Tadano GR-130EX Service Manual

GR-130EX

(Right-hand drive)

13 Ton Capacity

SPEC. SHEET NO. GR-130E-2-00101/EX-06

HYDRAULIC ROUGH TERRAIN CRANE

DIMENSIONS

R1,600

1,680

2,000

2,815

MIN: 5,300–MAX: 23,800

1,385

1,7502,7503,040

7,540

Note: In this external views, a few equipment are included.

φ350

MAX:4,700

MIN:1,640

GENERAL DIMENSIONS

Turning radius (275/80R22.5 Tires)

4 wheel steer 2 wheel steer

3.8 m

6.5 m

Overall length Overall width Overall height

Specications are subject to change without notice.

approx. 7,540 mm approx. 2,000 mm approx. 2,815 mm

CRANE SPECIFICATIONS

SPEC. SHEET NO. GR-130E-2-00101/EX-06

BOOM

6 section full power partially synchronized telescoping boom of rectangular box construction with 4 sheaves at boom head. The synchronization system consists of 2 telescope cylinders, extension cables and retraction cables. Hydraulic cylinder tted with holding valve. An easily removable wire rope guard, rope dead end provided on the left side of boom head. Boom telescope sections are supported by wear pads both vertically and horizontally.

Fully retracted length....... 5.3 m

Fully extended length ...... 23.8 m

Extension speed.............. 18.5 m in 52 s

Root diameter.................. 0.225 m

BOOM ELEVATION By a double acting hydraulic cylinder with holding valve. Combination controls for hand or foot operation. Boom angle indicator. Automatic speed reduction and slow stop function.

Boom angle ..................... -3˚– 82˚

Boom raising speed ........ -3˚ to 82˚ in 29 s

JIB

2 stage boom under slung type with quadruple offset (tilt type). Single sheave at jib head. Box type top section telescopes from box type base section which stows under base boom section.

Length ............................. 3.6 m , 5.5 m

Offset............................... 5˚, 25˚, 45˚, 60º

Root diameter.................. 0.192 m

AUXILIARY LIFTING SHEAVE (SINGLE TOP)

Single sheave mounted to main boom head for single line work.

Root diameter.................. 0.192 m

ANTI-TWO-BLOCK DEVICE

Pendant type over-winding cut out device with audio-visual (FAILURE lamp/BUZZER) warning system.

AUXILIARY DRUM

Root diameter x wide ..................................... 0.265 m x 0.239 m

Wire rope diameter x length ............................... 11.2 mm x 66 m

Drum capacity ................................................. 148.4 m, 7 layers

Maximum single line pull (1st layer).................29.9 kN (3,050 kgf)

Maximum permissible line pull wire strength

WIRE ROPE Filler or warrington seal wire (spin-resistant), extra improved plow steel, preformed, independent wire rope core, right regular lay. Main……………………….. 11.2 mm 6 x 37 class Auxiliary…………………… 11.2 mm 6 x 37 class

HOOK BLOCKS 13 ton 4 sheaves with swivel hook and safety latch

1.8 ton Weighted hook with swivel and safety latch

HYDRAULIC SYSTEM

PUMPS 2 variable piston pumps for crane functions. Tandem gear pump for steering, slewing and optional equipment. Powered by carrier engine. Pump disconnect for crane is engaged/disengaged by rotary switch from operator's cab.

CONTROL VALVES Multiple valves actuated by pilot pressure with integral pressure relief valves.

RESERVOIR 172 liters capacity. External sight level gauge.

FILTRATION BETA10=10 return lter, full ow with bypass protection, located inside of hydraulic reservoir. Accessible for easy replacement.

OIL COOLER - Air cooled fan type.

.......25.5 kN (2,600 kgf)

SLEWING

Hydraulic axial piston motor driven through planetary slewing speed reducer. Continuous 360˚ full circle slewing on ball bearing. Equipped with manually locked/released slewing brake.

Slewing speed................. 2.4 min

WINCH

MAIN WINCH Variable speed type with grooved drum driven by hydraulic axial piston motor through speed reducer. Power load lowering and raising. Equipped with automatic brake (neutral brake) and counterbalance valve. Controlled independently of auxiliary winch. Equipped with cable follower and drum rotation indicator.

MAIN DRUM

Root diameter x wide .................................... 0.265 m x 0.239 m

Wire rope diameter x length ............................ 11.2 mm x 137 m

Drum capacity ................................................. 148.4 m, 7 layers

Maximum single line pull (1st layer)................ 29.9 kN (3,050 kgf)

Maximum permissible line pull wire strength

AUXILIARY WINCH Variable speed type with grooved drum driven by hydraulic axial piston motor through speed reducer. Power load lowering and raising. Equipped with automatic brake (neutral brake) and counterbalance valve. Controlled independently of main winch. Equipped with cable follower and drum rotation indicator.

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{rpm}

..... 24.2 kN (2,470 kgf)

CAB AND CONTROLS

Both crane and drive operations can be performed from one cab mounted on rotating superstructure.

Right side, 1 man type, steel construction with sliding door access and safety glass windows opening at side. Door window is powered control. Windshield glass window and roof glass window are shatter-resistant. Wiper and washer (front windshield and roof window). Tinted safety glass and sun visor. Tilt-telescoping steering wheel. Adjustable control levers for slewing, boom elevating, boom telescoping, auxiliary winch and main winch. Control levers can change neutral positions and tilt for easy access to cab. Foot operated controls: boom elevating, boom telescoping, service brake and engine throttle. 3 way adjustable operator's suspension seat with high back, headrest and armrest. Cab oor mat. Engine throttle knob. Hot water cab heater and air conditioning.

Dash-mounted engine start/stop, monitor lamps, cigarette lighter, drive selector switch, parking brake switch, steering mode select switch, power window switch, pump engaged/ disengaged switch, slewing brake switch, outrigger control panel.

Instruments - Torque converter oil temperature, engine water temperature, air pressure, fuel, speedometer, tachometer, hour meter and odometer / tripmeter. Engine over-run alarm. Back-up alarm. Low oil pressure/high water temp. Warning device (visual). Rear steer centering light. Hydraulic oil pressure is monitored and displayed on the AML-C display panel.

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CRANE SPECIFICATIONS

SPEC. SHEET NO. GR-130E-2-00101/EX-06

TADANO Automatic Moment Limiter (AML-C) including:

• Control lever lockout function with audible and visual pre-warning

• Number of parts of line

• Boom position indicator

• Outrigger state indicator

• Slewing angle

• Boom angle / boom length / jib offset angle / jib length / load radius / rated lifting capacities / actual loads read out

• Potential lifting height

• Ratio of actual load moment to rated load moment indication

• Permissible load

• Automatic Speed Reduction and Slow Stop function on boom elevation and slewing

• Working condition register switch

• Load radius / boom angle / tip height / slewing range preset function

• External warning lamp

CARRIER SPECIFICATIONS

TYPE

Rear engine, right-hand drive, driving axle 2-way selected type by manual switch, 4x2 front drive, 4x4 front and rear drive.

FRAME

High tensile steel, all welded mono-box construction.

ENGINE

Model

Type No. of cylinders Combustion Bore x Stroke, mm Displacement, liters Air inlet heater Air cleaner Oil lter Fuel lter Fuel tank, liters Cooling Radiator Fan, mm Starting Charging Battery Compressor, air, l /min Output, Max. kW (HP) Torque, Max. N Capacity, liters

Cooling water Lubrication Fuel

TRANSMISSION

Electronically controlled full automatic transmission. Torque converter driving full power shift with driving axle selector. 6 forward and 2 reverse speeds, constant mesh.

3 speeds - high range - 2-wheel drive; 4-wheel drive 3 speeds - low range - 4-wheel drive

TRAVEL SPEED - 49 km/h

•

Mitsubishi 4M50-TLU3B [EUROMOT Stage IIIA] 4M50-TLA3B [EPA Tier3] Direct injection diesel 4 4 cycle, turbo charged and after cooled 114 x 120

4.900 24 volt preheat Dry type, replaceable element Full ow with replaceable element Full ow with replaceable element 189, right side of carrier Liquid pressurized, recirculating by-pass Fin and tube core, thermostat controlled Suction type, 10-blade, 457 dia. 24 volt 24 volt system, negative ground 2-80 amp. Hour 612 at 2,700 min Gross 129 (172) at 2,700 min 529 at 1,600 min

11 8–11 189

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• Tare function

• Main hydraulic oil pressure

• Fuel consumption monitor

• Drum rotation indicator (audible and visible type) main and auxiliary winch

• On-rubber indicator

TADANO AML-C monitors outrigger extended length and automatically programs the corresponding "RATED LIFTING CAPACITIES" table

Operator's left hand console includes transmission gear selector and sight level bubble. Upper left console includes, roof washer and wiper switch and air conditioning control switch. Lower left console includes ood lamp switch, oil cooler switch and boom emergency telescoping switch (2nd-3rd and 4th-top)

NOTE: Each crane motion speed is based on unladen conditions.

AXLE

Front: Full oating type, steering and driving axle with planetary reduction. Rear: Full oating type, steering and driving axle with planetary reduction.

STEERING

Hydraulic power steering controlled by steering wheel. 4 steering modes available: 2 wheel front, 2 wheel rear, 4 wheel coordinated and 4 wheel crab.

SUSPENSION

Front: Semi-elliptic leaf springs with hydraulic lockout device. Rear: Semi-elliptic leaf springs with hydraulic lockout device.

BRAKE SYSTEMS

Service: Air over hydraulic disc brakes on all 4 wheels. Parking/Emergency: Spring applied-air released brake acting on input shaft of front axle. Auxiliary: Electro-pneumatic operated exhaust brake.

TIRES - 275/80R22.5 (OR) Air pressure: 900 kPa

OUTRIGGERS

4 hydraulic, beam and jack outriggers. Vertical jack cylinders equipped with integral holding valve. Each outrigger beam and jack is controlled independently from cab. Beams extend to 4.7 m center-line and retract to within

1.64 m overall width with oats. Outrigger jack oats are attached thus eliminating the need of manually attaching and detaching them. Controls and sight bubble located in superstructure cab. 4 outrigger extension lengths are provided with corresponding "RATED LIFTING CAPACITIES" for crane duty in conned areas.

Min. Extension 1.64 m center to center Mid. Extension 2.5 m center to center Mid. Extension 3.5 m center to center Mid. Extension 4.3 m center to center Max. Extension 4.7 m center to center Float size (Diameter) 0.35 m

GRADE ABILITY (tanθ) - 53% (at stall), 30% * * Machine should be operated within the limit of engine crankcase

design (30˚: Mitsubishi 4M50-TLA3B)

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STANDARD EQUIPMENT

SPEC. SHEET NO. GR-130E-2-00101/EX-06

- Telematics (machine data logging and monitoring system) with - HELLO-NET via internet (availability depends on countries)

- Eco mode system

- Emergency steering system

- Transmission neutral position engine start

- Overshift prevention

- Parking braked travel warning

- External warning lamp

- Tilt-telescope steering wheel

- Halogen head lamp

- Fenders

- Air dryer

- Water separator with lter (high ltration)

- Air cleaner dust indicator

- Full instrumentation package

- Towing hooks-Front and rear

- Tool storage compartment

- Tire ination kit

OPTIONAL EQUIPMENT

- Power stowing mirror

- Centralized lubricating system (Carrier portion)

- Discharge head lamp

HOISTING PERFORMANCE

LINE SPEEDS AND PULLS DRUM WIRE ROPE CAPACITIES

Main or auxiliary winch - 0.28 m drum Main or auxiliary drum grooved lagging

Layer Line speeds

m/min

1st

2nd

3rd 4th 5th 6th

7th

94 101 110 114 125 128 135

Line pulls Available

kN (kgf)

29.9 (3,050)

27.5 (2,810)

25.6 (2,610)

23.8 (2,430)

22.3 (2,280)

21.0 (2,140)

19.8 (2,020)

Wire rope layer

1 2 3 4 5 6 7

11.2 mm wire rope

17.4

18.6

20.0

21.2

22.4

23.8

25.0

Total wire ropeRope per layer

17.4

36.0

56.0

77.2

99.6

123.4

148.4

- Maximum permissible line pull wire strength. Main: 24.2 kN (2,470 kgf) with 6x37 class rope. Auxiliary: 25.5 kN (2,600 kgf) with 6x37 class rope.

Line speed based only on hook block, not loaded.

Developed by machinery with each layer of wire rope, but not

based on rope strength or other limitations in machinery or equipment.

Seventh layer of wire rope are not recommended for hoisting

operations.

DRUM DIMENSIONS

Root diameter

Length

Flange diameter

Main

Auxiliary

265 mm 239 mm 239 mm 450 mm

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GR-130EX WORKING RANGE CHART

60˚

45˚

25˚

5˚

SPEC. SHEET NO. GR-130E-2-00101/EX-06

82˚

70˚

60˚

50˚

45˚

40˚

35˚

30˚

20˚

LIFTING HEIGHT (m)

10˚

0˚

LOAD RADIUS (m)

BOOM

Approx.

1.4 m

JIB

Approx.

1.6 m

The above lifting height and boom angle are based on a straight (unloaded) boom and machine standing level on rm supporting surface. Allowance should be made for boom deection obtained under loaded conditions. The above working range is shown on condition with outriggers fully (4.7 m) extended.

SINGLE TOP

0.30 m

Approx.

1.6 m

2520151050

Boom Length

5.3 m

9.0 m

12.7 m

16.4 m

20.1 m

23.8 m

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