Tadano GR-1100EX Service Manual

GR-1100EX

(Left-hand drive)

110 Ton Capacity

SPEC. SHEET NO. GR-1100E-3-00101/EX-01

HYDRAULIC ROUGH TERRAIN CRANE

DIMENSIONS

2,700

5,500

6,700

7,300

2,502

3,315

Turning radius (29.5–25 34PR (OR))

4 wheel steer
2 wheel steer

Min: 12,000–Max: 56,000

445

16.2°

8,020

14,450

GENERAL DIMENSIONS

6.8 m

11.9 m

3,550 3,780

8,580

8,655

3,950 2,480

Note: Dimension is with boom angle at -1.5 degree.

Overall length
Overall width
Overall height
Carrier length

for traveling

4,390

2,200

3,795

12.5°

1,875

approx. 14,450 mm
approx. 3,315 mm
approx. 3,795 mm

approx. 8,580 mm

Specications are subject to change without notice.

CRANE SPECIFICATIONS

SPEC. SHEET NO. GR-1100E-3-00101/EX-01

BOOM

6 sections boom of round box construction with 5 sheaves at
boom head, extended by single telescoping cylinder.
2 easily removable wire rope guards, rope dead end provided on
both sides of boom head. Boom telescope sections are
supported by wear pads both vertically and horizontally.

Fully retracted length....... 12.0 m

Fully extended length ...... 56.0 m

Extension speed.............. 44 m in 340 s

Sheave root diameter ...... 0.400 m

BOOM ELEVATION
By a double acting hydraulic cylinder with holding valve.
Boom angle indicator.
Automatic speed reduction and slow stop function.

Boom angle ..................... -1.5–81º

Boom raising speed ........ 20º to 60º in 40 s

JIB

2 stage bi-fold lattice type, 3.5º, 25º or 45º offset.
Single sheave at the head of both jib sections. Stowed alongside
base boom section. Assistant cylinders for mounting and stowing,
controlled at right side of superstructure.
Self stowing jib mounting pins.

Length ............................. 10.1 m, 17.7 m

Offset............................... 3.5˚, 25˚, 45˚

Sheave root diameter ...... 0.396 m

AUXILIARY LIFTING SHEAVE (SINGLE TOP)

Single sheave, mounted to main boom head for single line work
(stowable).

Root diameter.................. 0.440 m

ANTI-TWO BLOCK DEVICE

Pendant type over-winding cut out device with audio-visual
(FAILURE lamp/BUZZER) warning system.

SLEWING

Hydraulic axial piston motor driven through planetary slewing
speed reducer. Continuous full circle slewing on ball bearing turn
table at 1.5 min
slewing brake. A 360º positive swing lock manually engaged in
cab. Twin slewing system: Free slewing or lock slewing controlled
by selector switch on front console.

Slewing speed................. 1.5 min

COUNTERWEIGHT

Standard weight .................... 10,000 kg

WINCH

MAIN WINCH
Variable speed type with grooved drum driven by hydraulic axial
piston motor through speed reducer. Power load lowering and
raising. Equipped with automatic brake (neutral brake) and
counterbalance valve. Controlled independently of auxiliary winch.
Equipped with cable follower and drum rotation indicator.

MAIN DRUM

Root diameter x wide .................................... 0.382 m x 0.742 m

Wire rope diameter x length ............................... 19 mm x 235 m

Drum capacity ..................................................... 394 m, 7 layers

Maximum single line pull (1st layer)................ 97.0 kN (9,900 kgf)

Maximum permissible linepull wire strength

AUXILIARY WINCH
Variable speed type with grooved drum driven by hydraulic axial
piston motor through speed reducer.
Power load lowering and raising. Equipped with automatic brake
(neutral brake) and counterbalance valve. Controlled
independently of main winch. Equipped with cable follower and
drum rotation indicator.

-1

{rpm}. Equipped with manually locked/released

-1

{rpm}

...... 70.6 kN (7,200 kgf)

AUXILIARY DRUM

Root diameter x wide .................................... 0.382 m x 0.742 m

Wire rope diameter x length ............................... 19 mm x 158 m

Drum capacity ..................................................... 394 m, 7 layers

Maximum single line pull (1st layer)............... 97.0 kN (9,900 kgf)

Maximum permissible linepull wire strength

WIRE ROPE
Non-rotating 19 mm 7x35 class.
Breaking Strength 353.1 kN (36,000 kgf)

HOOK BLOCKS

110 ton (option) ..........................7 sheaves with hook block and

safety latch.

70 ton (option) ............................5 sheaves with hook block and

safety latch.

45 ton (option) ...........................3 sheaves with hook block and

safety latch.

7.2 ton (option) ..........................Weighted hook with swivel and

safety latch.

HYDRAULIC SYSTEM

PUMPS
2 variable piston pumps for crane functions.
Tandem gear pump for steering, swing and optional equipment.
Powered by carrier engine. Pump disconnect for crane is
engaged/ disengaged by rotary switch from operator's cab.

CONTROL VALVES
Multiple valves actuated by pilot
pressure with integral pressure relief valves.

RESERVOIR
763 lit. capacity. External sight level gauge.

FILTRATION
BETA10=10 return lter, full ow with bypass protection, located
inside of hydraulic reservoir. Accessible for easy replacement.

OIL COOLER
Air cooled fan type.

CAB AND CONTROLS

Both crane and drive operations can be performed from one
cab mounted on rotating superstructure.

15º tilt, Left side, 1 man type, steel construction with sliding door
access and safety glass windows opening at side. Door window is
powered control. Windshield glass window and roof glass window
are shatter-resistant. Tilt-telescoping steering wheel. Adjustable
control lever stands for swing, boom elevating, boom telescoping,
auxiliary winch and main winch. Control lever stands can change
neutral positions and tilt for easy access to cab. 3 way adjustable
operator's seat with high back, headrest and armrest. Engine
throttle knob. Foot operated controls: boom elevating boom
telescoping, service brake and engine throttle. Hot water cab
heater and air conditioning.

Dash-mounted engine start/stop, monitor lamps, cigarette
lighter, drive selector switch, parking brake switch, steering mode
select switch, power window switch, pump engaged/ disengaged
switch, swing brake switch, telescoping/auxiliary winch select
switch, outrigger controls, free swing / lock swing selector switch,
eco mode switch, high speed winch (main/aux) switch and
ashtray.

Instruments - Torque converter oil temperature, engine water
temperature, air pressure, fuel, speedometer, tachometer, hour
meter and odometer / tripmeter. Hydraulic oil pressure is
monitored and displayed on the AML-C display panel.

...... 70.6 kN (7,200 kgf)

-2-

CRANE SPECIFICATIONS

TADANO Automatic Moment Limiter
(AML-C) including:

• Control lever lockout function with audible and visual
pre-warning

• Boom position indicator

• Outrigger state indicator

• Boom angle / boom length / jib offset angle / jib length / load
radius / rated lifting capacities / actual loads read out

• Ratio of actual load moment to rated load moment indication

• Automatic speed reduction and slow stop function on boom
elevation and slewing

• Working condition register switch

• Load radius / boom angle / tip height / slewing range preset
function

• External warning lamp

• Tare function

• Fuel consumption monitor

• Main winch / auxiliarly winch select

• Drum rotation indicator (audible and visible type) main and
auxiliary winch

CARRIER SPECIFICATIONS

SPEC. SHEET NO. GR-1100E-3-00101/EX-01

TADANO AML-C monitors outrigger extended length and
automatically programs the corresponding "RATED LIFTING
CAPACITIES" table.

Operator's right hand console includes transmission gear selector
and sight level bubble. Upper console includes working light
switch, roof washer and wiper switch emergency outrigger set up
key switch, jib equipped/removed select switch, eco mode switch,
high speed winch (main / aux) switch, Cab tilt switch. Slewing lock
lever.

NOTE: Each crane motion speed is based on unladen conditions.

TYPE

Rear engine, left hand steering, driving axle 2-way
selected type by manual switch, 4x2 front drive, 4x4 front and rear
drive.

FRAME

High tensile steel, all welded mono-box construction.

ENGINE

Model

Type
No. of cylinders
Combustion
Bore x Stroke, mm
Displacement, liters
Air inlet heater
Air cleaner
Oil lter
Fuel lter
Fuel tank, liters
Cooling
Radiator
Fan, mm
Starting
Charging
Battery
Compressor, air, l /min
Output, Max. kW (HP)
Torque, Max. N
Capacity, liters

Cooling water
Lubrication

Fuel

TRANSMISSION

Electronically controlled full automatic transmission. Torque
converter driving full powershift with driving axle selector. 5
forward and 2 reverse speeds, constant mesh.

2 speeds - high range - 2 wheel drive; 4 wheel drive
3 speeds - low range - 4 wheel drive

•

MITSUBISHI 6M60-TLU3R
[ECE-R96-02]
Direct injection diesel
6
4 cycle, turbo charged and after cooled
118 x 115

7.54
24 volt preheat
Dry type, replaceable element
Full ow with replaceable element
Full ow with replaceable element
300, right side of carrier
Liquid pressurized, recirculating by-pass
Fin and tube core, thermostat controlled
Suction type, 6-blade, 600 dia.
24 volt
24 volt system, negative ground
2-120 amp. Hour
830 at 2,600 min
Gross 200 (267) at 2,600 min
785 at 1,400 min

m

13
13–15
300

-1

-1

-1

AXLE

Front: Full oating type, steering and driving axle with planetary

reduction.

Rear: Full oating type, steering and driving axle with planetary

reduction and non-spin rear differential.

STEERING

Hydraulic power steering controlled by steering wheel. Four
steering modes available: 2 wheel front, 2 wheel rear, 4 wheel
coordinated and 4 wheel crab.

SUSPENSION

Front: Rigid mounted to frame.
Rear: Pivot mounted with hydraulic lockout device.

BRAKE SYSTEMS

Service: Air over hydraulic disc brakes on all 4 wheels.
Parking/Emergency: Spring applied-air released brake acting on

input shaft of front axle.

Auxiliary: Electro- pneumatic operated exhaust brake.

TIRES - 29.5-25 34PR (OR) Air pressure: 400 kPa

OUTRIGGERS

Four hydraulic, beam and jack outriggers. Vertical jack cylinders
equipped with integral holding valve. Each outrigger beam and
jack is controlled independently from cab. Beams extend to 7.3 m
center-line and retract to within 3.315 m overall width with oats.
Outrigger jack oats are attached thus eliminating the need of
manually attaching and detaching them. Controls and sight
bubble located in superstructure cab. Four outrigger extension
lengths are provided with corresponding "RATED LIFTING
CAPACITIES" for crane duty in conned areas.
Min. Extension 2.7 m center to center
Mid. Extension 5.5 m center to center
Mid. Extension 6.7 m center to center
Max. Extension 7.3 m center to center

Float size (Diameter) 0.6 m

TRAVEL SPEED

19 km/h

GRADE ABILITY (tanθ) - 84% (at stall), 30%*
* Machine should be operated within the limit of engine crankcase

design (17˚: MITSUBISHI 6M60-TLU3R)

-3-

STANDARD EQUIPMENT

SPEC. SHEET NO. GR-1100E-3-00101/EX-01

- Telematics (machine data logging and monitoring system)
with - HELLO-NET via internet
(availability depends on countries)

- Eco mode system

- Positive control

- Over unwinding prevention

- Emergency steering system

- Transmission neutral position engine start

- Overshift prevention

- Parking braked travel warning

- Tilt-telescope steering wheel

- Halogen head lamp

OPTIONAL EQUIPMENT

- Boom and jib mounted aircraft warning light

- Wind speed indicator

- 45 ton - 3 sheaves with hook block and safety latch

- 70 ton - 5 sheaves with hook block and safety latch

- 110 ton - 7 sheaves with hook block and safety latch

HOISTING PERFORMANCE

- Fenders

- Air dryer

- Water separator with lter (high ltration)

- Air cleaner dust indicator

- Full instrumentation package

- Tire ination kit

- Towing hooks-Front and rear

- Lifting eyes

- Hook block tie down (front bumper)

- Weighted hook storage compartment

- Winch drum mirror

- Tool storage compartment

LINE SPEEDS AND PULLS DRUM WIRE ROPE CAPACITIES

Layer

1st

2nd

3rd
4th
5th
6th

7th

Main or auxiliary winch - 0.382 m drum

Line speeds

m/min

77
84
91
97

104

3

110
117

1

m/min

108
117
126
136
145
154
163

Line pulls Available

- Maximum permissible line pull wire strength.

70.6 kN (7,200 kgf) with 7 x 35 class rope.

1

Line speed based only on hook block, not loaded.

2

Developed by machinery with each layer of wire rope, but not

based on rope strength or other limitations in machinery or
equipment.

3

Seventh layer of wire rope are not recommended for hoisting

LowLow High

kN (kgf)

9,900
9,010
8,270
7,640
7,090
6,620
6,210

2

Wire
rope
layer

1
2
3
4
5
6
7

DRUM DIMENSIONS (Main and auxiliary)

Root diameter
Length
Flange diameter

Main and auxiliary drum grooved lagging

19 mm wire rope

Rope per layer

m

44.8

48.6

52.5

56.3

60.1

63.9

67.7

operations.

Total wire rope

m

44.8

93.4

145.9

202.2

262.3

326.2

393.9

382 mm
742 mm
677 mm

-4-

GR-1100EX WORKING RANGE CHART

360° ROTATION

45°

3.5°

25°

SPEC. SHEET NO. GR-1100E-3-00101/EX-01

BOOM

80

75

Approx.

2.5 m

24.2-m Boom

20.1-m Boom

16.1-m Boom

12.0-m Boom

81°

32.4-m Boom

28.3-m Boom

56.0 m-Boom + 17.7-m Jib

56.0-m Boom + 10.1-m Jib

70°

63°

60°

58°

56.0-m Boom

52.7-m Boom

48.6-m Boom

44.6-m Boom

40.5-m Boom

36.4-m Boom

50°

45°

40°

30°

20°

23°

70

65

60

55

50

45

40

35

Lifting Height (m)

30

25

20

15

JIB

Approx.

2.5 m

SINGLE TOP

0.6 m

Approx.

2.4 m

10°

0°

0 5 10 15 20 25 30 35 40 45 50 55

Load Radius (m)

NOTE: Boom and jib geometry shown are for unloaded condition and

machine standing level on rm supporting surface.
Boom deection and subsequent radius and boom angle change
must be accounted for when applying load to hook.

-5-

10

5

0

GR-1100EX WORKING RANGE CHART

SMART CHART

SPEC. SHEET NO. GR-1100E-3-00101/EX-01

BOOM

Approx.

2.5 m

65

81°

24.2-m Boom

20.1-m Boom

16.1-m Boom

12.0-m Boom

70°

40.5-m Boom

36.4-m Boom

32.4-m Boom

28.3-m Boom

60°

56.0-m Boom

52.7-m Boom

48.6-m Boom

44.6-m Boom

50°

40°

34°

30°

20°

25°

10°

60

55

50

45

40

35

30

25

20

15

10

SINGLE TOP

0.6 m

Approx.

2.4 m

Lifting Height (m)

Load Radius (m)

NOTE: Boom and jib geometry shown are for unloaded condition and

machine standing level on rm supporting surface.
Boom deection and subsequent radius and boom angle change
must be accounted for when applying load to hook.

-6-

5

0°

0

5550454035302520151050

SPEC. SHEET NO. GR-1100E-3-00101/EX-01

GR-1100EX RATED LIFTING CAPACITIES (IN METRIC TON)

ON OUTRIGGERS FULLY EXTENDED 7.3 m SPREAD

COUNTERWEIGHT 10.0 t

360º ROTATION (Unit: × 1,000 kg)

A

B

2.50

3.00 82.6 65.0 62.5

3.50 74.6 65.0 58.8 48.2

4.00 67.3 65.0 56.0 48.2

4.50 61.2 61.0 52.7 48.2 36.6

5.00 55.9 55.7 50.0 48.2 35.5

6.00 46.9 46.5 46.9 47.2 32.8 27.4

7.00 39.1 38.8 39.1 37.3 30.8 26.1 20.7

8.00 33.4 33.0 31.7 30.5 29.2 25.5 20.7 16.9

9.00 27.3 26.6 26.4 27.0 26.5 24.8 20.1 16.9 14.4

10.00 21.5 23.8 24.2 22.9 21.5 19.0 16.7 14.4 11.6

11.00 20.0 20.8 21.0 20.1 18.8 17.6 15.9 13.8 11.6 9.4

12.00 17.0 17.8 18.0 17.8 16.6 16.6 15.0 13.2 11.6 9.4 8.2

14.00 13.5 13.7 13.5 13.1 13.4 12.1 11.8 10.9 9.4 8.2

16.00 10.6 11.3 10.6 10.4 10.8 11.0 9.6 9.6 9.1 8.2

18.00 9.2 9.2 9.5 8.7 9.0 8.9 8.7 8.1 7.8

20.00 7.6 7.7 7.9 7.6 7.7 7.5 7.3 6.8 6.7

22.00 6.4 6.5 6.6 6.5 6.5 6.2 6.0 5.7 5.7

24.00 5.5 5.6 5.5 5.5 5.2 5.0 4.7 4.7

26.00 4.7 4.8 4.7 4.6 4.4 4.2 3.9 3.9

28.00 4.1 4.0 3.9 3.7 3.5 3.2 3.2

30.00 3.6 3.4 3.4 3.1 2.9 2.6 2.6

32.00 2.9 2.9 2.6 2.4 2.1 2.1

34.00 2.5 2.4 2.2 2.0 1.7 1.7

36.00 2.1 1.8 1.6 1.3 1.3

38.00 1.7 1.5 1.3 1.0 1.0

40.00 1.2 1.0

42.00 0.9

44.00

12.0 m 16.1 m 20.1 m 24.2 m 28.3 m 32.4 m 36.4 m 40.5 m 44.6 m 48.6 m 52.7 m 56.0 m

*110.0 65.0

ON OUTRIGGERS FULLY EXTENDED 7.3 m SPREAD

COUNTERWEIGHT 10.0 t

Smart Chart (Unit: × 1,000 kg)

A

B

2.50 *110.0 65.0

3.00 82.6 65.0 62.5

3.50 74.6 65.0 58.8 48.2

4.00 67.3 65.0 56.0 48.2

4.50 61.2 61.0 52.7 48.2 36.6

5.00 55.9 55.7 50.0 48.2 35.5

6.00 46.9 46.5 46.9 47.3 32.8 27.4

7.00 39.1 38.8 39.1 39.5 30.8 26.1 20.7

8.00 33.4 33.0 33.3 33.7 29.2 25.5 20.7 16.9

9.00 28.3 27.7 28.2 28.8 27.6 25.5 20.1 16.9 14.4

10.00 23.6 24.1 25.2 26.2 24.5 19.0 16.7 14.4 11.6

11.00 20.4 22.6 23.4 23.0 21.5 17.8 15.9 13.8 11.6 9.4

12.00 19.1 20.5 20.7 20.4 19.1 16.9 15.0 13.2 11.6 9.4 8.2

14.00 16.1 16.3 16.1 15.4 15.4 13.4 12.0 10.9 9.4 8.2

16.00 12.7 12.9 12.7 12.3 12.7 11.3 10.9 10.0 9.1 8.2

18.00 10.5 10.2 9.9 10.4 10.3 9.2 9.1 8.5 7.8

20.00 9.1 8.4 8.7 8.5 8.8 8.2 8.3 7.9 7.3

22.00 7.7 7.7 7.9 7.1 7.4 7.5 7.3 6.8 6.7

24.00 6.6 6.7 6.5 6.6 6.3 6.1 5.8

26.00 5.7 5.8 5.7 5.6 5.4 5.2 4.9 4.9

28.00 5.0 4.9 4.8 4.6 4.4 4.1 4.1

30.00 4.4 4.2 4.2 3.9 3.7 3.4 3.4

32.00 3.7 3.6 3.4 3.2 2.9 2.9

34.00 3.2 3.1 2.9 2.7 2.4 2.4

36.00 2.7 2.4 2.3 1.9 1.9

38.00 2.3 2.1 1.9 1.6 1.6

40.00 1.7 1.6 1.2 1.2

42.00 1.5 1.3 1.0 0.9

44.00 1.0

*Over front with special Equipment

A: Boom length (m)
B: Load radius (m)

Note: The lifting capacity data stored in the AUTOMATIC MOMENT LIMITER (AML-C) is based on the standard number of parts of line listed in the chart.

12.0 m 16.1 m 20.1 m 24.2 m 28.3 m 32.4 m 36.4 m 40.5 m 44.6 m 48.6 m 52.7 m 56.0 m

20º

20º

Standard number of parts of line for each boom length should be according to the following table.

20º

20º

5.7

-7-

SPEC. SHEET NO. GR-1100E-3-00101/EX-01

GR-1100EX RATED LIFTING CAPACITIES (IN METRIC TON)

ON OUTRIGGERS FULLY EXTENDED 7.3 m SPREAD

COUNTERWEIGHT 10.0 t

360º ROTATION

C

81
80
79
78
77
76
75
73
70
68
65
63
60
58 38.2 0.8 40.4 0.8 42.2 0.8
55
53

56.0-m Boom + 10.1-m Manual offset jib

3.5º Tilt 25º Tilt 45º Tilt 3.5º Tilt 25º Tilt 45º Tilt

R W R W R W R W R W R W

13.9

15.3

16.6

18.0

19.1

20.4

21.7

24.1

27.7

29.6 2.7 31.9 2.5 34.3 2.4 68 27.7

32.3 2.0 34.7 1.9 36.6 1.8 65 30.4

34.0 1.6 36.4 1.5 38.3 1.5 63 32.2

36.6 1.1 38.9 1.1 40.6 1.0

4.5

4.5

4.4

4.3

4.1

4.0

3.9

3.7

3.3

17.4

18.5

19.8

20.9

22.1

23.3

24.5

26.8

30.1

3.9

3.8

3.7

3.6

3.5

3.5

3.4

3.2

3.0

20.5

21.6

22.7

23.7

24.9

26.1

27.1

29.3

32.5

3.6

3.5

3.4

3.3

3.2

3.2

3.1

3.0

2.9

COUNTERWEIGHT 10.0 t

ON OUTRIGGERS FULLY EXTENDED 7.3 m SPREAD

360º ROTATION

48.6-m Boom + 10.1-m Manual offset jib

C

81 12.2
80 13.2
79 14.5
78 15.5
77 16.5
76 17.6
75 18.6
73 20.6
70 23.7
68 25.5
65 28.1
63 29.8
60 32.2
58 33.9
55 36.0
53 37.5
50 39.6
48
45
43
40
38
35
33
30
25
20
15
10

3.5º Tilt 25º Tilt 45º Tilt

R W R W R W

6.0

6.0

6.0

5.9

5.7

5.5

5.4

5.0

4.6

4.1

3.1

2.6

1.9

1.6

1.1

0.9

0.6

15.7

16.6

17.6

18.6

19.6

20.6

21.6

23.6

26.6

28.3

30.7

32.3

34.6

36.0

38.1

39.5

5.2

5.0

4.9

4.8

4.7

4.6

4.5

4.3

4.1

3.6

2.8

2.3

1.8

1.5

1.1

0.8

18.2

19.1

20.1

21.0

22.0

22.9

24.0

25.8

28.5

30.1

32.3

33.7

35.7

37.1

39.2

40.4

4.5

4.4

4.4

4.3

4.2

4.1

4.1

3.9

3.8

3.4

2.6

2.2

1.7

1.4

1.1

0.8

C

81 13.3
80 14.5
79 15.6
78 16.9
77 17.6
76 19.1
75 20.2
73 22.4
70 25.6

60 35.0
58 36.5
55 38.8
53 40.4

C

81 6.9
80 7.8
79 8.5
78 9.3
77 10.2
76 10.9
75 11.7
73 13.3
70 15.5
68 17.0
65 19.1
63 20.4
60 22.3
58
55
53
50 28.0
48 29.0
45 30.5
43 31.4
40 32.8
38 33.6
35 34.9
33 35.6
30 36.6
25 38.2
20 39.4
15 40.3
10 40.8

R W R W R W

23.5

25.3

26.4

52.7-m Boom + 10.1-m Manual offset jib

5.0

5.0

4.9

4.8

4.6

4.5

4.4

4.1

3.8

3.4

2.6

2.1

1.6

1.2

0.8

0.6

32.4-m Boom + 10.1-m Manual offset jib

3.5º Tilt 25º Tilt 45º Tilt

6.6

6.6

6.6

6.6

6.6

6.6

6.6

6.6

6.6

6.6

6.6

6.6

6.2

5.8

5.0

4.5

3.9

3.5

3.1

2.8

2.5

2.3

2.1

1.9

1.7

1.5

1.3

1.1

1.1

16.8

17.8

18.8

19.9

21.0

22.1

23.1

25.2

28.5

30.5

33.1

35.0

37.1

38.7

41.0

42.4

11.2

11.9

12.7

13.5

14.2

15.0

15.7

17.1

19.2

20.5

22.4

23.6

25.4

26.6

28.2

29.2

30.6

31.5

32.8

33.6

34.7

35.4

36.4

37.0

37.8

38.9

4.3

4.2

4.1

4.0

3.9

3.8

3.7

3.5

3.3

3.1

2.3

1.9

1.4

1.2

0.8

0.6

6.6

6.4

6.3

6.1

6.0

5.8

5.7

5.5

5.3

5.1

4.9

4.8

4.7

4.7

4.4

4.0

3.5

3.2

2.9

2.6

2.3

2.2

2.0

1.8

1.7

1.4

19.4

20.4

21.4

22.4

23.4

24.4

25.4

27.4

30.4

32.3

34.7

36.2

38.4

39.9

42.0

43.4

13.1

13.9

14.6

15.3

15.9

16.6

17.2

18.5

20.3

21.5

23.2

24.4

26.0

27.1

28.6

29.5

30.8

31.6

32.8

3.8

3.8

3.7

3.6

3.5

3.4

3.4

3.3

3.1

2.9

2.3

1.9

1.4

1.2

0.8

0.6

4.9

4.8

4.8

4.7

4.6

4.6

4.5

4.5

4.4

4.3

4.2

4.2

4.2

4.2

4.1

3.8

3.4

3.1

2.8

C: Loaded boom angle (º)
R: Load radius (m)
W: Rated lifting capacity (Unit: x 1,000 kg)

NOTE: The lifting capacity data stored in the AUTOMATIC MOMENT LIMITER (AML-C) is based on the standard number of parts of line listed in the chart.

- 8 -

SPEC. SHEET NO. GR-1100E-3-00101/EX-01

GR-1100EX RATED LIFTING CAPACITIES (IN METRIC TON)

ON OUTRIGGERS FULLY EXTENDED 7.3 m SPREAD

COUNTERWEIGHT 10.0 t

360º ROTATION

C

81
80
79
78
77
76
75
73
70
68
65
63
60 60
58 58

R W R W R W R W R W R W

16.2

17.7

19.3

20.8

22.4

24.0

25.4

28.4

32.1

34.0

36.7

38.7

56.0-m Boom + 17.7-m Manual offset jib

3.5º Tilt 25º Tilt 45º Tilt3.5º Tilt 25º Tilt

2.9

2.9

2.9

2.9

2.9

2.9

2.8

2.7

2.3

1.8

1.2

0.9

23.0

24.3

25.6

27.1

28.3

29.7

30.9

33.5

37.0

38.8

41.6

43.4

2.7

2.6

2.5

2.5

2.4

2.4

2.3

2.2

1.9

1.5

1.1

0.8

27.4

28.6

29.9

31.1

32.3

33.4

34.7

36.9

39.9

41.6

44.2

45.9

45º Tilt

2.3

2.2

2.2

2.2

2.1

2.1

2.1

2.0

1.8

1.4

1.0

0.8

COUNTERWEIGHT 10.0 t

ON OUTRIGGERS FULLY EXTENDED 7.3 m SPREAD

360º ROTATION

C

81
80
79
78
77
76
75
73
70
68
65
63
60
58
55
53 53
50 50
48 48
45 45
43 43
40 40
38 38
35 35
33 33
30 30
25 25
20 20
15 15
10 10

R W R W R W R W R W R W

14.1

15.3

16.7

18.0

19.2

20.5

21.9

24.4

28.0

30.2

32.9

34.8

37.2

38.9

41.3

48.6-m Boom + 17.7-m Manual offset jib

3.5º Tilt 25º Tilt 45º Tilt3.5º Tilt 25º Tilt

3.5

3.5

3.5

3.5

3.5

3.5

3.5

3.5

3.3

3.0

2.2

1.8

1.3

1.0

0.6

20.2

21.4

22.5

23.6

24.8

25.9

27.1

29.3

32.5

34.6

37.5

39.0

41.3

42.9

3.0

3.0

2.9

2.8

2.8

2.7

2.7

2.6

2.4

2.3

1.9

1.5

1.1

0.9

24.6

25.6

26.7

27.7

28.7

29.7

30.7

32.7

35.5

37.5

39.8

41.3

43.4

44.8

45º Tilt

2.4

2.3

2.3

2.3

2.2

2.2

2.2

2.2

2.1

2.1

1.6

1.4

1.0

0.8

C

81
80
79
78
77
76
75
73
70
68
65
63

C

C

81
80
79
78
77

76
75
73
70
68
65
63
60
58
55

15.2

16.5

18.0

19.4

20.8

22.1

23.5

26.2

30.2

32.3

35.4

37.1

39.8

41.5

9.2

10.2

11.1

12.1

13.1

14.0

14.9

16.7

19.2

20.8

23.2

24.7

27.0

28.5

30.6

31.9

33.8

35.0

36.7

37.8

39.3

40.3

41.7

42.5

43.7

45.4

46.8

47.8

48.3

52.7-m Boom + 17.7-m Manual offset jib

3.1

3.1

3.1

3.1

3.1

3.1

3.1

3.0

2.8

2.4

1.8

1.4

1.0

0.7

32.4-m Boom + 17.7-m Manual offset jib

4.5

4.5

4.5

4.5

4.5

4.5

4.5

4.5

4.1

3.8

3.6

3.4

3.2

3.2

3.0

2.9

2.8

2.5

2.2

2.0

1.7

1.6

1.4

1.2

1.1

0.9

0.8

0.7

0.6

21.3

22.9

24.0

25.2

26.5

27.7

28.9

31.3

34.8

36.8

39.6

41.3

43.7

45.4

15.8

16.7

17.5

18.3

19.1

20.0

20.8

22.4

24.6

26.2

28.3

29.7

31.7

33.0

34.8

36.0

37.7

38.7

40.1

41.0

42.2

42.9

43.9

44.5

45.3

46.4

2.8

2.8

2.7

2.6

2.6

2.5

2.5

2.4

2.3

2.0

1.5

1.2

0.8

0.6

3.3

3.2

3.1

3.0

3.0

2.9

2.9

2.8

2.6

2.5

2.4

2.4

2.3

2.3

2.2

2.2

2.1

2.1

1.9

1.7

1.5

1.4

1.2

1.1

1.0

0.8

26.3

27.3

28.4

29.5

30.6

31.7

32.7

34.8

37.8

39.6

42.1

43.6

45.8

19.7

20.5

21.2

22.0

22.7

23.4

24.1

25.5

27.4

28.7

30.5

31.7

33.5

34.5

36.1

37.0

38.3

39.1

40.3

2.3

2.3

2.3

2.2

2.2

2.2

2.1

2.1

2.0

1.8

1.3

1.1

0.7

2.4

2.3

2.3

2.3

2.2

2.2

2.2

2.2

2.1

2.1

2.0

2.0

2.0

2.0

2.0

1.9

1.9

1.9

1.8

C: Loaded boom angle (º)
R: Load radius (m)
W: Rated lifting capacity (Unit: x 1,000 kg)

NOTE: The lifting capacity data stored in the AUTOMATIC MOMENT LIMITER (AML-C) is based on the standard number of parts of line listed in the chart.

- 9 -

SPEC. SHEET NO. GR-1100E-3-00101/EX-01

GR-1100EX RATED LIFTING CAPACITIES (IN METRIC TON)

ISO 4305

A

B

4.5 63 23.2 63 14.0

5.0 60 21.0 60 12.3

6.0 54 17.5 65 18.6 54 9.5 65 10.8

7.0 47 14.8 60 15.8 47 5.7 60 8.7

8.0 39 12.6 56 13.7 64 14.2 39 4.1 56 5.4 64 6.0

9.0 29 10.8 51 11.9 61 12.4 67 12.9 71 12.9 29 2.9 51 4.1 61 4.8 67 5.3 71 5.4

10.0 46 10.4 57 10.9 64 11.4 69 11.5 46 3.1 57 3.7 64 4.3 69 4.4

11.0 40 9.2 54 9.7 61 10.2 67 10.3 40 2.3 54 3.0 61 3.5 67 3.6

12.0 34 7.0 50 7.6 58 9.1 64 9.2 34 1.7 50 2.3 58 2.8 64 2.9

14.0 41 5.6 52 6.2 59 6.3 11 0.9 41 1.3 52 1.8 59 1.9

16.0 30 4.2 46 4.8 54 4.9 46 1.1 54 1.2

18.0 38 3.7 49 3.8

20.0 28 2.9 43 3.0

22.0 12 2.3 36 2.3

24.0 27 1.8

26.0 12 1.4
D

Tele.1

Tele.2

Tele.3

Tele.4

Tele.5

E 22 2 2 24 3 3 2 2

12.0 m 16.1 m 20.1 m 24.2 m 28.3 m 12.0 m

C C C C C

0 0 0 0 0 0 0 0 0 0

A: Boom length (m)
B: Load radius (m)
C: Loaded boom angle (º)

Over front

0 0 0 27 37 48

Working area

Over
front

D: Minimum boom angle (º)

for indicated length (no load)

E: Number of parts of line

approx.

2˚

ON-RUBBER STATIONARY (Unit: x 1,000 kg)

COUNTERWEIGHT 10.0 t

Telescoping conditions (%)

360˚

NOTE: The lifting capacity data stowed in the AUTOMATIC MOMENT LIMITER

(AML-C) is based on the standard number of parts of line listed in the
chart. Standard number of parts of line for on-rubber operation should be

Rear

according to the chart.

16.1 m 20.1 m 24.2m 28.3m

360º Rotation

C C C C C

0 0 0 0 00 0 0 0 0

0 0 0 0 00 0 0 0 0

0 0 0 46 920 0 0 46 92

0 46 92 92 920 46 92 92 92

COUNTERWEIGHT 10.0 t

ON-RUBBER CREEP (Unit: x 1,000 kg)

A

B

4.5 63 17.1

5.0 60 15.3

6.0 54 12.5 65 13.6

7.0 47 10.3 60 11.4

8.0 39 8.6 56 9.7 64 10.2

9.0 29 7.2 51 8.3 61 8.8 67 9.3 71 9.4

10.0 46 7.1 57 7.7 64 8.2 69 8.3

11.0 40 6.1 54 6.7 61 7.2 67 7.3

12.0 34 5.3 50 5.8 58 6.4 64 6.4

14.0 41 4.5 52 5.0 59 5.1

16.0 30 3.4 46 3.9 54 4.0

18.0 38 3.1 49 3.2

20.0 28 2.4 43 2.5

22.0 12 1.9 36 1.9

24.0 27 1.5

26.0 12 1.1

D

Tele.1

Tele.2

Tele.3

Tele.4

Tele.5

E 2 2

A: Boom length (m)
B: Load radius (m)

12.0 m 16.1 m 20.1 m 24.2 m 28.3 m

C C C C C

0 0 0

0 0 0 0 0

0 0 0 0 0

0 0 0 46 92

0 46 92 92 92

3 2 2

Working area

Over
front

Telescoping conditions (%)

C: Loaded boom angle (º)
D: Minimum boom angle (º)

for indicated length (no load)

E: Number of parts of line

approx.

2˚

Rear

Over front

0

0 0

NOTE: The lifting capacity data stowed in the AUTOMATIC MOMENT LIMITER

(AML-C) is based on the standard number of parts of line listed in the
chart. Standard number of parts of line for on-rubber operation should be
according to the chart.

-10-

SPEC. SHEET NO. GR-1100E-3-00101/EX-01

WARNING AND OPERATING INSTRUCTIONS
FOR ON RUBBER LIFTING CAPACITIES

NOTES FOR ON-RUBBER LIFTING CAPACITIES

1. Rated lifting capacities on rubber based on crane stability are

according to ISO 4305.

2. Rated lifting capacities shown in the chart are based on

condition that crane is set on rm level surfaces with
suspention-lock applied. Those above thick lines are based
on tire capacity and those below, on crane stability. They are
based on actual load radius increased by tire deformation and
boom deection.

3. If the suspention-lock cylinders contain air,the axle will not be

locked completely and rated lifting capacities may not be
obtainable. Bleed the cylinders according to the operation
safety and maintenance manual.

4. Rated lifting capacities are based on proper tire ination,

capacity and condition. Damaged tires are hazardous to safe
operation of crane.

5. Tires shall be inated to correct air pressure.

Tires

29.5–25 34PR

6. Over front operation shall be performed within 2 degrees in

front of chassis.When boom is out of 2 degrees in front of
chassis, 360° capacities are effective.

7. On rubber lifting with ”jib”is not permitted. Maximum

permissible boom length is 28.3 m.

Air Pressure

400 kPa

8. When making lift on rubber stationary,set parking brake.

9. When a load is lifted in the front position and then swung to
the side area, make sure that the value of the AML is below
360° lifting capacity.

10. Do not operate the crane while carrying the load.

11. Creep is motion for crane not to travel more than 60 m in any
30 minute period and to travel at the speed of less than 1.6
km/h.

12. For creep operation,choose the drive mode and proper gear
according to the road or working condition.

13. The mass of the hook (1,080 kg for 110 t capacity, 680 kg for
70 t capacity, 610 kg for 45 t capacity, 300 kg for 7.2 t
capacity), slings and all similarly used load handling devices
must be considered as part of the load and must be deducted
from the lifting capacities.

14. For rated lifting capacity of single top, reduce the rated lifting
capacities of relevant boom according to a weight reductions
for auxiliary load handling equipment. Capacities of single top
shall not exceed 7,200 kg including main hook.

15. The lifting capacity data stowed in the Automatic Moment
Limiter (AML-C) is based on the standard number of parts of
line listed in the chart. Standard number of parts of line for on
rubber operation should be according to the following table.

-11-

SPEC. SHEET NO. GR-1100E-3-00101/EX-01

WARNING AND OPERATING INSTRUCTIONS

NOTES FOR LIFTING CAPACITIES

10.

GENERAL

1.

RATED LIFTING CAPACITIES apply only to the machine as
originally manufactured and normally equipped by TADANO LTD.
Modications to the machine or use of optional equipment other
than that specied can result in a reduction of capacity.

2.

Hydraulic cranes can be hazardous if improperly operated or
maintained. Operation and maintenance of this machine must be
in compliance with information, in the Operation and
Maintenance Manual supplied with the crane.If this manual is
missing,order a replacement through the distributor.

SET UP

1.

Rated lifting capacities on the chart are the maximum allowable
crane capacities and are based on the machine standing level on
rm supporting surface under ideal job conditions. Depending on
the nature of the supporting surface,it may be necessary to have
structural supports under the outrigger oats or tires to spread
the loads to a larger bearing surface.

2.

For outrigger operation,outriggers shall be properly extended
with tires free of supporting surface before operating crane.

OPERATION

1.

Rated lifting capacities based on crane stability are according to
ISO 4305.

2.

Rated lifting capacities above thick lines in the chart are based
on crane strength and those below, on its stability. They are
based on actual load radius increased by boom deection.

3.

The weight of handling device such as hook blocks (1,080 kg for
110 t capacity, 680 kg for 70 t capacity, 610 kg for 45 t capacity,
300 kg for 7.2 t capacity), slings,etc., must be considered as part
of the load and must be deducted from the lifting capacities.

4.

Rated lifting capacities are based on freely suspended loads and
make no allowance for such factors as the effect of wind, sudden
stopping of loads,supporting surface conditions, ination of tires,
operating speeds,side loads, etc. Side pull on the boom or jib is
extremely dangerous. Such action can damage the boom, jib or
swing mechanism, and lead to overturning of the crane.

5.

Rated lifting capacities do not account for wind on lifted load or
boom. We recommend against working under the condition that
the load is out of control due to a strong wind. During boom lift,
consider that the rated lifting capacity is reduced by 50% when
the wind speed is 9 m/s to 12 m/s; reduced by when the wind
speed is 12 m/s to 14 m/s. If the wind speed is 14 m/s or over,
stop operation.
However, in the following conditions, stop operation at wind
speed of 12 m/s: Boom length is 56 m (all 100%), and boom
angle is 55° or less. Boom length is 52.7 m (all 92%), and boom
angle is 45° or less.
During jib lift, stop operation if the wind speed is 9 m/s or over.

6.

Rated lifting capacities at load radius shall not be exceeded. Do
not tip the crane to determine allowable loads.

7.

Do not operate at boom lengths,radii,or boom angle,where no
capacities are shown. Crane may overturn without any load on
the hook.

8.

When boom length is between values listed, refer to the rated
lifting capacities of the next longer and next shorter booms for
the same radius. The lesser of the two rated lifting capacities
shall be used.

9.

When making lifts at a load radius not shown, use the next
longer radius to determine allowable capacity.

Load per line should not exceed 7,200 kg for main winch and
auxiliary winch.

11.

Check the actual number of parts of line with AUTOMATIC
MOMENT LIMITOR (AML-C) before operation.
Maximum lifting capacity is restricted by the number of parts of
line of AUTOMATIC MOMENT LIMITOR (AML-C).
Limited capacity is as determined from the formula, Single line
pull for main winch 7,200 kg × number of parts of line.

12.

The boom angle before loading should be greater to account for
deection. For rated lifting capacities,the loaded boom angle and
the load radius is for reference only.

13.

Maximum capacity without boom pin is shown in the chart.

14.

Do not operate extension or retraction of the boom with loads.

15.

For lifting capacity of single top, deduct the weight of the load
handling equipment from the rated lifting capacity of the boom.
For the lifting capacity of single top, the net capacity shall not
exceed 7,200 kg including main boom hook mass attached to
the boom.

16.

When the base jib or top jib or both jibs are removed, set the jib
status switch to the DISMOUNTED position.

17.

When erecting and stowing jib, be sure to retain it by hand or by
other means to prevent its free movement.

18.

Use ”ANTI-TWO-BLOCK" disable switch when erecting and
stowing jib and when stowing hook block. While the switch is
pushed, the hoist does not stop, even when overwind condition
occurs.

19.

For selected boom length or less with jib, rated lifting capacities
are determined by loaded boom angle only in the column headed
"selected boom + jib".

20.

Outriggers shall be extended 7.3 m spread when installing or
removing removable counterweight.

21.

When lifting a load by using jib (aux. winch) and boom (main
winch) simultaneously,do the following:

• Enter the operation status as jib operation,not as boom
operation.

• Before starting operation,make sure that mass of load is within
rated lifting capacity for jib.

22.

Traveling on road in a special steering mode (four-wheel
steering,four-wheel sideways steering,etc.) is very dangerous,
and must be strictly avoided. Drive the machine in two-wheel
steering mode only.
Special steering modes should only be used for low speed travel
within work sites.

DEFINITIONS

1.

Load Radius: Horizontal distance from a projection of the axis of
rotation to supporting surface before loading to the center of the
vertical hoist line or tackle with load applied.

2.

Loaded Boom Angle: The angle between the boom base section
and the horizontal, after lifting the rated lifting capacity at the
load radius.

3.

Working Area: Area measured in a circular arc about the
centerline of rotation.

4.

Freely Suspended Load: Load hanging free with no direct
external force applied except by the hoist line.

5.

Side Load: Horizontal side force applied to the lifted load either
on the ground or in the air.

-12-

SPEC. SHEET NO. GR-1100E-3-00101/EX-01

NOTES FOR LOAD MOMENT INDICATOR (AML-C)

1.

Set AML select keys in accordance with the actually operating
crane conditions and don't fail to make sure, before crane
operation, that the displays on front panel are correct.

2.

When operating crane on outriggers:

• Set ”P.T.O.” SWITCH to ”ON”.

• Press the outrigger state select key to register for the
outrigger operation. If the display agrees with the actual
state, press the set key to register. After the completion of
the registration, the pop-up window closes.

• Press the lift state select key to register the lift state to be
used (single top/jib/boom).

• Each time the lift state select key is pressed, the display
changes. If the display agrees with the actual state, press
the set key to register. After the completion of the
registration, the pop-up window closes.

• When erecting and stowing jib,select the status of jib set
(Jib state indicative symbol icker).

3.

When operating crane on rubber:

• Set ”P.T.O.” switch to ”ON”.

• Press the outrigger state select key to register for the
on-rubber operation. Each time the outrigger state select
key is pressed, the display chenges. Select the creep
operation, the on-rubber state indicator symbol ickers.

• Press the lift state and creep select key to register the lift state.

However,pay attention to the following.

(1)For stationary operation.

• The front capacities are attainable only when the over
front position symbol comes on. When the boom is more
than 2 degrees from centered over front of chassis, 360°
capacities are in effect.

• When a load is lifted in the front position and then swung
to the side area,make sure the value of the AUTOMATIC
MOMENT LIMITER (AML-C) is below the 360ﾟlifting
capacity.

(2)For creep operation.

• The creep capacities are attainable only when boom is in
the straight forward position of chassis and the over
front position symbol is on. If boom is not in the straight

4.

5.

6.

7.

8.

forward position of chassis, never lift load.

This machine is equipped with an automatic swing stopping
device. (For the details,see Operation and Maintenance
Manual.) But,operate very carefully because the automatic
swing stop does not work in the following cases.

• During on-rubber operation.
During crane operation, make sure that the displays on front
panel are in accordance with actual operating conditions.
The displayed values of AUTOMATIC MOMENT LIMITER
(AML-C) are based on freely suspended loads and make no
allowance for such factors as the effect of wind,sudden
stopping of loads, supporting surface conditions,ination of
tire,operating speed, side loads, etc.
For safe operation,it is recommended when extending and
lowering boom or swinging, lifting loads shall be appropriately
reduced.
AUTOMATIC MOMENT LIMITER (AML-C) is intended as an
aid to the operator. Under no condition should it be relied
upon to replace use of capacity charts and operating
instruction. Sole reliance upon AUTOMATIC MOMENT
LIMITER (AML-C) aids in place of good operating practice can
cause an accident.
The operator must exercise caution to assure safety.
The lifting capacity differs depending on the outrigger
extension width and slewing position. Work with the capacity
corresponding to the outrigger extension width and slewing
position. For the relationship among the outrigger extension
width, slewing position and lifting capacities, refer to the
working area charts.

GR-1100EX Axle weight distribution chart

Kilograms

Basic machine

Remove:

1. 7.2 ton hook block

2. 110 ton hook block

3. Top jib

4. Base jib

5. Auxiliary lifting sheave

6. Counterweight

7. Auxiliary winch & wire rope

GVW

55,474 27,775 27,699

-300

-1,080

-334

-857

-59

-10,000

-1,031

1st 2nd

-457

-2,085

-448

-1,697

-175

4,367

464

-14,367

1,005

-1,494

157

114
840
116

-13-

MEMO

MEMO

(International Sales Division)

4-12, Kamezawa 2-chome,
Sumida-ku, Tokyo 130-0014, Japan

Te l : [phone]
Fax: [phone]

URL

http://www.tadano.com/

E-mail

[e-mail]

Printed in Japan

2017-09-1