Suzuki GASKET SET SV650Y User Manual

Catalogue Title:

SV650Y (SV650Y E2)

Block No. Block Title.

FIG1 GASKET SET

Ref No

Part No

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Description

1 2 3 4 5 6 7 8 9 10 11 12 13

11401-20861 11141-20F00 11173-19F00 11241-19F00 11242-19F00 11482-19F00 11483-19F00 11484-19F01 12837-24A10 14181-22D01 09161-11008 09280-22008 09280-46006

Gasket Set

• . Gasket, Cylinder Head

• . Gasket, Cylinder Head Cover

• . Gasket, Cylinder Front

• . Gasket, Cylinder Rear

• . Gasket, Clutch Cover Inner

• . Gasket, Magneto Cover

• . O Ring,clutch Cover Outer

• . Gasket, Tnsn Adjuster

• . Gasket, Exhaust Pipe

• . Washer

• . O Ring (d:3.1 Id:22.7)

• . O Ring

Catalogue Title:

SV650Y (SV650Y E2)

Block No. Block Title.

FIG1A FRONT CYLINDER HEAD

Ref No

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 15 15 15 15 16 17 18 19 20 20 21 22 23 24 25 26 27

Part No

11101-20F00 11101-20F10 11115-18D72 09206-08001 09103-06026 11141-20F00 04211-13189 11161-33E00 11191-13E00 09160-10082 09103-10272 07120-06403 09103-06103 07120-06123 09168-06023 09482-00456 09482-00457 09482-00458 09482-00459 09482-00460 09482-00461 13101-20F00 09280-46006 02122-06163 09402-56208 11171-19F00 11171-19F20 11173-19F00 09106-07009 09106-07010 09161-11008 11192-13E00 01550-10807 01550-10807

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Description

Head Assy, Cylinder Front Head Assy, Cylinder Front

• . Guide, Valve

• . Pin (6.2x8x11)

• . Bolt (6x39) Gasket, Cylinder Head Pin Bolt, Cylinder Head Side Face Washer, Head Cover Washer (10.5x19x2.0) Bolt (10x160) Bolt Bolt (6x70) Bolt Gasket (5.8x13x1.2) Spark Plug (ngk,cr8e) Spark Plug (denso,u24esr-n) Spark Plug (ngk,cr9e) Spark Plug (denso,u27esr-n) Spark Plug (ngk,cr10e) Spark Plug (denso,u31esr-n) Pipe Assy, Intake Front

• . O Ring Screw Clamp Cover, Cylinder Head Front Cover, Cylinder Head Front Gasket, Cylinder Head Cover Bolt (7x17.5) Bolt (7x31) Washer Cushion, Head Cover Bolt Bolt Bolt

Catalogue Title:

SV650Y (SV650Y E2)

Block No. Block Title.

FIG2 REAR CYLINDER HEAD

Ref No

Part No

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Description

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 16 16 16 16 17 18 19 20 21 21 22 23 24 25 26 27

11103-20F00 11103-20F10 11115-18D72 09206-08001 09103-06026 11141-20F00 04211-13189 11161-33E00 11191-13E00 09160-10082 09103-10272 09103-06103 07120-06403 01550-10557 07120-06123 09168-06023 09482-00456 09482-00457 09482-00458 09482-00459 09482-00460 09482-00461 13102-20F00 09280-46006 02122-06163 09402-56208 11172-19F00 11172-19F20 11173-19F00 09106-07009 09106-07010 09161-11008 11192-13E00 01550-10807

Head Assy, Cylinder Rear Head Assy, Cylinder Rear

• . Guide, Valve

• . Pin (6.2x8x11)

• . Bolt (6x39) Gasket, Cylinder Head Pin Bolt, Cylinder Head Side Face Washer, Head Cover Washer (10.5x19x2.0) Bolt (10x160) Bolt (6x70) Bolt Bolt Bolt Gasket (5.8x13x1.2) Spark Plug (ngk,cr8e) Spark Plug (denso,u24esr-n) Spark Plug (ngk,cr9e) Spark Plug (denso,u27esr-n) Spark Plug (ngk,cr10e) Spark Plug (denso,u31esr-n) Pipe Assy, Intake Rear

• . O Ring Screw Clamp Cover, Cylinder Head Rear Cover, Cylinder Head Rear Gasket, Cylinder Head Cover Bolt (7x17.5) Bolt (7x31) Washer Cushion, Head Cover Bolt Bolt

Catalogue Title:

SV650Y (SV650Y E2)

Block No. Block Title.

FIG3 CYLINDER

Ref No

Part No

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Description

1 1 2 2 3 4 5 6 7

11210-20F00-0F0 11210-20F10-0F0 11220-20F00-0F0 11220-20F10-0F0 11241-19F00 11242-19F00 04211-13189 08316-10063 01421-06253

Cylinder, Front Cylinder, Front Cylinder, Rear Cylinder, Rear Gasket, Cylinder Front Gasket, Cylinder Rear Pin Nut Stud Bolt

Catalogue Title:

SV650Y (SV650Y E2)

Block No. Block Title.

FIG4 CRANKCASE (MODEL X/Y)

Ref No

Part No

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Description

1 1 1 1 2 3 3a 4 5 6 7 7 7 7a 7b 7c 7d 8 9 10 11 11a 11b 11c 11d 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 31 32 33

11301-20830 11301-20831 11301-20835 11301-20840 09206-11017 11315-19F00 09168-06023 01547-06503 01547-06507 07120-08553 07120-08803 07120-08803 07120-08803 01500-08903 09103-08066 11322-20F00 09103-08066 09493-28010 09280-04004 09493-28010 09280-04004 16591-06B00 11391-20F00 11391-20F10 11391-20F20 09247-12106 09168-12002 09280-12009 16438-19F00 09106-06075 09280-04004 09493-26007 01550-08123 09168-08029 09248-16012 09168-16002 11323-19F00 01547-06123 01550-06123 09168-06023 09103-10226 09103-10041 09103-12054 08319-31107 09159-10058 08319-31128 37820-33D00 09160-10060

Crankcase Set Crankcase Set Crankcase Set Crankcase Set

• . Pin (11x20)

• . O Ring, Crankcase

• . Gasket (5.8x13x1.2)

• . Bolt

• . Bolt (8x95)

• . Bolt (8x90)

• . Bolt (8x95)

• . Jet, Oil Gallery Cylinder

• . O Ring (d:1.2,id:4.0)

• . Jet, Oil Gallery Mission

• . O Ring (d:1.2,id:4.0)

• . Union, Oil Filter Stand

• . Plate, Oil

• . Plate, Oil Plug (12x20) Gasket (12.1x16.2x3.7) O Ring (d:1.9,id:12.6) Plate, Piston Cooling Jet Bolt (6x12) O Ring (d:1.2,id:4.0) Jet (130) Bolt Gasket Plug Gasket (16x22x2) Plate, Oil Separator Bolt Bolt Gasket (5.8x13x1.2) Bolt (10x260) Bolt (10x215) Bolt (12x310) Nut Nut Nut Switch Assy, Oil Pressure Washer (10.5x22x2.3)

Catalogue Title:

SV650Y (SV650Y E2)

Block No. Block Title.

FIG4A CRANKCASE (MODEL K1/K2)

Ref No

Part No

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Description

1 2 3 3a 4 5 6 7 7a 7b 8 9 10 11 11a 11b 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

11301-20850 09206-11017 11315-19F00 09168-06023 01547-06503 01547-06507 07120-08553 07120-08803 11322-20F00 09103-08066 09493-28010 09280-04004 09493-28010 09280-04004 16591-06B00 11391-20F20 09247-12106 09168-12002 09280-12009 16438-19F00 09106-06075 09280-04004 09493-26007 01550-08123 09168-08029 09248-16012 09168-16002 11323-19F00 01547-06123 01550-06123 09168-06023 09103-10226 09103-10041 09103-12054 09159-10058 08319-31128 37820-33D10 09160-10060

Crankcase Set

• . Pin (11x20)

• . O Ring, Crankcase

• . Gasket (5.8x13x1.2)

• . Bolt

• . Bolt (8x90)

• . Bolt (8x95)

• . Jet, Oil Gallery Cylinder

• . O Ring (d:1.2,id:4.0)

• . Jet, Oil Gallery Mission

• . O Ring (d:1.2,id:4.0)

• . Union, Oil Filter Stand

• . Plate, Oil Plug (12x20) Gasket (12.1x16.2x3.7) O Ring (d:1.9,id:12.6) Plate, Piston Cooling Jet Bolt (6x12) O Ring (d:1.2,id:4.0) Jet (130) Bolt Gasket Plug Gasket (16x22x2) Plate, Oil Separator Bolt Bolt Gasket (5.8x13x1.2) Bolt (10x260) Bolt (10x215) Bolt (12x310) Nut Nut Switch Assy, Oil Pressure Washer (10.5x22x2.3)

Catalogue Title:

SV650Y (SV650Y E2)

Block No. Block Title.

FIG5 CRANKCASE COVER

Ref No

Part No

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Description

1 2 3 4 5 6 7 8 8 9 10 11 12 13 13a 14 15 16 17 18 19 19 20 21 22 23

11340-19F00 11971-33210 11482-19F00 04211-09149 09103-06204 09103-06205 11370-19F00 11484-19F00 11484-19F01 09103-06180 09103-06207 09259-20008 09280-17003 11361-19F00 01547-06457 11351-19F00 11483-19F00 04211-09149 01547-06357 01547-06657 09168-06023 09168-06023 09259-26012 09280-22008 09248-16012 09168-16002

Cover, Clutch Inner

• . Lens, Oil Level Check Gasket, Clutch Cover Inner Pin Bolt Bolt Cover, Clutch Outer O Ring, Clutch Cover Outer O Ring, Clutch Cover Outer Bolt Bolt Plug O Ring (d:3.1,id:16.8) Cover, Engine Sprocket Bolt Cover, Magneto Gasket, Magneto Cover Pin Bolt Bolt Gasket (5.8x13x1.2) Gasket (5.8x13x1.2) Plug O Ring (d:3.1,id:22.7) Plug Gasket (13.8x18.8x0.4)

Catalogue Title:

SV650Y (SV650Y E2)

Block No. Block Title.

FIG6 CRANKSHAFT

Ref No

Part No

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Description

1 2 2 2 2 2 2 2 2 2 2 3 3 3 4 5 6 7 7 7 7 8 9 10 11 12 13 14 15 16 17 18 18

12000-20840 12228-19F00-0A0 12228-19F00-0B0 12228-19F00-0C0 12228-19F00-0D0 12228-19F00-0E0 12228-19F00-0F0 12228-19F00-0G0 12228-19F00-0H0 12228-19F00-0I0 12228-19F00-0J0 12229-19F10-0A0 12229-19F10-0B0 12229-19F10-0C0 12160-20F00 12163-17C50 12165-27A50 12164-46E01-0A0 12164-46E01-0B0 12164-46E01-0C0 12164-46E01-0D0 21111-20F00 21112-19F00 12731-19F00 17451-19F00 12541-20F00 09126-06011 12111-20F00-0F0 12140-20F00 12151-05A00 09381-20004 12100-20F00-050 12100-20F00-100

Crankshaft Set

• . Washer, Thrust (t:1.925)

• . Washer, Thrust (t:1.95)

• . Washer, Thrust (t:1.975)

• . Washer, Thrust (t:2.0)

• . Washer, Thrust (t:2.025)

• . Washer, Thrust (t:2.05)

• . Washer, Thrust (t:2.075)

• . Washer, Thrust (t:2.1)

• . Washer, Thrust (t:2.125)

• . Washer, Thrust (t:2.15) Bearing, Crankshaft (green) Bearing, Crankshaft (black) Bearing, Crankshaft (brown) Connecting Rod Assy

• . Bolt, Connecting Rod

• . Pin, Connecting Rod Bearing, Crank Pin (green) Bearing, Crank Pin (black) Bearing, Crank Pin (brown) Bearing, Crank Pin (yellow) Gear, Primary Drive Bolt, Primary Drive Gear Sprocket, Cam Chain Drive Gear, Water Pump Drive Retainer, Crankshaft Brg Lh Screw Piston Ring Set, Piston Pin, Piston Circlip Piston Set (os:0.5) Piston Set (os:1.0)

Catalogue Title:

SV650Y (SV650Y E2)

Block No. Block Title.

FIG7 STARTER CLUTCH

Ref No

Part No

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Description

1 2 3 4

12611-20F01 09206-12001 12600-20840 07130-08163

Gear, Starter Idle Pin Clutch Set, Starter Bolt

Catalogue Title:

SV650Y (SV650Y E2)

Block No. Block Title.

FIG8 CAM SHAFT / VALVE

Ref No

Part No

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Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15

12710-20F00 12720-20F00 12730-20F00 12740-20F00 12800-05820 99000-69491 12911-46E00 12912-20F00 12920-33E10 12931-33E10 12933-39E00 09289-04002 12932-17E50 12891-17E00 12892-05C00-120 12892-05C00-125 12892-05C00-130 12892-05C00-135 12892-05C00-140 12892-05C00-145 12892-05C00-150 12892-05C00-155 12892-05C00-160 12892-05C00-165 12892-05C00-170 12892-05C00-175 12892-05C00-180 12892-05C00-185 12892-05C00-190 12892-05C00-195 12892-05C00-200 12892-05C00-205 12892-05C00-210 12892-05C00-215 12892-05C00-220

Cam Shaft, Intake Front Cam Shaft, Exhaust Front Cam Shaft, Intake Rear Cam Shaft, Exhaust Rear Shim Set, Tappet

• . Case, Tappet Shim Valve, Intake Valve, Exhaust Spring Set, Valve Retainer, Valve Spring Seat, Valve Spring Oil Seal (4.5x10x8) Cotter, Valve Tappet Shim, Tappet (t:1.20) Shim, Tappet (t:1.25) Shim, Tappet (t:1.30) Shim, Tappet (t:1.35) Shim, Tappet (t:1.40) Shim, Tappet (t:1.45) Shim, Tappet (t:1.50) Shim, Tappet (t:1.55) Shim, Tappet (t:1.60) Shim, Tappet (t:1.65) Shim, Tappet (t:1.70) Shim, Tappet (t:1.75) Shim, Tappet (t:1.80) Shim, Tappet (t:1.85) Shim, Tappet (t:1.90) Shim, Tappet (t:1.95) Shim, Tappet (t:2.00) Shim, Tappet (t:2.05) Shim, Tappet (t:2.10) Shim, Tappet (t:2.15) Shim, Tappet (t:2.20)

Catalogue Title:

SV650Y (SV650Y E2)

Block No. Block Title.

FIG9 CAM CHAIN

Ref No

Part No

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Description

1 2 3 4 5 6 7 8 9 10 11 12

12760-19F00 12771-19F00 12782-19F00 07130-06123 12811-19F00 12812-35C00 08211-06181 12830-19F11 12837-33E00 12834-33E00 12837-24A10 07130-06253

Chain, Cam Shaft Drive Guide, Cam Chain No.1 Guide, Cam Chain No.2 Bolt Tensioner, Cam Chain Bolt, Cam Chain Tensioner Washer Adjuster Assy, Tensioner

• . Gasket, Tensioner Adjuster

• . Plug, Tensioner Adjuster Gasket, Tensioner Adjuster Bolt

Catalogue Title:

SV650Y (SV650Y E2)

Block No. Block Title.

FIG10 CARBURETOR

Ref No

Part No

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Description

1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 17 18 19 20 20 20 21 21a 22 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

13201-20F00 13201-20F30 13202-20F00 13202-20F30 13502-07F00 13481-19F00 13507-33E00 13501-33E00 13418-33E00 09280-05004 13481-33E00 13382-44030 13394-17E60 13387-44030 13383-33E00 13258-33E00 13667-20F00 02112-04123 09493-34003 09493-32007 09492-30013 13291-29900 13268-48700 13279-19F10 13279-19F10 13279-33E00 13295-29900 13281-05A00 13508-17C00 09492-17016 09492-15017 13385-33E00 09491-27014 13376-19F00 13254-92910 13370-20F00 13250-33E00 13602-05A10 02112-05127 13247-02340 13247-33E00 13502-10F00 13417-19F00 13480-10F00 13601-04148 13411-01400 13417-07F00 13278-18E20 13418-19F00 13681-04010 13421-19F00 13601-05148 13267-44B00

Carburetor Assy, Front Carburetor Assy, Front Carburetor Assy, Rear Carburetor Assy, Rear

• . Cover Assy, Diaphragm

• . Spring

• . Diaphragm

• . Valve, Piston

• . Holder

• . O Ring (d:1.9,id:4.8)

• . Spring

• . Washer

• . E Ring, Multiple Jet Knzzel

• . Ring

• . Needle, Jet (6e38-54-2)

• . O Ring

• . Funnel

• . Screw

• . Jet, Pilot Air (170)

• . Jet, Pilot Air (160)

• . Jet, Pilot Air (150)

• . Washer

• . Spring

• . Adjuster (2,1/2)

• . Adjuster (2,3/4)

• . Adjuster (3,1/2)

• . O Ring

• . Plug

• . Cap

• . Jet, Pilot (17.5)

• . Jet, Pilot (15)

• . Holder, Jet

• . Jet, Main (137.5)

• . Filter

• . Float Pin

• . Valve Assy, Needle

• . Float Assy

• . Screw

• . Screw, Drain

• . Screw

• . Cover Assy

• . Spring

• . Diaphragm Assy

• . Screw

• . Plunger, Starter

• . Spring

• . O Ring

• . Holder, Guide

• . Cap, Carburetor

• . Plate

• . Screw

Catalogue Title:

SV650Y (SV650Y E2)

Block No. Block Title.

FIG10 CARBURETOR

Ref No46Part No

13271-44B00

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Description

• . Spring

Catalogue Title:

SV650Y (SV650Y E2)

Block No. Block Title.

FIG11 CARBURETOR FITTINGS

Ref No

Part No

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Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26 27 28

13684-48B10 13684-19F00 13684-19F10 13684-19F20 13685-48B00 13671-19F00 13686-19F00 13671-19F10 09352-50903-600 13482-20F00 13447-20F00 13602-05109 13612-19F00 13324-19F00 13267-19F00 13271-33C00 13580-19F00 13602-19B50 13553-19F00 13563-19F00 13615-45010 13279-19F00 13650-25E01 13655-25E00 09407-18402 13683-10D20 13684-20F30 09352-50901-600 13685-48B00

Hose Hose (5.3x10.5x125) Hose (11x15x90) Hose (5.3x10.5) Nipple Clip Hose (7x11x250) Clip Hose (5x9x600) Plate Plate Screw Bolt Nut Adjust Screw Assy Spring Sensor Assy Screw Lever Assy Pin Washer Plate, Idle Adjust Heater Assy, Carburetor Thermo Switch, Heater Clamp, Thermo Switch Hose (5x9x60) Hose (5x9x40) Hose (5x9x600) Nipple

Catalogue Title:

SV650Y (SV650Y E2)

Block No. Block Title.

FIG12 AIR CLEANER

Ref No

Part No

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Description

1 1 1 1 2 3 3a 3a 4 5 6 6 6 7 8 9 10 10 11 12 13 13 14 15

13700-20F00 13700-20F10 13700-20F01 13700-20F11 13881-20F00 13170-20F10 13170-20F00 09402-72203 13780-20F00 02142-05203 13870-19F00 13870-20F10 13870-20F11 09401-14301 13859-41B10 09401-14301 13840-20F00 13840-20F01 09308-13001 03142-05163 13851-20F00 13851-20F10 09401-15101 09355-11165-600

Cleaner Assy, Air Cleaner Assy, Air Cleaner Assy, Air Cleaner Assy, Air

• . Tube, Outlet

• . Clamp, Outlet Tube Front

• . Clamp, Outlet Tube Rear

• . Filter, Air Cleaner

• . Screw

• . Tube, Drain

•• .. Clip

• . Plug

• . Clip

• . Tank, Oil Return

•• .. Grommet

• . Screw Tube, Breather Crankcase Tube, Breather Crankcase Clip Tube, Breather Cylinder (11x16x600)

Catalogue Title:

SV650Y (SV650Y E2)

Block No. Block Title.

FIG13 MUFFLER

Ref No

Part No

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Description

1 2 3 4 5 6 7 8 9 10 11 12 13 13a 14 15 16 17 18 19

14150-19F00 14160-19F10 14181-22D01 14771-32E00 07120-08403 07120-08403 09118-08068 01550-08457 09180-08152 09320-12048 09160-08138 08361-25088 01421-08253 08319-31087 14305-19F11-H01 09160-08140 01550-08457 09180-08156 09320-12049 08361-25088

Pipe, Exhaust Rear Pipe, Exhaust Front Gasket, Exhaust Pipe Connector, Muffler Bolt Bolt Bolt (8x40) Bolt Spacer (8.6x12x24.2) Cushion Washer (8.5x30x2.3) Nut Bolt, Stud (8x25) Nut Muffler Washer (8.5x33x2.6) Bolt Spacer (8.6x12x25.5) Cushion Nut

Catalogue Title:

SV650Y (SV650Y E2)

Block No. Block Title.

FIG14 OIL PUMP / FUEL PUMP

Ref No

Part No

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Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

16400-20F00 02112-06253 16331-48E00 09181-10158 09261-04009 08331-31106 16440-17C20 16520-32E00 16523-48E00 01547-06123 16510-34E00 15100-19F00 09116-06115 09320-09036 09180-06257 16321-19F00 09261-06002 08331-31383 09355-50105-600

Pump Assy, Engine Oil Screw Gear, Oil Pump Driven (nt:34) Shim Pin (4x15.8) Circlip Valve Assy, Oil Relief Strainer, Engine Oil Cap, Oil Strainer Bolt Filter Assy, Engine Oil Pump Assy, Fuel Bolt, Fuel Pump Cushion, Fuel Pump Spacer, Fuel Pump Gear, Engine Oil Pump Drive Roller (od:6,l:6) Circlip Hose, Vacuum

Catalogue Title:

SV650Y (SV650Y E2)

Block No. Block Title.

FIG15 WATER PUMP (MODEL X/Y)

Ref No

Part No

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Description

1 2 3 3a 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

17400-19F02 17411-19F00 17491-19F01 17533-02F00 17511-19F00 09100-06162 09164-06006 09168-06025 17470-02F10 09283-10004 09262-10014 08332-11086 17418-19F00 17435-33400 02112-06163 17415-14300 09168-08008 09103-06206 09280-22001 08331-31106 17461-19F00 09181-10158 09261-04002

Pump Assy, Water

• . Case, Water Pump

• . Impeller, Water Pump

• . Washer, Impeller

• . Shaft, Water Pump

• . Bolt (6x13)

• . Lock Washer

• . Gasket (6x15x2.2)

• . Seal, Mechanical

• . Oil Seal (10x21x5)

• . Bearing (10x26x8)

• . E Ring

• . O Ring

• . Screw

• . Bolt, Drain

• . Gasket (8.2x14x1) Bolt O Ring (d:2.4,id:21.8) Circlip Gear, Water Pump Driven Shim Roller

Catalogue Title:

SV650Y (SV650Y E2)

Block No. Block Title.

FIG15A WATER PUMP (MODEL K1/K2)

Ref No

Part No

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Description

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

17491-19F10 17470-02F10 09283-10004 08110-69000 08332-11086 17418-19F00 17435-33400 02112-06163 17415-14300 09168-08008 09103-06206 09280-22001 08331-31106 17461-19F00 09181-10158 09261-04002

• . Impeller/shaft

• . Seal, Mechanical

• . Oil Seal (10x21x5)

• . Bearing

• . E Ring

• . O Ring

• . Screw

• . Bolt, Drain

• . Gasket (8.2x14x1) Bolt O Ring (d:2.4,id:21.8) Circlip Gear, Water Pump Driven Shim Roller

Catalogue Title:

SV650Y (SV650Y E2)

Block No. Block Title.

FIG16 RADIATOR

Ref No

Part No

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Description

1 4 5 6 7 8 9

17710-19F00 17800-19F10 01550-06103 09148-06015 09320-10042 09180-06290 09118-06097

Radiator Assy, Water Fan Assy, Radiator Bolt Nut Cushion Spacer (6.5x10x12) Bolt (6x25)

Catalogue Title:

SV650Y (SV650Y E2)

Block No. Block Title.

FIG17 RADIATOR HOSE

Ref No

Part No

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Description

1 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 22 23 24 25 26 27 28

17730-12C20 17851-19F00 17852-19F00 09402-38511 17853-19F00 17890-02F00 09280-18009 07130-06123 17910-19F00 17932-12C00 01550-06163 17981-19F00 09401-08411 09359-50901-980 17920-19F00 01550-06123 17680-24A20 17662-19F02 17663-02FA0 17670-50F00 01550-06163 17856-19F00 09401-12409 09407-14403 34850-44D20 09402-28511

Cap, Radiator Hose, Radiator Inlet Hose, Radiator Outlet Clamp Hose, Connector Inlet Union, Connector Hose O Ring Bolt Tank Assy, Reservoir

• . Cap, Reservoir Tank Bolt Hose, Reservoir Tank Inlet Clip Hose, Reservoir Tank Overflow (l:980) Bracket, Reservoir Tank Bolt Switch, Radiator Fan Connector, Thermostat Inlet Cap, Thermostat Connector Thermostat, Water (82žc) Bolt Hose, Connector To Water Pump Clamp Clamp (l:140) Sensor, Water Temperature Clamp

Catalogue Title:

SV650Y (SV650Y E2)

Block No. Block Title.

FIG17A 2ND AIR (E18)

Ref No

Part No

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Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

18450-20F01 07130-06163 18610-20F00 02162-06163 09359-40701-600 09401-06101 18711-20F00 18712-21F00 13888-19B00 09401-15101 18461-20F00 18471-20F00 18410-20F00 18420-20F00 09401-13409 18441-45C00 01421-06163 08316-10063

Valve Assy, 2nd Air Bolt, 2nd Air Valve Bracket, 2nd Air Valve Bolt, 2nd Air Bracket Hose, 2nd Air Vacuum Clip Hose, 2nd Air Cleaner Hose, 2nd Air Cleaner Joint Joint, 2nd Air Cleaner Hose Clip Hose, 2nd Air Valve Front Hose, 2nd Air Valve Rear Pipe, 2nd Air Front Pipe, 2nd Air Rear Clip Gasket, 2nd Air Pipe Bolt, Stud Nut

Catalogue Title:

SV650Y (SV650Y E2)

Block No. Block Title.

FIG18 CLUTCH

Ref No

Part No

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Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

21200-20810 09160-20067 21411-44101 21413-20F00 21414-01D00 21440-19F00 21441-37440 21451-28C31 21462-14301 09100-06145 09140-20001 09160-20067 09167-20006 23110-44111 23111-24A01 23121-44100 23200-11D00 09134-06010 08310-00067 23226-19F00 09160-15045 09263-15003 09285-06015 09443-08001 01500-06163

Gear Assy, Primary Driven Washer (20x36x3) Hub, Clutch Sleeve Spring, Clutch Spacer, Clutch Sleeve Hub Plate, Clutch Drive Plate, Clutch Drive Plate, Clutch Driven (t:1.6) Disc, Clutch Pressure Bolt (6x40) Nut Washer (20x36x3) Lock Washer Rod, Push Rh Rod, Clutch Push Lh Piece, Clutch Push Screw Assy, Clutch Release

• . Screw

• . Nut Support, Clutch Release Washer (15.5x28x1) Bearing (15x28x2) Oil Seal (6x34x5.5) Spring Bolt

Catalogue Title:

SV650Y (SV650Y E2)

Block No. Block Title.

FIG19 TRANSMISSION

Ref No

Part No

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Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 47 48

24120-19F00 24127-19F00 24127-19F00 24221-20F00 24231-20F01 24251-20F01 24252-19F00 24252-38A10 24261-20F00 09167-25021 09181-25167 09262-17046 09262-20116 09380-25012 24127-19F00 24127-19F00 24127-19F00 24130-19F01 24311-20F00 24321-20F00 24322-19F00 24331-20F00 24332-24510 24332-24510 24341-20F00 24351-20F01 24361-20F00 09167-25013 09167-25021 09167-25021 09169-25001 09181-17195 09181-20195 09262-25125 09283-36003 09300-20032 09262-17023 24751-19F00 24881-12C20 24885-12C10 01500-06123 02112-06123 27510-20F00 09159-20004 09167-25019 27531-19F00 27600-32C10-110 27600-32C10-108 09280-24010

Shaft, Counter (nt:13) Circlip, 5th Drive Circlip, 6th Drive Gear, 2nd Drive (nt:18) Gear, 3rd & 4th Drive Gear, 5th Drive (nt:26) Bush, 5th Drive Bush, 6th Drive Gear, 6th Drive (nt:27) Washer, 6th Drive Washer, 5th Drive Bearing, Cntr Shaft Lh Bearing, Cntr Shaft Rh Ring, 2nd Drive Circlip, 2nd Driven Circlip, 3rd Driven Circlip, 4th Driven Shaft, Drive Gear, 1st Driven (nt:32) Gear, 2nd Driven (nt:32) Bush, 2nd Driven Gear, 3rd Driven (nt:29) Bush, 3rd, Driven Bush, 4th Driven Gear, 4th Driven (nt:27) Gear, 5th Driven (nt:25) Gear, 6th Driven (nt:23) Lock Washer, 3rd Driven Washer, 3rd Driven Washer, 4th Driven Washer, 3rd Driven Lock Washer, 1st Driven Washer, 1st Driven Bearing, Drive Shaft Lh Seal, Drive Shaft Bush, 1st Driven Bearing, Drive Shaft Rh Retainer, Drive Shaft Oil Seal Guide, T/m Oil Retainer, Transmission Oil Bolt Screw Sprocket, Engine (nt:15) Nut, Engine Sprocket Washer, Engine Sprocket Spacer, Engine Sprocket Chain Assy (did525v9,110le) Chain Assy (did525v9,108le) O Ring (d:2.4,id:23.7)

Catalogue Title:

SV650Y (SV650Y E2)

Block No. Block Title.

FIG20 GEAR SHIFTING

Ref No

Part No

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Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

25211-42E10 25221-42E10 25231-42E10 25411-26D01 25411-44B00 24741-21A00 25310-19F00 04221-04089 25312-12C00 25381-19F00 09262-25006 09263-25018 02112-06123 25350-24B00 25355-20F00 09111-06041 08211-06141 25510-19F00 25512-13E11 25671-01000 09160-14016 09181-14167 09283-14006 09440-17009 09444-20001 08331-31146 25520-29B00 25526-47000 25525-05A10 25600-33E00 25526-47000 25652-20C00 09140-06011 01500-06203 08310-00067 37720-20F00 09209-05011 09280-26007 09404-08206 09440-04010 02112-05163

Fork, Gear Shift No.1 Fork, Gear Shift No.2 Fork, Gear Shift No.3 Shaft, Gear Shift Fork No.1 Shaft, Gear Shift Fork No.2 Retainer, Shift Cam Bearing Cam, Gear Shift

• . Knock Pin Pin, Shift Cam Driven Gear Plate, Gear Shift Cam Bearing (25x47x8) Bearing (25x32x12) Screw Stopper, Gear Shift Cam Spring, Stopper Arm Bolt (6x14.3) Washer Shaft, Gear Shift Plate, Gear Shift Cam Drive Stopper, Return Spring Washer (14x29x0.8) Shim Oil Seal (14x22x6) Spring Spring Circlip Arm, Gear Shift Link

• . Cover, Dust Rod, Gear Shift (l:175) Lever Assy, Gear Shift

• . Cover, Dust

• . Rubber, Gear Shift Pedal Nut Bolt Nut Base Assy, Gear Shift Terminal Contact O Ring (od:2.4,id:25.7) Clamp (l:82) Spring Screw

Catalogue Title:

SV650Y (SV650Y E2)

Block No. Block Title.

FIG21 STARTING MOTOR

Ref No

Part No

Suzuki Worldwide Motorcycle-ATV Page: 26 of 88

Description

1 2 3 4 5 6 7 8 9 10 11 12

31100-19F00 31130-13E00 31132-33E00 31135-31300 31143-49040 31280-19F00 31156-13E00 31170-19B10 31264-13E00 09280-25002 01547-06253 08361-35068

Motor Assy, Starting

• . Brush Terminal Set

• . Brush Holder Set

• . Spring, Brush

• . O Ring

• . Set Bolt Assy

•• .. O Ring

• . Washer Set

• . O Ring

• . O Ring (d:3.1,id:24.4) Bolt Nut

Catalogue Title:

SV650Y (SV650Y E2)

Block No. Block Title.

FIG22 MAGNETO

Ref No

Part No

Suzuki Worldwide Motorcycle-ATV Page: 27 of 88

Description

1 2 3 4 5 6 7 8

32101-19F00 32102-20F00 32371-19F00 09103-12004 09160-12036 07130-05123 07130-06303 09420-04008

Stator Assy Rotor Assy Clamp, Magneto Lead Bolt (12x40) Washer (12x30x3) Bolt Bolt Key