Suzuki GSX-R 1100 1986- 1989 User Manual

Suzuki

GSX-R 1100

1986-1988

Figure Description

0A PREFACE
0B COLOR CHART
0C CONVERSION CHART
1 CYLINDER HEAD COVER
2 CYLINDER HEAD
3 CYLINDER
4 CRANKCASE
5 CRANKCASE COVER
6 OIL PAN
7 OIL PUMP
8 CRANKSHAFT
9 STARTER CLUTCH
10 CAM SHAFT - VALVE
11 CAM CHAIN
12 CARBURETOR
13 AIR CLEANER
14 MUFFLER
15 OIL COOLER
16 SECOND AIR (MODEL J CALIFORNIA ONLY)
17 CLUTCH
18 TRANSMISSION
19 GEAR SHIFTING
20 STARTING MOTOR
21 ALTERNATOR (MODEL G/H)
22 ALTERNATOR (MODEL J)
23 SIGNAL GENERATOR
24 BATTERY
25 ELECTRICAL
26 SPEEDOMETER
27 HEADLAMP
28 TURN SIGNAL LAMP
29 TAIL LAMP - LICENSE LAMP
30 WIRING HARNESS
31 FRAME
32 STAND
33 FOOTREST
34 FUEL TANK (MODEL G/H)
35 FUEL TANK (MODEL J)
36 CANISTER (CALIFORNIA ONLY)
37 FUEL COCK
38 SEAT (MODEL G/H)
39 SEAT (MODEL J)
40 SEAT TAIL COVER (MODEL G/H)
41 SEAT TAIL COVER (MODEL J)
42 FRAME COVER (MODEL G/H)
43 FRAME COVER (MODEL J)

Figure Description

44 FRONT RIGHT DAMPER
45 FRONT LEFT DAMPER
46 STEERING STEM
47 FRONT FENDER (MODEL G)
48 FRONT FENDER (MODEL H/J)
49 FRONT WHEEL (MODEL G)
50 FRONT WHEEL (MODEL H)
51 FRONT WHEEL (MODEL J)
52 HANDLEBAR
53 HANDLE SWITCH
54 FRONT CALIPERS
55 FRONT BRAKE HOSE
56 FRONT MASTER CYLINDER
57 CLUTCH MASTER CYLINDER
58 CLUTCH HOSE
59 REAR SWINGING ARM
60 REAR SHOCK ABSORBER
61 REAR CUSHION LEVER
62 REAR FENDER
63 REAR WHEEL (MODEL G/H)
64 REAR WHEEL (MODEL J)
65 REAR CALIPER
66 REAR MASTER CYLINDER
67 COWLING (MODEL G)
68 COWLING (MODEL H)
69 COWLING (MODEL J9HD)
70 COWLING (MODEL J9SR)
71 OPTIONAL

file:///D|/FILES/BIKES/suzuki/Parts/GSX-R1100-1986-1988/1.txt

1 11170-06B05 COVER, CYLINDER HEAD 1
2 11173-06B01 GASKET, HEAD COVER NO.1 1
3 11178-27A00 GASKET, HEAD COVER NO.2 2
4 11179-27A01 GASKET, HEAD COVER NO.3 2
5 09106-07009 BOLT (L:5.5) 8
6 09106-07010 BOLT (L:19) 2
7 09161-11006 WASHER 8
8 09360-08009 BOLT, UNION 4
9 07110-08125 PLUG, HEAD COVER 2
10 09168-08008 GASKET 6
11 09250-06008 CAP 10
12 04221-08129 PIN 2
13 11180-06B00 COVER, BREATHER 1
14 01107-05127 BOLT 4
15-1 11400-06850 GASKET SET 1 OPT MODEL G/H
15-2 11400-06855 GASKET SET 1 OPT MODEL J

file:///D|/FILES/BIKES/suzuki/Parts/GSX-R1100-1986-1988/1.txt [10/11/2002 9:20:54 PM]

file:///D|/FILES/BIKES/suzuki/Parts/GSX-R1100-1986-1988/2.txt

1-1 11100-06B05 HEAD ASSY, CYLINDER 1 OTHER THAN CALIFORNIA
1-2 11100-06B10 (CA) HEAD ASSY, CYLINDER 1 CALIFORNIA ONLY
2 11115-27A70 .GUIDE, VALVE, IN 8
3 11116-06B70 .GUIDE, VALVE, EX 8
4 09381-10004 .RING, VALVE GUIDE 16
5 09103-06026 .BOLT (6X39) 20
6 09206-08001 .PIN 20
7-1 11141-06B00 GASKET, CYLINDER HEAD 1 MODEL G/H
7-2 11141-06B11 GASKET, CYLINDER HEAD 1 MODEL J
8 11143-27A51 O RING 6
8A 11143-06B00 O RING 6
9 09209-11006 PIN 2
10 01517-06254 BOLT 1
11 09159-10054 NUT 8
12 08316-16106 NUT 4
13 09168-10031 GASKET 12
14 11131-27A00 PIPE, OIL NO.1,2 4
15 11133-27A00 PIPE, OIL NO.3 2
16 11135-27A02 PLATE, OIL PIPE RH 1
17 11136-27A02 PLATE, OIL PIPE LH 1
18 01517-06128 BOLT 4
19-1 09482-00365 SPARK PLUG (NGK,J9A) 4
19-2 09482-00371 SPARK PLUG (NGK,J10A) 4 OPT
20 13110-06B00 PIPE, INTAKE LH 1
21 13120-06B00 PIPE, INTAKE ML 1
22 13130-06B00 PIPE, INTAKE MR 1
23 13140-06B00 PIPE, INTAKE RH 1
24 13115-27A01 O RING 4
25 09402-50208 CLAMP 4
26 02152-06165 SCREW 8
27-1 09247-14034 PLUG, CYLINDER HEAD EX 2 OTHER THAN CALIFORNIA
27-2 09247-14032 (CA) PLUG, CYLINDER HEAD EX 2 CALIFORNIA ONLY
28 09247-14032 PLUG, CYLINDER HEAD IN 2
29 09168-14004 GASKET 4

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file:///D|/FILES/BIKES/suzuki/Parts/GSX-R1100-1986-1988/3.txt

1-1 11210-06B01 CYLINDER 1 OTHER THAN CALIFORNIA
1-2 11210-06B11 (CA) CYLINDER 1 CALIFORNIA ONLY
2 09108-10081 STUD BOLT (10X164) 8
3 09108-10080 STUD BOLT (10X157) 4
4 11241-27A02 GASKET, CYLINDER 1
5 01421-06205 STUD BOLT 1
6 08316-16064 NUT 1
7 09206-13006 PIN 2
8-1 11328-06B00 HOSE, OIL HEAD COOLER 1 MODEL G
8-2 11328-48B00 HOSE, OIL HEAD COOLER 1 MODEL H/J
9 09280-14011 O RING 2
10 09280-15007 O RING 1
11 07110-06165 BOLT 6

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file:///D|/FILES/BIKES/suzuki/Parts/GSX-R1100-1986-1988/4.txt

1-1 11300-06870 CRANKCASE SET 1 ~E.NO.101259
1-2 11300-06872 CRANKCASE SET 1 E.NO.101260~
1-3 11300-06876 CRANKCASE SET 1 MODEL J
2 09206-13004 .PIN 2
3 09206-11005 .PIN 2
4 09103-06067 .BOLT (6X105) 1
5 09103-08097 .BOLT (8X105) 1
6 09103-08182 .BOLT (8X125) 2
7 09103-08098 .BOLT (8X115) 3
8 01517-06354 .BOLT 1
9 07110-06405 .BOLT 1
10 07110-06505 .BOLT 1
11 07110-06655 .BOLT 1
12 07110-08555 .BOLT 2
13 01517-08605 .BOLT 1
14 01517-06354 .BOLT 3
15 01517-06404 .BOLT 1
16 01517-06408 .BOLT 1
17 01517-06505 .BOLT 1
18 01517-06605 .BOLT 1
19 01517-06558 .BOLT 2
20 01517-06705 .BOLT 2
21 01517-06805 .BOLT 1
22 09103-08105 .BOLT (8X95) 4
23 01421-06408 .STUD BOLT 1
24 01421-06608 .STUD BOLT 1
25 09159-06017 .NUT 2
26 09280-21008 .O RING, OIL RETURN 2
27 09280-04004 .O RING 6
28 09493-14002 .JET, OIL GALLERY HEAD 2
29 09493-24010 .JET, OIL GALLERY GEAR SHIFT 2
30 09493-80007 .JET, OIL GALLERY PISTON 4 ~E.NO.101259
31 09493-80008 .JET, OIL GALLERY PISTON 4 E.NO.101260~
32 09168-12002 .GASKET, HOLE PLUG 1
33 09247-12103 .PLUG, HOLE 1
34 09168-08021 .GASKET 2
35 09248-16003 .PLUG, OIL GALLERY 1
36 09280-17002 .O RING 1
37 09248-14004 .PLUG, OIL GALLERY 1
38 09168-14004 .GASKET 1
39 16591-06B00 .UNION, OIL FILTER STAND 1
40 09103-10136 BOLT (10X180) 1
41 09103-10137 BOLT (10X255) 1
42 01107-10558 BOLT 2
43 01517-10558 BOLT 2
44 09159-10020 NUT 2
45 09159-10058 NUT 4
46 08321-21107 LOCK WASHER 2
47 08322-11107 WASHER 2
48 11613-06B00 SPACER (L:59) 1
49 11681-06B00 BUSH 2
50 11611-06B01 SPACER (L:27) 1
51 11612-06B00 SPACER (L:46) 1
52 11612-36A00 WASHER (10.5X26X3.2) 1
53 37820-34200 SWITCH, OIL PRESSURE 1

file:///D|/FILES/BIKES/suzuki/Parts/GSX-R1100-1986-1988/4.txt [10/11/2002 9:34:27 PM]

file:///D|/FILES/BIKES/suzuki/Parts/GSX-R1100-1986-1988/5.txt

1 11340-06B00 COVER, CLUTCH 1
2 11971-33210 .LENS, OIL LEVEL 1
3 11482-27A01 GASKET, CLUTCH COVER 1
4 04211-09189 PIN 2
5 09168-06024 GASKET 2
6 07110-06255 BOLT 6
7 07110-06305 BOLT 2
8 07110-06355 BOLT 1
9 09259-20012 PLUG, ENGINE OIL FILLER 1
10 09280-17003 O RING 1
11 11381-27A00 COVER, SIGNAL GENERATOR 1
12 11491-27A00 GASKET, SIGNAL GENERATOR COVE 1
13 09106-06059 BOLT (6X23) 5
14 09168-06024 GASKET 1
15 11351-27A01 COVER, STARTER GEAR 1
16 11483-27A00 GASKET, STARTER GEAR COVER 1
17 09206-11005 PIN 1
18 07110-06255 BOLT 8
19 07110-06405 BOLT 1
20 09168-06024 GASKET 1
21-1 11361-06B10 COVER, ENGINE SPROCKET 1 MODEL G
21-2 11361-06B12 COVER, ENGINE SPROCKET 1 MODEL H/J
22 04211-09129 PIN 2
23 07110-06405 BOLT 1
24 07110-06305 BOLT 1
25 07110-06505 BOLT 1
26 07110-06655 BOLT 1
27 07110-06705 BOLT 2

file:///D|/FILES/BIKES/suzuki/Parts/GSX-R1100-1986-1988/5.txt [10/11/2002 10:34:50 PM]

file:///D|/FILES/BIKES/suzuki/Parts/GSX-R1100-1986-1988/6.txt

1 11511-27A01 PAN, OIL 1
2 11489-27A00 GASKET, OIL PAN 1
3 07110-06255 BOLT 10
4 07110-06355 BOLT 1
5 07110-06405 BOLT 1
6 07110-06455 BOLT 2
7 09168-06024 GASKET 1
8 09247-14001 PLUG, OIL DRAIN 1
9 09168-14004 GASKET 2
10 09248-14004 PLUG, OIL GALLERY 1
11 09248-16010 PLUG, OIL GALLERY 3
12 09168-16002 GASKET 3
13 16520-06B00 STRAINER, ENGINE OIL 1
14 01107-06127 BOLT 3
15 08321-21067 LOCK WASHER 3
16 16525-06B00 PROTECTOR, STRAINER 1
17 16528-27A02 GASKET, PROTECTOR 1
18 16529-27A01 GASKET, OIL OUTLET 1
19 09280-18009 O RING 1
20 01517-06258 BOLT 2
21 16440-27A00 REGULATOR, ENGINE OIL 1
22 09168-16002 WASHER 1
23 09440-09027 SPRING 1
24 16442-34301 PLUNGER, OIL CONTROL 1

file:///D|/FILES/BIKES/suzuki/Parts/GSX-R1100-1986-1988/6.txt [10/11/2002 9:42:00 PM]

file:///D|/FILES/BIKES/suzuki/Parts/GSX-R1100-1986-1988/7.txt

1 16510-06B00 FILTER, ENGINE OIL 1
2 16400-06B01 PUMP ASSY, ENGINE OIL 1
3 16491-27A01 O RING 1
4 09280-18009 O RING 2
5 07120-06308 BOLT 2
6 07120-06358 BOLT 1
7 04211-09129 PIN 2
8 16331-06B01-0B0GEAR, OIL PUMP DRIVEN 1
9 08221-12205 WASHER 2
10 09261-05006 PIN 1
11 08331-31128 CIRCLIP 1
12 16480-06B02 PIPE, OUTLET 2
13 09280-22016 O RING 4
14-1 16530-27A00 PIPE, OIL UNDER,LH 1 MODEL G/H
14-2 16530-27A02 PIPE, OIL UNDER,LH 1 MODEL J
15 16540-27A00 PIPE, OIL UNDER,RH 1

file:///D|/FILES/BIKES/suzuki/Parts/GSX-R1100-1986-1988/7.txt [10/11/2002 9:45:59 PM]

file:///D|/FILES/BIKES/suzuki/Parts/GSX-R1100-1986-1988/8.txt

1 12160-06B03 ROD ASSY, CONNECTING 4
2 09159-09001 .NUT 8
3-1 12164-06B00-0A0BEARING, CRANK PIN (GREEN) 8
3-2 12164-06B00-0B0BEARING, CRANK PIN (BLACK) 8
3-3 12164-06B00-0C0BEARING, CRANK PIN (BROWN) 8
3-4 12164-06B00-0D0BEARING, CRANK PIN (YELLOW) 8
4 12220-06B03 CRANKSHAFT 1
5 04221-04089 .PIN 1
6-1 12229-06B00-0A0BEARING, CRANKSHAFT (GREEN) 6 LOWER
6-2 12229-06B00-0B0BEARING, CRANKSHAFT (BLACK) 6 LOWER
6-3 12229-06B00-0C0BEARING, CRANKSHAFT (BROWN) 6 LOWER
6-4 12229-06B00-0D0BEARING, CRANKSHAFT (YELLOW) 6 LOWER
7-1 12229-06B10-0A0BEARING, CRANKSHAFT (GREEN) 6 UPPER
7-2 12229-06B10-0B0BEARING, CRANKSHAFT (BLACK) 6 UPPER
7-3 12229-06B10-0C0BEARING, CRANKSHAFT (BROWN) 6 UPPER
7-4 12229-06B10-0D0BEARING, CRANKSHAFT (YELLOW) 6 UPPER
8 12228-06B00-0B0BEARING, CRANKSHAFT (GREEN) 1 RH
9-1 12228-06B00-0A0BEARING, CRANKSHAFT (RED) 1 LH
9-2 12228-06B00-0B0BEARING, CRANKSHAFT (GREEN) 1 LH
9-3 12228-06B00-0C0BEARING, CRANKSHAFT (BLACK) 1 LH
10-1 12111-06B05 PISTON 4
10-2 12111-06B05-050PISTON (OS:0.5) 4 OPT
10-3 12111-06B05-100PISTON (OS:1.0) 4 OPT
11-1 12140-06B10 RING SET, PISTON 4
11-2 12140-06B10-050RING SET, PISTON (OS:0.5) 4 OPT
11-3 12140-06B10-100RING SET, PISTON (OS:1.0) 4 OPT
12 12151-05A00 PIN, PISTON 4
13 09381-20004 CIRCLIP 8

file:///D|/FILES/BIKES/suzuki/Parts/GSX-R1100-1986-1988/8.txt [10/11/2002 9:47:05 PM]

file:///D|/FILES/BIKES/suzuki/Parts/GSX-R1100-1986-1988/9.txt

1 12611-06B00 GEAR, STARTER IDLE (NT:12/53) 1
2 09206-11014 PIN 1
3 12600-06840 CLUTCH SET, STARTER 1
4 09261-15001 .ROLLER 3
5 09440-04015 .SPRING 3
6 12633-31000 .PIECE, PUSH 3
7 12600-06850 CLUTCH SET, STARTER 1
8 09103-14005 BOLT 1

file:///D|/FILES/BIKES/suzuki/Parts/GSX-R1100-1986-1988/9.txt [10/11/2002 9:47:35 PM]

file:///D|/FILES/BIKES/suzuki/Parts/GSX-R1100-1986-1988/10.txt

1 12711-06B02 CAM SHAFT, INTAKE 1
2 12741-06B00 SPROCKET, CAM SHAFT 1
3 09103-07001 BOLT 2
4 12721-06B02 CAM SHAFT, EXHAUST 1
5 12741-06B00 SPROCKET, CAM SHAFT 1
6 09103-07001 BOLT 2
7 12840-27A00 ARM, VALVE ROCKER 8
8 12842-49210 .SCREW 16
9 12843-04A00 .NUT 16
10 12861-27A00 SHAFT, VALVE ROCKER ARM 4
11 09440-13014 SPRING 8
12 01107-06306 BOLT 4
13 08322-21066 WASHER 4
14 12911-06B02 VALVE, INTAKE 8
15 12912-06B00 VALVE, EXHAUST 8
16 12920-06B00 SPRING SET, VALVE 16
17 12931-27A01 RETAINER, SPRING 16
18 12933-27A00 SEAT, INTAKE 8
19 12934-27A00 SEAT, EXHAUST INNER 8
20 12935-27A00 SEAT, EXHAUST OUTER 8
21 12932-27A00 COTTER, VALVE 32
22 09289-05011 OIL SEAL 16
23 11137-27A00 PLATE, VALVE SEAT 2

file:///D|/FILES/BIKES/suzuki/Parts/GSX-R1100-1986-1988/10.txt [10/11/2002 8:46:17 PM]

file:///D|/FILES/BIKES/suzuki/Parts/GSX-R1100-1986-1988/11.txt

1 12760-06B00 CHAIN, CAM SHAFT DRIVE 1
2 12771-06B01 GUIDE, CAM CHAIN NO.1 1
3 12780-06B00 IDLER, CAM CHAIN 1
4 01517-06307 BOLT 4
5 09180-06167 SPACER, CUSHION 4
6-1 12788-27A00 CUSHION 4 ~E.NO.108794
6-2 12788-27A00 CUSHION 2 E.NO.108795~
7 12789-06B00 PLATE, IDLER 2 ~E.NO.108794
8 12788-06B10 CUSHION, IDLER,LOWER 2 E.NO.108795~
9 12810-06B02 TENSIONER, CAM CHAIN 1
10 12814-34200 CUSHION 2
11 12791-06B01 GUIDE, CAM CHAIN NO.2 1
12 01517-06105 BOLT 1
13 09168-06023 GASKET 1
14 12830-06B00 ADJUSTER ASSY, TENSIONER 1
15 12834-27A00 .PLUG 1
16 12832-27A00 .GASKET 1
17 12833-06B00 .SPRING 1
18 12837-27A00 GASKET, ADJUSTER 1
19 07110-06255 BOLT 2

file:///D|/FILES/BIKES/suzuki/Parts/GSX-R1100-1986-1988/11.txt [10/11/2002 9:22:23 PM]