Super Systems X5 User Manual
Temperature Controller
Model No. 31095 and 31097
Instruction manual
PN 31095
PN 31097
Super System inc.
7205 Edington Drive
Cincinnati, Ohio 45249
United States
Phone: 513-772-0060
Toll free: 800-666-4330
Fax: 513-772-9466
www.supersystem.com
I 1 I 2 I 3
45.80
50
45.80
Information
2
cc
NOTES
ON ELECTRIC
SAFETY AND
ELECTROMAGNETIC
COMPATIBILITY
Please read these instructions carefully before proceeding with the installation of the
controller.
Class II instrument (for indoor use only).
This controller has been designed in compliance with:
Regulations on electrical apparatus (appliance, systems and installations) according to
the European Community directive no. 73/23/EEC amended by the European Comunity directive no. 93/68/EEC and the Regulations on the essential protection requirements in electrical apparatus EN61010-1 : 93 + A2:95.
Regulations on Electromagnetic Compatibility according to the European Community
directive no. 89/336/EEC, amended by the European Community directive no. 92/31/EEC,
93/68/EEC, 98/13/EEC and the following regulations:
Regulations on RF emissions
EN61000-6-3 : 2001 residential environments
EN61000-6-4 : 2001 industrial environments
Regulation on RF immunity
EN61000-6-2 : 2001 industrial equipment and system
It is the responsibility of the installer to ensure compliance with regulations on safety requirements and EMC.
The device has no user serviceable parts. Please contact your nearest agent for repair services.
All information and warnings about safety and electromagnetic compatibility are marked
with the
B symbol.
TABLE OF CONTENTS
Table of contents
1 INTRODUCTION.............................................................................................................page 4
1.1 P
RODUCT CODING..........................................................................................page 5
2 INSTALLATION .................................................................................................................page 6
2.1 DESCRIPTION.........................................................................................................page 6
2.2 ENVIRONMENTAL RATINGS.....................................................................page 8
2.3 PANEL MOUNTING ............................................................................................page 9
3 ELECTRICAL CONNECTIONS................................................................page 10
3.1 TERMINATION BLOCK ...................................................................................page 10
3.2 SUGGESTED WIRES ROUTING ..............................................................page 11
3.3 EXAMPLE OF WIRING DIAGRAM ........................................................page 12
4 OPERATIONS......................................................................................................................page 22
4.1 KEYS FUNCTIONS AND DISPLAY IN
OPERATOR MODE...............................................................................................page 22
4.2 PARAMETER SETTING...................................................................................page 24
4.3 C
ONFIGURATION PROCEDURE............................................................page 25
4.4 PARAMETERISATION - MAIN MENU ...............................................page 34
4.5 PARAMETERS.........................................................................................................page 46
4.6 PARAMETERISATION - ACCESS LEVELS ..................................page 50
5 DISPLAYS..................................................................................................................................page 57
5.1 S
TANDARD DISPLAY.......................................................................................page 57
5.2 FAST ACCESS .........................................................................................................page 57
6 COMMANDS ........................................................................................................................page 58
6.1 KEYPAD COMMANDS ...................................................................................page 59
6.2 DIGITAL INPUTS COMMANDS ............................................................page 58
6.3 COMMANDS FROM SERIAL COMMUNICATION
(PLEASE, REFER TO THE SERIAL COMMUNICATIONS MANUAL)
7 TECHNICAL SPECIFICATIONS.............................................................page 63
3
1 - Introduction
1 INTRODUCTION
The 31095 has been designed
for use in industrial
environments. The 31095 is a
universal controller with many
standard features.
4
Main universal input
Auxiliary input
Digital input
Setpoint
Special function
Digital inputs (IL1,IL2 or IL3) functions
(option)
Resources
PV
AUX
IL1
IL2
IL3
Memory Chip
Data copy/Data store
(option)
Modbus
RS485 Slave
OP1
OP2
OP3
OP4
OP5
OP6
(option)
Fuzzy tuning
(opt.)
Operating mode
Control Alarms
1 OP1 OP2 OP3 OP4 OP5 OP6
Single
action
2 OP5 OP1 OP2 OP3 OP4 OP6
3 OP1 OP2 OP3 OP4 OP5 OP6
4 OP1 OP5 OP2 OP3 OP4 OP6
Double
action
5 OP5 OP2 OP1 OP3 OP4 OP6
6 OP5 OP6 OP1 OP2 OP3 OP4
Valve
7
OP1 OP2 OP3 OP4 OP5 OP6
with automatic selection
One shot
Auto tuning
One shot
Natural Frequency
Retransmission
PV/SP/MV
PN
MN
SN
V
~(L-N)
: 31095
: X5-3150-0300
: A0A-0819/1208
: 100÷240V 50/60 Hz - 5W
1.1 MODEL CODE
0
Model:
Power Supply
Outputs
Serial
Options
––
Line Basic Accessories
0X5 A B C D 3 0
1 - Introduction
The complete code is displayed
on the instrument side label.
The information about product
coding is accessible from the
front panel by means of a
particular procedure described
in section 5.1 page 53.
Instrument label
www.supersystem.com
Cincinnati, Ohio USA
Basic product code
B C D
Power supply A
X5
I 1 I 2 I 3
45.80
50
45.80
100...240Vac (- 15% + 10%)
24Vac (-25...+12%) or
24Vdc (-15... +25%)
Outputs OP1 - OP2 B
Relay - Relay
Triac - Triac
Serial Communications C
None
RS485 Modbus/Jbus SLAVE
PROFIBUS DP SLAVE
RS485 Modbus/Jbus SLAVE
+ PROFIBUS
Options D
None
3
2ndSSR drive/analog
5
output (OP6)
1
5
0
5
7
8
0
4
5
2 - Installation
IP 20 Terminal Block
EN61010 - 1 (IEC1010 - 1)
Product code label
Front panel gasket
Mounting clamps
Front panel
IP65 protection
EN 650529 (IEC 529)
Panel
surface
2 INSTALLATION
Installation must be carried out by
qualified personnel.
Before proceeding with the installation of
this controller, read the instructions in this
manual. Pay particular attention to
precautions marked with the B
symbol, related to the European
Community directive on electrical
protection and electromagnetic
compatibility.
B
To prevent contact with electronically live
components, the controller must be
installed in an enclosure or panel.
6
2.1 GENERAL DESCRIPTION
2.1.1 DIMENSIONAL DETAILS 2.1.2 PANEL CUT-OUT
96 mm
3.78 in
110 mm
4.33 in
48 mm
1.89 in
10 mm max.
0.39 in max.
10 mm max.
0.39 in max.
65 mm min
2.56 in min
45
+0.6
mm
1.78
+0.023
in
92
+0.8
mm
3.62
+0.031
in
113 mm min
4.45 in min
2 - Installation
7
2 - Installation
2.2 ENVIRONMENTAL RATINGS
B
Operating conditions
UL notes
[1] Operating surrounding temperature
0…50°C
8
M
T
%Rh
Special conditions
M
T
%Rh
P
Prohibited Conditions
C
E
Altitude: up to 2,000 m
Temperature: 0…50°C [1]
Relative humidity: 5…95 % non-condensing
Altitude: > 2,000 m
Temperature: >50°C
Humidity: > 95 %
Conducting atmosphere
Corrosive atmosphere
Explosive atmosphere
Suggestions
Use 24Vac supply version
Use forced air ventilation
Warm up
Use filter
D
1
3
2
1
2
1MΩ
1
2
1
2.3 PANEL MOUNTING [1]
2
1
1
2 - Installation
2.3.1 INSERT
THE INSTRUMENT
1 Prepare panel cut-out;
2 Check front panel gasket
position;
3 Insert the instrument through
the cut-out.
UL note
[1] For Use on a Flat Surface of a Type 2 and Type 3 ‘raintight’ Enclosure
2.3.2 INSTALLATION
SECURING
1 Fit the mounting clamps;
2 Push the mounting clamps
towards the panel surface to
secure the instrument.
2.3.3 CLAMP
REMOVAL
1 Insert the screwdriver in the
clips of the clamps;
2 Rotate the screwdriver.
.
2.3.4 INSTRUMENT
REMOVAL
1 Push and
2 Pull to remove the instrument.
Electrostatic discharges can
damage the instrument.
Before removing the instrument
the operator must discharge
himself to ground.
B
9
6
5
4
3
2
1
28
27
30
29
26
25
7
19
31
8
20
32
9
33
10
34
11
23
35
12
24
36
0,5
Nm
16
15
18
17
14
13
21
Rear
terminal
cover
Cable size
1 mm
2
[2]
5.7 mm
0.22 in
3 - Electrical Connections
C
N
L
1
2
3
4
5
6
7
8
9
10
11
12
19
20
23
24
25
26
27
28
29
30
31
32
33
34
35
36
TC
mV/V/mA
NC
CNOOP3
NO
C
NO
OP1
OP2
OP4
DG
OP6
(option)
24V—
OUT
1
2
3
A
b
B
RTD
13
14
15
16
17
18
21
22
N/C
LOGIC
INPUT
Profibus
VP
DP
DN
OP5
IN1
C
RS485
(Slave)
POT
0%
REM
NO
C
Ø
L
3 ELECTRICAL
CONNECTIONS
3.1 TERMINAL BLOCK [1]
B
UL notes
[1] Use 60/70 °C copper (Cu) conductor only.
[2] Wire size 1 mm
10
2
(18 AWG Solid/Stranded)
Terminals
35 screw terminals M3
Option terminals
Holding screw 0.5 Nm
Phillips screwdriver PH1
Flat blade screwdriver
0.8 x 4 mm
Pin connector
q 1.4 mm - 0.055 in max.
Fork-shape AMP 165004
Ø 5.5 mm - 0.21 in
Stripped wire
L 5.5 mm - 0.21 in
6
5
4
3
2
1
28
27
30
29
26
25
7
19
31
8
20
32
9
33
10
34
11
23
35
12
24
36
16
15
18
17
14
13
21
6
5
4
3
2
1
28
27
30
29
26
25
7
19
31
8
20
32
9
33
10
34
11
23
35
12
24
36
16
15
18
17
14
13
21
A B
E C D CD
A B
E C D CD
PRECAUTIONS
The instrument has been
designed to work in an harsh
and noisy environmental (level IV
of the industrial standard IEC
801-4). It is recommended to
follow the following suggestions.
A
All the wiring must comply
with the local regulations.
The supply wiring should be
routed away from the power
cables. Avoid to place electromagnetic contactors, power
relays and high power motors
nearby. Avoid power units in
close proximity, especially if
controlled in phase angle mode.
Keep the low level sensor
input wires away from the
power lines and the output
wiring. If this is not achievable, use shielded cables on
the sensor input, with the
shield connected to ground.
B
3.2 SUGGESTED WIRES ROUTING
3 - Electrical Connections
B
Conduit for supply and output cables
A = Supply
B = Outputs
C = Analog inputs
D = Analog output
E = Digital input
Serial Comm.s
Conduit for low level sensor cables
11
3 - Electrical Connections
SupervisoryCommands
RS485
Power
supply
switch
Alarm
V
~
[3]
C
IL1
IL2
IL3
[6]
[6]
[5]
[5]
[5]
OP3
OP1
OP2
°C
C
Retransm.
I
Pt100
[6]
Transmitter
4…20mA
24V
V ~
Servomotor
Rj
PTC
12
11
10
9
8
7
6
5
4
3
2
1
24
23
20
19
36
35
34
33
32
31
30
29
28
27
26
25
18
17
16
15
14
13
21
3.3 EXAMPLE OF WIRING DIAGRAM (VALVE CONTROL)
12
B
Notes:
1] Ensure that the power supply voltage is
the same as that on the instrument label.
2] Switch ON the power supply only after
all electrical connections have been
completed.
3] In accordance with electrical safety reg-
ulations, there must be an easly identifiable and accessable power disconnect.
4] The instrument is PTC protected.
In case of failure, return the instrument to
the manufacturer for repair.
5] To protect internal circuits use:
- 2 A
~ T fuse for Relay outputs (220 Vac)
- 4 A~ T fuse for Relay outputs (110 Vac)
- 1 A~ T fuse for Triac outputs
6] Relay contacts are protected with varis-
tors.
In case of 24 Vac inductive loads, use
model A51-065-30D7 varistors (on
request).
3.3.1 POWER SUPPLY
L
N
25
26
PTC
included
Supply
27
10
11
12
A
B
A
R2
R1
10
11
12
A
b
B
11
12
B
3.3.2 PV CONTROL INPUT
3 - Electrical Connections
B
Switching power supply with multiple isolation and PTC protection.
• Standard version:
Nominal voltage:
100... 240Vac (-15...+10%);
Frequency 50/60Hz.
• Low Voltage version:
Nominal voltage:
24Vac (-25...+12%);
Frequency 50/60Hz
or 24Vdc (-15...+25%);
Power consumption 5W max.
A L-J-K-S-R-T-B-N-E-W thermocouple type
• Connect wires with the polarity as shown;
• Always use compensation cable of the correct type
for the thermocouple used;
• The shield, if present, must be connected to ground.
B For Pt100 resistance thermometer
• If a 3 wires system is used, always use cables of the
same section (1mm2min.), maximum line resistance
20 Ω/line.
• When using a 2 wires system, always use cables of the
same section (1.5mm2min.) and put a jumper between
terminals 11 and 12
C For ∆T (2x RTD Pt100) Special
A When the distance between the controller and the
sensor is 15m, using a cable of 1.5mm2 section, produces an error on the measure of 1°C.
R1 + R2 must be <320Ω
Wire resistance
150Ω max.
Only for two wires
system, put a
jumper between terminals 11 and 12.
Use wires of the
same length and 1.5
2
mm
size.
Maximum line resistance 20 Ω/line.
13
3 - Electrical Connections
Rj
V,mV
mA
11
12
Rj
24V–
4…20mA
Transmitters
PV
36
11
12
[1]
mA
Rj
24V–
4…20mA
Transmitters
PV
36
11
12
[1]
mA
3.3.2 PV CONTROL INPUT
B
C For mA, mV
Input resistance = 30Ω per mA;
Input resistance > 10MΩ per mV;
Input resistance = 10kΩ per Volt;
14
C1 With 2 wires transducer
C2 With 3 wires transducer
[1] Auxiliary power supply for exter-
nal transmitter 24Vdc ±20%/30mA
max without short circuit protection.
3.3.4 AUXILIARY INPUT
19
18
mAmV-V
Rj
Operating
travel
distance
pot.h
pot.I
Total
travel
distance
18
17
16
100%
0%
3
7
6
TTL
o.c.
Isolated
contact
Com.
IL 3
IL 2
C2
C3
5
NPN
o.c.
IL 1
C1
A - From Remote Setpoint
Current 0/4…20mA;
Input resistance = 30Ω.
Voltage 1…5V, 0…5V, 0…10V;
Input resistance = 300kΩ.
B
B - From Potentiometer
For the measure of the position of the motor or the valve.
3.3.5 DIGITAL INPUT
• The input is active when
the logic state is ON,
corresponding to the
contact closed.
• The input is inactive
when the logic state is OFF,
corresponding to the
contact open.
3 - Electrical Connections
B
15
3 - Electrical Connections
3.3.6 OP1 - OP2 - OP3 - OP4 - OP5 - OP6 OUTPUTS (OPTION)
The functionality associated to each of OP1, OP2, OP4, OP5 and OP6 is defined during the configuration of the instrument.
The allowed combinations are:
Control outputs Alarms Retransmission
A
B
D
E
F
G
L
where:
Single
action
Double
action
Valve drive
Main (Heat) Secondary (Cool) AL1 AL2 AL3 PV / SP / MV
OP1
OP5
OP1 OP2
OP1 OP5
OP5 OP2
OP5 OP6
OP1
s
OP2
OP1 OP2 OP3
OP1 OP3
t
OP2 OP3 OP5
OP3 OP5
OP2 OP3
OP2 OP3
OP3 OP5OP4
AL4
OP4
OP4
OP4
OP4
OP4
OP4
OP6
OP6
OP6
OP6
OP6
OP6
B
OP1 - OP2
OP3 - OP4
OP5 - OP6
16
Relay or Triac output
Relay outputs
Analog control or retransmission outputs
3.3.6-A SINGLE ACTION RELAY
Fuse
Coil of the heat
load contactor
31
32
OP1
[1]
Fuse
Coil of the heat
load contactor
31
32
OP1
[1]
Fuse
Coil of the cool
load contactor
32
33
OP2
[1]
Fuse
Coil of the heat
load contactor
31
32
OP1
[1]
Heat
load
Static
Relay
8
9
OP5
Cool
load
Static
Relay
8
9
OP5
8
9
OP5
Heat
load
mA mV,V
Fuse
Coil of the heat
load contactor
31
32
OP1
[1]
8
9
OP5
Cool
load
mA mV,V
(TRIAC) CONTROL OUTPUT
B
3.3.6-C DOUBLE ACTION
RELAY (TRIAC)/RELAY (TRIAC) CONTROL OUTPUT
3 - Electrical Connections
B
3.3.6-B1 SINGLE ACTION LOGIC
CONTROL OUTPUT
3.3.6-B2 SINGLE ACTION
ANALOG OUTPUT
B
B
3.3.6-D1 DOUBLE ACTION
RELAY (TRIAC)/LOGIC CONTROL OUTPUT
3.3.6-D2 DOUBLE ACTION CONTROL OUTPUT
RELAY (TRIAC)/ANALOG CONTROL OUTPUT
B
B
17
3 - Electrical Connections
Cool
load
Static
Relay
20
21
OP6
8
9
OP5
Heat
load
mA mV,V
Heat
load
Static
Relay
8
9
OP5
Fuse
Coil of the cool
load contactor
32
33
OP2
[1]
Fuse
Coil of the cool
load contactor
32
33
OP2
[1]
Heat
load
Static
Relay
8
9
OP5
3.3.6-E1 DOUBLE ACTION
DIGITAL/RELAY (TRIAC) CONTROL OUTPUT
3.3.6-E2 DOUBLE ACTION
ANALOG/RELAY(TRIAC) CONTROL OUTPUT
B
B
Notes for pages 17 - 18 - 19
OP1 - OP2 Relay output
• SPST Relay N.O., 2A/250 Vac
(4A/120Vac)
for resistive load,
• Fuse 2A ac T at 250V, 4A ac T at 110V.
OP1 - OP2 Triac output
• N.O. contact for resistive load of up to
1A/250 Vac max.
• Fuse 1A ac T
Isolated digital outputs OP5-OP6
• 0…24Vdc, ±20%, 30 mA max.
Isolated analog outputs OP5-OP6
• 0/4…20mA, 750Ω / 15V max.
0/1…5V, 0…10V, 500Ω / 20mA max.
[1] Varistor for inductive load 24Vac only
3.3.6-F1 DOUBLE ACTION
DIGITAL/DIGITAL CONTROL OUTPUT
18
B
OP1
33
32
31
OP2
V~
Lower
Raise
M
~
20
21
OP6
Cool
load
mAV,mV
3.3.6-F2 DOUBLE ACTION CONTROL OUTPUT
8
9
OP5
Heat
load
mA mV,V
8
9
OP5
Heat
load
mA mV,V
Cool
load
Static
Relay
20
21
OP6
20
21
OP6
Cool
load
mAV,mV
Heat
load
Static
Relay
8
9
OP5
DIGITAL/ANALOG
B
3 - Electrical Connections
3.3.6-G MOTOR POSITIONER OUTPUT
RELAY (TRIAC) / RELAY (TRIAC)
Valve drive PID without potentiometer 3 pole
output with N.O. contacts (raise, lower, stop)
3.3.6-F3 DOUBLE ACTION CONTROL OUTPUT
ANALOG/DIGITAL
3.3.6-F4 DOUBLE ACTION CONTROL OUTPUT OR SPLIT RANGE
ANALOG/ANALOG
B
B
19
3 - Electrical Connections
Fuse
AL3 load
28
29
OP3
[1]
30
[1]
AL3 load
V
~
Fuse
NC
C
NO
Fuse
AL1 load
31
32
OP1
[1]
33
OP2
[1]
AL2 load
V
~
Fuse
Fuse
AL4 load
34
35
OP4
[1]
V~
C
SLAVE
13
14
15
20
21
OP6
Cool
load
mAV,mV
8
9
OP5
Heat
load
mA mV,V
1234
SLAVE
3.3.7 OP1-2-3-4 ALARM OUTPUTS
e The relay/triac output OP1/OP2, can be used
as alarm outputs only if they are not used
as control outputs.
20
B
3.3.8 OP5 AND OP6 (OPTION)
ANALOG CONTROL OUTPUTS
B
OP5 and OP6 can be configured for control
action or PV/SP/MV retransmission:
• Galvanic isolation 500Vac/1 min:
• 0/4…20mA, 750Ω / 15Vdc max.
0/1…5V, 0…10V, 500Ω / 20mA max..
Notes:
[1] Varistor for inductive load 24Vac only
[2]
A Please, read the user manual:
“Serial communications and configuration software”.
3.3.9 SERIAL COMMUNICATIONS
(OPTION) [2]
• Galvanic isolation 500Vac/1 min;
Compliance to the EIA RS485 standard
for Modbus/Jbus;
• Termination setting dip switches.
B
3.3.10 PROFIBUS DP (OPTION)
DP
DN
DG
VP
1
2
3
4
DP
DN
DG
VP
Initial
PROFIBUS
station
DP
DN
DG
VP
Other
PROFIBUS
stations
DP
DN
DG
VP
Ending
PROFIBUS
station
220Ω
390Ω
390Ω
220Ω
390Ω
390Ω
33
4-40UNC-2B
5
9
6
1
3 - Electrical Connections
B
•
Galvanic isolation 500 Vac/1 min
• Compliance to the EIA RS485
standard for PROFIBUS DP;
• Connecting cable: twisted
pair cable as per PROFIBUS
specifications (e.g. Belden
B3079A);
• Max. lenght: 100 m at 12 Mb/s
Termination resistors 220Ω and
390Ω (1/4W, ±5%) for external
mounting on the first and ending PROFIBUS stations only.
To make the connections easier, a D-Sub type (9 poles)
connector, model AP-ADP-PRESA-DSUB/9P is provided
Must be used with a 9PIN male ERNI type part no. 103648 or similar connector.
X5 D-SUB 9 poles Signal
1 3 RxD/TxD-P (DP)
2 8 RxD/TxD-N (DN)
3 5 DGND (DG)
4
6
VP (VP)
Description according to
PROFIBUS specifications
Receive data/transmission
data plus
Receive data/transmission
data negative
Data transmission potential
(ground to 5V)
Supply voltage of the terminating resistance-P, (P5V)
Detailed information concerning wiring and cables can be found on
the PROFIBUS Product Guide on Internet at:
http://www.profibus.com/online/list
21
I 1 I 2 I 3
45.80
45.80
50
4 - Operation
4 OPERATION
4.1.1 KEY FUNCTIONS AND DISPLAYS IN OPERATOR MODE
Digital input status LEDs (yellows)
ó - IL1 active
ò - IL2 active
ô - IL3 active
Status LEDs (greens)
} Communications running
(serial communications interface)
Ä Tuning running
{ Manual operating mode
Ö Timer
á Program Waiting
Ü Remote Setpoint active
ú First stored Setpoint active
ù Second stored Setpoint active
û Third stored Setpoint active
Alarm status LEDs (reds)
Å AL1 ON
Ç AL2 ON
É AL3 ON
Ñ AL4 ON
Auto/Man
22
Over range Under range
8888____ 8888----
PV control input in engineering units
% Control output
or Program status (see page 64)
SP operating Setpoint
(Local/Remote or Stored)
Control output LEDs (red)
å OP1/OP4 ON - ç OP2/OP4 OFF
Run/stop Timer or a program
Entry key for selection and value setting confirmation
Setpoint setting
Menu access
4.1.2 KEY FUNCTIONS AND DISPLAY IN PROGRAMMING MODE
35.0
P.b.
4 - Operation
The parameter setting proce-
A
dure has a timeout. If no keys
are pressed for, at least 30
seconds, the controller automatically switches back to the
operator mode.
After selecting the parameter or
the code, press $ and %
to display or modify the value.
The value is entered when the
next parameter is entered, by
pressing the è key.
The changes are not saved if
either the back key ê is
pressed or if the instrument is
left alone for 30 seconds.
From every parameter, pressing
the
í key, the controller
switches to the operator mode.
Parameter value
Parameter mnemonic
Back to the previous parameter
Entry key for selection
and value setting confirmation
Value modification
Access to the menu for:
- Parameter setting
- Configuration
- Access selection
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