Tadano GR-1200XL Service Manual

Page 1
Provisional
GR-1200XL
(Left-hand drive)
120 Ton (110 Metric Ton) Capacity
SPEC. SHEET NO. GR-1200-3-00101/US-01
HYDRAULIC ROUGH TERRAIN CRANE
DIMENSIONS
8'2-1/2" (2,502)
10'10-1/2" (3,315)
Turning radius (29.525 34PR (OR))
4 wheel steer 2 wheel steer
Min: 39.4'–Max: 183.7' (12,000–56,000)
1'5-1/2"
(445)
16.2°
26'3-3/4" (8,020)
47'4-7/8" (14,450)
GENERAL DIMENSIONS
Feet
22' 39'11"
Meter
4"
6.8
11.9
11'7-3/4" (3,550)
28'1-7/8" (8,580)
28'4-3/4" (8,655)
12'11-1/2" (3,950)
Note: Dimension is with boom angle at -1.5 degree.
for traveling
14'4-7/8" (4,390)
7'2–5/8" (2,200)
6'1–7/8" (1,875)
( ) Reference dimensions in mm.
12'4-7/8" (3,780)
8'1-5/8" (2,480)
Feet Meter
approx. 47'
4-7/8" 14,450 approx. 10'10-1/2" 3,315 approx. 12'
approx. 28'
5"-3/8" 3,795
1-7/8" 8,580
21'11-3/4" (6,700)
18'1/2" (5,500)
8'10-1/4" (2,700)
12'5–3/8" (3,795)
12.5°
23'11-3/8" (7,300)
Specications are subject to change without notice.
Page 2
CRANE SPECIFICATIONS
SPEC. SHEET NO. GR-1200-3-00101/US-01
BOOM
6 sections boom of round box construction with 5 sheaves at boom head, extended by single telescoping cylinder. 2 easily removable wire rope guards, rope dead end provided on both sides of boom head. Boom telescope sections are supported by wear pads both vertically and horizontally.
Fully retracted length....... 39.4' (12.0 m)
Fully extended length ...... 183.7' (56.0 m)
Extension speed.............. 157.3' in 340 s
Sheave root diameter ...... 15-3/4" (0.400 m)
BOOM ELEVATION By a double acting hydraulic cylinder with holding valve. Boom angle indicator. Automatic speed reduction and slow stop function.
Boom angle ..................... -1.5–81º
Boom raising speed ........ 20º to 60º in 40 s
JIB
2 stage bi-fold lattice type, 3.5º, 25º or 45º offset. Single sheave at the head of both jib sections. Stowed alongside base boom section. Assistant cylinders for mounting and stowing, controlled at right side of superstructure. Self stowing jib mounting pins.
Length ............................. 33.2', 58.1' (10.1 m, 17.7 m)
Offset............................... 3.5˚, 25˚, 45˚
Sheave root diameter ...... 15-5/8" (0.396 m)
AUXILIARY LIFTING SHEAVE (SINGLE TOP)
Single sheave, mounted to main boom head for single line work (stowable).
Root diameter.................. 17-5/16" (0.440 m)
ANTI-TWO BLOCK DEVICE
Pendant type over-winding cut out device with audio-visual (FAILURE lamp/BUZZER) warning system.
SLEWING
Hydraulic axial piston motor driven through planetary slewing speed reducer. Continuous 360º full circle slewing on ball bearing turn table at 1.5 min locked/released slewing brake. A 360º positive swing lock manually engaged in cab. Twin slewing system: Free slewing or lock slewing controlled by selector switch on front console.
Slewing speed................. 1.5 min
COUNTERWEIGHT
Standard weight .................... 22,000 lbs (10,000 kg)
WINCH
MAIN WINCH Variable speed type with grooved drum driven by hydraulic axial piston motor through speed reducer. Power load lowering and raising. Equipped with automatic brake (neutral brake) and counterbalance valve. Controlled independently of auxiliary winch. Equipped with cable follower and drum rotation indicator.
MAIN DRUM
Root diameter x wide ............. 15" (0.382 m) x 29-1/4" (0.742 m)
Wire rope diameter x length ........... 3/4" (19 mm) x 771' (235 m)
Drum capacity ........................................ 1293' (394 m), 7 layers
Maximum single line pull (1st layer).............21,800 lbs (9,900 kg)
Maximum permissible linepull wire strength
AUXILIARY WINCH Variable speed type with grooved drum driven by hydraulic axial piston motor through speed reducer. Power load lowering and raising. Equipped with automatic brake (neutral brake) and counterbalance valve. Controlled independently of main winch. Equipped with cable follower and drum rotation indicator.
-1
{rpm}. Equipped with manually
-1
{rpm}
...15,900 lbs (7,200 kg)
AUXILIARY DRUM
Root diameter x wide ............. 15" (0.382 m) x 29-1/4" (0.742 m)
Wire rope diameter x length ........... 3/4" (19 mm) x 518' (158 m)
Drum capacity ........................................ 1293' (394 m), 7 layers
Maximum single line pull (1st layer).............21,800 lbs (9,900 kg)
Maximum permissible linepull wire strength
WIRE ROPE Non-rotating 3/4" (19 mm) 7x35 class. Breaking Strength 79,400 lbs (36,000 kg)
HOOK BLOCKS 120 ton (110 metric ton, option).. 7 sheaves with hook block and
safety latch.
77 ton (70 metric ton, option)...... 5 sheaves with hook block and
safety latch.
50 ton (45 metric ton, option) ....3 sheaves with hook block and
safety latch.
7.9 ton (7.2 metric ton) .............. Weighted hook with swivel and
safety latch.
HYDRAULIC SYSTEM
PUMPS 2 variable piston pumps for crane functions. Tandem gear pump for steering, swing and optional equipment. Powered by carrier engine. Pump disconnect for crane is engaged/ disengaged by rotary switch from operator's cab.
CONTROL VALVES Multiple valves actuated by pilot pressure with integral pressure relief valves.
RESERVOIR 202 gallon (763 lit.) capacity. External sight level gauge.
FILTRATION BETA10=10 return lter, full ow with bypass protection, located inside of hydraulic reservoir. Accessible for easy replacement.
OIL COOLER Air cooled fan type.
CAB AND CONTROLS
Both crane and drive operations can be performed from one cab mounted on rotating superstructure.
15º tilt, Left side, 1 man type, steel construction with sliding door access and safety glass windows opening at side. Door window is powered control. Windshield glass window and roof glass window are shatter-resistant. Tilt-telescoping steering wheel. Adjustable control lever stands for swing, boom elevating, boom telescoping, auxiliary winch and main winch. Control lever stands can change neutral positions and tilt for easy access to cab. 3 way adjustable operator's seat with high back, headrest and armrest. Engine throttle knob. Foot operated controls: boom elevating boom telescoping, service brake and engine throttle. Hot water cab heater and air conditioning.
Dash-mounted engine start/stop, monitor lamps, cigarette lighter, drive selector switch, parking brake switch, steering mode select switch, power window switch, pump engaged/ disengaged switch, swing brake switch, telescoping/auxiliary winch select switch, outrigger controls, free swing / lock swing selector switch, eco mode switch, high speed winch (main/aux) switch and ashtray.
Instruments - Torque converter oil temperature, engine water temperature, air pressure, fuel, speedometer, tachometer, hour meter and odometer / tripmeter. Hydraulic oil pressure is monitored and displayed on the AML-C display panel.
...15,900 lbs (7,200 kg)
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Page 3
CRANE SPECIFICATIONS
Tadano electronic LOAD MOMENT INDICATOR system (AML-C) including:
• Control lever lockout function with audible and visual pre-warning
• Boom position indicator
• Outrigger state indicator
• Boom angle / boom length / jib offset angle / jib length / load radius / rated lifting capacities / actual loads read out
• Ratio of actual load moment to rated load moment indication
• Automatic speed reduction and slow stop function on boom elevation and slewing
• Working condition register switch
• Load radius / boom angle / tip height / slewing range preset function
• External warning lamp
• Tare function
• Fuel consumption monitor
• Main winch / auxiliarly winch select
• Drum rotation indicator (audible and visible type) main and auxiliary winch
CARRIER SPECIFICATIONS
SPEC. SHEET NO. GR-1200-3-00101/US-01
TADANO AML-C monitors outrigger extended length and automatically programs the corresponding "RATED LIFTING CAPACITIES" table.
Operator's right hand console includes transmission gear selector and sight level bubble. Upper console includes working light switch, roof washer and wiper switch emergency outrigger set up key switch, jib equipped/removed select switch, eco mode switch, high speed winch (main / aux) switch, Cab tilt switch. Slewing lock lever.
NOTE: Each crane motion speed is based on unladen conditions.
TYPE
Rear engine, left hand steering, driving axle 2-way selected type by manual switch, 4x2 front drive, 4x4 front and rear drive.
FRAME
High tensile steel, all welded mono-box construction.
ENGINE
Model Type Direct injection diesel No. of cylinders 6 Combustion Bore x Stroke, in. (mm) 4.212 x 4.882 (107 x 124) Displacement, cu. in (liters) 409 (6.700) Air inlet heater 24 volt preheat Air cleaner Dry type, replaceable element Oil lter Fuel lter Fuel tank, gal. (liters) 79.2 (300), right side of carrier Cooling Radiator Fan, in. (mm) Starting 24 volt Charging 24 volt system, negative ground Battery 2-120 amp. Hour Compressor, air, CFM (l /min) 17.0 CFM (481) at 2,400 rpm Output, Max. HP (kW) Gross 270 (201) at 2,000 rpm Torque, Max. ft-lb (Nm) 730 (990) at 1,500 rpm Capacity, gal. (liters)
Cooling water 2.7 (10) Lubrication 4.0 (15) Fuel 79.2 (300) DEF / AdBlue 10.0 (38)
TRANSMISSION
Electronically controlled full automatic transmission. Torque converter driving full powershift with driving axle selector. 5 forward and 2 reverse speeds, constant mesh.
2 speeds - high range - 2 wheel drive; 4 wheel drive 3 speeds - low range - 4 wheel drive
Cummins QSB6.7 EPA)Tier4 Final
4 cycle, turbo charged and after cooled
Full ow with replaceable element Full ow with replaceable element
Liquid pressurized, recirculating by-pass Fin and tube core, thermostat controlled Suction type, 9-blade, 28 (711) dia.
AXLE
Front: Full oating type, steering and driving axle with planetary
reduction.
Rear: Full oating type, steering and driving axle with planetary
reduction and non-spin rear differential.
STEERING
Hydraulic power steering controlled by steering wheel. Four steering modes available: 2 wheel front, 2 wheel rear, 4 wheel coordinated and 4 wheel crab.
SUSPENSION
Front: Rigid mounted to frame. Rear: Pivot mounted with hydraulic lockout device.
BRAKE SYSTEMS
Service: Air over hydraulic disc brakes on all 4 wheels. Parking/Emergency: Spring applied-air released brake acting on
input shaft of front axle.
Auxiliary: Electro- pneumatic operated exhaust brake.
TIRES - 29.5-25 34PR (OR) Air pressure: 57 psi (400 kPa)
OUTRIGGERS
Four hydraulic, beam and jack outriggers. Vertical jack cylinders equipped with integral holding valve. Each outrigger beam and jack is controlled independently from cab. Beams extend to 23' 11-3/8" (7.3 m) center-line and retract to within 10' 10-1 / 2" (3.315 m) overall width with oats. Outrigger jack oats are attached thus eliminating the need of manually attaching and detaching them. Controls and sight bubble located in superstructure cab. Four outrigger extension lengths are provided with corresponding "RATED LIFTING CAPACITIES" for crane duty in conned areas. Min. Extension 8' 10-1 / 4" (2.7 m) center to center Mid. Extension 18' 1 / 2" (5.5 m) center to center Mid. Extension 21' 11-3 / 4" (6.7 m) center to center Max. Extension 23' 11-3 / 8" (7.3 m) center to center
Float size (Diameter) 1' 11- 5 / 8" (0.6 m)
TRAVEL SPEED
12 mph (19 km/h)
GRADE ABILITY (tanθ) - 84%, 57%* * Machine should be operated within the limit of engine crankcase
design (30˚:
Cummins QSB6.7 EPA)Tier4 Final
)
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Page 4
STANDARD EQUIPMENT
SPEC. SHEET NO. GR-1200-3-00101/US-01
- Six section extended boom by single telescoping cylinder
39.4'–183.7' (12.0 m–56.0 m)
- 33.2' (10.1 m) or 58.1' (17.7 m) bi-fold lattice jib with 3.5º, 25º or 45º pinned offsets and self stowing pins.
- Quick reeving type bi-fold jib
- Anti-Two block device (overwind cutout)
- Mirror for main and auxiliary winch
- Work lights
- Variable speed main winch with grooved drum, cable follower and 771' of 3/4" (235 m of 19 mm) cable.
- Variable speed auxiliary winch with grooved drum, cable follower and 518' of 3/4" (158 m of 19 mm) cable.
- Drum rotation indicator (audible,visible and thumper type) main and auxiliary winch
- Auxiliary lifting sheave (single top) stowable
- 2-speed winch
- Tadano twin swing system and 360º positive swing lock
- Positive control
- Hydraulic oil cooler
- 15º tilt cab
3 way adjustable cloth seat with armrests, high back and seat belt
-
- Tilt-telescoping steering wheel
- Tinted safety glass and sun visor
- Front windshield wiper and washer
- Roof window wiper and washer
- Power window (cab door )
- Cigarette lighter and ashtray
- Cab oor mat
- Pump disconnect in operator's cab
- Air conditioner (hot water heater and cooler)
- Full instrumentation package
- Self centering nger control levers with pilot control
- Control pedals for boom elevating and boom telescoping
- Low oil pressure/high water temp. warning device (visual)
- Rear steer centering light
- Air cleaner dust indicator
- Tadano electronic load moment indicator system (AML-C)
- Tare function
- Boom angle indicator
- Outrigger extension length detector
- Electronic crane monitoring system
- Rear view mirrors (right and left side)
- Fenders
- Air dryer
- Complete highway light package
- Towing hooks-Front and rear
- Hook block tie down (front bumper)
- Weighted hook storage compartment
- Halogen head lamp
- Independently controlled outriggers
- Four outrigger extension positions
- Self-storing outrigger pads
- Electronic controlled automatic transmission driven by torque converter
- 4 x 4 x 4 drive/steer
- Non-spin rear defferential
- Automatic rear axle oscillation lockout system
- 26.5R25☆☆ tires
- Disc brakes
- Water separator with lter (high ltration)
- Back-up alarm
- 24 volt electric system
- Tool storage compartment
- Tire ination kit
- Cummins QS 6.7 turbo charged after cooled engine (270 HP) with exhaust brake
- Engine over-run alarm
- Lifting eyes
- Telematics(machine data logging and monitoring system) with HELLO-NET via internet (availability depends on countries)
- Fuel consumption monitor
- Eco mode system
- Self-removable counterweight
- 7.9 ton (7.2 metric ton) - Weighted hook with swivel and safety latch
- Rediator cover
OPTIONAL EQUIPMENT
- Working lamp with remort controller
- Boom and jib mounted aircraft warning light
- Wind speed indicator
- Emergency steering system
- Over-unwinding prevention
- Engine oil pan heater
- Engine coolant heater
- 50 ton (45 metric ton) - 3 sheaves with hook block and safety
latch
- 77 ton (70 metric ton) - 3 sheaves with hook block and safety
latch
- 120 ton (110 metric ton) - 7 sheaves with hook block and safety
latch
HOISTING PERFORMANCE
LINE SPEEDS AND PULLS DRUM WIRE ROPE CAPACITIES
Layer
1st
2nd
3rd 4th 5th 6th
7th
Main or auxiliary winch - 15" (0.382 m) drum
Line speeds
F.P.M
253 276 299 318 341 361
3
384
m/min
77 84 91
97 104 110 117
1
F.P.M
354 384 413 446 476 505 535
m/min
108 117 126 136 145 154 163
Line pulls Available
Lbs. 21,800 19,900 18,200 16,800 15,600 14,600 13,700
- Maximum permissible line pull wire strength. 15,900 lbs (7,200 kg) with 7 x 35 class rope.
1
Line speed based only on hook block, not loaded.
2
Developed by machinery with each layer of wire rope, but not
based on rope strength or other limitations in machinery or equipment.
3
Seventh layer of wire rope are not recommended for hoisting
operations.
2
LowLow High
kgf 9,900 9,010 8,270 7,640 7,090 6,620 6,210
Wire rope layer
1 2 3 4 5 6 7
DRUM DIMENSIONS (Main and auxiliary)
Root diameter Length Flange diameter
Main and auxiliary drum grooved lagging
3/4" (19 mm) wire rope
Rope per layer
Feet
147.0
159.4
172.2
184.7
197.2
209.6
222.1
Meter
44.8
48.6
52.5
56.3
60.1
63.9
67.7
Inch
15 29-1/4 26-5/8
Total wire rope
Feet
147.0
306.4
478.7
663.4
860.6
1070.2
1292.3
Meter
44.8
93.4
145.9
202.2
262.3
326.2
393.9
mm 382 742 677
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Page 5
GR-1200XL WORKING RANGE CHART
360° ROTATION
SPEC. SHEET NO. GR-1200-3-00101/US-01
BOOM
3.5º
25º
81º
106.1' Boom
92.8' Boom
79.4' Boom
45º
183.7' Boom + 58.1' Jib
183.7' Boom + 33.2' Jib
70º
63º
60º
183.7' Boom
55º
172.9' Boom
159.6' Boom
146.2' Boom
132.8' Boom
119.5' Boom
50º
40º
30º
38º
31º
260'
250'
240'
230'
220'
210'
200'
190'
180'
170'
160'
150'
140'
130'
120'
110'
100'
90'
80'
Approx.
8.1'
JIB
Approx.
8.1'
SINGLE TOP
1.9'
Approx.
7.7'
Lifting Height (feet)
66.1' Boom
52.7' Boom
39.4' Boom
120'100' 140'80'60'40'20'
AxisofRotation
NOTE: Boom and jib geometry shown are for unloaded condition and
machine standing level on rm supporting surface. Boom deection and subsequent radius and boom angle change must be accounted for when applying load to hook.
Load Radius (feet)
20º
10º
160'
70'
60'
50'
40'
30'
20'
10'
180'
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Page 6
GR-1200XL WORKING RANGE CHART
SMART CHART
SPEC. SHEET NO. GR-1200-3-00101/US-01
BOOM
Approx.
8.1'
210'
66.1' Boom
52.7' Boom
39.4' Boom
81º
106.1' Boom
92.8' Boom
79.4' Boom
70º
159.6' Boom
146.2' Boom
132.8' Boom
119.5' Boom
60º
183.7' Boom
172.9' Boom
50º
40º
10º
30º
20º
14º
200'
190'
180'
170'
160'
150'
140'
130'
120'
110'
100'
90'
80'
70'
60'
50'
40'
30'
SINGLE TOP
1.9'
Approx.
7.7'
Lifting Height (feet)
120'100' 140'80'60'40'20'
AxisofRotation
NOTE: Boom and jib geometry shown are for unloaded condition and
machine standing level on rm supporting surface. Boom deection and subsequent radius and boom angle change must be accounted for when applying load to hook.
Load Radius (feet)
-6-
160'
20'
10'
180'
Page 7
SPEC. SHEET NO. GR-1200-3-00101/US-01
GR-1200XL RATED LIFTING CAPACITIES (IN POUNDS)
ON OUTRIGGERS FULLY EXTENDED 23'11-3/8" (7.3 m) SPREAD
COUNTERWEIGHT 22,000 lbs (10.0 t)
360º ROTATION
A
39.4' 57.2' 66.1' 79.4' 92.8' 106.1' 119.5' 132.8' 146.2' 159.6' 172.9' 183.7'
B
(12.0 m) (17.4 m) (20.1 m) (24.2 m) (28.3 m) (32.4 m) (36.4 m) (40.5 m) (44.6 m) (48.6 m) (52.7 m) (56.0 m)
8'
*242,500 143,300 10' 12' 15' 20' 25' 30' 35' 40' 45' 50' 55' 60' 65' 70' 75' 80' 85' 90' 95'
100' 105' 110' 115' 120' 125' 130' 135' 140' 145'
180,300 143,300 136,900 159,000 143,300 127,400 106,300 133,200 132,700 115,300 106,300 80,700 101,400 100,500 101,400 102,300 71,700 60,400 41,000
78,000 77,200 77,800 78,700 65,700 56,200 45,600 37,300 60,800 59,700 60,800 61,900 60,400 56,200 43,900 37,300 31,700
45,600 50,700 52,900 52,500 51,600 40,100 35,700 30,900 25,600 20,700 39,900 41,400 41,900 41,400 40,600 36,800 32,800 28,900 25,600 20,700 18,100 32,200 33,700 34,200 33,700 32,800 34,200 30,000 26,900 24,300 20,700 18,100
28,200 28,400 28,000 27,300 28,400 26,500 24,900 22,700 20,500 18,100 23,800 24,300 23,800 22,900 24,000 23,800 22,500 21,400 19,600 17,900
21,800 20,300 20,700 20,500 21,200 19,400 19,600 18,500 17,000 19,000 18,700 19,400 17,900 18,500 18,300 18,300 17,400 16,300 16,800 16,800 17,200 15,900 16,800 16,300 15,900 15,200 15,200
15,000 15,200 15,000 15,000 14,300 13,900 13,200 13,200 13,200 13,400 13,200 13,200 12,800 12,300 11,500 11,500 11,900 12,100 11,900 11,700 11,200 10,800 10,100 10,100
10,800 10,600 10,600 9,900 9,500 8,800 8,800
9,700 9,500 9,300 8,800 8,400 7,700 7,700
8,400 8,400 7,900 7,500 6,800 6,800 7,700 7,500 7,100 6,600 6,000 6,000 6,800 6,600 6,200 5,700 5,100 5,100
6,000 5,500 5,100 4,400 4,400 5,300 4,900 4,400 3,700 3,700 4,900 4,200 4,000 3,300 3,100
3,700 3,300 2,600 2,600 3,300 2,900 2,200 2,200
2,400 2,000
ON OUTRIGGERS FULLY EXTENDED 23'11-3/8" (7.3 m) SPREAD
COUNTERWEIGHT 22,000 lbs (10.0 t)
Smart Chart
A
39.4' 57.2' 66.1' 79.4' 92.8' 106.1' 119.5' 132.8' 146.2' 159.6' 172.9' 183.7'
B
100' 10,400 10,100 9,700 9,300 8,600 8,600 105' 9,300 9,300 8,800 8,400 7,700 7,700 110' 8,600 8,400 7,900 7,500 6,800 6,800 115' 7,500 7,100 6,600 6,000 6,000 120' 6,800 6,400 6,000 5,300 5,300 125' 6,200 5,700 5,300 4,600 4,600 130' 5,100 4,600 4,000 4,000 135' 4,600 4,200 3,500 3,500 140' 3,500 2,900 2,900 145' 3,100 2,400 2,400 150' 2,900 2,000 2,000
*Over front with special Equipment
A: Boom length in feet B: Load radius in feet
Note: The lifting capacity data stored in the LOAD MOMENT INDICATOR (AML-C) is based on the standard number of parts of line listed in the chart.
(12.0 m) (17.4 m) (20.1 m) (24.2 m) (28.3 m) (32.4 m) (36.4 m) (40.5 m) (44.6 m) (48.6 m) (52.7 m) (56.0 m)
8' *242,500 143,300 10' 180,300 143,300 136,900 12' 159,000 143,300 127,400 106,300 15' 133,200 132,700 115,300 106,300 80,700 20' 101,400 100,500 101,400 102,300 71,700 60,400 41,000 25' 78,000 77,200 77,800 78,700 65,700 56,200 45,600 37,300 30' 60,800 59,700 60,800 61,900 60,400 56,200 43,900 37,300 31,700 35' 47,200 50,700 53,100 53,400 52,500 40,100 35,700 30,900 25,600 20,700 40' 41,700 44,100 44,500 44,100 43,400 36,800 32,800 28,900 25,600 20,700 18,100 45' 35,700 37,300 37,700 37,300 36,400 34,400 30,000 26,900 24,300 20,700 18,100 50' 32,000 32,200 31,700 31,100 32,200 27,800 24,900 22,700 20,500 18,100 55' 27,600 28,000 27,600 26,700 28,000 25,800 23,100 21,400 19,600 17,900 60' 24,500 65' 21,600 20,900 20,100 21,200 21,200 19,800 18,700 17,400 16,300 70' 19,800 18,300 18,100 18,500 19,200 17,200 17,400 16,500 15,400 75' 16,500 17,200 16,300 17,000 16,300 16,500 15,700 14,600 80' 15,900 16,100 14,300 15,000 15,200 14,800 14,100 13,900 85' 14,100 14,300 13,200 14,100 13,400 13,000 12,300 12,300 90' 13,000 12,600 12,600 12,100 11,700 11,000 11,000 95' 11,700 11,500 11,200 10,800 10,400 9,700 9,700
Standard number of parts of line for each boom length should be according to the following table.
20º
20º
20º
20º
24,000 23,400 24,500 22,500 21,400 19,800 18,500 17,000
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Page 8
SPEC. SHEET NO. GR-1200-3-00101/US-01
GR-1200XL RATED LIFTING CAPACITIES (IN POUNDS)
ON OUTRIGGERS FULLY EXTENDED 23'11-3/8" (7.3 m) SPREAD
COUNTERWEIGHT 22,000 lbs (10.0 t)
360º ROTATION
C
81 81 80 80 79 79 78 78 77 77 76 76 75 75 73 73 70 70 68 68 65 65 63 63 60 60 58 58 55 55 53 53 50 50
183.7' (56.0 m) + 33.2' (10.1 m) Manual offset jib
3.5º Tilt 25º Tilt 45º Tilt
RWRWRW RWRWRW
45.7' 9,900 57.0' 8,600 67.2' 7,900
50.2' 9,900 60.8' 8,400 70.8' 7,700
54.6' 9,700 64.8' 8,200 74.5' 7,500
59.0' 9,500 68.5' 7,900 78.0' 7,300
62.6' 9,000 72.5' 7,700 82.0' 7,100
66.8' 8,800 76.6' 7,700 85.0' 7,100
71.2' 8,600 80.4' 7,500 89.0' 6,800
79.0' 8,200 88.0' 7,100 96.0' 6,600
91.0' 7,500 99.0' 6,600 106.0' 6,400
99.0' 7,100 106.0' 6,400 113.0' 6,200
108.0' 5,500 115.0' 5,100 122.0' 5,100
113.0' 4,400 121.0' 4,200 127.0' 4,200
122.0' 3,300 129.0' 3,300 135.0' 3,300
127.0' 2,600 134.0' 2,600 140.0' 2,600
135.0' 1,800 142.0' 1,800
COUNTERWEIGHT 22,000 lbs (10.0 t)
ON OUTRIGGERS FULLY EXTENDED 23'11-3/8" (7.3 m) SPREAD
360º ROTATION
C
81 81 80 80 79 79 78 78 77 77 76 76 75 75 73 73 70 70 68 68 65 65 63 63 60 60 58 58 55 55 53 53 50 50 48 48 45 45 43 43 40 40 38 38 35 35 33 33 30 30 25 25 20 20 15 15 10 10
159.6' (48.6 m) Boom + 33.2' (10.1 m) Manual offset jib
RWRWRW RWRWRW
39.9' 13,200 51.3' 11,500 59.7' 9,900
43.3' 13,200 54.3' 11,000 62.6' 9,700
47.4' 13,200 57.6' 10,800 65.9' 9,700
51.0' 13,000 60.9' 10,600 69.0' 9,500
54.3' 12,600 64.2' 10,400 72.0' 9,300
57.6' 12,100 67.5' 10,100 75.0' 9,000
61.0' 11,900 70.7' 9,900 79.0' 9,000
67.5' 11,000 77.5' 9,500 84.0' 8,600
77.6' 10,100 87.0' 9,000 94.0' 8,400
84.2' 9,700 93.0' 8,600 100.0' 8,200
93.0' 8,200 102.0' 7,300 107.0' 7,100
99.0' 7,100 107.0' 6,400 112.0' 6,200
107.0' 5,500 115.0' 5,100 118.0' 4,900
113.0' 4,600 119.0' 4,400 123.0' 4,200
120.0' 3,500 126.0' 3,300 129.0' 3,300
124.0' 3,100 131.0' 2,900 134.0' 2,900
131.0' 2,200 137.0' 2,200 140.0' 2,200
136.0' 1,800 141.0' 1,800 144.0' 1,800
142.0' 1,300
C
C
172.9' (52.7 m) Boom + 33.2' (10.1 m) Manual offset jib
43.7' 11,000 55.0' 9,500 63.5' 8,400
47.4' 11,000 58.2' 9,300 66.8' 8,400
51.2' 10,800 61.8' 9,000 70.1' 8,200
55.3' 10,600 65.4' 8,800 73.4' 7,900
57.7' 10,100 68.9' 8,600 77.0' 7,700
62.6' 9,900 72.4' 8,400 80.0' 7,500
66.2' 9,700 75.9' 8,200 83.0' 7,500
73.3' 9,000 83.0' 7,700 90.0' 7,300
84.1' 8,400 93.0' 7,300 100.0' 6,800
91.0' 7,900 100.0' 7,100 106.0' 6,600
101.0' 7,100 110.0' 6,400 115.0' 6,200
107.0' 6,000 116.0' 5,300 120.0' 5,300
116.0' 4,600 123.0' 4,200 127.0' 4,200
121.0' 3,700 130.0' 3,500 132.0' 3,500
129.0' 2,900 135.0' 2,600 139.0' 2,600
134.0' 2,200 140.0' 2,200 143.0' 2,200
141.0' 1,500 147.0' 1,500
106.1'(32.4 m) Boom + 33.2' (10.1 m) Manual offset jib
3.5º Tilt 25º Tilt 45º Tilt3.5º Tilt 25º Tilt 45º Tilt
22.7' 14,600 36.6' 14,600 43.0' 10,800
25.4' 14,600 39.0' 14,100 45.5' 10,600
27.9' 14,600 41.6' 13,900 47.9' 10,600
30.6' 14,600 44.2' 13,400 50.1' 10,400
33.3' 14,600 46.7' 13,200 52.2' 10,100
35.8' 14,600 49.2' 12,800 54.4' 10,100
38.4' 14,600 51.5' 12,600 56.5' 9,900
43.5' 14,600 56.0' 12,100 60.6' 9,900
51.0' 14,600 62.9' 11,700 66.7' 9,700
55.8' 14,600 67.2' 11,200 70.6' 9,500
62.5' 14,600 73.5' 10,800 76.2' 9,300
67.0' 14,600 77.5' 10,600 80.2' 9,300
73.3' 13,700 83.0' 10,400 85.4' 9,300
77.5' 13,200 87.0' 10,400 88.8' 9,300
83.4' 12,600 93.0' 10,100 93.8' 9,000
86.9' 11,500 96.0' 9,900 96.9' 9,000
92.2' 9,900 101.0' 9,000 101.0' 8,800
95.6' 9,000 104.0' 8,400 104.0' 8,200
100.0' 8,200 108.0' 7,500 108.0' 7,300
104.0' 7,500 110.0' 7,100
108.0' 6,600 114.0' 6,400
111.0' 6,200 116.0' 6,000
115.0' 5,700 120.0' 5,500
117.0' 5,300 122.0' 5,100
121.0' 4,900 124.0' 4,600
125.0' 4,200 128.0' 4,200
129.0' 3,700
132.0' 3,500
134.0' 3,300
C: Loaded boom angle (º) R: Load radius in feet W: Rated lifting capacity in pounds
NOTE: The lifting capacity data stored in the LOAD MOMENT INDICATOR (AML-C) is based on the standard number of parts of line listed in the chart.
- 8 -
Page 9
SPEC. SHEET NO. GR-1200-3-00101/US-01
GR-1200XL RATED LIFTING CAPACITIES (IN POUNDS)
ON OUTRIGGERS FULLY EXTENDED 23'11-3/8" (7.3 m) SPREAD
COUNTERWEIGHT 22,000 lbs (10.0 t)
360º ROTATION
C
81 81 80 80 79 79 78 78 77 77 76 76 75 75 73 73 70 70 68 68 65 65 63 63 60 60 58 58 55 55
183.7' (56.0 m) Boom + 58.1' (17.7 m) Manual offset jib
3.5º Tilt 25º Tilt 45º Tilt 3.5º Tilt 25º Tilt 45º Tilt
RWRWRW RWRW RW
53.1' 6,400 75.3' 6,000 89.8' 5,100
58.1' 6,400 79.8' 5,700 93.7' 4,900
63.4' 6,400 84.0' 5,500 98.0' 4,900
68.2' 6,400 88.8' 5,500 102.0' 4,900
73.6' 6,400 93.0' 5,300 106.0' 4,600
78.8' 6,400 97.3' 5,300 110.0' 4,600
83.3' 6,200 101.4' 5,100 114.0' 4,600
93.0' 6,000 110.0' 4,900 121.0' 4,400
106.4' 5,500 122.0' 4,600 131.0' 4,200
114.0' 4,900 129.0' 4,200 138.0' 4,000
123.0' 3,500 138.0' 3,100 146.0' 2,900
129.0' 2,600 144.0' 2,400 152.0' 2,400
138.0' 1,800
COUNTERWEIGHT 22,000 lbs (10.0 t)
ON OUTRIGGERS FULLY EXTENDED 23'11-3/8" (7.3 m) SPREAD
360º ROTATION
C
81 81 80 80 79 79 78 78 77 77 76 76 75 75 73 73 70 70 68 68 65 65 63 63 60 60 58 58 55 55 53 53 50 50 48 48 45 45 43 43 40 40 38 38 35 35 33 33 30 30 25 25 20 20 15 15 10 10
159.6' (48.6 m) Boom + 58.1' (17.7 m) Manual offset jib
3.5º Tilt 25º Tilt 45º Tilt 3.5º Tilt 25º Tilt 45º Tilt
RWRWRW RWRW RW
46.3' 7,700 66.3' 6,600 80.7' 5,300
50.1' 7,700 70.2' 6,600 83.8' 5,100
54.7' 7,700 73.9' 6,400 87.6' 5,100
58.9' 7,700 77.5' 6,200 90.9' 5,100
63.1' 7,700 81.3' 6,200 94.0' 4,900
67.2' 7,700 84.8' 6,000 97.3' 4,900
71.8' 7,700 88.9' 6,000 101.0' 4,900
80.0' 7,700 96.1' 5,700 107.0' 4,900
91.7' 7,300 106.0' 5,300 117.0' 4,600
99.8' 7,100 114.0' 5,100 123.0' 4,600
110.0' 6,000 124.0' 5,100 132.0' 4,400
116.0' 5,100 130.0' 4,400 137.0' 4,000
124.0' 3,700 137.0' 3,300 143.0' 3,100
129.0' 3,100 142.0' 2,900 148.0' 2,600
137.0' 2,200 149.0' 2,000 154.0' 2,000
142.0' 1,800 154.0' 1,500
C
C
172.9' (52.7 m) Boom + 58.1' (17.7 m) Manual offset jib
50.0' 6,800 69.8' 6,200 86.1' 5,100
54.0' 6,800 75.0' 6,200 89.7' 5,100
59.0' 6,800 78.9' 6,000 93.3' 5,100
63.5' 6,800 82.6' 5,700 96.9' 4,900
68.1' 6,800 86.8' 5,700 101.0' 4,900
72.6' 6,800 90.9' 5,500 104.0' 4,900
77.2' 6,800 94.9' 5,500 107.0' 4,600
85.9' 6,600 103.0' 5,300 114.0' 4,600
98.9' 6,200 114.0' 5,100 124.0' 4,400
107.0' 5,700 122.0' 4,900 131.0' 4,400
118.0' 4,900 132.0' 4,200 140.0' 3,700
124.0' 4,000 137.0' 3,300 145.0' 3,300
132.0' 2,900 145.0' 2,400 152.0' 2,400
138.0' 2,200 150.0' 2,000 157.0' 2,000
146.0' 1,500
106.1' (32.4 m) Boom + 58.1' (17.7 m) Manual offset jib
30.1' 9,900 51.8' 7,300 64.7' 5,300
33.3' 9,900 54.7' 7,100 67.2' 5,100
36.5' 9,900 57.4' 6,800 69.6' 5,100
39.7' 9,900 60.0' 6,600 72.0' 5,100
42.8' 9,900 62.8' 6,600 74.4' 4,900
46.0' 9,900 65.5' 6,400 76.6' 4,900
48.8' 9,900 68.2' 6,400 79.0' 4,900
54.7' 9,900 73.6' 6,200 83.6' 4,900
63.0' 9,000 80.8' 5,700 89.9' 4,600
68.1' 8,400 85.9' 5,500 94.3' 4,600
76.1' 7,900 92.8' 5,300 100.0' 4,400
80.9' 7,500 97.6' 5,300 104.0' 4,400
88.5' 7,100 104.0' 5,100 110.0' 4,400
93.4' 7,100 108.0' 5,100 113.0' 4,400
100.0' 6,600 114.0' 4,900 118.0' 4,400
105.0' 6,400 118.0' 4,900 121.0' 4,200
111.0' 6,200 124.0' 4,600 126.0' 4,200
115.0' 6,000 127.0' 4,600 128.0' 4,200
121.0' 5,700 132.0' 4,600 132.0' 4,200
125.0' 5,300 135.0' 4,600
130.0' 4,900 139.0' 4,400
133.0' 4,400 141.0' 4,000
137.0' 4,000 144.0' 3,700
140.0' 3,700 146.0' 3,500
144.0' 3,300 149.0' 3,100
149.0' 2,900 152.0' 2,600
154.0' 2,600
157.0' 2,200
159.0' 2,200
C: Loaded boom angle (º) R: Load radius in feet W: Rated lifting capacity in pounds
NOTE: The lifting capacity data stored in the LOAD MOMENT INDICATOR (AML-C) is based on the standard number of parts of line listed in the chart.
- 9 -
Page 10
SPEC. SHEET NO. GR-1200-3-00101/US-01
GR-1200XL RATED LIFTING CAPACITIES (IN POUNDS)
COUNTERWEIGHT 22,000 lbs (10.0 t)
ON-RUBBER STATIONARY
A
B
15' 62 51,900 62 30,400
20' 53 39,000 64 41,600 53 20,500 64 20,100
25' 43 30,300 58 32,800 65 34,100 43 11,100 58 14,100 65 15,500
30' 28 24,000 50 26,500 60 27,800 66 29,000 71 29,200 28 6,800 50 9,500 60 10,900 66 12,100 71 12,300
35' 42 21,700 55 23,000 62 24,200 67 24,400 42 6,400 55 7,700 62 8,900 67 9,200
40' 32 16,000 49 17,500 58 18,700 64 19,000 32 4,100 49 5,400 58 6,600 64 6,800
45' 17 12,500 43 13,900 53 15,200 60 15,400 17 2,400 43 3,700 53 4,900 60 5,100
50' 35 11,300 48 12,500 56 12,700 35 2,400 48 3,500 56 3,700
55' 25 9,200 43 10,400 52 10,600 43 2,400 52 2,600
60' 37 8,600 48 8,800
65' 30 7,200 43 7,400
70' 19 6,100 38 6,200
75' 32 5,200
80' 25 4,300
85' 13 3,600
D
Tele.1
Tele.2
Tele.3
Tele.4
Tele.5
E
39.4' 66.1' 92.8' 39.4' 66.1'
C (12.0 m) C (16.1 m) C (20.1 m) C (24.2 m) C (28.3 m) C (12.0m) C (16.1m) C (20.1m) C (24.2m) C (28.3m)
000000
000000 0
0092
0 92 92 0 92 92
4
52.7' 79.4' 52.7' 92.8'
0
0
46 92
32
A: Boom length in feet B: Load radius in feet C: Loaded boom angle (º) D: Minimum boom angle (º)
for indicated length (no load)
E: Number of parts of line
Over front
0
0
0
0
46
3222
Working area
Over front
approx.
Telescoping conditions (%)
360˚
Rear
NOTE: The lifting capacity data stowed in the LOAD MOMENT INDICATOR
00 3727 48
0
0
0092
046
46
22
(AML-C) is based on the standard number of parts of line listed in the chart. Standard number of parts of line for on-rubber operation should be according to the chart.
360º Rotation
79.4'
0
0000000
0
92
0
0
2
COUNTERWEIGHT 22,000 lbs (10.0 t)
ON-RUBBER CREEP
A
B
15' 62.17 38,300
20' 53.43 27,900 64 30,500
25' 42.54 21,000 58 23,600 65.36 24,900
30' 27.85 16,000 50 18,600 60.27 19,900 66 21,000 70.71 21,200
35' 42 14,700 54.85 16,100 62 17,200 67.28 17,400
40' 32 11,800 49.03 13,100 58 14,300 63.77 14,500
45' 17 9,400 42.52 10,700 53 11,900 60.11 12,100
50' 34.97 8,800 48 10,000 56.32 10,200
55' 25.23 7,200 43 8,400 52.33 8,500
60' 37 7,000 48.04 7,200
65' 30 5,800 43.44 6,000
70' 19 4,900 38.29 5,000
75' 32.41 4,100
80' 25.11 3,400
85' 13.45 2,700
D
Tele.1
Tele.2
Tele.3
Tele.4
Tele.5
E
A: Boom length in feet B: Load radius in feet
39.4' 52.7' 66.1' 79.4' 92.8'
C (12.0m) C (16.1m) C (20.1m) C (24.2m) C (28.3m)
00000
0000
00000
0 0 0 46 92
0 46929292
32222
Working area
Over front
C: Loaded boom angle (º) D: Minimum boom angle (º)
for indicated length (no load)
E: Number of parts of line
approx.
Over front
0
Telescoping conditions (%)
NOTE: The lifting capacity data stowed in the LOAD MOMENT INDICATOR
Rear
(AML-C) is based on the standard number of parts of line listed in the chart. Standard number of parts of line for on-rubber operation should be according to the chart.
0
-10-
Page 11
SPEC. SHEET NO. GR-1200-3-00101/US-01
WARNING AND OPERATING INSTRUCTIONS FOR ON RUBBER LIFTING CAPACITIES
NOTES FOR ON-RUBBER LIFTING CAPACITIES
1. Rated lifting capacities on-rubber are in pounds and do not exceed 75% of tipping loads as determined by SAE J765-Crane Stability Test Code.
2. Rated lifting capacities shown in The chart are based on condition that crane is set on rm level surfaces with suspension-lock applied. Those above thick lines are based on tire capacity and those below, on crane stability. They are based on actual load radius increased by tire deformation and boom deection.
3. If the suspension-lock cylinders contain air,The axle will not be locked completely and rated lifting capacities may not be obtainable. Bleed the cylinders according to the operation safety and maintenance manual.
4. Rated lifting capacities are based on proper tire ination, capacity and condition. Damaged tires are hazardous to safe operation of crane.
5. Tires shall be inated to correct air pressure.
Tires
29.5–25 34PR
6. Over front operation shall be performed within 2 degrees in front of chassis.
7. On-rubber lifting with "jib" is not permitted. Maximum permissible boom length is 92.8' (28.3 m).
8. When making lift on-rubber stationary,set parking brake
Air Pressure
57 psi. (400 kPa)
9. For creep operation,boom must be centered over front of machine,slewing lock engaged, and load restrained from slewing. Travel slowly and keep the lifted load as close to the ground as possible,and especially avoid any abrupt steering,accelerating or braking.
10. Do not operate the crane while carrying the load.
11. Creep is motion for crane not to travel more than 200 ft. (60 m) in any 30 minute period and to travel at the speed of less than 1 mph (1.6 km/h).
12. For creep operation,choose the drive mode and proper gear according to the road or working condition.
13. The mass of the hook (2380 lbs (1080 kg) for 120 ton(110 metric ton)capacity, 660 lbs (300 kg)for 7.9 ton (7.2 metric ton) capacity), slings and all similarly used load handling devices must be considered as part of the load and must be deducted from the lifting capacities.
15. For rated lifting capacity of single top, reduce the rated lifting capacities of relevant boom according to a weight reductions for auxiliary load handling equipment. Capacities of single top shall not exceed 15,900 lbs (7,200 kg) including main hook.
16. The lifting capacity data stowed in the Automatic Moment Limiter (AML-C) is based on the standard number of parts of line listed in the chart. Standard number of parts of line for on rubber operation should be according to the following table.
-11-
Page 12
SPEC. SHEET NO. GR-1200-3-00101/US-01
WARNING AND OPERATING INSTRUCTIONS
NOTES FOR LIFTING CAPACITIES
7.
GENERAL
1.
RATED LIFTING CAPACITIES apply only to the machine as originally manufactured and normally equipped by TADANO LTD. Modications to the machine or use of optional equipment other than that specied can result in a reduction of capacity.
2.
Hydraulic cranes can be hazardous if improperly operated or maintained. Operation and maintenance of this machine must be in compliance with information, in the Operation and Maintenance Manual supplied with the crane. If this manual is missing,order a replacement through the distributor.
3.
The operator and other personnel associated with this machine shall fully acquaint themselves with the latest American National Standards Institute (ANSI) safety standards for cranes.
SET UP
1.
Rated lifting capacities on the chart are the maximum allowable crane capacities and are based on the machine standing level on rm supporting surface under ideal job conditions. Depending on the nature of the supporting surface,it may be necessary to have structural supports under the outrigger oats or tires to spread the loads to a larger bearing surface.
2.
For outrigger operation, outriggers shall be properly extended with tires free of supporting surface before operating crane.
OPERATION
1.
Rated lifting capacities have been tested to and meet minimum requirements of SAE J1063-Cantilevered Boom Crane Structures Method of Test.
2.
Rated lifting capacities do not exceed 85% of the tipping load on outriggers fully extended as determined by SAE J765-Crane Stability Test Code. Rated lifting capacities FOR partially extended outriggers are determined from the formula, Rated Lifting Capacities=(Tipping Load-0.1×Tip Reaction)/1.25.
3.
Rated lifting capacities above thick lines in the chart are based on crane strength and those below, on its stability. They are based on actual load radius increased by boom deection.
4.
The weight of handling device such as hook blocks, slings, etc., must be considered as part of the load and must be deducted from the lifting capacities.
5.
Rated lifting capacities are based on freely suspended loads and make no allowance for such factors as the effect of wind, sudden stopping of loads, supporting surface conditions, ination of tires, operating speeds, side loads, etc. Side pull on the boom or jib is extremely dangerous. Such action can damage the boom, jib or swing mechanism, and lead to overturning of the crane.
6.
Rated lifting capacities do not account for wind on lifted load or boom. We recommend against working under the condition that the load is out of control due to a strong wind. During boom lift, consider that the rated lifting capacity is reduced by 50% when the wind speed is 20 mph (9 m/s) to 27 mph (12 m/s); reduced by 70% when the wind speed is 27 mph (12 m/s) to 31 mph (14 m/s). If the wind speed is 31mph (14 m/s) or over, stop operation. However, in the following cinditions, stop operation at wind speed of 27mph (12 m/s): Boom length is 183.7' (56.0 m) (all 100%), and boom angle is 55º or less.Boom length is 172.9' (52.7 m) (all 92%), and boom angle is 45º or less. During jib lift, stop operation if the wind speed is 20 mph (9 m/s) or over.
Rated lifting capacities at load radius shall not be exceeded. Do not tip the crane to determine allowable loads.
8.
Do not operate at boom lengths, radii, or boom angle, where no capacities are shown. Crane may overturn without any load on the hook.
9.
When boom length is between values listed, refer to the rated lifting capacities of the next longer and next shorter booms for the same radius. the lesser of the two rated lifting capacities shall be used.
10.
When making lifts at a load radius not shown, use the next longer radius to determine allowable capacity.
11.
Load per line should not exceed 15,900 lbs. (7,200 kg) for main winch and auxiliary winch.
12.
Check the actual number of parts of line with LOAD MOMENT INDICATOR (AML-C) before operation. Maximum lifting capacity is restricted by the number of parts of line of LOAD MOMENT INDICATOR (AML-C). Limited capacity is as determined FROM the formula, Single line pull for main winch 15,900 lbs. (7,200 kg) x number of parts of line.
13.
The boom angle before loading should be greater to account for deection. For rated lifting capacities,the loaded boom angle and the load radius is for reference only.
14.
Maximum capacity without boom pin is shown in the chart.
15.
Do not operate extension or retraction of the boom with loads.
16.
For lifting capacity of single top, deduct the weight of the load handling equipment from the rated lifting capacity of the boom. For the lifting capacity of single top, the net capacity shall not exceed 15,900 lbs. (7,200 kg) including main boom hook mass attached to the boom.
17.
When the base jib or top jib or both jibs are removed, set the jib status switch to the DISMOUNTED position.
18.
When erecting and stowing jib, be sure to retain it by hand or by other means to prevent its free movement.
19.
Use "ANTI-TWO-BLOCK" disable switch when erecting and stowing jib and when stowing hook block. While the switch is pushed, the hoist does not stop, even when overwind condition occurs.
20.
For selected boom length or less with jib, rated lifting capacities are determined by loaded boom angle only in the column headed "selected boom + jib".
21.
Crane operation is prohibited without full counterweight 22,000 lbs. (10 ton) installed. Outriggers shall be extended 23'11 3/8" (7.3 m) spread when installing or removing removable counterweight.
DEFINITIONS
1.
Load Radius: Horizontal distance from a projection of the axis of rotation to supporting surface before loading to the center of the vertical hoist line or tackle with load applied.
2.
Loaded boom angle: THE angle between the boom base section and the horizontal, after lifting the rated lifting capacity at the load radius.
3.
Working Area: Area measured in a circular arc about the centerline of rotation. Freely suspended Load: Load hanging free with no direct
4. external force applied except by the hoist line. Side Load: Horizontal side force applied to the lifted load either
5. on the ground or in the air.
-12-
Page 13
SPEC. SHEET NO. GR-1200-3-00101/US-01
NOTES FOR LOAD MOMENT INDICATOR (AML-C)
1.
Set AML select keys in accordance with the actually operating crane conditions and don't fail to make sure, before crane operation, that the displays on front panel are correct.
2.
When operating crane on outriggers:
• Set "P.T.O." switch to "ON".
• Press the outrigger state select key to register for the outrigger operation. If the display agrees with the actual state, press the set key to register. After the completion of the registration,the pop-up window closes.
• Press the lift state select key to register the lift state to be used (single top/jib/boom).
• Each time the lift state select key is pressed, the display changes. If the display agrees with the actual state, press the set key to register. After the completion of the registration, the pop-up window closes.
• When erecting and stowing jib,select the status of jib set (Jib lift indicator symbol ickers).
3.
When operating crane on-rubber:
• Set "P.T.O." switch to "ON".
• Press the outrigger state select key to register for the on-rubber operation. Each time the outrigger state select key is pressed, the display changes. Select the creep operation, the on-rubber state indicator symbol ickers.
• Press the lift state select key to register the lift state.
However,pay attention to the following.
(1)For stationary operation.
• The front capacities are attainable only when the over front position symbol comes on. When the boom is more than 2 degrees from centered over front of chassis, 360º capacities are in effect.
• When a load is lifted in the front position and then slewed to the side area,make sure the value of the LOAD MOMENT INDICATOR (AML-C) is below the 360º lifting capacity.
(2)For creep operation.
• The creep capacities are attainable only when boom is in the straight forward position of chassis and the over front position symbol is on. If boom is not in the straight forward position of chassis, never lift load.
4.
This machine is equipped with an automatic swing stopping device. (For the details,see Operation and Maintenance Manual.) But,operate very carefully because the automatic swing stop does not work in the following cases.
• During on-rubber operation.
• When the "P.T.O." switch is set to "OVERRIDE" and the "OVERRIDE" key switch outside the cab is on.
5.
During crane operation,make sure that the displays on front panel are in accordance with actual operating conditions.
6.
THE displayed values of LOAD MOMENT INDICATOR (AML-C) are based on freely suspended loads and make no allowance FOR such factors as the effect of wind,sudden stopping of loads, supporting surface conditions,ination of tire,operating speed, side loads, etc. For safe operation,it is recommended when extending and lowering boom or swinging, lifting loads shall be appropriately reduced.
7.
LOAD MOMENT INDICATOR (AML-C) is intended as an aid to the operator. Under no condition should it be relied upon to replace use of capacity charts and operating instruction. Sole reliance upon LOAD MOMENT Indicator (AML-C) aids in place of good operating practice can cause an accident. The operator must exercise caution to assure safety.
GR-1200XL Axle weight distribution chart
Pounds
Basic machine
Remove:
1. 7.9 ton (7.2 metric ton) hook block
2. 120 ton (110 metric ton) hook block
3. Top jib
4. Base jib
5. Auxiliary lifting sheave
6. Counterweight
7. Auxiliary winch & wire rope
GVW
122,298 61,233 61,065
-661
-2,381
-736
-1,889
-129
-22,046
-2,272
1st 2nd
-1,007
-4,596
-989
-3,741
-385 9,628 1,022
-31,674
-3,295
346
2,215
252
1,852
256
Kilograms
GVW
55,474 27,775 27,699
-300
-1,080
-334
-857
-59
-10,000
-1,031
1st 2nd
-457
-2,085
-448
-1,697
-175
4,367
464
-14,367
-1,494
157
1,005
114 840 116
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MEMO
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MEMO
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(International Sales Division)
4-12, Kamezawa 2-chome, Sumida-ku, Tokyo 130-0014, Japan
Te l: +81-(0)3-3621-7750 Fax: +81-(0)3-3621-7785
URL
http://www.tadano.com/
E-mail
info@tadano.com
Printed in Japan
2017-07-1
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