Tadano GR-1100EX Service Manual

GR-1100EX

(Left-hand drive)

110 Ton Capacity

SPEC. SHEET NO. GR-1100E-3-00101/EX-01

HYDRAULIC ROUGH TERRAIN CRANE

DIMENSIONS

2,700

5,500

6,700

7,300

2,502

3,315

Turning radius (29.5–25 34PR (OR))

4 wheel steer 2 wheel steer

Min: 12,000–Max: 56,000

445

16.2°

8,020

14,450

GENERAL DIMENSIONS

6.8 m

11.9 m

3,550 3,780

8,580

8,655

3,950 2,480

Note: Dimension is with boom angle at -1.5 degree.

Overall length Overall width Overall height Carrier length

for traveling

4,390

2,200

3,795

12.5°

1,875

approx. 14,450 mm approx. 3,315 mm approx. 3,795 mm

approx. 8,580 mm

Specications are subject to change without notice.

CRANE SPECIFICATIONS

SPEC. SHEET NO. GR-1100E-3-00101/EX-01

BOOM

6 sections boom of round box construction with 5 sheaves at boom head, extended by single telescoping cylinder. 2 easily removable wire rope guards, rope dead end provided on both sides of boom head. Boom telescope sections are supported by wear pads both vertically and horizontally.

Fully retracted length....... 12.0 m

Fully extended length ...... 56.0 m

Extension speed.............. 44 m in 340 s

Sheave root diameter ...... 0.400 m

BOOM ELEVATION By a double acting hydraulic cylinder with holding valve. Boom angle indicator. Automatic speed reduction and slow stop function.

Boom angle ..................... -1.5–81º

Boom raising speed ........ 20º to 60º in 40 s

JIB

2 stage bi-fold lattice type, 3.5º, 25º or 45º offset. Single sheave at the head of both jib sections. Stowed alongside base boom section. Assistant cylinders for mounting and stowing, controlled at right side of superstructure. Self stowing jib mounting pins.

Length ............................. 10.1 m, 17.7 m

Offset............................... 3.5˚, 25˚, 45˚

Sheave root diameter ...... 0.396 m

AUXILIARY LIFTING SHEAVE (SINGLE TOP)

Single sheave, mounted to main boom head for single line work (stowable).

Root diameter.................. 0.440 m

ANTI-TWO BLOCK DEVICE

Pendant type over-winding cut out device with audio-visual (FAILURE lamp/BUZZER) warning system.

SLEWING

Hydraulic axial piston motor driven through planetary slewing speed reducer. Continuous full circle slewing on ball bearing turn table at 1.5 min slewing brake. A 360º positive swing lock manually engaged in cab. Twin slewing system: Free slewing or lock slewing controlled by selector switch on front console.

Slewing speed................. 1.5 min

COUNTERWEIGHT

Standard weight .................... 10,000 kg

WINCH

MAIN WINCH Variable speed type with grooved drum driven by hydraulic axial piston motor through speed reducer. Power load lowering and raising. Equipped with automatic brake (neutral brake) and counterbalance valve. Controlled independently of auxiliary winch. Equipped with cable follower and drum rotation indicator.

MAIN DRUM

Root diameter x wide .................................... 0.382 m x 0.742 m

Wire rope diameter x length ............................... 19 mm x 235 m

Drum capacity ..................................................... 394 m, 7 layers

Maximum single line pull (1st layer)................ 97.0 kN (9,900 kgf)

Maximum permissible linepull wire strength

AUXILIARY WINCH Variable speed type with grooved drum driven by hydraulic axial piston motor through speed reducer. Power load lowering and raising. Equipped with automatic brake (neutral brake) and counterbalance valve. Controlled independently of main winch. Equipped with cable follower and drum rotation indicator.

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{rpm}. Equipped with manually locked/released

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{rpm}

...... 70.6 kN (7,200 kgf)

AUXILIARY DRUM

Root diameter x wide .................................... 0.382 m x 0.742 m

Wire rope diameter x length ............................... 19 mm x 158 m

Drum capacity ..................................................... 394 m, 7 layers

Maximum single line pull (1st layer)............... 97.0 kN (9,900 kgf)

Maximum permissible linepull wire strength

WIRE ROPE Non-rotating 19 mm 7x35 class. Breaking Strength 353.1 kN (36,000 kgf)

HOOK BLOCKS

110 ton (option) ..........................7 sheaves with hook block and

safety latch.

70 ton (option) ............................5 sheaves with hook block and

safety latch.

45 ton (option) ...........................3 sheaves with hook block and

safety latch.

7.2 ton (option) ..........................Weighted hook with swivel and

safety latch.

HYDRAULIC SYSTEM

PUMPS 2 variable piston pumps for crane functions. Tandem gear pump for steering, swing and optional equipment. Powered by carrier engine. Pump disconnect for crane is engaged/ disengaged by rotary switch from operator's cab.

CONTROL VALVES Multiple valves actuated by pilot pressure with integral pressure relief valves.

RESERVOIR 763 lit. capacity. External sight level gauge.

FILTRATION BETA10=10 return lter, full ow with bypass protection, located inside of hydraulic reservoir. Accessible for easy replacement.

OIL COOLER Air cooled fan type.

CAB AND CONTROLS

Both crane and drive operations can be performed from one cab mounted on rotating superstructure.

15º tilt, Left side, 1 man type, steel construction with sliding door access and safety glass windows opening at side. Door window is powered control. Windshield glass window and roof glass window are shatter-resistant. Tilt-telescoping steering wheel. Adjustable control lever stands for swing, boom elevating, boom telescoping, auxiliary winch and main winch. Control lever stands can change neutral positions and tilt for easy access to cab. 3 way adjustable operator's seat with high back, headrest and armrest. Engine throttle knob. Foot operated controls: boom elevating boom telescoping, service brake and engine throttle. Hot water cab heater and air conditioning.

Dash-mounted engine start/stop, monitor lamps, cigarette lighter, drive selector switch, parking brake switch, steering mode select switch, power window switch, pump engaged/ disengaged switch, swing brake switch, telescoping/auxiliary winch select switch, outrigger controls, free swing / lock swing selector switch, eco mode switch, high speed winch (main/aux) switch and ashtray.

Instruments - Torque converter oil temperature, engine water temperature, air pressure, fuel, speedometer, tachometer, hour meter and odometer / tripmeter. Hydraulic oil pressure is monitored and displayed on the AML-C display panel.

...... 70.6 kN (7,200 kgf)

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CRANE SPECIFICATIONS

TADANO Automatic Moment Limiter (AML-C) including:

• Control lever lockout function with audible and visual pre-warning

• Boom position indicator

• Outrigger state indicator

• Boom angle / boom length / jib offset angle / jib length / load radius / rated lifting capacities / actual loads read out

• Ratio of actual load moment to rated load moment indication

• Automatic speed reduction and slow stop function on boom elevation and slewing

• Working condition register switch

• Load radius / boom angle / tip height / slewing range preset function

• External warning lamp

• Tare function

• Fuel consumption monitor

• Main winch / auxiliarly winch select

• Drum rotation indicator (audible and visible type) main and auxiliary winch

CARRIER SPECIFICATIONS

SPEC. SHEET NO. GR-1100E-3-00101/EX-01

TADANO AML-C monitors outrigger extended length and automatically programs the corresponding "RATED LIFTING CAPACITIES" table.

Operator's right hand console includes transmission gear selector and sight level bubble. Upper console includes working light switch, roof washer and wiper switch emergency outrigger set up key switch, jib equipped/removed select switch, eco mode switch, high speed winch (main / aux) switch, Cab tilt switch. Slewing lock lever.

NOTE: Each crane motion speed is based on unladen conditions.

TYPE

Rear engine, left hand steering, driving axle 2-way selected type by manual switch, 4x2 front drive, 4x4 front and rear drive.

FRAME

High tensile steel, all welded mono-box construction.

ENGINE

Model

Type No. of cylinders Combustion Bore x Stroke, mm Displacement, liters Air inlet heater Air cleaner Oil lter Fuel lter Fuel tank, liters Cooling Radiator Fan, mm Starting Charging Battery Compressor, air, l /min Output, Max. kW (HP) Torque, Max. N Capacity, liters

Cooling water Lubrication

Fuel

TRANSMISSION

Electronically controlled full automatic transmission. Torque converter driving full powershift with driving axle selector. 5 forward and 2 reverse speeds, constant mesh.

2 speeds - high range - 2 wheel drive; 4 wheel drive 3 speeds - low range - 4 wheel drive

•

MITSUBISHI 6M60-TLU3R [ECE-R96-02] Direct injection diesel 6 4 cycle, turbo charged and after cooled 118 x 115

7.54 24 volt preheat Dry type, replaceable element Full ow with replaceable element Full ow with replaceable element 300, right side of carrier Liquid pressurized, recirculating by-pass Fin and tube core, thermostat controlled Suction type, 6-blade, 600 dia. 24 volt 24 volt system, negative ground 2-120 amp. Hour 830 at 2,600 min Gross 200 (267) at 2,600 min 785 at 1,400 min

13 13–15 300

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AXLE

Front: Full oating type, steering and driving axle with planetary

reduction.

Rear: Full oating type, steering and driving axle with planetary

reduction and non-spin rear differential.

STEERING

Hydraulic power steering controlled by steering wheel. Four steering modes available: 2 wheel front, 2 wheel rear, 4 wheel coordinated and 4 wheel crab.

SUSPENSION

Front: Rigid mounted to frame. Rear: Pivot mounted with hydraulic lockout device.

BRAKE SYSTEMS

Service: Air over hydraulic disc brakes on all 4 wheels. Parking/Emergency: Spring applied-air released brake acting on

input shaft of front axle.

Auxiliary: Electro- pneumatic operated exhaust brake.

TIRES - 29.5-25 34PR (OR) Air pressure: 400 kPa

OUTRIGGERS

Four hydraulic, beam and jack outriggers. Vertical jack cylinders equipped with integral holding valve. Each outrigger beam and jack is controlled independently from cab. Beams extend to 7.3 m center-line and retract to within 3.315 m overall width with oats. Outrigger jack oats are attached thus eliminating the need of manually attaching and detaching them. Controls and sight bubble located in superstructure cab. Four outrigger extension lengths are provided with corresponding "RATED LIFTING CAPACITIES" for crane duty in conned areas. Min. Extension 2.7 m center to center Mid. Extension 5.5 m center to center Mid. Extension 6.7 m center to center Max. Extension 7.3 m center to center

Float size (Diameter) 0.6 m

TRAVEL SPEED

19 km/h

GRADE ABILITY (tanθ) - 84% (at stall), 30%* * Machine should be operated within the limit of engine crankcase

design (17˚: MITSUBISHI 6M60-TLU3R)

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STANDARD EQUIPMENT

SPEC. SHEET NO. GR-1100E-3-00101/EX-01

- Telematics (machine data logging and monitoring system) with - HELLO-NET via internet (availability depends on countries)

- Eco mode system

- Positive control

- Over unwinding prevention

- Emergency steering system

- Transmission neutral position engine start

- Overshift prevention

- Parking braked travel warning

- Tilt-telescope steering wheel

- Halogen head lamp

OPTIONAL EQUIPMENT

- Boom and jib mounted aircraft warning light

- Wind speed indicator

- 45 ton - 3 sheaves with hook block and safety latch

- 70 ton - 5 sheaves with hook block and safety latch

- 110 ton - 7 sheaves with hook block and safety latch

HOISTING PERFORMANCE

- Fenders

- Air dryer

- Water separator with lter (high ltration)

- Air cleaner dust indicator

- Full instrumentation package

- Tire ination kit

- Towing hooks-Front and rear

- Lifting eyes

- Hook block tie down (front bumper)

- Weighted hook storage compartment

- Winch drum mirror

- Tool storage compartment

LINE SPEEDS AND PULLS DRUM WIRE ROPE CAPACITIES

Layer

1st

2nd

3rd 4th 5th 6th

7th

Main or auxiliary winch - 0.382 m drum

Line speeds

m/min

77 84 91 97

104

110 117

m/min

108 117 126 136 145 154 163

Line pulls Available

- Maximum permissible line pull wire strength.

70.6 kN (7,200 kgf) with 7 x 35 class rope.

Line speed based only on hook block, not loaded.

Developed by machinery with each layer of wire rope, but not

based on rope strength or other limitations in machinery or equipment.

Seventh layer of wire rope are not recommended for hoisting

LowLow High

kN (kgf)

9,900 9,010 8,270 7,640 7,090 6,620 6,210

Wire rope layer

1 2 3 4 5 6 7

DRUM DIMENSIONS (Main and auxiliary)

Root diameter Length Flange diameter

Main and auxiliary drum grooved lagging

19 mm wire rope

Rope per layer

44.8

48.6

52.5

56.3

60.1

63.9

67.7

operations.

Total wire rope

44.8

93.4

145.9

202.2

262.3

326.2

393.9

382 mm 742 mm 677 mm

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GR-1100EX WORKING RANGE CHART

360° ROTATION

45°

3.5°

25°

SPEC. SHEET NO. GR-1100E-3-00101/EX-01

BOOM

Approx.

2.5 m

24.2-m Boom

20.1-m Boom

16.1-m Boom

12.0-m Boom

81°

32.4-m Boom

28.3-m Boom

56.0 m-Boom + 17.7-m Jib

56.0-m Boom + 10.1-m Jib

70°

63°

60°

58°

56.0-m Boom

52.7-m Boom

48.6-m Boom

44.6-m Boom

40.5-m Boom

36.4-m Boom

50°

45°

40°

30°

20°

23°

Lifting Height (m)

JIB

Approx.

2.5 m

SINGLE TOP

0.6 m

Approx.

2.4 m

10°

0°

0 5 10 15 20 25 30 35 40 45 50 55

Load Radius (m)

NOTE: Boom and jib geometry shown are for unloaded condition and

machine standing level on rm supporting surface. Boom deection and subsequent radius and boom angle change must be accounted for when applying load to hook.

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