27 5 BRACKET-MOUNTING ACCESS

VALVE

066795-33

065340

Figure 27

ITEM DESCRIPTION PART NO.

6 LUG-GROUNDING 4-14GA

WIRE 7 NUT-1/4-20 WHIZ FLANGE LOC 017523 8 SCREW-1/4-20X5/8 SERRATED 017522 9 BUSHING-SNAP 11/16 ID X 7/8 010548

017667

Parts

Models 358 & 359

Models 358 & 359 Switch A.-Draw (X65212-SER)

ITEM DESCRIPTION PART NO.

1 ROD-SWITCH 029135 2 SPRING-COMP.480 X.047 X 2.0 025452 3 WASHER-.380 X .625 X .094 085213 4 E-RING 5/16 SS 016422 5 BRACKET-SWITCH 054277

Models 358 & 359

Figure 28

ITEM DESCRIPTION PART NO.

6 NUT-PUSH ON-1/2 DIA. SHAFT 039735 7 INSULATOR-SWITCH 1/64 029099 8 SWITCH-PLUNGER-SPDT15A12

5-250V

032260

Parts

Models 358 & 359 Accessories

ITEM DESCRIPTION PART NO.

KIT A.-TUNE UP *358* X46050

KIT A.-TUNE UP *359* X36356 2 BRUSH-REAR BEARING 013071 3 BRUSH-DOUBLE ENDED 013072

Parts

Figure 29

ITEM DESCRIPTION PART NO.

4 BRUSH-DRAW VALVE 014753 5 BRUSH-HOPPER 3” X 7” 023316 6 LUBRICANT-TAYLOR 4 OZ 047518

*7 SANITIZER-STERA-SHEEN SEE NOTE

*Note: A sample container of sanitizeris sent with the unit. For reorders,order Stera Sheen part no. 055492 (100 packs) or Kay-5 part no. 041082 (125 packs).

Models 358 & 359

Parts List

REMARKS

WARR.

CLASS

359

QTY.

358

QTY.

NUMBER

DESCRIPTION PART

BOOT-CAPACITOR-INSULATING 031314 1 000

CAPACITOR-RUN 7.5UF/370V 034749 1 103

MOTOR-FAN 208-230V 50/60 HZ 053481-27 1 103

+BRACKET-IDLER ARM 045912 1 2 103

+BOLT-IDLER PULLEY *358* 046039 1 2 103

+SCREW-SHOULDER 046048 1 2 000

ARM A.-IDLER*356* X64892 1 2 103

+ Available Separately, NNN = Not a Service Item

+SPRING-EXTENSION.500X.063X4.00 046046 1 2 103

Models 358 & 359 Parts List

BEARING-FRONT 013116 1 2 000

BEARING-REAR SHELL *NICK.PLATE 031324 1 2 000

+GUIDE-DRIP SEAL 028992 1 2 000

+NUT-BRASS BEARING 028991 1 2 000

+O-RING-1/2OD X .070W 024278 2 4 000

+WASHER-BEARING LOCK 012864 1 2 000

+BLADE-SCRAPER-PLASTIC 9-13/16L 046237 2 4 000

+CLIP-SCRAPER BLADE*8.75 INCH* 046238 2 4 103

BEARING-UNIT REAR 025629 1 2 103 DIRECT DRIVE UNIT

BEATER A.-7QT-1 PIN-SUPPORT X46233 1 2 103

BELT-POLY V-450J10 044056 1 2 000

BLOCK-TERMINAL 2P L1,L2 039422 1 103 208-230V 60HZ 1PH

BLOCK-TERMINAL 3P-L1,L2,L3 039423 1 1 103 208-230V 60HZ 3PH

BLOWER A. X53725-27 1 103

SCREEN-BLOWER 053729 1 103

BRUSH-DOUBLE ENDED-PUMP&FEED 013072 1 1 000

BRUSH-DRAW VALVE 1-1/2"OD X 3" 014753 1 1 000

BRUSH-MIX PUMP BODY-3"X7"WHITE 023316 1 1 000

BRUSH-REAR BRG 1IN.DX2IN.LGX14 013071 1 1 000

BUSHING-SNAP 11/16 ID X 7/8OD 010548 1 8 103

110318

BUSHING-PANEL 013289 4 103

QTY.

PART

CLASS

359

358

NUMBER

DESCRIPTION REMARKSWARR.

+O-RING-1-1/16 OD X.139W 020571 2 4 000

+CAPACITOR-START-189-227UF/250 V 053106 1 103 208-230V 60HZ 1PH

+CAPACITOR-RUN- 35UF/440V 048132 1 103 208-230V 60HZ 1PH

+RELAY-START-COMPRESSOR 051957-27 1 103 208-230V 60HZ 1PH

+KIT-MOUNTING COMPRESSOR 052197 1 000

CAPACITOR-RUN- 4UF-440V 051785 1 103 CONDENSER FAN

CAPACITOR-RUN 7.5UF/370V 034749 1 103 BLOWER FAN

CASTER-LOCKING SWIVEL 3 IN. 030307 2 2 103

CASTER-SWV-3/4-10 ST. 3IN WHL 021279 2 2 103

COMPRESSOR CS18K6E 052397-27E 1 512 208-230V 60HZ 1PH - K0078823/UP COPELAWELD

+ Available Separately, NNN = Not a Service Item

Parts List Models 358 & 359

COMPRESSOR CS18K6E-TF5-238 052397-33 1 2 512 208-230V 60HZ 3PH

CONDENSER-AC-12LX18HX4.3-5ROW 019558 1 103

CONDENSER-AC 12LX18HX3.12T-5RW 055813-1 1 103

CONDENSER-AC 12LX18HX3.12T-5RW 055813-2 1 103

CONTROL-THERMISTOR-MIXLVL X63019-SER 1 2 103

COVER A.-HOPPER*358* X51658 1 2 103

DECAL-DEC-TAYLOR 358 056569 1 000

DECAL-DEC-TAYLOR 021872 1 000

DECAL-INST-CLNHPR 019029 1 1 000

DECAL-TROUBLESHOOTING 038374 1 000

DIAGRAM-WIRING *358* 063532-27 1 000 208-230V 60HZ 1PH

DIAGRAM-WIRING *358* 063532-33 1 000 208-230V 60HZ 3PH

DIAGRAM-WIRING *359* 065467-33 1 000

DOOR A.-1 SPT-7 QT X30272-SER 1 2 103

+GASKET-DOOR 5.177ID X 5.938OD 016672 1 2 000

+VALVE A.-DRAW *358* X46028 1 2 103

DRYER-FILTER-HP62-3/8 X 1/4S 048901 1 2 000

ELEMENT-HEATER 014174- 1 000 NO LONGER USED AFTER J5050000

FASTENER-CLIP 1/4-20 U-TYPE 045865 8 18 000

FILTER-AIR13X16-7/8X7/16 046044 1 000

QTY.

PART

CLASS

359

358

NUMBER

DESCRIPTION REMARKSWARR.

BEARING-FRONT 013116 2 000

GASKET-DOOR 5.177ID X 5.938O 016672 2 000

O-RING-.643 OD X .077W 018572 4 000

O-RING-1-1/16 OD X.139W 020571 4 000

SEAL-DRIVE SHAFT 032560 2 000

BEARING-FRONT 013116 1 000

GASKET-DOOR 5.177ID X 5.938OD 016672 1 000

O-RING-.643 OD X .077W 018572 2 000

O-RING-1-1/16 OD X.139W 020571 2 000

SEAL-DRIVE SHAFT 032560 1 000

TOOL- 0 -RING REMOVAL 048260-WHT 1 000

FILTER-AIR-18.00LX13.50HX.70W 052779-3 2 000

FILTER-CORCOM 2VR1 032567 1 2 000

GUIDE A.-DRIP PAN*358*W/SHROUD X68531 1 000 208-230V 60HZ 1PH

GUIDE A.-DRIP PAN *358*359 X45985 1 2 103 208-230V 60HZ 3PH

HARNESS A.-WIRE*358*BTR MTR X58286 1 103 208-230V 60HZ 1PH

HARNESS-WIRE-POWER*358* 059448-27 1 103 208-230V 60HZ 1PH

HARNESS-WIRE-POWER*358* 059448-33G 1 103 208-230V 60HZ 3PH

HARNESS-WIRE *359* COMPR 065506-G 2 103

HARNESS-WIRE *359* BTR MTR 065507 2 103

HARNESS-WIRE *359* CTRL BX/CHN 065508 2 103

HARNESS-WIRE *359* MAIN POWER 065509 1 103

HARNESS-WIRE *359* BLOWER 065512 1 103

KIT A.-WENDY'S*358*SPACER&GRIP X51432 1 103 DRAW SWITCH ASSEMBLY

KIT A.-TUNE UP*358* X46050 1 000

+ Available Separately, NNN = Not a Service Item

Models 358 & 359 Parts List

KIT A .-TUNE UP X36356 1 000

TOOL-O-RING REMOVAL-FREEZER 048260-WHT 1 000

LABEL-3PH MTR PROT/1PH C- 025949 1 1 000 208-230V 60HZ 3PH

LABEL-CK MTR ROTATE-CCW-M 046867 1 1 000 208-230V 60HZ 3PH

LABEL-DOOR-MOVE PART 032749 1 1 000

QTY.

PART

CLASS

359

358

NUMBER

DESCRIPTION REMARKSWARR.

+FAN-5 BLADE 12" PUSH 26DEG CCW 029771 1 103

+CAPACITOR-RUN 7.5UF/370V 034749 1 103

LABEL-SW-WASH/OFF/AUTO-SYMBOL 014502 1 2 000

LABEL-WARN-CONDENSER-SHARP 059287 1 3 000

LABEL-WARN-COVER 051433 5 5 000

LIGHT-AMBER 075724 1 2 103

LUBRICANT-TAYLOR 4 OZ. 047518 1 1 000

MAN-OPER 358/359 056788-M 1 1 000

MOTOR-1.5 HP 021522-27 1 212 208-230V 60HZ 1PH

MOTOR-1.5 HP 021522-33 1 2 212 208-230V 60HZ 3PH

MOTOR-FAN 80 WATT 1550 RPM CW 051744-27 1 103

MOTOR-FAN 208-230V 50/60 HZ 053481-27 1 103

NUT-STUD *GENERAL USAGE* 021508 4 8 103 HANDSCREWS

PAN A.-DRIP*358* X50879 1 2 103

PANEL A.-FRONT *358* X45987 1 103

PANEL-REAR *358* 046021 1 103

PANEL-SERVICE *358* 048267 1 103

PANEL-SIDE *358*LEFT 046022 1 103

PANEL-SIDE-RIGHT *358*AC 046023-SP1 1 103

PANEL A.-FRONT *359* X65223 1 103

PANEL-REAR *359* 065271 1 103

PANEL-SERVICE FRONT *359* 065268 1 103

PANEL-SIDE-LEFT *359* 065250 1 103

PANEL-SIDE-RIGHT *359* 065251 1 103

PLATE-DEC-358 046010 1 103

PLATE-DEC *359* 065276 1 103

PROBEA.-MIXOUT-SQUAREHOLE X46024 1 2 103

PROBE-THERMISTOR-BARREL-2%TOL 038061-BLK 1 2 103

PULLEY-10J- 1.125PD-5/8BORE 028857 1 2 103 BEATER MOTOR

PULLEY-10J-11"PD-5/8BORE 025570 1 2 103 GEAR

+ Available Separately, NNN = Not a Service Item

Parts List Models 358 & 359

QTY.

PART

CLASS

359

358

NUMBER

DESCRIPTION REMARKSWARR.

OVERLOAD-THERMAL-1P-6.3/10A 067461-1K 1 103

OVERLOAD-THERMAL-3P-4.0/6.5A 067461-3J 2 103

ACTUATOR-SWITCH 032247 1 103

BEARING-SWITCH 054385 2 103

BRACKET-SWITCH *358* 054277 1 103

E-RING 5/16 SS 016422 1 000

INSULATOR-SWITCH1/64 ARMITE 029099 1 000

ROD-SWITCH *350-1-450-1* 029135 1 103

SPRING-COMP.480X.047X2.00 SS 025452 1 103

SWITCH-PLUNGER-SPDT15A125-25 032260 2 103

ACTUATOR-SWITCH 032247 2 103

BEARING-SWITCH 054385 4 103

+BOLT-IDLER PULLEY *358* 046039 1 2 103

PULLEY-IDLER 3.00PD X 1.49" 054826 1 2 103

RELAY-3 POLE-20A-208/240 50/60 066795-33 1 2 103

RELAY-DPDT-20A-120/240/277V 026581-27 2 103

+ Available Separately, NNN = Not a Service Item

Models 358 & 359 Parts List

SANITIZER-STERA SHEEN -GREEN 055492 1 1 000

SHAFT-BEATER 033235 1 2 103

+SEAL-DRIVE SHAFT 032560 1 2 000

SHELL A.-INSULATED*358* X45916-SER 1 512

+STUD-NOSE CONE 054748 4 103

SHELL A.-INSULATEDDUAL *359 X68132 1 512

+STUD-NOSE CONE 054748 8 103

SHIELD-SPLASH 066697 1 103

SHIELD-SPLASH-WIRE-19-3/4 L 033813 1 103

STARTER-1 PHASE 6.3 TO 10 AMP 066794-27K 1 103 208-230V 60HZ 1PH

STARTER-3 PHASE 4 TO 6.5 AMP 066794-33J 1 2 103 208-230V 60HZ 3PH

SWITCH A.-DRAW *358* X51432 1 103

SWITCH A.-DRAW *359* X65212-SER 2 103

BRACKET-SWITCH *358* 054277 1 103

QTY.

PART

CLASS

359

358

NUMBER

DESCRIPTION REMARKSWARR.

E-RING 5/16 SS 016422 2 000

INSULATOR-SWITCH1/64 ARMITE 029099 2 000

ROD-SWITCH *350-1-450-1* 029135 2 103

SPRING-COMP.480X.047X2.00 SS 025452 2 103

SWITCH-PLUNGER-SPDT15A125-25 032260 4 103

+ Available Separately, NNN = Not a Service Item

Parts List Models 358 & 359

GUARD-POWER SWITCH 034830-1 1 2 103 K4013676/UP

SWITCH-PRESSURE 405 PSI-SOLD 052663 1 2 103 DISCHARGE LINE

SWITCH-TOGGLE-DPDT*ON-OFF-ON 014464 1 2 103 POWER

TRANS.-240V PR1/24V SEC 10 VA 030132-27 1 2 103

TRAY-DRIP 066696 1 103

SWITCH-PRESSURE 440 PSI-SOLDER 048230 1 103 H4102700/UP

SWITCH-PRESSURE 025749 1 103 H4102699/PRIOR

TRAY-DRIP-19-5/8 L X 4-7/8 033812 1 103

TUBE-CAPILLARY .021ID X 9 FT 020059 1 2 103 LINE A.-LIQUID

TUBE-FEED-NON REVERS 1/4 HOLE 015176-5 1 2 103 J7030970/UP

VALVE-ACCESS-1/4MFL X 3/8ODS 053565 2 4 103 ACCESS LINE - DISCHARGE LINES

VALVE-ACCESS 1/4FL X 1/4SOLDER 044404 1 2 103 EPR VALVE

VALVE-EPR 1/4S 022665 1 2 103

+BOOT-EXPANSION VALVE 050900 1 2 000

VALVE-EXP-AUTO-1/4SX1/4 FPT 046365 1 2 103 J4102700/UP

VALVE-ACCESS 1/4FL X 3/8SOLDER 043232 1 103 HEAT EXCHANGER

VALVE-ACCESS-1/4 MFLX1/4 S-90 047016 1 103 USE W/ 047519-27 COMPRESSOR

VALVE-ACCESS-1/4FLX5/16SOLDER 053026 1 103 USE W/ 047519-27F COMPRESSOR

QTY.

PART

CLASS

359

358

NUMBER

DESCRIPTION REMARKSWARR.

WATER COOLED

ACCUMULATOR-COPPER 2"DIA 10" 047062 1 103

ADAPTOR-3/8MP X 1/2 BARB- 011021 1 103

BLOWER-100 CFM 012796-27 1 103

CONDENSER-WC-COAX 048287 1 103

COUPLING-ANCHOR 3/8FPTX1- 046203 1 103

GUARD-BLOWER 022505 1 103

HOSE-RUBBER 1/2 ID X 7/8 OD R50200 5' 000

PANEL-SIDE-RIGHT *358*WC 046023 1 103

VALVE-ACCESS-1/4MFL X 3/8ODS 053565 1 103

SWITCH-PRESSURE 350 PSI-SOLD 048231 1 103

VALVE-WATER 3/8 REG/HEAD 046686 1 103

+ Available Separately, NNN = Not a Service Item

Models 358 & 359 Parts List

BLOWER FOR WATER

COOLED ONLY

JPI JUMPER DETAIL

JPI

MIX BLINK

OUT: ON

OUT: 0.5 SEC.

JPI-3 DIFFERENTIAL

IN: 0.5

JPI-2 ANTICIPATOR

SYMBOL TABLE

BEATER MOTOR

OVERLOAD SWITCH

COMPRESSER HIGH

PRESSURE LIMIT SWITCH

CAPACITOR

THERMAL

OVERLOAD

PROBE

THERMISTER

GROUND FOR HIGH

VOLTAGE COMPONENTS

GROUND FRAME SECURELY

L1 L2

230V

LINE

COOLED UNIT

BLK BLK

FAN FOR AIR

WHT

0RN/WHT

WHT

BRN

MTR.

COMP.

SEE FIG. 1

BLK

1 3 4 6

BLK CORD

BLK

BTR.

BLK

BLU

BLK

YEL

BLK

WHT

ORN

BLK

WHT

BLK

WHT/ORN

BLK

BLUE

CONTROL SW

DPDT

BLK/WHT

BLK

DRAW SWITCHES

BLK

230V

AUTO

WASH

ORN

AUTO

WHT/ORN

WHT/RED

BLK

WHT/ORN

WASH

WHT/ORN

NO NC NO NC

BLK

WHT

BLK

WHT

LAMP

MIX

OUT

BLK

BLK/WHT

MIX OUT

PROBE

THERMISTOR

PROBE

PUR GRN/YEL WHT/RED WHT/BLK

YEL

BLK

ADJUSTMENT

MIX

PROBE

+ -

DRAW

+ - + -

THERM.

ADJ.

YEL

GRN

WARM

TEMPERATURE

BRN

COLD

MIX

NCCNO

THERMISTOR

CONTROL BOARD

BTR

COMP

COARSE

INPUT 24 VAC

VARISTOR

YEL

BLK/WHT

WHT/RED

BLK

24 VAC

EMI FILTER

LOAD

WHT

230 VAC

BLK

BLK/WHT

LINE

FIG.2

T4 OR YELLOW INTERNAL

J9 OR BLACK INTERNAL

T8 OR RED INTERNAL

BLACK

CONTACTS ARE NOT AVAILABLE

BLUE

USE T3 AND L3 WHEN CP

T3 L3

J12 OR PURPLE INTERNAL

T1 OR BLUE INTERNAL

GE/RBC BEATER MOTOR WIRING

NOTE: FOR CCWLE - BLUE INTERNAL ON #1,YELLOW INTERNAL ON #2

BLUE INTERNAL

BLACK INTERNAL

BLUE

BLACK

CONTACTOR

BEATER MOTOR

CP CONTACTS ARE NOT AVAILABLE

BLACK

USE T3 AND L3 WHEN

T3 L3

RED INTERNAL

BLUE

YELLOW INTERNAL

ORANGE INTERNAL

A.O. SMITH BEATER MOTOR WIRING

STEPS:

1) REMOVE BROWN JUMPER FROM BETWEEN TERMINAL #1 TO TERMINAL #5

2) MOVE BLUE INTERNAL (FROM MOTOR MAIN WINDING)

FROM TERMINAL #5 TO TERMINAL #6.

NOTE: FOR CWLE - BLUE INTERNAL ON #6, YELLOW INTERNAL ON #1

BLACK

BEATER MOTOR

CONTACTOR

START CAPACITOR

EQUIPMENT

GROUND

COPELAND SCHEMATIC WIRING DIAGRAM - CSR

BLUE

FIG. 1

BLACK

BLEED RESISTOR

RUN CAPACITOR

BROWN

LINE

BLACK

WHITE(120 VOLTS)

BLACK(230 VOLTS)

INTERNAL OVERLOAD

WHITE

RELAY

BROWN

358

063532-27

11/12/13

BLOWER FOR WATER

COOLED ONLY

JPI JUMPER DETAIL

JPI

MIX BLINK

OUT: ON

OUT: 0.5 SEC.

JPI-3 DIFFERENTIAL

IN: 0.5

JPI-2 ANTICIPATOR

SYMBOL TABLE

CAPACITOR

BEATER MOTOR

OVERLOAD SWITCH

COMPRESSER HIGH

PRESSURE LIMIT SWITCH

THERMAL

OVERLOAD

PROBE

THERMISTER

GROUND FOR HIGH

VOLTAGE COMPONENTS

230V

LINE

FAN FOR AIR

COOLED UNIT

L1 L2

BLK BLK BLK

GROUND FRAME SECURELY

UNDER PRIMARY SINGLE PHASING CONDITIONS

COMPRESSOR AND BEATER PROTECTED

WHT

0RN/WHT

WHT

BRN

SEE FIG. 1

MTR.

COMP.

BLK

BLK CORD

BLK

1 3 4 6

BLK CORD

BLU

BLK

BTR.

BLK

BLU

BLK

YEL

BLKBLK

BLK

WHT

ORN

BLK

WHT

BLK

WHT/ORN

BLK

BLUE

CONTROL SW

DPDT

BLK/WHT

BLK

DRAW SWITCHES

BLK

230V

AUTO

WASH

ORN

AUTO

WHT/ORN

WHT/RED

BLK

WASH

WHT/ORN

NO NC NO NC

BLK

WHT

BLK

MIX OUT

PROBE

GRN/YEL WHT/RED WHT/BLK

YEL

THERMISTOR

PROBE

BLK/WHT

PUR

YEL

BLK

GRN

TEMPERATURE

ADJUSTMENT

BRN

PROBE

+ -

DRAW

+ - + -

THERM.

YEL

WARM

COLD

BLK/WHT

NCCNO

THERMISTOR

CONTROL BOARD

MIX

COARSE

ADJ.

INPUT 24 VAC

YEL

BLK

COMP

LAMP

MIX

OUT

BLK/WHT

MIX

BTR

YEL

WHT/RED

BLK

24 VAC

EMI FILTER

LOAD

WHT

230 VAC

BLK

WHT

BLK/WHT

LINE

358

063532-33

11/12/13

MAIN

COMPRESSOR

CONTACTOR

AIR COOLED ONLY

BLK CORD

BLK

GRN/YEL

BLK

MAIN CONDENSER

BLOWER

WHT

BLK CORD

BLK

BRN

BLK

MAIN

COMPRESSOR

CONTACTOR

GRN/YEL

MAIN

COMPRESSOR

BLK

MAIN

COMPRESSOR

CONTACTOR

BLK

T2 L2

BLK

BEATER MOTOR

STARTER

GRN/YEL

BLK

BEATER

T3 L3

BLK

BEATER MOTOR

STARTER

COMPRESSOR

BLK

RELAY

SEE JPI DETAIL

WHT/ORN

BLK

DRAW

SWITCH

HPCO

SWITCH

BEATER

O.L.

BLU

AUTO

WASH

BLK/WHT

LIGHT

MIX

BTR

COMP

YEL

MIX OUT

BLK

WHT

BLK

WHT/RED

24 VAC

COMPRESSOR

CONTRACTOR COIL

RELAY

WHT

EMI FILTER

LOAD

BLK

230 VAC

WHT

COMPRESSOR

LINE

BLK/WHT

MIX

PROBE

NCCNO

+ - + - + -

PUR

THERMISTOR

CONTROL BOARD

GRN/YEL WHT/RED

WHT/BLK

PROBE

YEL

NCNONC

INPUT

BLK

24 VAC

YEL

GRN

YEL

WARM

BRN

COLD

ORN

BLK CORD

WHT

BLOWER

(WATER COOLED)

GRN/YEL

WHT

WASH

ORN

BEATER MOTOR

STARTER COIL

WHT

AUTO

CONTROL

SWITCH

BLK/WHT

BLKBLK

BLK

L2 L3

BLK

MAIN COMPRESSOR CONTACTOR

BLK

MAIN

COMPRESSOR

CONTACTOR

GRN/YEL

MAIN

COMPRESSOR

BLK

MAIN

COMPRESSOR

CONTACTOR

BLK

T2 L2

BLK

BEATER MOTOR

STARTER

GRN/YEL

BLK

BEATER

T3 L3

BLK

STARTER

SEE JPI DETAIL

BLK

BEATER MOTOR

BLK

WHT/ORN

BLK

DRAW

SWITCH

CONTROL

SWITCH

BLK

HPCO

SWITCH

BEATER

O.L.

BLU

CONTROL

SWITCH

AUTO

BLK/WHT

LIGHT

MIX

BTR

COMP

YEL

MIX OUT

BLK

WHT

BLK

WHT/RED

24 VAC

COMPRESSOR

CONTRACTOR COIL

RELAY

WHT

EMI FILTER

LOAD

BLK

230 VAC

WHT

COMPRESSOR

LINE

BLK/WHT

MIX

PROBE

NCCNO

+ - + - + -

PUR

THERMISTOR

CONTROL BOARD

GRN/YEL WHT/RED

WHT/BLK

PROBE

YEL

NCNONC

INPUT

BLK

24 VAC

YEL

GRN

YEL

WARM

BRN

COLD

ORN

WHT

WASH

ORN

BEATER MOTOR

STARTER COIL

WHT

AUTO

BLK/WHT

BLK

COMPRESSOR & BEATER PROTECTED UNDER

GROUND FRAME SECURELY

PRIMARY SINGLE PHASING CONDITIONS.

JPI JUMPER DETAIL

JPI

MIX BLINK

OUT: ON

JPI-3 DIFFERENTIAL

IN: .5

JPI-2 ANTICIPATOR

OUT: 0.5 SEC

359

065467-33

11/12/13

Taylor 359, 358 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual