Taylor 358 Installation Manual

OPERATOR’S  MANUAL

Model 358 & 359

Thick Shake Freezers

Original Operating Instructions

056788-M

8/2/10 (Original Publication)

(Updated 7/17/18)

Complete this page for quick reference when service is required:

Taylor Distributor: __________________________________________________________

Address:_________________________________________________________________

Phone: __________________________________________________________________

Service: _________________________________________________________________

Parts: ___________________________________________________________________

Date of Installation: ________________________________________________________

Information found on the data label:

Model Number: ___________________________________________________________

Serial Number: ____________________________________________________________

Electrical Specs: Voltage__________________ Cycle__________

Phase__________________________________

Maximum Fuse Size: ______________________________________________________ A

Minimum Wire Ampacity: ___________________________________________________ A

Note: Continuing research results in steady improvements; therefore, informa tion in this manual is subject to change without notice.

Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions.

056788-M

Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of copyright law of the United States of America and other countries, could result in the awarding of statutory damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.

Taylor Company 750 N. Blackhawk Blvd.

Rockton, IL 61072

Section 1: To the Installer

Installer Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Air-Cooled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Electrical Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Beater Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

Section 2: To the Operator

Compressor Warranty Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Section 3: Safety

Section 4: Operator Parts Identification

Model 358 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Model 359 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Beater and Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4

Table of Contents

Section 5: User Interface

Power Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Indicator Light - MIX OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Reset Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

Air Tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

Section 6: Operating Procedures

Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

Sanitizing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5

Closing Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6

Draining Product from Freezing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Rinsing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Brush Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7

Section 7: Operator Checklist

During Cleaning and Sanitizing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Troubleshooting Bacterial Count. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Regular Maintenance Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Winter Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

056788-M i

Table of Contents

Section 8: Troubleshooting Guide

Section 9: Parts Replacement Schedule

Section 10: Limited Warranty on Equipment

Section 11: Limited Warranty on Parts

ii 056788-M

Section 1

The following information has been included in the manual as safety and regulatory guidelines. For complete installation instructions, please see the Installation Checklist.

To the Installer

WARNING! This unit has many sharp edges

that can cause severe injuries.

Installer Safety

IMPORTANT! In all areas of the world, equipment should be installed in accordance with existing local codes. Pl ease contact your local authorities if you have any questions.

Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.

• Only authorized Taylor service personnel should perform installation and repairs on the equip ment.

• Authorized service personnel should consult OSHA Standard 29CFRI910.147 or the applica ble code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.

• Authorized service personnel must ensure that the proper PPE is available and worn when required during installation and service.

• Authorized service personnel must remove all metal jewelry, rings, and watches before work ing on electrical equipment.

Site Preparation

Review the area where the unit will be installed before uncrating the unit. Make sure all possible hazards to the user or equipment have been addressed.

WARNING! Only install this machine in a location where its use and maintenance is restricted to trained personnel. Failure to comply may result in personal injury.

For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70°F to 75°F (21°C to 24°C). The freezer has successfully performed in high ambient temperatures of 104°F (40°C) at reduced capacities.

WARNING! This unit must NOT be installed in an area where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.

DANGER! The main power supply(s) to the freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.

Note: All repairs must be performed by an authorized Taylor service Technician.

To the Installer

Models 358 & 359

CAUTION! This unit must be installed on a

level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.

Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor.

This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.

1-1

TO THE INSTALLER

FOLLOW YOUR LOCAL ELECTRICAL CODES!

Air-Cooled Units

Do not obstruct air intake and discharge openings:

Air cooled units require a minimum of 3 in. (76 mm) of clearance around all sides of the freezers and 3-1/2 in. (89 mm) on the bottom.

Model 359 Only: Installation of air deflector is required.

Failure to allow adequate clearance can reduce the

refrigeration capacity of the freezers and possibly cause permanent damage to the compressors.

Electrical Connections

In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.

Each unit requires one power supply for each data label on the unit. Check the data label on the freezer for branch circuit overcurrent protection or fuse, circuit ampacity, and other electrical specifications. Refer to the wiring diagram provided inside of the electrical box, for proper power connections.



IMPORTANT!

• Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 0.12 in. (3 mm) installed in the external installation.

• Appliances that are permanently connec te d to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices, such as a GFI, to protect against the leakage of cur rent, installed by the authorized personnel to the local codes.

• Supply cords used with this unit shall be oilresistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equiva lent synthetic elastomer-sheathed cord (code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.

• If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or similarly qualified person, in order to avoid a hazard.

WARNING! This equipment must be properly grounded! Failure to do so can result in severe personal injury from electrical shock!

IMPORTANT! This equipment is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417- 1) on the removable panel and the frame.

1-2

Models 358 & 359

Beater Rotation

Note: The following procedures must be performed by an authorized Taylor service technician.

IMPORTANT! Beater rotation must be

clockwise as viewed looking into the freezing cylinder. To correct the rotation on a three-phase unit, interchange

any two incoming power supply lines at the freezer main terminal block only.

To correct rotation on a single-phase unit, change the leads inside the beater motor. (Follow the dia gr am printed on the motor.)

To the Installer

Electrical connections are made directly to the terminal

block provided in the small junction box located behind the left side panel on the bottom of the frame.

Refrigerant

CAUTION! In consideration of our

environment, Taylor uses only earth-friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered nontoxic and nonflammable, with an ozone depleting potential (ODP) of zero (0). However, any gas under pressure is potentially hazardous and must be handled with caution.

Never fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.

TO THE INSTALLER

WARNING! R404A refrigerant used in

conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.

CAUTION! Use only R404A refrigerant that

conforms to the AHRI standard 700 specification. The use of any other refrigerant may expose users and operators to unexpected safety hazards.

WARNING! Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.

NOTICE! Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory service department.

 

To the Installer

Models 358 & 359

1-3

TO THE INSTALLER

Notes:

1-4

Models 358 & 359

To the Installer

Section 2

To the Operator

Your freezers have been carefully engineered and manufactured to give you dependable operation. These units, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, they will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.

This Operator's Manual should be read before operating or performing any maintenance on your equipment.

Your Taylor freezer will not eventually compensate and correct for any errors during the setup or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that all personnel responsible for the equipment's operation study these procedures together in order to be properly trained and to make sure that no misunderstandings exist.

In the event you should require technical assistance, please contact your local authorized Taylor distributor.

Note: Your Taylor warranty is valid only if the parts are authorized Taylor parts, purchased from the local authorized Taylor distributor, and only if all required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on units or parts if unapproved parts or incorrect refrigerant were installed in the unit, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by abuse, misuse, neglect, or failure to follow all operating instructions. For full details of your Taylor Warranty, please see the Limited warranty section in this manu al.

Note: Constant research results in steady improvements; therefore, information in this manual is subject to change without notice.

IMPORTANT! If the crossed out waste container symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is

completed, and cannot be disposed as unsorted municipal waste. The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.

For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.

Compressor Warranty Disclaimer

The refrigeration compressor(s) on this unit are warranted for the term stated in the Limited Warranty section in this manual. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that in the event of ordinary service to this unit's refrigeration system, only

the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate

refrigerants will void your Taylor compressor warranty. It is the unit owner's responsibility to make this fact known to any technician he employs.

It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five-year warranty of the compressor.

Taylor will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop-in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor distributor or the Taylor factory. Be prepared to provide the model/serial number of the unit in question.



To the Operator

Models 358 & 359

2-1

TO THE OPERATOR

Notes:

2-2

Models 358 & 359

To the Operator

Section 3

We, at Taylor Company, are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.

CAUTION! Failure to adhere to the following safety precautions may result in severe personal injury. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.

NOTICE! DO NOT operate the freezer without reading the Operator Manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.

IMPORTANT! This appliance is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.

Safety

Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.

WARNING! Avoid injury

• DO NOT operate the freezer unless it is properly grounded.

• DO NOT operate freezer with larger fuses than specified on the data label.

• All repairs must be performed by an authorized Taylor service technician.

• The main power supplies to machine must be disconnected prior to performing repairs.

• For Cord-Connected Units: Only authorized Taylor service technicians or licensed electricians may install a plug or replacement cord on the unit.

• Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI to protect against the leakage of current, installed by the authorized personnel to the local codes.

• Supply cords used with this unit shall be oilresistant, sheathed flexible cable not lighter than ordinary polychloroprene or other

Safety

Models 358 & 359

3-1

SAFETY

equivalent synthetic elastomer-sheathed cord (code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.

• If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or similarly qualified person, in order to avoid a hazard.

Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.

WARNING! DO NOT use a water jet to clean

or rinse the freezer. Failure to follow these instructions may result in serious electrical shock.

This unit has many sharp edges that can

cause severe injuries.

• DO NOT put objects or fingers in the door spout. This may contaminate the product and cause severe personal injury from blade contact.

• USE EXTREME CAUTION when removing the beater assembly. The scraper blades are very sharp.

CAUTION! This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.

WARNING! Avoid Injury

• DO NOT allow untrained personnel to operate this machine.

• DO NOT operate the freezer unless all service panels and access doors are restrained with screws.

• DO NOT remove any internal operating parts (examples: freezer door, beater, scraper blades, etc.) unless all control switches are in the OFF position.

Failure to follow these instructions may result in severe personal injury to fingers or hands from hazardous moving parts.

WARNING! Only install this machine in a location where its use and maintenance is restricted to trained personnel. Failure to comply may result in personal injury.

WARNING! DO NOT use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock.

NOTICE! Cleaning and sanitizing schedules are governed by your federal, state, or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this unit.

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Models 358 & 359

Safety

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