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MEMBER
SUPERWINCH®, SUPERWINCH® (design) and S SUPERWINCH® are registered trademarks of SUPERWINCH LLC. SUPERWINCH LLC., 359 Lake Road, Dayville CT 06241, USA © 2012
INSTALLATION GUIDE
TIGER SHARK™
SERIES WINCH
READ AND UNDERSTAND THIS MANUAL BEFORE INSTALLATION AND OPERATION OF YOUR SUPERWINCH.
Superwinch LLC. |
Superwinch LTD. |
359 Lake Road |
Union Mine Road |
Dayville, CT 06241, USA |
Pitts Cleave |
tel: 1.800.323.2031 |
Tavistock, Devon |
fax: 1.860.963.0811 |
PL19 0NS, UK |
info@superwinch.com |
tel: +44 (0) 1822 614101 |
www.superwinch.com |
fax: + 44 (0) 1822 615204 |
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sales@superwinch.net |
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www.superwinch.com |
90-14517 Rev - 2/13/2012 |
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SAFETY PRECAUTIONS
The responsibility for safe installation and operation of this winch ultimately rests with you, the operator. Read and understand all safety precautions and operating instructions before installing and operating the winch. Careless winch operation can result in serious injury and/or property damage. Never obscure or remove the warning or instruction labels.
!DANGER
!WARNING
!CAUTION
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. This notation is also used to alert against unsafe practices.
Note: Indicates additional information in the installation and operation procedures of your winch.
The following symbols on the product and in the Owners manual are used:
Read Owner's |
Always Use |
Keep clear of winch, |
Never use winch |
Never use |
Manual |
Handsaver |
rope and hook |
to lift or move |
winch to hold |
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while operating |
people |
loads in place |
Correct installation of your winch is a requirement for proper operation.
Please Note: Winch is designed primarily for intermittent applications. This winch is not designed to be used in industrial or hoisting applications and Superwinch does not warrant it to be suitable for such use. Superwinch manufactures a separate line of winches for industrial/commercial use. Please contact Customer Service Department for further information.
Congratulations on your choice!
AFTER READING AND UNDERSTANDING THIS MANUAL, LEARN TO USE YOUR WINCH. After installing the winch, practice using it so you will be familiar with it when the need arises.
(NOTES,
NOTAS)
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27 |
(NOTES,
NOTAS)
26
MOUNTING YOUR WINCH
MOUNTING KITS
SUPERWINCH RECOMMENDS THE USE OF A MOUNT KIT FOR SECURE MOUNTING TO YOUR VEHICLE. For information on available kits, contact your Superwinch product dealer or go to www.superwinch.com for the most current list of kits.
If you choose not to purchase a mounting kit, your Superwinch needs to be attached to a secure and flat mounting location. Note that your winch may not be able to be operated safely without some equipment included in the kit. If you choose not to purchase a mounting kit, contact Superwinch for recommended accessories and the name of a dealer near you.
Detailed mounting instructions for your specific vehicle are provided with each mounting kit. Read and follow directions carefully.
This winch must be mounted with the rope in the under wound direction ( Fig. 1 ) Improper mounting could damage your winch
and void your warranty.
!
Fig. 1
Underwind |
Overwind |
Note: Your winch is designed to ROPE IN and ROPE OUT in one direction. Do not attempt to reverse the operation of your winch.
! CAUTION |
Do not mount winch inverted (base upward) or put the |
winch mounting hardware in direct tension condition. In all |
installations, the unit must be mounted so the rope feeds through the hawse or roller fairlead on the front of the winch and does not rub across housings.
For winch capacities, a complete parts list, and an exploded diagram of your specific Superwinch, refer to the Technical Data Sheet included in this package.
For instructions on safe winch operation and tips for prolonging the life of your winch, refer to the User’s Guide included in this package.
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Improper mounting |
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WARNING |
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can cause personal |
injury. Improper mounting could |
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damage your winch and void the warranty.
MINIMUM ELECTRICAL REQUIREMENTS
A 60 amp. alternator and battery with 440 cold-cranking amperes capacity are the minimum recommended power sources. If the winch is in heavy use, an auxiliary battery is recommended.
Under some circumstances, it may be appropriate to install additional circuit protection devices (circuit breakers). If in doubt, seek appropriate advice.
Superwinch recommends that all winch electrical systems can be readily and quickly isolated from their electrical supply in the event of an emergency. The winch electrical’s system should always be isolated when the winch is not in use.
1.Install mounting kit or structural support for the winch.
2.Mount the winch to a mounting plate or to a mount that you have properly designed.
If not using a Superwinch mounting accessory, follow the general guidelines listed below.
For 9.5 and 11.5 models: (see Fig 2 insert)
Mounting plate must be minimum 1/4” (6.3mm) thick. Mounting bolt threads must fully engage nut, but bolt must not contact opposite side of nut pocket in casting. All 4 mounting bolts must be used to secure the winch.
For 13.5 and 15.5, 17.5 models:
Mounting hardware suppied with winch is sized for a 5/16” (8mm) thick mounting plate.
For thicker mounting plates, minimum 18mm (0.700”) bolt engagement in casting is required. Bolts must not bottom out in the tapped holes before being fully tightened. All 8 mounting bolts should be used when possible. Minimum of 4 bolts required.
6.5” x 10” (165.1mm x 254mm) pattered is prefered 4.5“ x 10” (114.3mm x 254mm) pattern is acceptable.
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! WARNING Your winch is a very powerful machine.
To protect yourself and property, the winch must be properly mounted to a structural support capable of withstanding the high pulling capacity of the winch.
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Do not substitute |
! WARNING |
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any strength grade |
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weaker than SAE Grade 8 (ISO 10.9).
! CAUTION If remote mounting, the soleniod box, the solenoid pack may be mounted in any configuration EXCEPT inverted (i.e. solenoid studs facing down). Inverted mounting may cause erratic operation. Use properly sized wire or contact Superwinch for remote mount kit options.
Support Casting
M
(Must not touch)
Mounting Pocket
Nut
Mounting Plate
Flat Washer
Lock Washer
Bolt
INSTALLATION
Figure 2
(NOTES,
NOTAS)
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Le Treuil de Collection de Requin de tigre
TELEGRAPHIER DIAGRAMME pour Le Treuil de Requin de tigre Modèle; 9,500 11,500
Contrôle de poche :
Rouge-à-le blanc = Hors Rouge-à-le noir = En
! PRUDENCE
Le circuit de commutation de Requin de tigre est conçu pour l'usage avec le contrôle de poche qui est fourni avec le treuil.
Il ne peut pas être compatable avec les autres contrôleurs de treuil, connectés ou la radio.
Utiliser seulement des contrôles de Superwinch qui sont conçus pour l'usage avec ce produit de treuil de Requin de Tigre. L'usage d'aucuns autres fabricants contrôle le système annulera votre garantie et peut causerdes dommages à l'un /ou de treuil systèmesaccessoires.
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Le Pouvoir |
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Hors |
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rouge |
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de Douille |
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blanc |
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Pouvoir |
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Rouge + 12VDC 2 AGW
Positif
Le Pouvoir
noir En
LA VIS DE SOL DE
MOTEUR DE TREUIL
Le Sol noir de
Solénoïde
2 AWG/LES AUTOBUS
BARRENT
Négatif
Pile
Le noir Fonde 2 AWG
2 AWG/LES AUTOBUS BARRENT
2 AWG/LES AUTOBUS BARRENT
TELEGRAPHIER DIAGRAMME pour Le Treuil |
13,500 15,500 17,500 |
de Requin de tigre Modèle; |
Contrôle de poche :
Rouge-à-le blanc = Hors Rouge-à-le noir = En
! PRUDENCE
Le circuit de commutation de Requin de tigre est conçu pour l'usage avec le contrôle de poche qui est fourni avec le treuil.
Il ne peut pas être compatable avec les autres contrôleurs de treuil, connectés ou la radio.
Utiliser seulement des contrôles de Superwinch qui sont conçus pour l'usage avec ce produit de treuil de Requin de Tigre. L'usage d'aucuns autres fabricants contrôle le système annulera votre garantie et peut causerdes dommages à l'un /ou de treuil systèmesaccessoires.
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Pouvoir |
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Le Sol
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noir de |
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Solénoïde |
noir |
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2 AWG/LES AUTOBUS
BARRENT
2 AWG/LES AUTOBUS BARRENT
2 AWG/LES AUTOBUS BARRENT
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If different length |
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! |
WARNING |
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bolts, nuts, washers |
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and other hardware are required for your installation, always use hardware that equals or exceeds the strength grade of the supplied hardware. In no circumstance should the end of the mounting bolts touch the inside of the casting mount pockets.
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Automobile batteries |
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! WARNING |
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contain gasses |
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and explosive. |
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Wear eye protection during installation and remove all metal jewelry. Do not lean over battery while making connections.
3.Disconnect the vehicle negative and positive battery leads. Route the long red and black color coded wires to the battery. To ensure against insulation abrasion and/or cutting, apply several layers of electrical tape where wiring may come in contact with sharp parts on the vehicle. Attach the red color coded wire to the battery positive and reattach the terminal to the battery.
If your vehicle is equipped with side pole terminals, it may be necessary to obtain auxiliary side terminal bolts from your local auto parts dealer to make these connections.
Connect the black color coded wire to the battery negative terminal, then connect the terminal to the battery.
4.Pull and turn the freespool clutch lever to the, “disengaged” position. Pull several feet of wire rope off the drum.
Return the clutch lever back to the, “engaged” position. Plug in remote pendant control. Push button momentarily to check rope drum rotation direction. If drum rotates in the wrong direction, recheck your wiring.
OPERATION
PENDANT OPERATION
Rope Out |
Rope In |
Figure 3
The handheld pendant switch activates a solenoid that activates power to the winch motor.
To connect the pendant control, remove the cover on the plug receptacle and insert the plug end of remote switch. The plug on the pendant control cord is keyed and will fit into the socket only one way.
The switch trigger r eturns to the “Off” position when released.
To change direction, move the toggle in the other direction.
! CAUTION The switch assembly must be kept
free of dirt and moisture to ensure safe operation.
! WARNING The wire rope may break before the
winch stalls. For heavy loads use a pulley block to reduce the load on the wire rope.
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If the winch motor |
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! CAUTION |
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stalls, do not con- |
tinue to apply power to the winch.
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To prevent unauth- |
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! CAUTION |
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orized use of the |
winch, remove the pendant control and store it in a clean dry area such
as the glove box.
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