Super Systems HP2000 User Manual

Operations Manual

HP2000

With 9100 Controller

Self-Heated Oxygen

Measurement System

Please read, understand, and follow these instructions before operating this equipment.

Super Systems, Inc. is not responsible for damages incurred due to a failure to comply with these instructions. If at

any time there are questions regarding the proper use of this analyzer, please contact us at [phone] for

assistance.

7205 Edington Drive

Cincinnati, OH 45249

513-772-0060 / 800-666-4330

Fax: [phone]

www.supersystems.com

Electrical Connections

Remove the screw cover on the electrical enclosure box on the side of the main box. Route the
green “S” Type thermocouple wire and the black and white sensor wire (for connection to the
probe) through the access hole at the bottom of the box. Route the power wire (110VAC ONLY)
in through the same hole, and connect it to the terminal block according to the diagram below.
Tighten the wire clamp at the electrical access hole and replace the screw cover to the electrical
enclosure box.

2.0 AMP
1000 Line
1002 Neutral
GND Ground

SPARE N/A

1141 Positive
1151 Negative
1331 Positive
1341 Negative

Host Communications

110VAC
1 PHASE
50-60 HZ

UNUSED

(RS 485)

4-20mA OUTPUT

(0-25% O2)

Insert the probe into the coupling at the base of the large box. It is important that the probe is
inserted at the correct depth to allow proper heating and prevent damage to the ceramic
well inside the unit. There should be between 10.0” and 10.5” between the bottom of the

adjustable 1” NPT gland and the end of the probe (see sketch below).

Once the probe has been inserted into the heater, make the necessary electrical connections at the
head of the probe. The green thermocouple wire from the electrical enclosure box should be
attached to the thermocouple connection at the head of the probe (Positive (+) = Black and
Negative (-) = Red). The sensor wire should also be attached to the probe (Positive (+) = Black
and Negative (-) = White).

This unit has been pre-configured and tested prior to shipment. To maximize the accuracy and
longevity of the HP2000, it is recommended that the unit be operated at 1500°F. This set point
has pre-configured in the settings that have already been entered into the controller prior to
shipment.

Plumbing Connections

The sample gas can be transported from the sample port to the instrument using silicone tubing at
a rate between 4.0 and 5.0 SCFH. The sample should routed in the following path to maintain its
integrity and prevent contamination:

1. Furnace / Sample Port → Filter Inlet

2. Filter Outlet → Pump Inlet

3. Pump Outlet → Flow Meter Inlet

4. Flow Meter Outlet → Probe Burnoff Port

5. HP2000 Vent (Coupling on HP2000) → Vent

In addition to the sample gas, ambient air must also be supplied to the probe. This should be
attached at the fitting labeled “Ref. Air”, and the flow rate should be between 1.0 and 2.0 SCFH.

Operation

The single-line LCD display will allow the user to view temperature and the millivolts that are
being measured from the probe, and also the amount of Oxygen in the sample. The amount of
oxygen can either be expressed as a percentage or in exponential notation. It is also possible to
make adjustments to the settings from this display.

There are six buttons on the display; NEXT, PREV, Left Arrow (←), Up Arrow (↑), CLR, and

ENT. NEXT and PREV will move through the various screens, and the other buttons are used

to make changes to the settings.