Configurator 2.0
Software
OPERATIONS
MANUAL
Super Systems Inc.
7205 Edington Drive
Cincinnati, OH 45249
513-772-0060 / 800-666-4330
Fax: 513-772-9466
www.supersystems.com
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Table of Contents
Table of Contents ................................................................................................................. 2
Main Menu ........................................................................................................................... 8
Toolbar Buttons ................................................................................................................... 9
1. The Connection button .......................................................................................... 9
2. The Login button .................................................................................................. 9
3. The Show Overview Display button ........................................................................ 9
4. The System Settings button ................................................................................... 9
Manage Controllers Tab ............................................................................................. 10
Backup/Restore Tab .................................................................................................. 13
Users Tab ................................................................................................................. 17
Configuration Tab ..................................................................................................... 19
R/W Data ................................................................................................................. 21
Set Factory Defaults .................................................................................................. 22
FD Preserve .............................................................................................................. 23
5. The Recipe Editor button ..................................................................................... 23
Recipe Editor Tab ...................................................................................................... 24
Recipe Management Tab ........................................................................................... 26
Configurator Main Form ...................................................................................................... 29
9200 Firmware Upgrade Procedure ..................................................................................... 35
Overview ..................................................................................................................... 35
Equipment Required ..................................................................................................... 35
Instructions ................................................................................................................. 35
Configurator – 8500 Drop-Down Menu ................................................................................ 43
Input Values ................................................................................................................... 43
Range Setups ................................................................................................................. 44
Calibration ...................................................................................................................... 45
TC Type mV Range Chart .......................................................................................... 46
Zero Calibration ........................................................................................................... 46
Span Calibration ........................................................................................................... 47
Cold Junction Calibration .............................................................................................. 47
Configurator-9005 Drop-Down Menu ................................................................................... 49
Recipe 1 – Recipe 4 ......................................................................................................... 49
Slave Instruments ........................................................................................................... 49
Auxiliary A/I .................................................................................................................... 49
Manual Event Control ...................................................................................................... 49
Event Run Program Setup ................................................................................................ 49
Port Setup ...................................................................................................................... 50
Slave Instrument Setup ................................................................................................... 50
Zone Assignments – Programmer 1 – Zone Assignments - Programmer 4 ........................... 52
Furnace Setup ................................................................................................................ 52
Programmer Setup .......................................................................................................... 54
Passcode and Alarm ........................................................................................................ 55
IP Address ...................................................................................................................... 55
Zone/Load TC Setup ........................................................................................................ 55
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Event Control .................................................................................................................. 56
Set Menu Security ........................................................................................................... 57
SSi Analog Input Setup .................................................................................................... 57
Generic Mapping Setups .................................................................................................. 58
Communications and Mapping Table Section .................................................................. 58
Block Write Table Section ............................................................................................. 60
IP Address Table Section .............................................................................................. 61
DF1 Configuration ........................................................................................................... 62
Relay Assignments .......................................................................................................... 63
Vacuum Gauge Setup ...................................................................................................... 65
Relay Setpoints ............................................................................................................... 67
Configurator-9120 Drop-Down Menu ................................................................................... 68
Burnoff ........................................................................................................................... 68
Slave Instruments ........................................................................................................... 68
Aux Analog Inputs ........................................................................................................... 68
Burnoff Setup ................................................................................................................. 68
PID Loop Setup ............................................................................................................... 68
Furnace Setup ................................................................................................................ 68
Communications Setup .................................................................................................... 70
Slave Instrument Setup ................................................................................................... 70
Analog Input Setup ......................................................................................................... 70
Analog Output Setup ....................................................................................................... 71
Alarm Setup .................................................................................................................... 72
Calibration ...................................................................................................................... 72
Configurator-9200 Drop-Down Menu ................................................................................... 72
Burnoff ........................................................................................................................... 72
Slave Instruments ........................................................................................................... 74
Auxiliary Analog Input ..................................................................................................... 75
Manual Event Control ...................................................................................................... 76
Probe Burnoff Setup ........................................................................................................ 77
PID Loop Setup ............................................................................................................... 78
Event Run Program Setup ................................................................................................ 87
Zone/Load TC Setup ........................................................................................................ 88
Port Setup ...................................................................................................................... 89
Slave Instrument Setup ................................................................................................... 90
Zone Assignments ........................................................................................................... 92
Furnace Setup ................................................................................................................ 93
Default Wait Limits .......................................................................................................... 94
Furnace Name ................................................................................................................ 96
Alarm Setup .................................................................................................................... 97
Relay Assignments ......................................................................................................... 103
Relay Setpoints .............................................................................................................. 106
Analog Input Setup ........................................................................................................ 107
Analog Output setup ...................................................................................................... 112
Passcode and Alarm ....................................................................................................... 115
IP Address ..................................................................................................................... 117
Event Control ................................................................................................................. 118
Valve Setup ................................................................................................................... 119
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Valve Inputs .................................................................................................................. 120
Set Menu Security .......................................................................................................... 122
Curve Entry ................................................................................................................... 123
Alternate PID Setup ....................................................................................................... 124
SSI Analog Input Setup .................................................................................................. 125
SSi Configuration and Calibration .................................................................................... 126
Overview .................................................................................................................... 126
Equipment needed ...................................................................................................... 126
Notes ......................................................................................................................... 126
User Calibration .......................................................................................................... 127
Full Calibration ............................................................................................................ 129
ADAM Module Offset Correction ...................................................................................... 130
Aux Setpoint Configuration ............................................................................................. 131
TC Extension Correction Curves ...................................................................................... 132
Tuning Assistant ............................................................................................................ 133
Configurator – 9205 Drop-Down Menu ............................................................................... 136
Burnoff .......................................................................................................................... 136
Slave Instruments .......................................................................................................... 136
Auxiliary Analog Input .................................................................................................... 136
Manual Event Control ..................................................................................................... 136
Probe Burnoff Setup ....................................................................................................... 136
PID Loop Setup .............................................................................................................. 136
Event Run Program Setup ............................................................................................... 136
Zone/Load TC Setup ....................................................................................................... 136
Port Setup ..................................................................................................................... 136
Slave Instrument Setup .................................................................................................. 136
Zone Assignments .......................................................................................................... 136
Furnace Setup ............................................................................................................... 137
Default Wait Limits ......................................................................................................... 137
Furnace Name ............................................................................................................... 137
Alarm Setup ................................................................................................................... 137
Relay Assignments ......................................................................................................... 137
Relay Setpoints .............................................................................................................. 137
Analog Input Setup ........................................................................................................ 137
Analog Output Setup ...................................................................................................... 137
Passcode and Alarm ....................................................................................................... 137
IP Address ..................................................................................................................... 137
Event Control ................................................................................................................. 137
Set Menu Security .......................................................................................................... 138
Curve Entry ................................................................................................................... 138
Alternate PID Setup ....................................................................................................... 138
SSi Analog Input Setup ................................................................................................... 138
SSi Configuration and Calibration .................................................................................... 138
ADAM Module Offset Correction ...................................................................................... 138
Aux Setpoint Configuration ............................................................................................. 138
Configurator – 9210 Drop-Down Menu ............................................................................... 139
Slave Instruments .......................................................................................................... 139
Auxiliary Analog Input .................................................................................................... 139
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Manual Event Control ..................................................................................................... 139
PID Loop Setup .............................................................................................................. 139
Event Run Program Setup ............................................................................................... 139
Zone/Load TC Setup ....................................................................................................... 139
Port Setup ..................................................................................................................... 139
Slave Instrument Setup .................................................................................................. 139
Zone Assignments .......................................................................................................... 139
Furnace Setup ............................................................................................................... 139
Default Wait Limits ......................................................................................................... 139
Furnace Name ............................................................................................................... 140
Alarm Setup ................................................................................................................... 140
Relay Assignments ......................................................................................................... 140
Relay Setpoints .............................................................................................................. 140
Analog Input Setup ........................................................................................................ 140
Analog Output Setup ...................................................................................................... 140
Passcode and Alarm ....................................................................................................... 140
IP Address ..................................................................................................................... 140
Event Control ................................................................................................................. 140
Valve Configuration ........................................................................................................ 140
Valve Setup ................................................................................................................... 140
Set Menu Security .......................................................................................................... 141
Curve Entry ................................................................................................................... 141
Alternate PID Setup ....................................................................................................... 141
SSi Analog Input Setup ................................................................................................... 141
SSi Configuration and Calibration .................................................................................... 141
ADAM Module Offset Correction ...................................................................................... 141
Aux Setpoint Configuration ............................................................................................. 141
TC Extension Correction Curves ...................................................................................... 141
Tuning Assistant ............................................................................................................ 141
Configurator – 9215 Drop-Down Menu ............................................................................... 142
Slave Instruments .......................................................................................................... 142
Auxiliary A/I ................................................................................................................... 142
MGA .............................................................................................................................. 142
Manual Event Control ..................................................................................................... 142
PID Loop Setup .............................................................................................................. 142
Event Run Program Setup ............................................................................................... 143
Zone/Load TC Setup ....................................................................................................... 143
Port Setup ..................................................................................................................... 143
Slave Instrument Setup .................................................................................................. 143
Zone Assignments .......................................................................................................... 143
Furnace Setup ............................................................................................................... 143
Default Wait Limits ......................................................................................................... 145
Alarm Setup ................................................................................................................... 145
Relay Assignments ......................................................................................................... 145
Relay Setpoints .............................................................................................................. 145
Analog Input Setup ........................................................................................................ 145
Analog Output Setup ...................................................................................................... 146
Passcode and Alarm ....................................................................................................... 146
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Generic Mapping Setups ................................................................................................. 146
DF1 Configuration .......................................................................................................... 146
IP Address ..................................................................................................................... 146
Event Control ................................................................................................................. 146
Vacuum Gauge Setup ..................................................................................................... 146
Valve Configuration ........................................................................................................ 147
Valve Setup ................................................................................................................... 148
Custom Curves ............................................................................................................... 149
Alternate PID Setup ....................................................................................................... 149
SSi Analog Input Setup ................................................................................................... 149
SSi Configuration and Calibration .................................................................................... 149
ADAM Module Offset Correction ...................................................................................... 149
Aux Setpoint Configuration ............................................................................................. 149
TC Extension Correction Curves ...................................................................................... 149
MGA Setup .................................................................................................................... 150
Configurator-9220 Drop-Down Menu .................................................................................. 153
Slave Instruments .......................................................................................................... 153
Auxiliary Analog Input .................................................................................................... 153
Manual Event Control ..................................................................................................... 153
PID Loop Setup .............................................................................................................. 154
Event Run Program Setup ............................................................................................... 156
Zone/Load TC Setup ....................................................................................................... 156
Port Setup ..................................................................................................................... 157
Slave Instrument Setup .................................................................................................. 158
Zone Assignments .......................................................................................................... 159
Furnace Setup ............................................................................................................... 160
Default Wait Limits ......................................................................................................... 162
Furnace Name ............................................................................................................... 162
Alarm Setup ................................................................................................................... 162
Thermocouple Check ................................................................................................... 163
Relay Assignments ......................................................................................................... 164
Relay Setpoints .............................................................................................................. 166
Analog Input Setup ........................................................................................................ 167
Analog Output Setup ...................................................................................................... 169
Passcode and Alarm ....................................................................................................... 170
IP Address ..................................................................................................................... 170
Event Control ................................................................................................................. 170
Vacuum Gauge Setup ..................................................................................................... 170
Set Menu Security .......................................................................................................... 172
Custom Curves ............................................................................................................... 172
Alternate PID Setup ....................................................................................................... 172
SSi Analog Input Setup ................................................................................................... 173
SSi Configuration and Calibration .................................................................................... 173
ADAM Module Offset Correction ...................................................................................... 174
Aux Setpoint Configuration ............................................................................................. 174
TC Extension Correction Curves ...................................................................................... 174
Tuning Assistant ............................................................................................................ 174
Appendix A – Quench Control & Events .............................................................................. 175
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Appendix B – Opcodes ....................................................................................................... 176
Control Group ................................................................................................................ 176
Alarm Group .................................................................................................................. 176
Events Group ................................................................................................................. 176
Identity Group ............................................................................................................... 177
Temperature Group ........................................................................................................ 177
Time Group ................................................................................................................... 177
Vacuum Group ............................................................................................................... 178
SPP2 Group ................................................................................................................... 178
Notes About Opcodes ..................................................................................................... 179
BRANCH and LIMIT opcodes ........................................................................................ 180
Appendix C - Programmer Alarms ....................................................................................... 182
Appendix D - Flash Card Management ................................................................................ 183
Appendix E - SDRecorder Installation ................................................................................. 184
Appendix F – Slave Instrument Mapping ............................................................................. 186
Atmosphere Instruments ................................................................................................ 186
Temperature Instruments ............................................................................................... 190
Events Instruments ........................................................................................................ 196
Appendix G – Examples ..................................................................................................... 199
Example 1 – Cascade Setup for the 9205 ......................................................................... 199
Revision History ................................................................................................................ 201
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Main Menu
Configurator main display
The main menu consists of three sections: File, Options, and Help.
File
File Æ Close
This command will exit the Configurator application. This is the same as clicking on the close
button on the top right of the form,
.
Options
Options Æ Settings
This command will display the System Management form. This is the same as clicking on the
System Settings button,
.
Help
Help Æ About
This will display a small about screen.
Configurator – Help Screen
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Toolbar Buttons
The toolbar across the top of the form, below the main menu, contains five icons:
1. The Connection button
When the program starts, the device is disconnected and the connect button will show
Also, the status bar in the bottom left corner will read “disconnected.” To connect to a device,
make sure that a device is selected from the drop-down list located on the top right of the form,
and click this button. While the Configurator is in the process of connecting, the connect button
will show
bar in the bottom left corner will read “coms good.” If the connection is not successful, the
connect button will remain
bad.” Clicking on this button again will disconnect the device.
2. The Login button
There are four levels of security with the Configurator – Operator, Supervisor, Administrator,
and SSi Special. Each level provides additional functionality with the Configurator software.
When the program starts, the device is logged in as Operator and the login button will show
(blue). The Operator level does not require any passcodes. To login at a higher level, click on
this button. A dialog box will pop up with a field for a user name and password.
login button will show
configuration of the device and the password can only be obtained from Super Systems. To
login as SSi Special, enter the pass code as the password.
SSi Special level
3. The Show Overview Display button
4. The System Settings button
. If a connection is successful, the connect button will show and the status
and the status bar in the bottom left corner will read “coms
To login as Supervisor, enter “Supervisor” as the
user name and enter the level 1 passcode as the
password. The user name is not case-sensitive. If
the login is successful, the login button will show
(gold). To login as Administrator, enter
“Administrator” as the user name and enter the
level 2 passcode as the password. The user name
is not case-sensitive. If the login is successful, the
(green). The SSi Special level is only used at Super Systems Inc for
No username is required for the
. If the login is successful, the login button will show (red).
.
The system settings button,
access or higher. The systems settings feature allows the user to manage any controller(s) and
also backup/restore any controller(s).
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, is only available to those users who have a Supervisor level
Configurator Manage Controllers display
Manage Controllers Tab
The list box at the top of the form shows any controller setup that is currently stored in the
Configurator. The user can edit, add, or delete a controller setup from the Configurator.
Add a Controller
First, click on the “Add” button under the controller list.
Configurator Add/Edit Controller section
The “Name” is the name the user wishes to give the controller. This is how the Configurator
will refer to this controller throughout.
The “Controller Type” is a drop-down list of all of the available controller types (9005, 9200,
9220, etc). This refers to what kind of controller you are adding.
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The “Ethernet” option specifies the IP Address of the controller. Clicking on the scan button
next to the text box,
the
SSi Device Selector
, will allow the user to scan the network for all available devices with
screen.
Configurator – SSi Device Selector
Clicking on the Scan button will initiate the scan procedure. Please note that this scan could
take a few minutes. Once the scan has completed, the list of available devices will be
displayed. Clicking on one of the devices will highlight that line in blue. Clicking on the OK
button once a device has been selected will set that device’s IP address in the Ethernet IP
address textbox. Clicking on the Cancel button will cancel the process and close down the
Device Selector
screen.
SSi
The “Serial” option specifies the “Com Port” (COM1 – COM20), the “Baud” rate (1200 –
115200), and the “Address” (0 – 250).
The “SuperData” option specifies the channel for SuperData (1 – 128).
The “Chart File” specifies the chart file (.ctm) to be used. Clicking on the open button,
, will
display a Windows open file dialog box that will allow the user to navigate to the proper
location, if necessary.
Check the checkbox next to “Display on overview” if you want to display this on the
Display
screen.
Overview
Clicking on the Menu button will allow the user to set up the menu options for each access
level.
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Configurator – Edit Menu screen
Use the drop-down list at the top of the form to select the access level to change. The list on
the right of the screen is the current menu list for the specific access level. The list on the left
of the screen lists the remaining items. To add a menu option, select the desired menu option
on the left and click on the Add button,
on the Add All button,
. To remove a menu option, select the desired menu option on
the right and click on the Remove button,
click on the Remove All button,
. To add a menu option to a specific position, click on
. To add all of the menu options at once, click
. To remove all of the menu options at once,
the menu option on the right where the new option will be inserted, click on the menu option
on the left to add and click on the Insert button,
. Click the OK button to accept the
changes or the Cancel button to close the form without accepting the changes.
Clicking on the Save button will save the changes, while clicking on the Cancel button will
cancel the action.
The right side of the form displays the Aux Instruments and the text for those instruments,
Alarms and the text for those alarms, Input Event Descriptions and the text for those
descriptions, Input Descriptions and the text for those descriptions, and the Output Event
Descriptions and the text for those descriptions. To change the text, double-click on the
specific item to change. The Configurator will display an input box that will allow the user to
change the current text value.
Configurator – Edit text input box
Clicking OK will change the text value, and clicking Cancel will not change the text value.
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To save these changes and add the controller, click the Save button. Click on the Cancel
button if this controller is not to be added. The bottom section of the form will become invisible
again.
Edit a Controller
Double-click on the specific controller that is to be modified, or single-click on the controller and
click the Edit button to begin editing. Change the necessary values, then click on the Save
button to save the changes or click on the Cancel button to cancel this operation. See the
above section
Add a Controller
for a description of the different fields.
Delete a Controller
Click on the specific controller that is to be deleted. Click on the Delete button to delete this
controller. The Configurator will display a message box asking the user to confirm the delete.
Configurator – Confirm Delete Device
Clicking on the Yes button will delete the controller. Clicking on the No button will cancel the
delete.
Backup/Restore Tab
Configurator Backup/Restore Display
The Backup/Restore display allows the user to create a backup of a controller configuration, or
restore a controller to a previous configuration.
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Backup Section
This area will allow the user to either backup the current controller, or restore the current
controller to a previous configuration.
before being able to backup or restore a configuration
option will allow the user to backup the controller. Once this section is selected, the Delete
and Restore buttons will become disabled, as well as the drop-down lists for the “Backup Files”
section, as they deal only with backed-up configuration files. Clicking on the Backup button
will backup the current configuration. The progress bar at the bottom of the section will update
the backup progress.
Configurator – Backup Section with progress
The Show/Print button will display a print preview with the current controller’s configuration.
Note: The user must be connected to a device
. Selecting the “Online Device”
Configurator – Print Preview screen
From this screen, the user can either print out the configuration by clicking on the printer icon,
, or close the print preview by clicking on the Close button or the close button on the top
right of the screen,
.
Selecting the “Backup Files” option will allow the user to manage the backup configurations on
the local computer. When this option is selected, the Backup button will become disabled.
The Delete button will delete the selected configuration. The user must confirm the delete
first.
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Configurator – Confirm Delete Backup file
Clicking on the Yes button will delete the configuration, but clicking on the No button will
cancel the delete.
Clicking on the Restore button will restore a backup configuration to the connected device.
The user must confirm the restoration.
Configurator – Confirm Restore backup
Clicking on the Yes button will restore the selected configuration file, but clicking on the No
button will cancel the restoration. The progress bar at the bottom of the section will update the
restore progress.
Comparison Section
The Comparison section allows the user to compare two backup files to each other.
Note: The
user must be connected to a controller if he/she wishes to use the active device for
comparison
. If the user wishes to use the device the Configurator is connected to, the user
can check the “Active Device” check box. This will disable the top two drop-down lists.
Configurator Compare section with “Active Device” checked
To compare a specific file with another, do not check the “Active Device” checkbox. If this
checkbox is not checked, then all four drop-down lists will be enabled. The user can then select
the device from the first drop-down list and the specific file for the comparison from the second
drop-down list. The user can select the device where the file to compare to is from the third
drop-down list, and the file to compare to can be selected from the fourth drop-down list. Once
all of the necessary information has been setup, the user can click the Compare button. The
progress bar at the bottom of the section will update the comparison. If the devices are
identical, the Configurator will display a message box.
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Configurator – Devices are identical message box
If the devices are different, the Configurator will display a print preview will the first device’s
values and properties printed in red, and the second device’s values and properties printed in
blue.
Configurator – Print Preview with different files
The Printer… button will allow the user to select page setup information for the printed
documents.
Note: The printer settings are set to their defaults whenever
Configurator loads. Any setting changes made through this button will not be
saved
.
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Configurator – Printer page setup screen
The user will be able to select the size and source of the paper, the orientation of the printed
material, and the margins for the printed material. Clicking on the OK button will set the page
settings. Clicking on the Cancel button will cancel the setup process. Clicking on the
Printer… button will allow the user to select the printer to send the information to.
Configurator – Select Printer screen
The user will be able to select the appropriate printer from the drop-down list. Clicking on the
Properties… button will display the properties for the selected printer. Clicking on the
Network button will allow the user to search through the local network for a printer. Clicking
the OK button will set the selected printer. Clicking the Cancel button will cancel the printer
selection.
Users Tab
The Users tab allows the user to modify the user settings for any user on Configurator.
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Configurator – Users tab with Administrator User info
The default three users within Configurator are: Operator, Supervisor, and Administrator.
Add a User
To add a user, click on the Add button. This will display the user fields: Name, Access Level,
Password… button, Save button, and Cancel button. Enter the name of the user and select
the appropriate access level. To set a password, click on the Password… button. A password
does not have to be given to add a user. The password fields are displayed: New Password,
Retype New Password, Save button, and Cancel button. The user can type in the password in
the “New Password” and “Retype New Password” fields. Clicking on the Save button will save
the password, and clicking on the Cancel button will cancel the password add.
Configurator – Add User Password fields
If the passwords do not match, then Configurator will display an error message.
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Configurator – Passwords do not match error message
Clicking on the Save button will save the user and add the user name to the list. Clicking on
the Cancel button will cancel the add user process and hide the user fields.
Edit a User
To edit a user’s settings, select a user from the list and click on the Edit button, or double-click
on the user name in the list. This will display the user fields. The rules for adding a user apply
to editing a user as well. See the section
Add a User
for instructions.
Delete a User
To delete a user, select a user from the list and click on the Delete button. The user will have
to confirm the deletion.
Configurator – Confirm delete user
Clicking on the Yes button will delete the user, and clicking on the No button will cancel the
delete process. Once a user has been deleted, the list of users will update.
The Recipe Security Level will determine what level of recipe security the users will have. Once
the user has selected a different level, the Save button will have a red background.
Configurator – Change User Recipe Security Level
Clicking on the Save button will save the new recipe security level.
Configuration Tab
The Configuration tab will allow the user to change the configuration of Configurator. The
“Data Access” section displays the location for all of the data files that Configurator uses, such
as backup files, user configurations, etc. To change this location, click on the Change button.
This will display a dialog box that will allow the user to browse and select a new location.
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Configurator – Select Directory dialog box
The user can browse to a new location and click on the OK button to set that location as the
new location. Clicking on the Cancel button will cancel the change.
Note: The main
Configurator files (Configurator.exe, SSiLibrary.dll, etc) do not need to be in the
same directory as the data files
.
The “Configurator Settings” section deals with Configurator’s screen size. The Restore button
will restore Configurator’s screen size to the default size. The list below the Restore button
will display any archived configurations. To archive a configuration, click on the Archive
button. The user will have to give the archive a name.
Configurator – Archive Name input box
Clicking on the OK button after inputting a name will archive the configuration settings and
update the list. Clicking on the Cancel button will cancel the archival process. Clicking on the
OK button without giving an archive name will stop the archive process. To restore an archived
configuration, select the configuration from the list and click on the Restore button. The user
will have to confirm the restoration.
Configurator – Confirm restore archive
Clicking on the Yes button will restore the archive, while clicking on the No button will cancel
the restore process. The user will have the option to archive the current settings before
restoring the configuration settings.
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Configurator – Archive Settings message box
Clicking on the Defaults button will restore all default values to Configurator. Since some data
may be lost, the user will have to confirm the action.
Configurator – Restore defaults
Clicking on the Yes button will restore the defaults, but clicking on the No button will cancel
the restoration.
To remove a configuration from Configurator, select the configuration to remove and click on
the Remove button. The user will have to confirm the removal.
Configurator – Confirm Remove Archive
Clicking on the Yes button will continue with the removal, while clicking on the No button will
cancel the removal. Since removing the archived configuration will result in the loss of data,
the user will have to confirm the removal a second time.
Configurator – Second Confirm Removal
Clicking on the Yes button will remove the archived file, while clicking on the No button will
cancel the removal.
R/W Data
The R/W Data button will display the raw data from the selected controller.
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Configurator – Read/Write Raw Data screen
The user must use the SSi Special passcode to access the R/W Data screen. Values can be
written directly to the controller through this screen. Select the Modbus Read Offset value to
start reading data. Select the Modbus Write Offset write data to a specific Modbus register.
Configurator allows the user to write multiple words to sequential Modbus registers. Starting
from the Modbus register provided, any of the value boxes that do not have the “disable”
checkbox checked will write the value indicated to the sequential Modbus register. The top row
contains registers 1 through 5 and the bottom row contains registers 6 through 10. The screen
shot below shows how this process works.
Configurator – Write multi-word offsets
Since the “Write Offset” field was set to 610, this is the starting point for the write.
Clicking on the Done button will close out the Read/Write Raw Data screen.
Set Factory Defaults
Clicking on the Set Defaults button will set the factory defaults for Configurator. The user will
have to confirm this action.
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Configurator – Set factory defaults confirmation
Clicking on the Yes button will set the factory defaults; clicking on the No button will cancel the
action.
FD Preserve
The FD Preserve button will set the factory defaults while also preserving the recipe
information. The user will have to confirm the action.
Configurator – Confirm set factory defaults with recipe preserve
Clicking on the Yes button will set the factory defaults and preserve the recipe information.
Clicking on the No button will cancel the action.
Clicking on the OK or Cancel button will close the
5. The Recipe Editor button
The Recipe Editor button is available to users of all access levels, however, users with Operatorlevel access cannot save recipes. This form allows users to manually edit a recipe.
The toolbar at the top of the form contains the basic Windows-type functions, new, cut, copy,
etc. The Windows-type shortcuts apply to most of the functions as well: Ctrl + C to copy, Ctrl +
X to cut, etc. The menu will list the shortcut next to each command.
System Management
screen.
Configurator – Recipe Edit toolbar
From left to right are: New (load a blank recipe), Print (print out the recipe steps), Cut (cut a
selected step), Copy (copy a selected step), Paste (paste the cut or copied step), Insert Step
(inserts a selected step into the program…all steps below the inserted step will move down),
Insert NO-OP Step (insert a NO-OP step into the program…all steps below the inserted step will
move down), and Help (display a help page).
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Configurator Recipe Editor screen
Recipe Editor Tab
Load/Save Recipes
The box in the top left of the form is where the user can select which recipe (0 – 300) to load.
Use the up or down arrows, or just type in the recipe number and click on the Load button.
The recipe steps will be filled in the white area on the form. Once the Load button has been
clicked, the box to the right of the Save As button will be filled with the recipe number
selected. By default, the Save As recipe will be the same as the Load recipe. To save the
loaded recipe as a different recipe number, use the up or down arrows, or just type in the new
number (0 – 300) in the box next to the Save As button and click this button.
Checking the “Use Online Device” check box will load and save the recipes on the currently
connected controller. Not checking this check box will load and save the recipes on the local
computer (PCGroup).
The “Recipe Description” line is a text description of the recipe.
Modify Recipes
To modify any of the steps in the recipe, double-click on the row of the step that will be
modified. This will display the
Edit Step
form.
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Configurator Recipe Step Edit form
The drop-down list under “Opcode” allows the user to select the specific opcode that will be
used in the recipe step. Checking the “Alphabetical” checkbox will allow the user to alphabetize
the list. If a temperature value or an atmosphere value is needed, these can be set using the
up or down arrows, or by just typing in the value. If these are not needed, check the “Disable”
checkbox and the boxes will become unavailable. Note – for some opcodes, the display text will
change and the
Edit Step
screen will look slightly different to accommodate the different types
of values associated with each opcode, but the functionality of each item will remain the same.
The box(es) on the right side of the form is the action or value that should be taken. For
instance, with opcode “SetPt”, the box on the right is the “Option” and there is a drop-down list
of available options: wait, wait up, wait down. However, for opcode “soak”, the temperature
value and atmosphere value fields disappear and the boxes on the right of the form are “Soak
Time hoursminutes”, and there are two boxes that have values ranging from 0 to 1000 for the
hours and 0 to 59 for the minutes. These values can be adjusted by using the up or down
arrows, or by typing the new value in. The user can add an optional comment to the recipe
step in the “Comment” field, if desired. Once all of the changes have been made, the user can
click on OK to save these changes.
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Recipe Management Tab
Configurator – Recipe Management tab with Recipes tab
Recipes Tab
The “Recipe Logo:” will allow the user to select a bitmap (.bmp) image to act as a logo for the
recipes. Clicking on the Browse button will open up a dialog box that will allow the user to
browse to the desired picture.
Transfer Section
The Transfer section will allow the user to transfer one or more recipes from one location to
another. The “Source” field could either be the currently connected device (“Use Online
Device”), or one of the offline groups (“PCGroup”). The “Destination” field could either be the
currently connected device (“Use Online Device”), or one of the offline groups (“PCGroup”).
The “Send One” option will send only one recipe from the source to the destination. The recipe
to send will be based upon the numeric value within the box next to the “Send Multiple” option.
The “Send Multiple” option will send any number of sequential recipes from the source to the
destination. When the “Send Multiple” option is selected, there will be another numeric value
box visible next to the first numeric value box. This second box will be invisible when the “Send
One” option is selected. Once all of the required information is present (source, destination,
recipe to send), clicking on the Send button will send the recipes. The progress bar at the
bottom of the section will update the send process.
a controller may take a few minutes
.
Note: Transferring recipes from or to
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Printing Section
The Printing section allows the user the ability to print out recipes. The “Source” field could
either be the currently connected device (“Use Online Device”), or one of the offline groups
(“PCGroup”). The “Print One” option will print only one recipe from the source. The recipe to
print will be based upon the numeric value within the box next to the “Print Multiple” option.
The “Print Multiple” option will print any number of sequential recipes from the source. When
the “Print Multiple” option is selected, there will be another numeric value box visible next to
the first numeric value box. This second box will be invisible when the “Print One” option is
selected. Clicking on the Print button will display a print preview dialog, where the user will be
able to view and/or print the recipes. Clicking on the Setup button will display a
Page Setup
screen, which will allow the user to set up the page settings for printing, as well as select the
printer.
Note: Printing recipes from a controller may take a few minutes
.
Groups Tab
Configurator – Recipe Management tab with Groups tab
The Groups tab will allow the user to add, modify, or delete the offline groups of recipes. The
offline recipe groups are used throughout the
Recipe Edit
screen, both on the Recipe Editor tab
and the Recipe Management tab.
To add a recipe group, click on the Add button. This will display the recipe group fields: Name,
Model, and Programmer Type. Enter or select the desired values and click the Save button to
save the new group, or click the Cancel button to cancel the add process.
To edit a recipe group, click on the group name to edit from the list and click on the Edit
buttons, or double-click the group name in the list. This will display the recipe group fields with
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the selected recipe group’s information loaded. Modify the desired values and then click the
Save button to save the changes, or click on the Cancel button to cancel the edit process.
To delete a recipe group name, click on the group name to delete and click on the Delete
button. The user will have to confirm the delete.
Configurator – Confirm delete recipe group
Clicking on the Yes button will continue with the delete, while clicking on the No button will
cancel the delete process. Since deleting a recipe group will result in the loss of data, the user
will have to confirm the delete a second time.
Configurator – Second confirm delete recipe group
Clicking on the Yes button will delete the recipe group, while clicking on the No button will
cancel the delete process.
Clicking on the Done button will close the screen down.
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Configurator Main Form
The right side of the form contains a drop-down list that contains all of the devices configured
with the Configurator. To view a specific device, select it from the drop down list.
Configurator - Device drop-down list
The selected menu items on the left, and the values on the screen, will change to reflect the
new device’s values.
The area right below the drop-down menu list allows the user to start, stop, hold, or resume a
recipe.
Clicking on the Run button will display the
the recipe to run.
Run Recipe
screen, from which the user can select
Configurator – Run Recipe screen
Use the number box next to the “Recipe:” to select a recipe number from 1 to 300. Once the
recipe number has been selected, click on the Load button. This will display the steps in the
recipe in the white area. If the user wants the recipe to start from a step other than step 1, the
user can select which step from the number box to the right of the Load button. The user can
edit the steps in the recipe just like in the
Recipe Management
screen. Once the recipe number
and the starting step number have been chosen, the user can click on the Run button. This
will begin the recipe. If the user does not wish to run the recipe, clicking on the Cancel button
will close the form without starting the recipe.
While a recipe is running, there will be a green highlight across the program display area.
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Configurator - Program running display
The Hold button will put the recipe on hold, but it will not stop the recipe. To hold a recipe,
click on the Hold button. The user will have to confirm the action.
Configurator – Confirm hold recipe
Clicking on Yes will hold the recipe, and clicking on No will not hold the recipe. Once the
program has been held, the Hold button will say Cont, there will be a yellow highlight across
the program display.
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Configurator – Program hold
To continue the recipe, click on the Cont button. The user will have to confirm the action
Configurator – Confirm continue recipe
Click the Yes button to continue the recipe. Click the No button to leave the recipe in hold.
Once the recipe has been continued, the green highlight will return and the Cont button will
say Hold.
To stop the recipe, click on Stop. This will display a message box confirming the action.
Configurator – Confirm stop recipe
Clicking on Yes will stop the program and clicking on No will cancel the action.
The ADV button will allow the user to advance to the next step in the recipe. The user will
have to confirm the action.
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Configurator – Confirm advance to the next step
Clicking on the Yes button will advance the recipe to the next step, while clicking on the No
button will cancel the advance.
If there is an alarm of any kind, the alarm text will be displayed at the bottom of the program
display area with a red highlight, and the Ack button will become visible.
Configurator – Program with alarm
Clicking on the Ack button will acknowledge the alarm. Once the alarm has been
acknowledged, the Ack button will disappear, and the alarm text will disappear as well.
The Soak button will allow the user to manually change the length of a soak time. To do this,
click on the Soak button.
enabled
. This will display the Soak Timer dialog box.
Note: The recipe must be in a soak step for this button to be
Configurator – Adjust soak time
The current soak time will be displayed initially. To set a new soak time, change the hours
and/or minutes to the desired values and click on the Set button.
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Note – This change will
only last for the current soak and will not be a permanent change
. To cancel the
change, click on the Cancel button.
The right side of the screen contains the controller data: atmosphere actual and setpoint,
temperature actual and setpoint, Probe information, Outputs, and Inputs.
Configurator – Main screen with a recipe running
The first part is the atmosphere values and the temperature values
Configurator – Atmosphere and Temperature values
The left side is the atmosphere values. The first box contains the actual value of the
atmosphere. The second box contains the atmosphere setpoint. Clicking on this box will allow
the user to alter the setpoint.
Configurator – Edit atmosphere setpoint
Enter the new value or use the up and down arrows to select the new value and click on the
OK button to set the new atmosphere setpoint. Clicking on the Cancel button will cancel the
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action. The bottom two boxes deal with the output values. Clicking on the bottom right box
will allow the user to change the value.
Configurator – Edit atmosphere value
Select the new value, either “auto” or “manual”, and click on the OK button to change the
value, or click on the Cancel button to cancel the action.
The right side is the temperature values. The first box contains the actual value of the
temperature. The second box contains the temperature setpoint. Clicking on this box will allow
the user to alter the setpoint.
Configurator – Edit temperature setpoint
Enter the new value or use the up and down arrows to select the new value and click on the
OK button to set the new temperature setpoint. Clicking on the Cancel button will cancel the
action. The bottom two boxes deal with the output values. Clicking on the bottom right box
will allow the user to change the value.
Configurator – Edit atmosphere value
Select the new value, either “auto” or “manual”, and click on the OK button to change the
value, or click on the Cancel button to cancel the action.
The next three boxes deal with the probe information, outputs and inputs, and these values
cannot be edited by the user.
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9200 Firmware Upgrade Procedure
Overview
The series 9200 firmware may require upgrades as determined by Super Systems Inc. These
upgrades can be performed at SSI or they may also be performed at your facility while in use.
The series 9200 will not maintain control of your system while this upgrade takes place and all
precautions must taken prior to beginning this procedure.
Equipment Required
• A PC with an Ethernet port and a cross over cable
• The Super Systems Configurator software e
• The LocateIP software
• The Serial Number Utility software
• The UDP Download software
• A PC with an Ethernet port and a crossover cable is required. The Super Systems
Configurator software, the LocateIP software, the Serial Number Utility software and the
UDP Download software are all required.
Instructions
1 – Go To, or start, the Configurator program on your PC.
2 - The Configurator has a toolbar menu in the upper left. From left to right the icons will be
referred to as:
A) Connect (
B) Login (
C) Show Overview Display (
D) System Settings (
E) Edit Recipes (
3 - Click the Login icon (
Enter the password obtained from Super Systems Inc. for that day into the “Password” text box
on the login form.
button. If the login was successful, the lock will change to a red lock (
NOTE: If you have only one (1) 9200 previously connected and running you can “SKIP” Steps
No. 4, 5, 6, 7, 8 & 9.
4 - Click the System Settings icon (
System Management form.
)
)
)
)
)
)
No username is required when logging in as SSi Special.
), then click the “Add” button. This will display the
Click on the “OK”
).
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Configurator - System Management form
5 - Use the drop-down menu next to “Model” to select “9200”
6 - Verify that the “Ethernet” address matches exactly the address of the controller being
upgraded, or click on the scan button -
- to find the device.
7 – Enter the name of the device next to “Name”, then click the Save button.
8 - Click the OK button. This will return the user back to the main form.
9 - On the upper right corner there will be a drop-down menu. Select the controller that needs
to be upgraded.
Controllers that were recently added will be at the bottom of the list
.
Configurator drop-down menu for the controllers
10 - Click the Connect icon (
) and verify after a few seconds that the communications
(COMS) link is “Good” by looking in the bottom left corner of the main screen. You cannot
proceed until the COMS are “Good”.
11 – Click the System Settings icon (
).
12 – Click on the “Backup/Restore” tab at the top of the screen
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Configurator Backup/Restore tab
13 – Make sure the “Online Device” option is selected, then click on the Backup button.
The
user must wait until the system finishes before attempting to navigate to another page or click
on any other item
. When finished, the user will notice that when selecting the current
controller in the “Backup” section, there will be a backup file with the firmware version and the
date and time the backup was completed.
14 – Click the OK button in the bottom right corner of the screen to close the screen out.
15 – On the main form, click on the Edit Recipes icon (
).
16 –Click on the “Recipe Management” tab, then click on the “Groups” tab.
Configurator – Recipe Management tab with Groups tab
17 – Click on the Add button
18 – Name the group with the same name of the controller used in step Number 7. Click the
Save button to save the changes.
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19 – Click on the Recipes tab.
Configurator – Recipe Management tab with Recipes tab
20 – In the “Transfer” section of the form, make sure the “Use Online Device” checkbox is
checked for the source, and use the drop-down menu to the right of “Destination:”
to select
the group that was created in the previous steps.
21 –Select the “Send Multiple” option, and set the left numeric value to 1 and the right numeric
value to 300. Click on the Send button to send the recipes. This will save all the recipes from
1 to 300. The user must wait until the send is complete before attempting to move on or click
on any items.
22 – Click the Done button to return to Configurator’s main screen. The configuration and
recipes have been saved.
23 – Go To, or start, the UDP Download software on your PC. All of the available instruments
will be populated in the list when the software loads up.
Note – To search for instruments
again, click on the Search menu option in the top right of the screen. This will start a new
search and display all of the available instruments
.
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UDP Download – Initial screen
24 – Click on the square box with the three periods marked on it ( ). This box is located to
the right of the drop-down menu near the top of the screen. This will open a Windows dialog
box that will allow the user to navigate the file system.
25 – Use the dialog to navigate to the firmware version stored on the local PC that you wish to
use, and click on the Open button to select that firmware. The user should see that firmware
name and version in the drop-down list to the right of “User Program”.
26 – Identify the Serial Number and IP address of the controller you wish to upgrade from the
list of items on your network (it will only be one unit if you are hooked up directly to the 9200
through its Ethernet port). Select the controller from this list with a single click. It should be
highlighted with a blue background.
***When you complete the next step the 9200 will not control your system***
27 – Click the Download menu option in the top right of the screen. The bottom part of the
screen will display the progress of the download, and a progress bar at the top of the screen
will also display the progress of the download. Once the progress bar finishes and the list of
instruments is reloaded, it is OK to close out the UDP software.
28 – Exit the UDP Download software by clicking on the Exit menu option on the top right of
the screen.
29 – Go To, or start, the LocateIP software on your PC. A list of available instruments will be
populated into the list when the software loads.
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Locate IP – Initial screen
30 – Identify the controller being upgraded by its serial number. The serial number will be the
last item on the “Response from” line.
31 – Click the Configure button on the upper left side of the screen. Use the drop-down menu
to identify the controller being upgraded. Click on the controller. Click on the OK button to the
right of the drop-down menu. Make a note of the IP Address.
Locate IP – Configure screen
Locate IP – Configure screen 2
32 – Manually change the IP address to match the following:
IP address 192 168 1 200
Net Mask 255 255 255 0
Gateway 192 168 1 1
33 – Click the OK button to close the configuration screen, and then click the Exit button to
exit from the Locate IP software program.
34 – Go To, or start, the Serial Number Utility software on you PC.
35 – In the “Media” section of the form, use the drop-down menu to select “Ethernet”.
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36 - In the box below, select the controller being upgraded by identifying the serial number and
IP address. Click on the controller to highlight it.
37 – click “Yes” in the “Date And Time” section of the form.
38 – In the “Load Default Configuration” section of the form, use the pull-down menu to select
which type of controller is being used.
39 – Click on the Load button. A message box will appear asking you if you want to reset the
instrument to factory defaults. Click the YES button. You will get an error message stating
“Unable to Reset Instrument to Factory Defaults”. Ignore this error.
40 – Wait 20 seconds.
41 – Click the Scan button in the upper right corner of the form. Identify the controller being
upgraded by its serial number. The IP address will have changed to the factory default address
of: 192.168.0.200
42 – Click the Done button to exit the Serial Number Utility software.
43 – Go To, or start, the Locate IP software on your PC.
44 – Click the Configure button on the upper left side of the form. Use the drop-down menu to
identify the controller being upgraded. Click on the controller. Click the OK button to the right
of the drop-down menu.
45 – Manually change the IP address to match the same address noted in Step Number 31.
49 – Click the OK button, then click the Exit button on the Locate IP software program.
50 – Select the controller that is being upgraded from the drop-down list and click on the
connect icon (
50 – Using the series 9200 Configurator Software, click on the System Settings (
).
) icon.
51 – Click on the “Backup/Restore” tab near the top of the screen.
52 –In the “Backup” section of the form, make sure the “Backup Files” option is selected and
select the group/file you wish to restore.
53 – Click the Restore button. A message box will appear asking the user to confirm the
restoration of the instrument to the selected backup. Click the Yes button
. It is important to
wait until the restoration is complete before trying to navigate away from this page or click on
any items
.
*** The 9200 will regain control after the next step is complete***
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54 – Click the OK button.
55 – On the main form, click on the “Edit Recipes” icon (
).
56 – Click on the “Recipe Management” tab. Make sure the “Recipes” tab is selected.
57 – In the “Transfer” section of the form, use the drop-down menu to the right of “Source”
to
select the group used in Step Number 20.
58 - Make sure the “Use Online Device” is checked so that the “Destination” will be the
upgraded controller.
59 – Make sure the “Send Multiple” option is selected. Make the left numeric value box 1, and
make the right numeric value box 300. This will restore all the recipes from 1 to 300.
60 – Click the Send button. The user must wait until the status bar is complete and all 300
recipes have been restored before attempting to move on or click on any items.
63 – Click the Done button to return to Configurator’s main form. The configuration and recipes
have been restored.
64 - Using the
Analog Input Setup
section of the Super Systems Inc. Configurator, manually
change Input 1 type to 1.25 volts.
65 – Exit the Super Systems Inc. Configurator software.
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Configurator – 8500 Drop-Down Menu
The 8500 menu currently only has three menu options.
Input Values
Configurator – Input Values menu option
This menu option is a display of the inputs for the video recorder or DAQ module and the
corresponding values of the inputs. These values are display only and cannot be modified from
this screen.
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Range Setups
Configurator – Range Setups Menu Option
The Range Setups menu option will allow the user to set up the ranges for each input and each
board. The board to set up can be selected from the second drop-down list under the main
menu options. The board options are: Board 1 – Board 16. Once a board is selected, the
corresponding input types will be displayed. The inputs will be displayed from Input type 0 to
Input type 4. Input type 0 is the first input, input type 1 is the second input, etc. Click on
any input to modify that input’s type.
Configurator – Range Setups input types
Select the appropriate input from the drop-down list and click on the OK button to set the input
type, or click on the Cancel button to cancel the action. The list of input types are:
B NNM 160 mV
C R 80 mV
E S 40 mV
J T 20 mV
K 2.5 Volts 4-20 mA/124 Ω
N 1.25 Volts 4-20 mA/62 Ω
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Calibration
Configurator – 8500 Calibration Menu Option
The Calibration menu screen will allow the user to calibration the zero, span, and cold junction
trim value for all of the inputs on each board.
The Select button will allow the user to select one of the current boards to perform a
calibration on.
Configurator – Board Selector
Select the appropriate board and click on the OK button. Clicking on the Cancel button will
not select the board to calibrate.
Note: A board must be selected for calibration to begin
.
The user will need a thermocouple calibrator capable of outputting a thermocouple signal to
calibrate the zero, span or cold junction value of the video recorder data logger. The user will
need to connect the calibrator to one of the inputs on the data logger for the channel that will
be calibrated. It is recommended to let everything (calibrator and datalogger) sit for
approximately thirty minutes to allow the temperature to achieve equilibrium. Set up the
calibrator for the specific thermocouple type of the thermocouples in the video recorder
datalogger, i.e. type K, type J, etc. Then, source a specific temperature, like 1000 °F, or
millivolt to the connected input. It is recommended that the actual temperature used be similar
to an appropriate process temperature. For example, if your equipment normally operates at
1700 °F, then perform the cold junction calibration using a 1700 °F signal. It is important to
note that when performing a zero or span calibration,
do not use
regular thermocouple wiring.
Instead, use any kind of regular sensor wire, or even regular copper wire. To perform the
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calibrations, the user will need a calibrator that is capable of outputting volts, millivolts, and
temperature.
The “Zero/Span” tab will allow the user to perform a zero and span calibration on the selected
board.
The help button -
- next to the “Range” drop-down list will allow the user to select a range
based upon an input type if the range is not known.
Configurator – Input Type help screen
Select the input type and click on the OK button. The correct millivolt range will be displayed in
the drop-down list. Click on the Cancel button to cancel this action.
Below is a listing of the suggested ranges for the various TC types.
TC Type mV Range Chart
TC Type Range in mV
B 20
C 40
E 80
J 80
K 80
N 80
NNM 80
R 40
S 20
T 20
Zero Calibration
To perform a zero calibration, click on the “Zero” option. The circle will be filled in for the
selected option. The drop down list under “Range” will allow the user to select the millivolt
range of the inputs being calibrated. When a range is selected, the recommended value will
also be populated. For a zero calibration, the recommended value is 0. The list of ranges is:
20 mV
40 mV
80 mV
160 mV
1.28 Volt
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The user can individually select each input (one through three/five) to calibrate, where Check =
yes (calibrate) and No Check = no (do not calibrate). Once an input is checked, its current
value will be displayed.
For a zero calibration, a value of 0 mV will need to be sourced to the input or inputs.
Click on the Calibrate button to begin the calibration.
The Set Nominal button will set
not
function is
restart a calibration from scratch.
A progress bar will be displayed along the bottom of the screen giving the progress of the
calibration.
Span Calibration
To perform a span calibration, click on the “Span” option. The circle will be filled in for the
selected option. The drop down list under “Range” will allow the user to select the millivolt
range of the inputs being calibrated. When a range is selected, the recommended value will
also be populated. For a span calibration, the recommended value is 90 % of the full range.
For example, if the range is 80 mV, then the span should be 72. The recommended value can
be changed either by using the up and down arrows to adjust the value, or by clicking on the
value, and entering the new value that way. The user can also individually select each input
(one through five) to calibrate, where Check = yes (calibrate) and No Check = no (do not
calibrate). Once an input is checked, its current value will be displayed.
For a span calibration, a value of 90 % of the full range will need to be sourced to the input or
inputs.
Click on the Calibrate button to begin the calibration.
The Set Nominal button will set
function is
restart a calibration from scratch.
A progress bar will be displayed along the bottom of the screen giving the progress of the
calibration.
Cold Junction Calibration
The “Cold Junction” tab will allow the user to perform a cold junction trim on the selected
board.
a factory default calibration
not
a factory default calibration
all
calibration values to their theoretical values.
. This function would be useful if the user wished to
all
calibration values to their theoretical values.
. This function would be useful if the user wished to
Note: This
Note: This
Configurator – Cold Junction Trim screen
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The user can select the input to perform the trim on from the “Input:” box. The user can enter
the cold junction offset in the “Offset:” box. The current cold junction value will be displayed
next to the “CJ:” line. Also, the current values from the selected inputs will be displayed on the
right of the tab. To display an input’s value on the “Cold Junction” tab, click on the “Zero/Span”
tab and check that input’s checkbox, then return to the “Cold Junction” tab. Click on the
Calibrate button to begin the calibration.
Click on the Done button to close down the screen.
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Configurator-9005 Drop-Down Menu
Recipe 1 – Recipe 4
The first four menu items –
currently running recipes, if any, on each of the four programmers for the 9005 controller.
Recipe 1
programmer 2, etc. The user has the ability to start, stop, or hold a recipe running on any of
the programmers using the first four menu options.
will display the recipe for programmer 1;
Recipe 1, Recipe 2, Recipe 3
Recipe 2
, and
Recipe 4
will display the recipe for
– will display the
Configurator – Recipe 1 – Recipe 4 menu option
Slave Instruments
*** This menu option is the same as the
Configurator-9200 Drop-Down Menu
Slave Instruments
. ***
Auxiliary A/I
Manual Event Control
*** This menu option is similar to the
Configurator-9200 Drop-Down Menu
Manual Event Control
. ***
Event Run Program Setup
*** This menu option is the same as the menu option
Configurator-9200 Drop-Down Menu
the four programmers. ***
, except the user can set the event run program for each of
menu option under the
menu option under the
Event Run Program Setup
under the
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Port Setup
*** This menu option is the same as the menu option
Drop-Down Menu
. ***
Slave Instrument Setup
Port Setup
under the
Configurator-9200
Configurator – Slave Instrument Setup menu option
** All devices on the same slave port must utilize the same protocol
** An address of zero (0) will disable the instrument**
Some controllers (AC20 for example) can provide dual functions (atmosphere and events) and
must have the same address assigned for both.
Clicking on the “Value” field for any instrument will allow the user to select the slave
instrument.
Configurator – Edit Slave instrument dialog
Instrument:
This value will allow the user to select the slave instrument type.
List of Instruments:
SSi AC20 10Pro Mod Mux
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[A]Yokogawa 750 Dualpro IN C Dualpro E Modbus
[A]Honeywell UDC3300 [T]9200 LP1 Dualpro E MMI
[A]Dualpro LP1 Modbus [T]9200 LP2 Carbpro E v3.5
[A]Dualpro LP2 Modbus [T]9200 LP3 Carbpro E v3.0
[A]Dualpro LP1 MMI 9100 LP 2 Eurotherm 2500
[A]Dualpro LP2 MMI Eurotherm 2704 LP1 SSi 8-8
[A]Eurotherm 2404 Eurotherm 2704 LP2 SSi 9200 E
[A]Eurotherm 2500 Eurotherm 2704 LP3 Micrologix PLC
[A]Carbpro v3.5 VC Base 1 MCM Module
[A]Carbpro v3.0 VC Base 2 PLC5 DF1
CarbPC VC Base 3 SLK DF1
[A]9200 LP1 VC Base 4 User 1
IR Base AIPC User 2
MGA SSi 7SL User 3
SSi 7EK SSi Flow Board User 4
[T]Yokogawa 750 UMC800 LP 1 User 5
[T]Honeywell UDC3300 SSi Quad AO1 User 6
[T]Dualpro LP1 Modbus SSi Quad AO2 User 7
[T]Dualpro LP2 Modbus SSi Quad AO3 User 8
[T]Dualpro LP1 MMI SSi Quad AO4 User 9
[T]Dualpro LP2 MMI Yokogawa UT350 User 10
[T]Eurotherm 2404 Yokogawa 750 Lp 2 User 11
[T]Eurotherm 2500 Yokogawa UP350 User 12
Unipro v3.5 Honeywell DCP551 User 13
Unipro v3.0 Ascon 08 User 14
[T]Carbpro v3.5 Slave SSi AC E User 15
[T]Carbpro v3.0 Slave Yokogawa 750E User 16
The “User[X]” values correspond to any of the generic instruments set up through the
Mapping Setups
menu option.
Generic
Address:
This value allows the user to select the address that corresponds with the controller selected,
with a range of 0 to 249.
Port:
The list of options is:
Slave 1
Slave 2
IP Address 1
IP Address 2
IP Address 3
IP Address 4
Passive
Slave 3/RS-232
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Zone Assignments – Programmer 1 – Zone Assignments - Programmer 4
Configurator – Zone Assignments – Programmer 1 – Zone Assignments – Programmer 4 menu option
These four menu options –
Programmer 2
will allow the user to set up the assignments –
programmer.
,
Zone Assignments – Programmer 3
Zone Assignments – Programmer 1, Zone Assignments –
, and
Zone Assignments – Programmer 4
Assignment 1
–
Assignment 5
– for each
–
Furnace Setup
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Configurator – Furnace Setup menu option
The Furnace Setup menu option will allow the user to set up the furnace information.
Name:
This value will define the name of the furnace. Clicking on the “Value” column will bring up an
input box where the user can enter the furnace’s name.
Date and Time:
This value is the current date and time on the 9005 controller (not the local computer). Clicking
on the “Value” column will allow the user to set a new date and time on the controller.
Transfer Logic Enabled:
This value will determine if the transfer logic is enabled or disabled. The options are No or
Yes.
Temperature Mode:
This value will define the mode of the temperature (°F or °C). The options are °F or °C.
Leak Up Event (0 disables):
This value will determine what the Leak Up Event will be. The range is 0 to 48, where 0 will
disable.
Leak Up Rate, max µ/hr:
This value will define the maximum leak up rate, in µ/hr. The range is 0 to 65.
Leak Up Retries, max:
This value will define the maximum leak up retries. The range is 0 to 500.
Leak Up Vacuum Gauge:
This value will define the leak up test gauge number. The range is 1 to 4.
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Programmer Setup
Configurator – Programmer Setup menu option
This menu option will allow the user to set up each programmer, Programmer 1 –
Programmer 4, with programmer-specific values.
Programmer Type:
This value will determine what type the programmer is. The list of values is:
% Carbon Multi-Loop
Dew Point % Carbon + Dual Temp
% O2 Cascade
Millivolts
Programmer Name:
This value will apply a name to the programmer. There will be an input box for the user to
enter the name.
Temp Wait Limit:
This value will define the temperature wait limit. The range is 0 to 4000.
Atm Wait Limit:
This value will define the atmosphere wait limit. The range is 0.00 to 40.00.
Atmosphere Instrument:
This value will define which instrument will be the atmosphere instrument. The list of choices
is: Instrument 1 through Instrument 25.
Temperature Instrument:
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This value will define which instrument will be the temperature instrument. The list of choices
is: Instrument 1 through Instrument 25.
Event Instrument:
This value will define which instrument will be the event instrument. The list of choices is:
Instrument 1 through Instrument 25.
Quench Instrument:
This value will define which instrument will be the quench instrument. The list of choices is:
Instrument 1 through Instrument 25.
End of Quench Event:
This value will define which event will signify the end of Quench. The list of options is: 0 to 14.
Quench Speed Event:
This value will define which event will signify the Quench Speed event. The list of options is: 0
to 14.
Quench Run Event:
This value will define which event will signify the Quench Run event. The list of options is: 0 to
14.
Default Hold Time:
This value will define the default hold time, in minutes. The range is 0 to 10000.
Deviation Alarm BO Delay:
This value will define the deviation alarm’s burnoff delay, in minutes. The range is 0 to 10000.
Clear events/end of recipe:
This value will determine whether the events will be cleared at the end of a recipe. The
possible choices are no and yes.
Passcode and Alarm
*** This menu option is the same as the
Configurator-9200 Drop Down Menu
Passcode and Alarm
. ***
menu option under the
IP Address
*** This menu option is the same as the
Drop Down Menu
. ***
IP Address
menu option under the
Configurator-9200
Zone/Load TC Setup
*** This menu option is the same as the menu option
Configurator-9200 Drop-Down Menu
Super Systems Inc. Page 55 of 201 Configurator Manual #4562 Rev D
. ***
Zone/Load TC Setup
under the
Event Control
Configurator – Event Control menu option
The Event control provides the user manual control of actual event outputs for each of the four
programmers. This is useful when testing wiring and field devices.
Hold Instrument Number:
Clicking on this value will display an input box from which the user can select a new value. The
range is 0 to 32.
Hold Minimum PV:
Clicking on this value will display an input box from which the user can select a new value. The
range is 0 to 4000.
Hold Maximum PV:
Clicking on this value will display an input box from which the user can select a new value. The
range is 0 to 4000.
Event for Program Run:
Clicking on this value will display an input box from which the user can select a new value. The
range is –1 to 15.
Event for Program Reset:
Clicking on this value will display an input box from which the user can select a new value. The
range is –1 to 15.
Event 0 Through Event 15:
The input box for these events has two drop-down lists. The top list contains active and
inactive, and the bottom list contains closed and open.
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Set Menu Security
*** This menu option is the same as the menu option
Configurator-9200 Drop-Down Menu
. ***
Set Menu Security
under the
SSi Analog Input Setup
Configurator – SSi Analog Input Setup menu option
The SSi Analog Input Setup menu option allows the user an input selection of five inputs per
module. There are eight modules available. It is configurable for voltage of T/C (universal
input), and it is typically used for Load T/Cs and Auxiliary Flow Meters. Clicking on any of the
values will display an input box from which the user can select the input type from a drop-down
list with the following values:
B NNM 160 mV
C R 80 mV
E S 40 mV
J T 20 mV
K 2.5 volts 4-20 mA/124Ω
N 1.25 volts 4-20 mA/62Ω
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Generic Mapping Setups
Configurator – Generic Mapping Setups menu option
This menu option will allow the user to configure a generic instrument for the 9005 controller.
Clicking on the “click” in the value column will start the configuration process by displaying the
Generic Instrument Edit form.
Configurator – Generic Instrument Edit form
Communications and Mapping Table Section
This section of the form allows the user to set up the communications information for the
generic instrument, as well as the mapping for the process variable, setpoint, and output.
The top drop-down list will allow the user to select which instrument to set up. The options
are: Instrument 1 – Instrument 16.
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Note: If any changes have been made to the current
instrument/Read, the user will have the option to save the changes before the new instrument
is selected
.
Configurator – Confirm Save Changes to Instrument Map
Clicking on the Yes button will save the changes and select the new instrument. Clicking on
the No button will not save any changes and it will select the new instrument.
The generic instrument’s data will be stored in certain registers on the host instrument, such as
the 9005 controller. Each instrument is given a certain set of registers, starting with register
1000. To determine the beginning register, use the following calculation: (100 * generic
instrument’s number (1 – 16)) + 900. Therefore, instrument 1 would begin at register 1000:
(100 * 1) + 900. Instrument 7 would begin at register 1600: (100 * 7) + 900. Each instrument
is allotted 100 registers, therefore, instrument 1’s allotment is from register 1000 to 1099 on
the 9005 controller, instrument 2’s allotment is from register 1100 to 1199 on the 9005
controller, etc.
The “Reads” drop-down list will allow the user to select up to three reads to set up. The
options are: Read 1 – Read 3.
Note: If any changes have been made to the current
instrument/Read, the user will have the option to save the changes before the new read is
selected
. The reads will read in information from the slave instrument based on the register
offset given in the “Instrument Register Offset” box.
The “Instrument Register Offset” will allow the user to set the slave instrument’s initial physical
register offset to begin the read. This will be the actual register in the slave instrument. The
range is 0 to 100,000.
The “Register Count” will allow the user to set the count of the registers. This option will set
the number of consecutive registers to read. For example, if the “Instrument Register Offset” is
125, and the “Register Count” is 20, then the read command will read registers 125 – 144 in
the slave instrument. The range is 0 to 100.
The “Storage Offset” will allow the user to set the physical register offset for storage in the host
instrument, such as the 9005 controller. This will be the register where the data is stored. This
option will be more useful if more than one read is used. If only one read is used, a value of 0
will be sufficient. The value will be based upon the specific instrument selected. If the value is
0 and the selected instrument is instrument 2, then the data will be stored starting in register
1100 on the 9005 controller. If the value was 25, then the data would be stored starting in
register 1124, for instrument 2. The range is 0 to 99.
The “PV” Memory box will allow the user to set the location in memory for the process variable.
The “SP” Memory box will allow the user to set the location in memory for the set point. The
“Output” Memory box will allow the user to set the location in memory for the output. The
locations in memory for these values are related to the read register counts set up in the
“Register Count” box. For example if the initial register offset is 125, and the PV is located in
register 130, then the “PV” Memory box would be set to 5. If the PV is located in register 125,
then the “PV” Memory box would be set to 0. The range for all of the Memory boxes is 0 to
99.
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The “PV” Instrument Register box will allow the user to set the physical instrument register for
the process variable. The “SP” Instrument Register box will allow the user to set the physical
instrument register for the set point. The “Output” Instrument Register box will allow the user
to set the physical instrument register for the output. These registers will be the actual
registers in the slave instrument where the data is located. The range for all of the Instrument
Register boxes is 0 to 100,000.
The “PV” Input Scale box will allow the user to set the input scaling for the process variable.
The “SP” Input Scale box will allow the user to set the input scaling for the set point. The
“Output” Input Scale box will allow the user to set the input scaling for the output. This value
will be used as a divider when any value is read in. For example, if the scaling is set to 10, and
a 5005 if read in, the value will be treated as 500.5. The range for all of the Input Scale boxes
is 1 to 100.
The “PV” Output Scale box will allow the user to set the output scaling for the process variable.
The “SP” Output Scale box will allow the user to set the output scaling for the set point. The
“Output” Output Scale box will allow the user to set the output scaling for the output. This
value will be used as a multiplier if any value needs to be written somewhere. For example, if
the scaling is set to 10, and a value of 510 needs to be sent, the value that will be sent will be
5100. The range for all of the Output Scale boxes is 1 to 100.
The Apply button will set any changes made in the “Communications and Mapping Table”
section.
Block Write Table Section
This section of the form allows the user to set up the write block for an instrument. This will
allow the user to write data to a specific instrument. The drop-down list will allow the user to
select which write block to set up. The options are: Write 1 – Write 5.
Note: If any changes
have been made to the current write block, the user will have the option to save the changes
before the new write block is selected
.
Configurator – Confirm Save Changes to Block Write
Clicking on the Yes button will save the changes and select the new write block. Clicking on
the No button will not save any changes and it will select the new write block.
The “Instrument Number” box will allow the user to select the instrument to write to. This will
select the specific slave instrument to write to. The slave instruments can be set up on the
Slave Instrument Setup
menu option. See the section
Slave Instrument Setup
for more
information on setting up a slave instrument. The range is 0 to 32.
The “Update Interval (seconds)” box will allow the user to set the update interval in seconds for
the write. This will determine how often the slave instrument will be written to. The range is 0
to 300 seconds.
The “Data Register Offsets” box will allow the user to set up the data register offsets for the
write to read from. This will be the beginning register on the host instrument, such as a 9005
controller, to read from. The read will be as long as the value in the “Number of Words to
Send” box. The range is 0 to 999.
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The “Number of Words to Send” box will allow the user to set the number of words to send
with each write. The range is 0 to 150.
The “Target” box will allow the user to set the target for the write. This will be the target
register to begin the write process to on the selected slave instrument. The range is 0 to
32,767.
The Apply button will set any changes made in the “Block Write Table” section.
IP Address Table Section
This section of the form allows the user to set up the IP address and ports for the slave
instruments. The IP addresses will be located in the “Port” drop-down list on the
Instrument Setup
menu option screen.
available in the 9005 controller for the “Port” option
select which IP address to set up. The options are: IP 1 – IP 16.
Note: Currently, only IP Address 1 – IP Address 4 is
. The drop-down list will allow the user to
Note: If any changes have
Slave
been made to the current IP Address, the user will have the option to save the changes before
the new IP Address is selected
Configurator – Confirm Save Changes to IP Address
Clicking on the Yes button will save the changes and select the new IP Address. Clicking on
the No button will not save any changes and it will select the new IP Address.
.
The four boxes separated by periods enter the IP Address. The range for all four boxes is 0 to 255.
The “Port” box will allow the user to set up the port for the IP Address.
typically be 502
The Apply button will set any changes made in the “IP Address Table” section.
. The range is 0 to 100,000.
- will allow the user to
Note: The port will
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DF1 Configuration
Configurator – DF1 Configuration menu option
My Node:
This option will allow the user to select the node. This node must not exist anywhere else on
the computer’s network. The range is 0 to 30000.
PLC node:
This option will allow the user to select the PLC node. This must be the node address of a PLC.
The range is 0 to 30000.
PLC table:
This option will allow the user to select the PLC table. The range is 0 to 30000.
PLC table offset, read:
This option will allow the user to select the PLC table read offset. This is the read offset for the
PLC. The range is 0 to 30000.
PLC table offset, write:
This option will allow the user to select the PLC table write offset. This is the write offset for
the PLC. The range is 0 to 30000.
PLC read count:
This option will allow the user to select the PLC read count. This will be the number of words to
read from the PLC. The range is 0 to 30000.
PLC write count:
This option will allow the user to select the PLC write count. This will be the number of words
to write to the PLC. The range is 0 to 30000.
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PLC table offset write, extra:
This option will allow the user to select the PLC table write offset extra. This is the extra write
offset for the PLC. The range is 0 to 30000.
PLC table write count, extra:
This option will allow the user to select the PLC table write count extra. This will be the number
of extra words to write to the PLC. The range is 0 to 30000.
PLC bitmap map to:
This option will allow the user to select the object to map the PLC bitmap to. The user has the
option of: Programmer 1, Programmer 2, Programmer 3, and/or Programmer 4.
Configurator – Programmer Selections
Relay Assignments
Configurator – Relay Assignments menu option
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The 9005 controller has the option of using eight relay outputs. All of the relays have a positive
common terminal and independent negative terminals.
value will always be Any programmer alarm
. The options for the relay events are:
Note: Relay 8 is not modifiable – its
Programmer 1 event 0 Programmer 2 event 7 Programmer 3 event 14
Programmer 1 event 1 Programmer 2 event 8 Programmer 3 event 15
Programmer 1 event 2 Programmer 2 event 9 Programmer 4 event 0
Programmer 1 event 3 Programmer 2 event 10 Programmer 4 event 1
Programmer 1 event 4 Programmer 2 event 11 Programmer 4 event 2
Programmer 1 event 5 Programmer 2 event 12 Programmer 4 event 3
Programmer 1 event 6 Programmer 2 event 13 Programmer 4 event 4
Programmer 1 event 7 Programmer 2 event 14 Programmer 4 event 5
Programmer 1 event 8 Programmer 2 event 15 Programmer 4 event 6
Programmer 1 event 9 Programmer 3 event 0 Programmer 4 event 7
Programmer 1 event 10 Programmer 3 event 1 Programmer 4 event 8
Programmer 1 event 11 Programmer 3 event 2 Programmer 4 event 9
Programmer 1 event 12 Programmer 3 event 3 Programmer 4 event 10
Programmer 1 event 13 Programmer 3 event 4 Programmer 4 event 11
Programmer 1 event 14 Programmer 3 event 5 Programmer 4 event 12
Programmer 1 event 15 Programmer 3 event 6 Programmer 4 event 13
Programmer 2 event 0 Programmer 3 event 7 Programmer 4 event 14
Programmer 2 event 1 Programmer 3 event 8 Programmer 4 event 15
Programmer 2 event 2 Programmer 3 event 9 Programmer 1 alarm
Programmer 2 event 3 Programmer 3 event 10 Programmer 2 alarm
Programmer 2 event 4 Programmer 3 event 11 Programmer 3 alarm
Programmer 2 event 5 Programmer 3 event 12 Programmer 4 alarm
Programmer 2 event 6 Programmer 3 event 13 N/A
The user also has the option to select:
Programmer Alarm
Alarm 1
Alarm 2
Alarm 3
Thermocouple check
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Vacuum Gauge Setup
Configurator – Vacuum Gauge Setup menu option
The Vacuum Gauge Setup menu option will allow the user to set up the vacuum gauges for the
9005 controller. The user can setup: Vacuum Gauge 1 – Vacuum Gauge 4.
Gauge Enable:
This option will either enable or disable the gauge. Click the Yes option to enable the gauge,
or click the No option to disable the gauge.
Vacuum Source:
This option will allow the user to select the source of the vacuum gauge. The options are:
Input 1
Input 2
Input 3
Televac Gauge 1
Televac Gauge 2
Televac Gauge 3
Televac Gauge 4
Calculation Type:
This option will allow the user to select the calculation type for the vacuum gauge. The options
are:
None
Linear Log
Inficon Pirani equation
Gas Compensation:
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This option will allow the user to select the gas compensation type for the vacuum gauge. The
options are:
Air/CO/O2/N2
Helium
Neon
Argon
Krypton
Xeon
H2
CO2
Water vapor
Freon 12
Native Scaling:
This option will allow the use to set up the native scaling for the vacuum gauge. The options
are:
Torr
Microns
Millibars
Bars
Pascals
Kilopascals
Log of torr
Display Maximum:
This option will allow the user to set the maximum value for display purposes. The range is: -
10.00 to 10.00 with an exponent range of –31 to 31.
Zero Scale Value:
This option will allow the user to set the zero scale value for the vacuum gauge. The range is:
-10.00 to 10.00 with an exponent range of –31 to 31.
Span Value:
This option will allow the user to set the span value for the vacuum gauge. The range is: -
10.00 to 10.00 with an exponent range of –31 to 31.
Display Scaling:
This option will let the user set the scaling for display purposes. The options are:
Log torr
Torr
Microns
Millibars
Pascals
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Relay Setpoints
Configurator – Relay Setpoints Menu Option
The Relay Setpoints menu option will allow the user to set the setpoints that will turn each relay
on or off. The options for the setpoints are:
ON SP for IN1 A ON SP for IN2 A ON SP for IN3 A
OFF SP for IN1 A OFF SP for IN2 A OFF SP for IN3 A
ON SP for IN1 B ON SP for IN2 B ON SP for IN3 B
OFF SP for IN1 B OFF SP for IN2 B OFF SP for IN3 B
ON SP for IN1 C ON SP for IN2 C ON SP for IN3 C
OFF SP for IN1 C OFF SP for IN2 C OFF SP for IN3 C
The range for each setpoint is: -10.00 to 10.00 with an exponent range of –31 to 31.
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Configurator-9120 Drop-Down Menu
Burnoff
*** This menu option is the same as the menu option
Drop-Down Menu
. ***
Slave Instruments
*** This menu option is the same as the menu option
Configurator-9200 Drop-Down Menu
. ***
Aux Analog Inputs
*** This menu option is similar to the menu option
Configurator-9200 Drop-Down Menu
. ***
Auxiliary Analog Input
Burnoff Setup
*** This menu option is the same as the menu option
Configurator-9200 Drop-Down Menu
. ***
PID Loop Setup
*** This menu option is the same as the menu option
9200 Drop-Down Menu
. The loops are either Loop 1 – O2, or Loop 2 – Temperature. ***
Furnace Setup
Burnoff
Slave instruments
under the
Configurator-9200
under the
Probe Burnoff Setup
PID Loop Setup
under the
under the
under the
Configurator-
Configurator – Furnace Setup menu option
The Furnace Setup menu option is an administrative access only option. Do not make any
adjustments on this screen without first contacting Super Systems Inc.
Date and Time:
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This option will display the current date and time on the 9120 controller. From this menu
option, the user can change the date/time
Furnace Name:
This value will define the name of the furnace. Clicking on the “Value” column will bring up an
input box where the user can enter the furnace’s name.
PV1 Name:
This value will define the name of the first process variable. Clicking on the “Value” column will
bring up an input box where the user can enter the PV’s name.
PV2 Name:
This value will define the name of the second process variable. Clicking on the “Value” column
will bring up an input box where the user can enter the PV’s name.
PVT Type:
The PVT type is the mode the device runs in (Carbon, Dewpoint, etc.). The mode selected
determines the calculations and scaling for the Process Variable. Any time this selection is
changed it is necessary to reset the factory defaults to ensure all parameters have been
changed to the new Process Variable. Clicking on this value will display an input box with a
drop-down list from which the user can select a new PVT Type. The values for the PVT type
are: % Carbon, Dew Point, Oxygen, Millivolt, or Redundant Probe.
Temperature Mode:
This value determines the specific temperature scale to be used. It can be either Degrees °F or
degrees °C.
Level 1 Code:
Typically, operations used by a supervisor require a level 1 code for access. When a supervisor
is logged in, the lock on the toolbar will be gold,
the “Level 1 Code” value (range is –32768 to 32767) and an input box will be displayed
where the user can select a new value.
Level 2 Code:
on the 9120 controller
. To change the level 1 passcode, click on
.
Typically, operations used by an administrator require a level 2 code for access. When
an administrator is logged in, the lock on the toolbar will be green,
passcode, click on the “Level 2 Code” value (range is –32768 to 32767) and an input box will
be displayed where the user can select a new value.
Web Level 1 Code:
This value is the supervisor-level passcode for any web-based operations with the 9120
controller. The range for the passcode is 0 to 9999.
Web Level 2 Code:
This value is the administrator-level passcode for any web-based operations with the 9120
controller. The range for the passcode is 0 to 9999.
. To change the level 2
Web Change Enable:
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This will either enable or disable the web change feature, which will allow changes to be made
over the web page for the 9120 controller. Select either a 0 (Web Change Disable) or a 1 (Web
Change Enable).
O2 Mode:
This value will allow the operator to select the oxygen mode. The options are: % with
control, monitor, or offset with control.
Input 1:
This value will display the Input 1 type. This value cannot be changed from this screen.
Input 2:
This value will display the Input 2 type. This value cannot be changed from this screen.
Input 3:
This value will display the Input 3 type. This value cannot be changed from this screen.
Loop 1 PV:
This value will display the Loop 1 PV type. This value cannot be changed from this screen.
Loop 2 PV:
This value will display the Loop 2 PV type. This value cannot be changed from this screen.
Communications Setup
*** This menu option is a combination of the menu option
Configurator-9200 Drop-Down Menu
. ***
Slave Instrument Setup
*** This menu option is the same as the menu option
Configurator-9220 Drop-Down Menu
. ***
Slave Instrument Setup
Analog Input Setup
*** This menu option is the same as the menu option
Configurator-9200 Drop-Down Menu
. ***
Analog Input Setup
Port Setup
and
IP Address
under the
under the
under the
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Analog Output Setup
Configurator – Analog Output Setup menu option
The controller has the option of two analog outputs. The outputs are ranged for a 4 – 20
milliamp signal or a 0 – 20 milliamp signal. Each output comes with a factory default
configuration dependent on the application. Each output can be modified prior to shipment to
your facility or in the field by a supervisor.
Analog Output Terminals:
Analog output 1 – terminals 24 and 25
Analog output 2 – terminals 25 and 26
Assignment:
The analog output assignment can be modified depending on your system requirements. To
change the Assignment first select which analog output you want to change by selecting it in
the pull-down menu just below the main menu list. Clicking on this value will display an input
box, and then you can use the pull-down menu to select the desired parameter. Once selected
click OK
following is a list of the options:
PV 1 retrans Loop 2 combo
Loop 1 inc Input 1 retrans
Loop 1 dec Input 2 retrans
Loop 1 combo O2 offset log
PV 2 retrans SP1 retrans
Loop 2 inc SP2 retrans
Loop 2 dec
Offset:
and the displayed assignment under Value will be the current assignment type. The
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This is the starting point, the Process Variable value at which you get 4 milliamps. Clicking on
this value will display an input box from which the user can select a new value. The range is –
32768 to 32767.
Range:
This is a Process Variable value between 4 and 20 milliamps. Clicking on this value will display
an input box from which the user can select a new value. The range is –32768 to 32767.
Relay 1 – Relay 8:
This value will display what the relay is assigned as. The value cannot be changed from this
menu option.
Alarm Setup
*** This menu option is similar to the menu option
Drop-Down Menu
. ***
Alarm Setup
Calibration
*** This menu option is similar to the menu option
Configurator-9200 Drop-Down Menu
. ***
SSi Configuration and Calibration
Configurator-9200 Drop-Down Menu
Burnoff
under the
Configurator-9220
under the
Configurator - Burnoff menu option
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When a probe is in a furnace, soot will collect in the end of the probe, which will have a
negative effect on the performance of the probe. Burnoffs are used to clean out the built-up
carbon by burning it off of the probe.
Burnoff:
Clicking on this value allows users to manually initiate burnoff procedure. The user will have to
confirm this action
Configurator – Confirm burnoff
The “Test Status” will show that a burnoff is in progress.
Impedance Test:
only
Clicking on this value manually turns on/off the impedance test (this can
be initiated
manually). This test lasts 30 seconds. The user will have to confirm the action.
Configurator – Confirm impedance test
The “Test Status” will then become “Impedance Test”.
Cancel:
Clicking on this value will manually turn off both the burnoff and the impedance test. The user
will have to confirm this action.
Configurator – Confirm cancellation
Next Burnoff: (shown in minutes):
This value is a displayed calculation based on the burnoff time set in the
Probe Burnoff Setup
menu option. It displays the number of minutes until the next burnoff will be initiated.
Test Status:
This value displays the current testing status. The list of possible values are: Burnoff, Burnoff
Recovery, Idle, Impedance Recovery, or Impedance
Timer:
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This value shows the remaining time, in seconds, for the Burnoff / Impedance Test /
Recoveries.
MV:
This value is a display of the current millivolt input value during a burnoff or impedance test.
TC:
This value is a display of the current probe thermocouple input value during a burnoff or
impedance test.
Start mV:
This value is a display of the millivolt input value at the beginning of the Burnoff or impedance
test.
.
Start TC:
This value is a display of the probe thermocouple value at the beginning of the burnoff or
impedance test.
Last Burnoff:
This value shows the date and time of the last burnoff.
Last Impedance Test:
This value shows the date and time of the last Impedance test.
Last Recovery:
This value is a display of the time in seconds it took the millivolt input to return to 1% of the
Start mV.
Last Min mV:
This value is a display of the minimum millivolts measured during the last burnoff or impedance
test.
Last Impedance:
This value is a display of the measured resistance, in Kohms, after the last impedance test.
Last Max TC:
This value is a display of the maximum measured probe thermocouple input value during the
last burnoff.
Slave Instruments
This page is a display of the current process variables of each of the slave instruments
communicating with the 9200 dual loop controller.
modified on this screen
.
For set-up of the auxiliary instruments go to the menu item “
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Note – None of these values can be
Slave Instrument Setup
”
Configurator - Slave Instruments menu option
Auxiliary Analog Input
This menu option shows the process variables for the 3 analog inputs of the 9200 dual loop
controller. It also shows the input types and any information from attached slave analog input
modules.
Note – None of these values can be modified on this screen
.
Configurator - Auxiliary Analog Input menu option
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Manual Event Control
Configurator – Manual Event Control menu option
The Manual Event Control menu option in the 9200 Series Configurator software shows the user
all of the events (0 – 15) and their current status. It also allows the user to manually control the
status of any event by clicking on the value. A single click will display an input box that will
allow the user to select either an On value or an Off value.
Configurator – Select Manual Event Control value
Clicking on the OK button will set the value, while clicking on the Cancel button will cancel the
action.
Clicking on the “Value” section of the “Turn off all events” field will force all of the events to Off
status. The user will have to confirm this action.
Configurator – Confirm force off
Clicking on the Yes button will set the action, while clicking on the No button will cancel the
action.
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Clicking on the “Value” section of the “Turn ON all events” field will force all of the events to On
status. The user will have to confirm this action.
Configurator – Confirm force on
Clicking on the Yes button will set the action, while clicking on the No button will cancel the
action.
Probe Burnoff Setup
Configurator – Probe Burnoff Setup menu option
This menu option allows the user to modify the settings that are associated with the probe
burnoff (menu option
Burnoff
).
Burnoff Time:
The amount of time from the beginning of the burnoff to the end of the burnoff measured in
seconds. Clicking on the value will allow the user to change the value.
Configurator – Enter new burnoff value
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Click on the OK button to set the new value, or click on the Cancel button to cancel.
Burnoff Recovery Wait Time:
The amount of time allotted to allow the probe measurements to return to a stable, accurate
range after the burnoff is complete. This is measured in seconds. The control output is held
until this time is elapsed. Clicking on the value will allow the user to change the value.
Burnoff Interval:
The amount of time between the beginning of one burnoff and the beginning of the next
scheduled burnoff measured in minutes. Clicking on the value will allow the user to change the
value.
Burnoff Minimum Millivolts:
The minimum measured millivolt tolerance of the probe required to start a burnoff. Clicking on
the value will allow the user to change the value.
Burnoff Maximum Temperature:
The maximum measured temperature allowed during a burnoff. If the temperature value is
exceeded
your probe. Clicking on the value will allow the user to change the value.
Digital IN 4 Assignment:
The value for the digital input 4 assignment. Clicking on the value will allow the user to change
the value, which can be either event or start BO.
the burnoff will stop
. This is done to help maintain the life and the accuracy of
PID Loop Setup
PID is the tuning parameters entered for each Process Variable loop. The loop value can either
be Loop 1, Loop 2, or Loop 3.
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Configurator – PID Loop Setup menu option
Prop Band (0 for On/Off)
This is the proportional band field. The range 0 – 999.0
Reset
This is the reset field. The range 0 – 100.00
Rate
This is the rate field. The range is 0 – 100.00. The rate is not typically used for heating/carbon
Mode
This is the mode of the loop. The values are: Dual Reverse, Single Reverse, Dual Direct,
or Single Direct.
Integral Preset
This field provides an offset for the starting point for PID control, also referred to as “Load Line”
or “Manual Reset”. The range is –100 to 100.
Cycle Time
This field is typically set to the valve travel time multiplied by 1.5.
Setpoint Change Limit
This is a smart time feature that allows Process Loop to use PB only without Reset until the
Process Variable drops below the percent output set under this category.
It is used to eliminate overshoot.
The Output percentage selected under this category
output percentage of the furnace at heat.
must
be above the normal operating
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Example – if the furnace runs at 40% output at heat for the maximum load, the setpoint
change limit should be set to 60%.
Low Limit
This is the low limit field. The range is –100 to 100.
High Limit
This is the high limit field. The range is –100 to 100.
0 Setpoint Stops Control
If the Setpoint is zero, then all outputs are turned off. The option is either Yes or No.
IN1 high limit shuts down ctrl
If input 1’s high limit is reached, then all outputs are turned off. The value can either be Yes or
No.
IN2 high limit shuts down ctrl
If input 2’s high limit is reached, then all outputs are turned off. The value can either be Yes or
No.
IN3 high limit shuts down ctrl
If input 3’s high limit is reached, then all outputs are turned off. The value can either be Yes or
No.
PID Auto Switch
This is the PID auto switch field. The value can either be Yes or No.
Switch Point PID 1 -> 2
This is the PID Switch Point field. The range is –300 to 4000.
Switch Point PID 2 -> 3
This is the PID Switch Point field. The range is –300 to 4000.
Overshoot Limit Gain
This is the Overshoot limit gain field. The range is 0 to 9999.
Reset Limiter
This is the reset limiter field. The values can either be On or Off.
Factory Default Configuration:
Carbon:
Loop 1 Prop Band (DB ON/ OFF) 20.0
LP 1 Reset 0.10
LP 1 Rate 0.00
LP 1 Mode Dual Reverse
LP 1 Integral Preset 0
LP 1 Cycle Time 16
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LP 1 Low Limit -100
LP1 High Limit 100
LP 1 Zero SP stops control YES
Loop 2 Prop Band (DB ON/ OFF) 4.0
LP 2 Reset 0.10
LP 2 Rate 0.00
LP 2 Mode Single Reverse
LP 2 Integral Preset 0
LP 2 Cycle Time 60
LP 2 Low Limit 0
LP 2 High Limit 100
LP 2 Zero SP stops control NO
Loop 3 Prop Band (DB ON/ OFF) 4.0
LP 3 Reset 0.10
LP 3 Rate 0.00
LP 3 Mode Single Reverse
LP 3 Integral Preset 0
LP 3 Cycle Time 60
LP 3 Low Limit 0
LP 3 High Limit 100
LP 3 Zero SP stops control NO
Dewpoint:
Loop 1 Prop Band (DB ON/ OFF) 20.0
LP 1 Reset 0.10
LP 1 Rate 0.00
LP 1 Mode Dual Direct
LP 1 Integral Preset 0
LP 1 Cycle Time 16
LP 1 Low Limit -100
LP1 High Limit 100
LP 1 Zero SP stops control NO
Loop 2 Prop Band (DB ON/ OFF) 4.0
LP 2 Reset 0.10
LP 2 Rate 0.00
LP 2 Mode Single Reverse
LP 2 Integral Preset 0
LP 2 Cycle Time 60
LP 2 Low Limit 0
LP 2 High Limit 100
LP 2 Zero SP stops control NO
Loop 3 Prop Band (DB ON/ OFF) 4.0
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LP 3 Reset 0.10
LP 3 Rate 0.00
LP 3 Mode Single Reverse
LP 3 Integral Preset 0
LP 3 Cycle Time 60
LP 3 Low Limit 0
LP 3 High Limit 100
LP 3 Zero SP stops control NO
%O2:
Loop 1 Prop Band (DB ON/ OFF) 20.0
LP 1 Reset 0.10
LP 1 Rate 0.00
LP 1 Mode Single Reverse
LP 1 Integral Preset 0
LP 1 Cycle Time 16
LP 1 Low Limit 0
LP1 High Limit 100
LP 1 Zero SP stops control NO
Loop 2 Prop Band (DB ON/ OFF) 4.0
LP 2 Reset 0.10
LP 2 Rate 0.00
LP 2 Mode Single Reverse
LP 2 Integral Preset 0
LP 2 Cycle Time 60
LP 2 Low Limit 0
LP 2 High Limit 100
LP 2 Zero SP stops control NO
Loop 3 Prop Band (DB ON/ OFF) 4.0
LP 3 Reset 0.10
LP 3 Rate 0.00
LP 3 Mode Single Reverse
LP 3 Integral Preset 0
LP 3 Cycle Time 60
LP 3 Low Limit 0
LP 3 High Limit 100
LP 3 Zero SP stops control NO
mV:
Loop 1 Prop Band (DB ON/ OFF) 20.0
LP 1 Reset 0.10
LP 1 Rate 0.00
LP 1 Mode Dual Reverse
LP 1 Integral Preset 0
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LP 1 Cycle Time 16
LP 1 Low Limit -100
LP1 High Limit 100
LP 1 Zero SP stops control YES
Loop 2 Prop Band (DB ON/ OFF) 4.0
LP 2 Reset 0.10
LP 2 Rate 0.00
LP 2 Mode Single Reverse
LP 2 Integral Preset 0
LP 2 Cycle Time 60
LP 2 Low Limit 0
LP 2 High Limit 100
LP 2 Zero SP stops control NO
Loop 3 Prop Band (DB ON/ OFF) 4.0
LP 3 Reset 0.10
LP 3 Rate 0.00
LP 3 Mode Single Reverse
LP 3 Integral Preset 0
LP 3 Cycle Time 60
LP 3 Low Limit 0
LP 3 High Limit 100
LP 3 Zero SP stops control NO
Multiloop:
Loop 1 Prop Band (DB ON/ OFF) 20.0
LP 1 Reset 0.10
LP 1 Rate 0.00
LP 1 Mode Single Reverse
LP 1 Integral Preset 0
LP 1 Cycle Time 60
LP 1 Low Limit 0
LP1 High Limit 100
LP 1 Zero SP stops control NO
Loop 2 Prop Band (DB ON/ OFF) 4.0
LP 2 Reset 0.10
LP 2 Rate 0.00
LP 2 Mode Single Reverse
LP 2 Integral Preset 0
LP 2 Cycle Time 60
LP 2 Low Limit 0
LP 2 High Limit 100
LP 2 Zero SP stops control NO
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Loop 3 Prop Band (DB ON/ OFF) 4.0
LP 3 Reset 0.10
LP 3 Rate 0.00
LP 3 Mode Single Reverse
LP 3 Integral Preset 0
LP 3 Cycle Time 60
LP 3 Low Limit 0
LP 3 High Limit 100
LP 3 Zero SP stops control NO
Vacuum:
Loop 1 Prop Band (DB ON/ OFF) 20.0
LP 1 Reset 0.10
LP 1 Rate 0.00
LP 1 Mode Single Reverse
LP 1 Integral Preset 0
LP 1 Cycle Time 16
LP 1 Low Limit 0
LP1 High Limit 100
LP 1 Zero SP stops control NO
Loop 2 Prop Band (DB ON/ OFF) 4.0
LP 2 Reset 0.10
LP 2 Rate 0.00
LP 2 Mode Single Reverse
LP 2 Integral Preset 0
LP 2 Cycle Time 60
LP 2 Low Limit 0
LP 2 High Limit 100
LP 2 Zero SP stops control NO
Loop 3 Prop Band (DB ON/ OFF) 4.0
LP 3 Reset 0.10
LP 3 Rate 0.00
LP 3 Mode Single Reverse
LP 3 Integral Preset 0
LP 3 Cycle Time 60
LP 3 Low Limit 0
LP 3 High Limit 100
LP 3 Zero SP stops control NO
IR + Probe:
Loop 1 Prop Band (DB ON/ OFF) 20.0
LP 1 Reset 0.10
LP 1 Rate 0.00
LP 1 Mode Dual Reverse
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LP 1 Integral Preset 0
LP 1 Cycle Time 16
LP 1 Low Limit -100
LP1 High Limit 100
LP 1 Zero SP stops control YES
Loop 2 Prop Band (DB ON/ OFF) 4.0
LP 2 Reset 0.10
LP 2 Rate 0.00
LP 2 Mode Single Reverse
LP 2 Integral Preset 0
LP 2 Cycle Time 60
LP 2 Low Limit 0
LP 2 High Limit 100
LP 2 Zero SP stops control NO
Loop 3 Prop Band (DB ON/ OFF) 4.0
LP 3 Reset 0.10
LP 3 Rate 0.00
LP 3 Mode Single Reverse
LP 3 Integral Preset 0
LP 3 Cycle Time 60
LP 3 Low Limit 0
LP 3 High Limit 100
LP 3 Zero SP stops control NO
Nitrider:
Loop 1 Prop Band (DB ON/ OFF) 20.0
LP 1 Reset 0.10
LP 1 Rate 0.00
LP 1 Mode Single Reverse
LP 1 Integral Preset 0
LP 1 Cycle Time 16
LP 1 Low Limit -100
LP1 High Limit 100
LP 1 Zero SP stops control YES
Loop 2 Prop Band (DB ON/ OFF) 4.0
LP 2 Reset 0.10
LP 2 Rate 0.00
LP 2 Mode Single Reverse
LP 2 Integral Preset 0
LP 2 Cycle Time 60
LP 2 Low Limit 0
LP 2 High Limit 100
LP 2 Zero SP stops control NO
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Loop 3 Prop Band (DB ON/ OFF) 4.0
LP 3 Reset 0.10
LP 3 Rate 0.00
LP 3 Mode Single Reverse
LP 3 Integral Preset 0
LP 3 Cycle Time 60
LP 3 Low Limit 0
LP 3 High Limit 100
LP 3 Zero SP stops control NO
%C Dual T/C:
Loop 1 Prop Band (DB ON/ OFF) 20.0
LP 1 Reset 0.10
LP 1 Rate 0.00
LP 1 Mode Dual Reverse
LP 1 Integral Preset 0
LP 1 Cycle Time 16
LP 1 Low Limit -100
LP1 High Limit 100
LP 1 Zero SP stops control YES
Loop 2 Prop Band (DB ON/ OFF) 4.0
LP 2 Reset 0.10
LP 2 Rate 0.00
LP 2 Mode Single Reverse
LP 2 Integral Preset 0
LP 2 Cycle Time 60
LP 2 Low Limit 0
LP 2 High Limit 100
LP 2 Zero SP stops control NO
Loop 3 Prop Band (DB ON/ OFF) 4.0
LP 3 Reset 0.10
LP 3 Rate 0.00
LP 3 Mode Single Reverse
LP 3 Integral Preset 0
LP 3 Cycle Time 60
LP 3 Low Limit 0
LP 3 High Limit 100
LP 3 Zero SP stops control NO
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Event Run Program Setup
Configurator – Event Run Program Setup menu option
Event run program setup is used to start a program that is stored in the 9200 dual loop
controller (zero for buffered) or by a defined event input.
*Program
*Used to define an event input to initiate a program start and to define which program
to start (zero starts the last program run) from the contact closure. The range of
programs to run is 0 to 300.
*WARNING*
If a JUMP (to another program) is used in a previous program, the program that will run would
be the last program jumped to not the first program run.
If you stop a program in a GOSUB the program that will be run will be the GOSUB.
must be configured under the menu option
Event Control
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Zone/Load TC Setup
Configurator – Zone/Load TC Setup menu option
Configuration of any analog input device must be completed with this menu item.
Load TC Enable
This value will manually toggle between on, on + alarms, and off.
On – T/C Enabled
On + alarms – T/C Enabled, Programmer alarm114 provided if out of band (Default wait limits)
Off – T/C not enabled
Control TC
This value allows the user to set the TC to be part of the group of Load TCs that can hold the
program if it is out of band. The values are active or not active, shown as blank
TC 1 - 24
This value allows the user to manually turn the T/C from active to not active, shown as blank,
to be part of the group of TCs that can hold the program if it’s out of band
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Port Setup
Port setup is the communications definitions for the controller. Please contact Super Systems
Inc. for more information regarding port setup. It is
settings be modified without technical support from Super Systems Inc. Clicking on any of the
values will display an input box that will allow the user to modify the current settings.
strongly recommended
that none of the
Configurator - Port Setup menu option
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Slave Instrument Setup
Configurator - Instrument Setup menu option
** All devices on the same slave port must utilize the same protocol
** An address of zero (0) will disable the instrument** Some controllers (AC20 for example)
can provide dual functions (atmosphere and events) and must have the same address assigned
for both.
Clicking on the “Value” field for any instrument will allow the user to select the slave
instrument.
Configurator – Edit Slave Instrument screen
Instrument:
This value will allow the user to select the slave instrument type.
Atmosphere Controllers:
Atmosphere controllers will have an [A] in front of the name
SSI AC20 Eurotherm 2404
Yokagowa 750 Eurotherm 2500
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Honeywell UDC 3300 Carbpro v3.5
Dualpro 1 modbus Carbpro v3.0
Dualpro 2 modbus Carb PC
Dualpro 1 MMI 9200 LP1
Dualpro 2 MMI IR Base
Temperature Controllers:
Temperature controllers will have a [T] in front of the name
SSI 7EK 9200 LP1
Yokagowa 750 9200 LP2
Honeywell UDC 3300 9200 LP3
Dualpro 1 modbus 9100 LP2
Dualpro 2 modbus Eurotherm 2704 ip1
Dualpro 1 MMI Eurotherm 2704 ip2
Dualpro 2 MMI Eurotherm 2704 ip3
Eurotherm 2404 VC base 1
Eurotherm 2500 VC base 2
Unipro v 3.5 VC base 3
Unipro v 3.0 VC base 4
Carbpro v3.5 slave AIPC
Carbpro v3.0 slave SSI 7SL
10pro SSI Flow Board
Dualpro in C UMD 800 LP1
Event controllers:
SSI AC E Carbpro E v3.5
Yokagowa 750 E Carbpro E v3.0
Mod Mux Eurotherm 2500
Dualpro E Modbus Ssi 8-8
Dualpro E MMI
Address:
This value allows the user to select the address that corresponds with the controller selected,
with a range of 0 to 249.
Port:
The options for this field can either be Slave 1 or Slave 2
Slave 1 – terminals 5(-), 6(+)
Slave 2 – terminals 22(+), 23(-)
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Zone Assignments
A zone assignment on the 9200 dual loop controller allows the recipe programs to change
setpoints on all slave instruments of a multi-zone furnace (up to 5 zones).
*Only used when running recipes
*Slave Instrument Setup must be configured prior to Zone Assignment setup
** Atmosphere zones link instruments to Atmosphere Setpoints
** Temperature zones link instruments to Temperature Setpoints
Configurator – Zone Assignments menu option
Assignments:
The zone assignment number, with a choice of Assignment 1 through Assignment 5.
ATM Instrument Number:
The slave instrument number assigned to an atmosphere controller, with a range of 0 to 25.
ATM Zone Number:
The zone within which the atmosphere setpoint change is desired, with a range of 0 to 5.
Default Zone Offset, atm:
This is the default zone offset for atmosphere, with a range of –100.00 to 100.00.
Temp Instrument Number:
The slave instrument number assigned to a temperature controller, with a range of 0 to 25.
Temp Zone Number:
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The zone within which the temperature setpoint change is desired, with a range of 0 to 5.
Default Zone Offset, temp:
This is the default zone offset for temperature, with a range of –32000 to 32000.
Furnace Setup
The Furnace Setup menu option is an administrative access only option. Do not make any
adjustments on this screen without first contacting Super Systems Inc.
Configurator – Furnace Setup menu option
PVT Type:
The PVT type is the mode the device runs in (Carbon, Dewpoint, etc.). The mode selected
determines the calculations and scaling for the Process Variable. Any time this selection is
changed it is necessary to reset the factory defaults to ensure all parameters have been
changed to the new Process Variable. Clicking on this value will display an input box with a
drop-down list from which the user can select a new PVT Type. The values for the PVT type
are: % Carbon, Dew Point, % O2, Millivolts, Multi-loop, Vacuum, IR + Probe,
Nitrider, % Carbon + Dual Temp, or Cascade.
Temperature Mode:
This value determines the specific temperature scale to be used. It can be either Degrees °F or
degrees °C.
Programmer Type:
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Displays programmer types and allows for a change in control mode. The values for the
Programmer Type are: % Carbon, Dew Point, % O2, Millivolts, Temperature Only, Dual
Temperature, Vacuum, Probe + IR, Nitrider, Carbon + Dual Temperature, or
Cascade.
Atmosphere Instrument:
Allows for a slave instrument (or internal) to be the defined atmosphere control device. The
types of instruments are: Internal Loop 1 – Internal Loop 3, Instrument 1 – Instrument
25.
Temperature Instrument:
Allows for a slave instrument (or internal) to be the defined temperature control device. The
types of instruments are: Internal Loop 1 – Internal Loop 3, Instrument 1 –
Instrument 25.
Event Instrument:
Allows for a slave instrument (or internal) to be the defined event control device. The types of
instruments are: Internal, Instrument 1 – Instrument 25.
Quench Instrument:
Allows for slave instrument (or internal) to be the defined quench control device. The types of
instruments are: Internal Loop 1 – Internal Loop 3, Instrument 1 – Instrument 25.
End of Quench Event:
Tells the programmer which event to signal end of quench (related to which relay it is
assigned). The list of possible values is: 0 – 14.
Quench Speed Event:
Tells the programmer which event will signal the quench speed. The list of possible values is: 0
– 14.
Quench Run Event:
Tells the programmer which event will signal quench run. The list of possible values is: 0 – 14.
Date and Time:
Displays the current date and time.
Default Hold Time:
This value is the default holding time for the furnace. The range is 0 to 10000.
Deviation Alarm BO delay:
This value is the delay for the burnoff if a deviation alarm is detected. The range is 0 to
10000.
Default Wait Limits
The 9200 dual loop controller uses default wait limits in conjunction with recipe programs. The
wait limits are in place to help make sure a recipe will not continue to the next step until the
temperature, atmosphere or both are within the specified range. The wait limits are both plus
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and minus the value of the setpoint specified in the recipe. You can define specific wait limits
per program that supersede the defaults with the specific wait limit OP CODE per program
(SETWAIT).
Configurator – Default Wait Limits menu option
Factory Default configuration:
Carbon:
Parameter Value
Default Wait Limit for Temperature
Default Wait Limit for Atmosphere
Dewpoint:
15
0.10
Parameter Value
Default Wait Limit for Temperature
Default Wait Limit for Atmosphere
15
10
%O2:
Parameter Value
Default Wait Limit for Temperature
Default Wait Limit for Atmosphere
15
1.0
MV:
Parameter Value
Default Wait Limit for Temperature
Default Wait Limit for Atmosphere
Multiloop:
15
10
Parameter Value
Super Systems Inc. Page 95 of 201 Configurator Manual #4562 Rev D
Default Wait Limit for Temperature
Default Wait Limit for Atmosphere
Vacuum:
Parameter Value
Default Wait Limit for Temperature
Default Wait Limit for Atmosphere
IR + Probe:
Parameter Value
Default Wait Limit for Temperature
Default Wait Limit for Atmosphere
Nitrider:
Parameter Value
Default Wait Limit for Temperature
Default Wait Limit for Atmosphere
%C Dual Temp:
Parameter Value
Default Wait Limit for Temperature
Default Wait Limit for Atmosphere
15
10
15
10
15
10
15
1.0
15
10
Furnace Name
This page allows the user to enter a furnace name and the process variable (PV) names you
wish to be displayed. Clicking on any of the values will display an input box. The user can enter
the desired text then press OK. All values have a maximum length of twenty (20) characters.
Super Systems Inc. Page 96 of 201 Configurator Manual #4562 Rev D
Configurator - Furnace Name menu option
Alarm Setup
The 9200 Dual Loop controller can be configured to use three different alarms. Each of the
alarms consists of an alarm setpoint, alarm type, alarm hysteresis, smart alarm, and ON delay
time. The alarms come from the factory with a default configuration dependent on the
application but also can be modified prior to shipment to your facility or in the field by a
supervisor.
Configurator – Alarm Setup menu option
Super Systems Inc. Page 97 of 201 Configurator Manual #4562 Rev D
Default Configuration:
Carbon:
Parameter Value
Alarm 1 setpoint 10
Alarm 1 type PV 1 NC
Alarm 1 hysteresis 1
Alarm 1 Smart Alarm Disabled
Alarm 1 ON delay time 0
Alarm 2 setpoint 15
Alarm 2 type PV 2 NC
Alarm 2 hysteresis 1
Alarm 2 Smart Alarm Disabled
Alarm 2 ON delay time 0
Alarm 3 setpoint 1400
Alarm 3 type PV 2 proc high
Alarm 3 hysteresis 1
Alarm 3 Smart Alarm Disabled
Alarm 3 ON delay time 0
Dewpoint:
Parameter Value
Alarm 1 setpoint 10
Alarm 1 type PV 1 dev NC
Alarm 1 hysteresis 1
Alarm 1 Smart Alarm Disabled
Alarm 1 ON delay time 0
Alarm 2 setpoint 15
Alarm 2 type PV 2 dev NC
Alarm 2 hysteresis 1
Alarm 2 Smart Alarm Disabled
Alarm 2 ON delay time 0
Alarm 3 setpoint 1400
Alarm 3 type PV 2 proc high
Alarm 3 hysteresis 1
Alarm 3 Smart Alarm Disabled
Alarm 3 ON delay time 0
%O2:
Parameter Value
Alarm 1 setpoint 100
Alarm 1 type PV 1 proc high
Alarm 1 hysteresis 0
Super Systems Inc. Page 98 of 201 Configurator Manual #4562 Rev D
Alarm 1 Smart Alarm Disabled
Alarm 1 ON delay time 0
Alarm 2 setpoint 0
Alarm 2 type PV 1 proc high
Alarm 2 hysteresis 0
Alarm 2 Smart Alarm Disabled
Alarm 2 ON delay time 0
Alarm 3 setpoint 0
Alarm 3 type PV 1 proc high
Alarm 3 hysteresis 0
Alarm 3 Smart Alarm Disabled
Alarm 3 ON delay time 0
mV:
Parameter Value
Alarm 1 setpoint 10
Alarm 1 type PV 1 dev NC
Alarm 1 hysteresis 1
Alarm 1 Smart Alarm Disabled
Alarm 1 ON delay time 0
Alarm 2 setpoint 1
Alarm 2 type PV 2 dev NC
Alarm 2 hysteresis 1
Alarm 2 Smart Alarm Disabled
Alarm 2 ON delay time 0
Alarm 3 setpoint 1400
Alarm 3 type PV 2 proc high
Alarm 3 hysteresis 1
Alarm 3 Smart Alarm Disabled
Alarm 3 ON delay time 0
Multiloop:
Parameter Value
Alarm 1 setpoint 0
Alarm 1 type PV 1 band NC
Alarm 1 hysteresis 1
Alarm 1 Smart Alarm Disabled
Alarm 1 ON delay time 0
Alarm 2 setpoint 0
Alarm 2 type PV 2 band NC
Alarm 2 hysteresis 1
Alarm 2 Smart Alarm Disabled
Alarm 2 ON delay time 0
Super Systems Inc. Page 99 of 201 Configurator Manual #4562 Rev D
Alarm 3 setpoint 0
Alarm 3 type PV 2 proc high
Alarm 3 hysteresis 1
Alarm 3 Smart Alarm Disabled
Alarm 3 ON delay time 0
Vacuum:
Parameter Value
Alarm 1 setpoint 2000
Alarm 1 type PV 2 proc low
Alarm 1 hysteresis 1
Alarm 1 Smart Alarm Disabled
Alarm 1 ON delay time 0
Alarm 2 setpoint 301
Alarm 2 type PV 2 proc low
Alarm 2 hysteresis 1
Alarm 2 Smart Alarm Disabled
Alarm 2 ON delay time 0
Alarm 3 setpoint 1400
Alarm 3 type PV 2 proc high
Alarm 3 hysteresis 1
Alarm 3 Smart Alarm Disabled
Alarm 3 ON delay time 0
IR + Probe:
Parameter Value
Alarm 1 setpoint 10
Alarm 1 type PV 1 band NC
Alarm 1 hysteresis 1
Alarm 1 Smart Alarm Disabled
Alarm 1 ON delay time 0
Alarm 2 setpoint 15
Alarm 2 type PV 2 band NC
Alarm 2 hysteresis 1
Alarm 2 Smart Alarm Disabled
Alarm 2 ON delay time 0
Alarm 3 setpoint 1400
Alarm 3 type PV 2 proc high
Alarm 3 hysteresis 1
Alarm 3 Smart Alarm Disabled
Alarm 3 ON delay time 0
Nitrider:
Super Systems Inc. Page 100 of 201 Configurator Manual #4562 Rev D
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