Model 9200 Programmable Dual-loop Controller
Super Systems Inc.
7205 Edington Drive
Cincinnati, OH 45249
513-772-0060
800-666-4330
Fax: 513-772-9466
www.supersystems.com
Model 9200 Controller
USER’S MANUAL
Super Systems Inc. help desk:
1-800-666-4330
SSi Manual SERIES 9200 1 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Table of Contents
Safety ............................................................................................................................... 4
About This Manual.............................................................................................................. 6
Controller Description ......................................................................................................... 6
Model 9200 Terminals Connections ...................................................................................... 7
Additional Features.............................................................................................................7
Ethernet Connections.......................................................................................................... 7
Mechanical Installation........................................................................................................ 8
Electrical Installation........................................................................................................... 8
Instrument Start-up............................................................................................................ 8
Flash Card & Flash Card Reader........................................................................................... 8
Operator Interface Screen Saver.......................................................................................... 8
Chapter 1 - INSTALLATION ............................................................................................ 9
Mounting ........................................................................................................................... 9
Default Status Screen ......................................................................................................... 9
Display .............................................................................................................................. 9
Loops Display....................................................................................................................10
Menu Display ....................................................................................................................10
Menus ..............................................................................................................................11
Program Display................................................................................................................12
Quench / Zone Instrument Assignments (Read-only)...........................................................13
Chart................................................................................................................................13
Alarm Ack .........................................................................................................................14
Data Logging using Flash Card ...........................................................................................14
Chapter 2 - CONFIGURATION .......................................................................................15
Configuration Menu ...........................................................................................................15
Program Edit.....................................................................................................................15
Factor Entry......................................................................................................................16
Burnoff.............................................................................................................................16
Auxiliary Instruments (Read-only).......................................................................................17
Auxiliary Analog Input (Read-only)......................................................................................17
Shutdown (Display) ...........................................................................................................17
Adjust Date and Time ........................................................................................................17
Slave Communications Status.............................................................................................18
Backup Compressed Data...................................................................................................18
Manual Event Control.........................................................................................................18
Probe Burn off Setup .........................................................................................................18
PID Loop Setup (Includes cycle time and more….) ...............................................................19
Event Run Program Setup ..................................................................................................20
Zone / Load TC Setup........................................................................................................20
Port Setup ........................................................................................................................21
Instrument Setup ..............................................................................................................21
Zone Assignments .............................................................................................................23
Furnace Setup...................................................................................................................24
Default Wait Limits ............................................................................................................24
Furnace Name...................................................................................................................24
Alarm Setup......................................................................................................................25
Relay Assignments ............................................................................................................25
Relay Set Points ................................................................................................................26
Analog Input Setup............................................................................................................27
Analog Output Setup .........................................................................................................27
SSi Manual SERIES 9200 2 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Passcode and Alarm ..........................................................................................................28
IP Address ........................................................................................................................28
Event Control....................................................................................................................29
Valve Setup – USED ONLY IN THE NITRIDING VERSION ......................................................29
Valve Inputs –USED ONLY IN THE NITRIDING VERSION ......................................................30
Programmer Setup ............................................................................................................30
Recipe Transfer.................................................................................................................30
User Calibration.................................................................................................................30
Full Calibration ..................................................................................................................33
Set Menu Security .............................................................................................................33
Read/Write Raw Data ........................................................................................................34
Tuning Assistant................................................................................................................34
Curve Entry.......................................................................................................................36
Alternate PID Setup...........................................................................................................36
Analog Input Board Setup ..................................................................................................36
AI Board Calibration...........................................................................................................36
ADAM Correction ...............................................................................................................36
Aux SP Configuration .........................................................................................................37
Chapter 3 - PROGRAMS .................................................................................................38
Overview ..........................................................................................................................38
Program Editing ................................................................................................................38
Chapter 4 - SERIES 9200 Opcodes................................................................................39
Programmer Description.....................................................................................................39
Opcodes ...........................................................................................................................39
Chapter 5 - APPLICATIONS INFORMATION .................................................................44
9200 MMI Protocol Register Mapping ..................................................................................44
Default Values...................................................................................................................44
Sample Recipe - % Carbon and Temperature (Batch Furnace)...............................................47
Standard Event Assignments ..............................................................................................47
Flash Card Management.....................................................................................................47
SDRecorder Installation......................................................................................................49
Slave Instrument Mapping..................................................................................................51
Revision History.............................................................................................................61
SSi Manual SERIES 9200 3 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Safety
Safety Symbols
•
Functional earth (ground) terminal
The functional earth connection is required for safety purposes and to ground RFI filters.
Personnel
•
Enclosure of live parts
•
live (powered), the controller must be installed in an enclosure.
Caution: Live sensors
•
!
sensors are sensors that must be connected to the main's supply. The controller has transient
protection circuits connected between the inputs and the earth connection, which might be damaged
by live (powered) sensors.
Wiring
•
•
•
•
•
- It is important to connect the controller in accordance with the wiring data given in this
handbook. Take particular care not to connect AC supplies to the low voltage sensor input or other lowlevel inputs and outputs. Only use copper conductors for connections (except thermocouple inputs) and
ensure that the wiring of installations comply with all local wiring regulations. For example, in the
United Kingdom use the latest version of the IEE wiring regulations, (BS7671). In the USA use NEC
Class 1 wiring methods.
Power Isolation
should be in close proximity to the controller, within easy reach of the operator and marked as the
disconnecting device for the instrument.
Earth leakage current
may affect the design of an installation of multiple controllers protected by Residual Current Device,
(RCD) or Ground Fault Detector, (GFD) type circuit breakers.
Over current protection
currents, the AC power supply to the controller and power outputs must be wired through a fuse or
circuit breaker specified in the technical specification.
Voltage rating
not exceed 264VAC:
• line or neutral to any other connection
• relay or triac output to logic, DC or sensor connections
• any connection to ground.
- Various symbols are used on the instrument, they have the following meaning:
Caution (refer to the accompanying documents)
!
- Installation must only be carried out by technically qualified personnel.
- To prevent hands or metal tools from touching parts that may be electrically
- Do not connect live (powered) sensors to any signal input on the controller. Live
- The installation must include a power isolating switch or circuit breaker. This device
- Due to RFI Filtering there is an earth leakage current of less than 0.5mA. This
- To protect the internal PCB tracking within the controller against excess
- The maximum continuous voltage applied between any of the following terminals must
SSi Manual SERIES 9200 4 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
The power supply/controller should not be wired to a three-phase supply with an unearthed star
connection. Under fault conditions such a supply could rise above 264Vac with respect to ground and the
product would not be safe.
Voltage transients across the power supply connections, and between the power supply and ground, must
not exceed 2.5kV. Where occasional voltage transients over 2.5kV are expected or measured, the power
installation to both the instrument supply and load circuits should include a transient limiting device.
These units will typically include gas discharge tubes and metal oxide varistors that limit and control voltage
transients on the supply line due to lightning strikes or inductive load switching. Devices are available in a
range of energy ratings and should be selected to suit conditions at the installation.
Conductive pollution
•
controller is mounted. For example, carbon dust is a form of electrically conductive pollution. To secure
a suitable atmosphere in conditions of conductive pollution, fit an air filter to the air intake of the
cabinet. Where condensation is likely, for example at low temperatures, include a thermostatically
controlled heater in the cabinet.
Over-temperature protection
•
happen if any part of the system should fail. In temperature control applications the primary danger is
that the heating will remain constantly on. Apart from spoiling the product, this could damage any
process machinery being controlled or even cause a fire. Reasons why the heating might remain
constantly on include:
• the temperature sensor becoming detached from the process
• thermocouple wiring becoming a short circuit
• the controller failing with its heating output constantly on
• an external valve or contactor sticking in the heating condition
• the controller set point set too high
Where damage or injury is possible, we recommend fitting a separate over-temperature protection unit,
with an independent temperature sensor, which will isolate the heating circuit. Please note that the alarm
relays within the controller will not give protection under all failure conditions.
Grounding of the temperature sensor shield
•
temperature sensor while the controller is still powered up. Under these conditions, as additional
protection against electric shock, we recommend that the shield of the temperature sensor be
grounded. Do not rely on grounding through the framework of the machine.
Installation requirements for EMC
•
installation precautions are necessary. When using relay or triac outputs it may be necessary to fit a
filter suitable for suppressing the emissions. The filter requirements will depend on the type of load. For
typical applications we recommend Schaffner FN321 or FN612.
Routing of wires
•
particularly the sensor input should be routed away from high-current power cables. Where it is
impractical to do this, use shielded cables with the shield grounded at one end.
- Electrically conductive pollution must be excluded from the cabinet in which the
- When designing any control system it is essential to consider what will
- In some installations it is common practice to replace the
- To ensure compliance with the European EMC directive certain
- To minimize the pick-up of electrical noise, the wiring for low voltage DC and
SSi Manual SERIES 9200 5 Programmable Dual-loop
!
Model 9200 Programmable Dual-loop Controller
About This Manual
This instrument is designed to be custom-configured for each specific application and customer need. The
applications (addendum’s to the general manual) include atmosphere control, vacuum furnace control and
nitriding control (% dissociation). Each addendum is application specific showing the specific screens and
terminal connections.
Controller Description
The Model 9200 is a multi-loop Proportional Integral Derivative (PID) controller that can be custom
configured to control a variety of different applications. General features of this product include:
The Model 9200 is powered by 24 VDC, not LINE Voltage. Please be careful when connecting power to this
controller. Connecting anything other than 24 VDC will cause serious damage.
The variety of input and output combinations allows SSi to configure the Model 9200 to control furnace
atmosphere
gauges), and to control nitriding
occasions where the three analog inputs have been used to control 3-zones of temperature.
(temperature and % carbon), to control vacuum furnaces (temperature and vacuum
Approximate Box Dimensions 2.75" x 4" x 4.5"
Power Requirements 24VDC, 4 Watts
Digital Output Rating
Analog Output Load Rating
Controller Enclosure Rating
Number of RS232 Ports One (1)
Number of Ethernet Ports One (1)
Number of RS485 Host Ports One (1)
Number of RS485 Slave Ports Two (2)
Number of Internal Relays Eight (8)
Number of Analog Inputs Three (3)
Number of Analog Outputs Two (2)
Number of Digital Inputs Four (4)
Number of Control Loops Three (3)
(temperature, % dissociation, and back-pressure). There are special
300VAC / 1 AMP
1000 Ohms (Total)
IP10 – hand protected
SSi Manual SERIES 9200 6 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Model 9200 Terminals Connections
Additional Features
The Operator Interface (touch screen) contains a removable compact Flash Card that can be used to
transfer data from the Model 9200 to a computer. This flash card acts like a removable hard drive,
however it is very small and contains no moving parts to make it very portable. It is located on the back of
the touch screen (see
Flash Card & Flash Card Reader
).
Also included is a Utility Software CD that includes SSi’s Super Data (SD) Charting. SD Charting is a utility
program that can be loaded onto any Windows® based computer (operating Windows 98® or higher).
This software will allow the computer to read the data from the Model 9200, and allow it to be charted in a
manner that is similar to a strip chart recorder.
The Operator Interface is normally accessed via the touch-screen, however connections also exist that will
allow the operator to use a traditional mouse and keyboard to enter information.
Ethernet Connections
The Ethernet connection has three distinct uses. The first is should the Operator Interface fail, the Ethernet
connection allows a laptop to be connected to the Series 9200 DIN rail mounted unit. This connection can
act as a LIMITED FUNCTION “operator interface” until the Operator Interface can be repaired or replaced.
The laptop needs to be operating a WINDOWS 98® or higher with Internet Explorer. The default IP
address is 192.168.0.200. If you are experiencing problems please call 800-666-4330 and talk with our
computer communications personnel. The second use for the Ethernet port would be for communications to
SSi Manual SERIES 9200 7 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
a SCADA software package. Call us at 800-666-4330 if you are interested in this option. The third use for
the Ethernet Port is the primary communications connection for the Configurator Software.
Mechanical Installation
The Model 9200 Operator Interface is generally flush-mounted, either in an existing enclosure, on a “plate”
that will be retrofitted to an existing enclosure, or on a new enclosure specifically designed for it’s particular
application. Installation begins by securing the new enclosure to the floor or wall, securing the retrofit plate
to the door of the existing enclosure, or flush-mounting the Operator Interface in a cut-out of the existing
enclosure. When tightening the retaining clips on the Operator Interface, it is important to make them snug
but not to over-tighten them. Over-tightening can warp the bezel and cause irreparable damage to the
Operator Interface. The DIN rail mount portion of the controller (the Model 9200 and the 24 VDC power
supply) needs to be located in close proximity to the existing wires that were connected to the older control
unit being replaced. These units should be secured prior to making any electrical connections.
Electrical Installation
The Model 9200 requires 24VDC, 4 Watt, 60 Hz, single-phase power. A 24 VDC power supply is required
and is generally included as part of the Model 9200 system. This power supply has a universal input that
can accept between 60 and 265VAC. Power should be applied in accordance with the electrical drawings
that have been supplied. Since each installation is unique for each site, the customer is responsible for
providing adequate power and making it available to the Model 9200 power supply.
!
SSi requirement:
MOV’s must be wired across the isolation relay coil terminals on all isolation relays that are connected to
solenoids. Further… MOV’s must be connected across the HOT and NEUTRAL wires when the solenoid is
wired to them. IT IS AN ABSOLUTE MUST to have the MOV’s at BOTH LOCATIONS.
Instrument Start-up
On power-up, the Operator Interface will display a logo screen for thirty seconds and then switch to the
default Status screen. The logo display can be terminated early by touching the screen.
Flash Card & Flash Card Reader
Never remove the flash card when the Operator Interface is “ON”.
To properly shut down the Operator Interface, press the Menu button, and select
prompt, press
Windows screen. Sliding the black switch to the OFF position (located directly over the green power
connector, on the back of the Operator Interface) will turn off the power to the Operator Interface.
Once the Operator Interface is turned off, remove the compact flash card cover at the top of the display
unit, exposing the card. Press the black release button and the card will pop out of the slot. To replace
the flash card, simply return the card to the slot making sure that the release button is in it’s UP position,
and replace the flash card cover to its proper position. To restore power to the unit, move the black switch
to the right or ON position.
Operator Interface Screen Saver
The Operator Interface has a default screen saver. It automatically “blanks” the screen after ten (10)
minutes of non-activity. To disengage the screen saver, simply touch the screen and it will re-appear.
Shutdown
Yes
to shut down the Operator Interface. This will bring you to a conventional Microsoft
. At the
SSi Manual SERIES 9200 8 Programmable Dual-loop
Mounting
The Series 9200 Operator Interface mounts into a panel or on a plate by using the enclosed 8
mounting brackets. With the exception of the Operator Interface, these items can be mounted on a
standard DIN rail for mounting inside an electrical enclosure. SSi supplies a 10-foot
communications cord with the two connectors and the piece of DIN rail required for the
components that have been ordered.
Default Status Screen
Display
Model 9200 Programmable Dual-loop Controller
Chapter 1 - INSTALLATION
Operator Interface Cutout: 7.40”W X 5.56”H
The Status Display shows the atmosphere and temperature controller information as well as an
overview of the programmer. There are six active buttons on the Status Display: Loops, Menu,
Program, Quench Zone, Chart and Alarm Ack. One hidden button is located behind the SSi
Logo. By activating this button selected Software and Firmware information will be displayed.
• The Loops button will switch the display to the two control loops, % Carbon on the left and
Temperature on the right.
• The Menu button will switch to the menu. The blue UP and DOWN arrow keys move you from
one selection to another. The Enter button will enter the selected Menu Screen, if access is
authorized.
• The Program button will switch to the Program Display. This is a companion display to the
status screen and is described below.
• The Quench Zone button will switch to the Quench and Zone Display. This is a companion
display to the Status Screen and is described below.
• The Chart button will switch the display to the video recorder display. Use of the Chart Display
is explained below.
• The Alarm Ack button is used to acknowledge an alarm. The alarm is displayed in the lower
left-hand corner of the Status Screen. A red ALM block in the top right corner of the screen
SSi Manual SERIES 9200 9 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
displays an alarm condition. The alarm will either be a flashing number, which indicates a
program operator alarm, or a flashing message, which indicates a program system alarm.
Loops Display
The current process variable is displayed at the
top, with each loop set point displayed beneath
the process variable. The operator can change
the process set point by touching the screen
area below the large process variable numbers.
When pressing the Temperature or % Carbon
set point a numeric keypad is displayed,
showing the current value and allowing you to
enter a new set point by simply pressing on the
appropriate numeric keys. Once the correct set
point has been entered, press the Enter key to
make the change. When the Enter key is
pressed the display returns to the Loops Screen.
The other active keys within the Loop Screen
are the two A/M (Auto/Manual) buttons.
Pressing either of those buttons moves you to a
display page asking for a supervisor or
administrative pass code. Pressing the proper
numeric keys and pressing the Enter button
changes the controllers mode from Auto to Manual, or from Manual to Auto depending on which mode it
was in when the A/M key was pressed. If you are in the manual mode, you may press that button on the
Loops Screen and a numeric keypad appears, allowing you to enter a % output to control the “loop” in a
manual mode.
Also displayed are the probe millivolts, the probe temperature, and the COF Factor. The COF factor can also
be adjusted from this screen. After pushing the COF button a numeric screen pad pops up and allows the
authorized personnel to make the appropriate change.
The Loops Screen also allows you to move back to the default Status Screen or to the Program Screen to
view the program currently running on the Series 9200 Dual Loop controller.
Menu Display
SSi Manual SERIES 9200 10 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
The remaining items on the Menu Display are:
• Instrument Setup
• Zone Assignments
• Furnace Setup
• Default Wait Limits
• Furnace Name
• Alarm Setup
• Relay Assignments
• Relay Setpoints
• Input Setup
• Output Setup
• Passcode and Alarm
• IP Address
• Event Control
• Valve Setup
• Valve Inputs
• Programmer Setup
• Recipe Transfer
• User Calibration
• Full Calibration
• Set Menu Security
• Read/Write Raw Data
• Tuning Assistant
• Curve Entry
• Alternate PID Setup
• Analog Input Board Setup
• AI Board Calibration
• ADAM Correction
• Aux SP Configuration
Menus
There are three levels of menus in the Series 9200.
• The first level is the
handled by the furnace operator. This menu is accessed without the need for a pass code.
• The second level is to be used by a
level 2-pass code.
• The third level is the
As shipped, the level 1 and level 2 codes are set as 1 and 2 respectively. The pass codes can be changed
at the Passcode and Alarm Screen
The menu has five operating buttons located on the right side of the screen. The UP arrow moves the
cursor from bottom to top. The Enter button activates the selection that the operator has chosen, the
DOWN arrow key moves the cursor from top to bottom, the Login key activates another screen that allows
access to the Supervisor Menu and the Configuration Menu, and the Esc key takes you back to the
previous screen without any action being taken.
SSi Manual SERIES 9200 11 Programmable Dual-loop
operator level
configuration level
.
. These are functions or operations that are typically
supervisor
. This level requires the entry of a level 1 or
. This requires the level 2-pass code ONLY.
Model 9200 Programmable Dual-loop Controller
Pressing the Login key takes you to the numeric keypad Enter Password Screen. Entering the correct
password (the default password is “2”) displays the Supervisor Menu, which includes the entire list of
menus necessary to configure the Series 9200. These are explained in detail in
Program Display
Pressing the Program key displays the default Program Status page.
The Program Status Display shows the last
program loaded into the program run buffer
and its status. If the program is running,
the active step number is highlighted, and
the status is running. A red ALM block in
the top right corner of the screen displays
an alarm condition.
The Program Display has seven active
buttons located on the right side of the
display. Touching the inside of the blocks
activates these. The active buttons are
Soak Adjust, Load, Stop, Hold, Cont,
Alm Ack (Alarm Acknowledge) and Esc.
Chapter 2 – Configuration
.
• The Soak Adjust button allows
you to enter a new value for the
time remaining in the current
soak or ramp cycle. A soak or
ramp cycle must be running for
a change in soak/ramp time to be adjusted.
• The Load button allows the operator to enter the recipe number to be run and to view the
recipe before pushing the Run button. Pushing the Run button starts the recipe. If a recipe
program is running and the operator enters a new recipe program it can be viewed and
modified. The recipe does not become active until the Run button is pushed. Pressing Run
places the program currently being viewed in the active memory and will begin to run the new
recipe. You can start the program in any step, simply by moving the highlight down to the step
that that the program needs to be started in, and then pressing the Run key.
While reviewing the program that is about to be run, certain parameters within those steps can
be modified. You can change the set points, the time and the options. You CAN NOT delete a
step, or modify it’s OPT CODE.
• The Stop button stops the recipe program that is currently displayed. Stop means exactly that!
It stops the program. It is NOT a hold button. See hold below. To re-start the program if it has
been stopped you must use the Load button, enter the recipe number, and then highlight the
Run
segment number of the recipe that you want to start with and initiate
• The Hold button places the displayed recipe program in hold. Once a decision is made that
affects the recipe, it may be continued by pressing the Cont button.
.
• The Cont button re-starts the displayed (active) recipe, where it was placed in hold at.
• The Alm Ack displays the Alarm Screen. From here you can acknowledge the alarm, in most
cases it will be acknowledging
program to go to the next step.
• The Esc button returns you to the default Display Screen.
SSi Manual SERIES 9200 12 Programmable Dual-loop
end of soak
. The alarm must be acknowledged to allow the
Model 9200 Programmable Dual-loop Controller
Quench / Zone Instrument Assignments (Read-only)
The Quench / Zone Instrument Assignments
Display shows two groups of information,
both of which are dependent on
CONFIGURATION or OPT CODE use. The
quench portion will only display if the
quench opcode was executed in a program.
This will then show the total quench time,
the time remaining, and the quench speed.
The zone group will display the process
variables that have been assigned in the
zone assignment configuration.
Chart
The Chart Display shows between 15 minutes and 7 days of process variable data on the screen, and can
be scrolled back to view all of the data stored on the hard drive (72 hours at a time). The vertical timelines
change as the time changes on the screen. A chart is available for the LP1 and LP2 only and a chart is
available for the LP1 and LP2 plus their set points. You can toggle between the two charts by pressing the
PREV and the NEXT keys.
The Prev and Next arrows
change the display from one chart
to another (i.e. from just process
variables to process variables and
set points.)
The blue RIGHT and LEFT
arrows move the displayed chart
along the horizontal axis, going
back and forward in time and
then returning to real time.
The + and – keys change the
time window displayed on the
screen.
The Note key allows the operator
to enter a note on the chart,
similar to writing on a paper
chart. The note shows up when
the chart is printed out using the
utility software included with the
Series 9200 instrumentation. The interface must be the ADVANTECH 5.7-inch with the Flash Card.
SSi Manual SERIES 9200 13 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Pressing the Note key displays an alphanumeric keypad asking for operator ID or initials. Pressing the
appropriate keys and then pressing the <- Enter key displays another alphanumeric keypad and prompts
the operator to enter a note. After pressing the keys on this keypad and then <- Enter key, the next
screen displayed asks you where you want the note written. The default choice is the current time and
date. You can change the parameters and place the note at whatever time and date is required. Pressing
the OK key takes you back to the real time chart page.
Pressing the Realtime key brings the chart display back to the current time.
The View key allows you to look at the NOTES that have been stored with the chart.
!
NOTE: See Warnings with respect to removing the Flash Card.
Alarm Ack
The Alarm Ack button displays the Active Alarm Screen. From which you can acknowledge any alarms that
have been configured, or that have been made part of the recipes that run on the Series 9200. If a recipe
has an alarm as a step, the alarm must be acknowledged before the recipe will continue to the next step.
Data Logging using Flash Card
The Advantech TPC-642S/642-SE touch screen Operator Interface utilizing a Compact Flash Card allows the
unit to data log the parameters setup by a qualified SSi technician. Should a customer not take his data
offline in a timely manner, the data will be over-written, the oldest data being that which is over-written
first. Here is how it works:
1. When the ADVANTECH Operator Interface detects that there is less than 5% disk space left on the
compact flash card, an alarm will be displayed on the main interface screen stating "x% disk space
remaining (overwrite at 3%)". In the upper right corner, an ALM is indicated, but because it is not a
communications alarm or a 9200 device alarm, the background remains green. This alarm will remain
active until more than 5% of disk space is available for writing data log files.
2. If the user does not copy the log data from the disk, it will eventually fall to 2% disk space. At this
point, the touch screen will select the oldest compressed file and delete it. It then checks to see if 3%
remains. It repeats this procedure until 3% disk space remains. At this point the alarm message changes
to "Overwriting data log data!” Because this allows the system to seesaw between 2% and 3%, it will
continue to display "Overwriting data log data!" until somebody offloads the files.
Technical concerns and details:
1. If there are not enough compressed files to bring the free space up to 3%, the system will hunt down
and kill hourly files. This should only happen if compression would not be running for some reason.
2. If all compressed files and hourly files have been removed and there is still not enough disk space
(perhaps a problem with the compact flash card), the data logger will not write to the disk until the
condition is remedied. (Alarms continue to display).
3. The data log data alarm is the lowest priority. The alarm priorities are touch screen communications,
then 9200 controller/programmer, then disk space.
SSi Manual SERIES 9200 14 Programmable Dual-loop
Configuration Menu
Program Edit
Model 9200 Programmable Dual-loop Controller
Chapter 2 - CONFIGURATION
The Configuration Menu is entered through the Menu
key that is part of the 7 buttons running down the
right side of the Default Display Screen. Pressing the
Login key that is below the blue up and down arrow
keys displays a numeric keypad. Enter the correct
passcode for the configuration level and press the
Enter key. This displays the following configuration
options:
Selecting this Program Edit button pops up another screen which asks the operator to enter a program
number to be edited. Enter 0 to edit a blank program. To ERASE/DELETE an existing recipe/program you
need to SAVE it as program Zero (0). Program 0 is a NO-OPT program.
When you enter a number for a stored program and push the Enter key the program steps are displayed.
Using the up and down arrow keys you select the step in the existing program that you wish to edit. Move
the cursor to that step and press the Enter key. The next screen to pop up will show the step’s parameter
and it’s value.
NOTE: A list of OPCODES appears in the Appendix of this manual.
Example:
Parameter equals OPCODE, Value equals SOAK.
Parameter equals TIME, Value equals 3:45.
Highlighting the opcode and soak and pressing the Enter key brings up a screen that shows all of the
possible opcodes. Selecting the opcode that you want to use for the program step that you are editing and
pressing the Enter key.
If you desire to change the time highlight the time and press the Enter key. The next screen is the Time
Edit Screen. To change the hour, press the Hour key in the upper right-hand corner. If you want to change
the minutes press the Min key. The next screen that pops up in both cases is a numeric keypad. Enter the
time that you wish to permanently change the recipe to and press the Enter key. If you DO NOT wish to
make any changes press the Esc key. Note, if you wish to only change the minutes, you must enter the
desired hour(s), if other than 0.
If you have made a change, pressing the Enter key takes you back to the Time Edit Screen. If you wish to
make the change, press the Set key on the right-hand side of the screen. The next screen to pop up
verifies the time has been changed to the number of minutes that you have selected. Pressing the Cancel
key takes you back to the full Program Screen. If you are sure that you want the change to be permanent
press the Set key. This takes you back to the screen that shows you the entire program. Notice that the
time has been changed on the program segment that you were editing. If you wish to save this change
press the Save key. You will notice that a numeric keypad pops up and asks you to enter the number of
SSi Manual SERIES 9200 15 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
the program that you wish to save. You must enter the desired program number you wish to save these
changes to.
NOTE: See the APPENDIX section of this manual for a sample program
.
The Insert button will insert a step into the recipe.
The Delete button will delete a step from the recipe.
The Esc button takes you back to the Default Menu.
Factor Entry
Highlighting the Factor Entry and pressing Enter pops up the Factor Entry Screen, showing the
parameter as CO Factor or H Factor and Value as is currently in the Series 9200. To make an adjustment,
press the Enter key. A numeric keypad will be displayed. Using the keypad, enter the number that you
wish the CO Factor to be and press the Enter key. This returns you to the original Factor Entry Screen,
which now shows the new CO Factor that you have entered. If you do not wish to make the change simply
press the Esc key which takes you back to the Factor Entry Screen with NO change being made to the CO
Factor.
The COF factor allows you to make adjustments that will allow the controller to match the results obtained
when measuring shim stock. If the controller set point and the process variable are the same, but you are
not attaining the desired surface Carbon, you can make the adjustment with the COF Factor to increase the
amount of surface Carbon available to the parts. If you lower the COF factor, it immediately lowers the %
Carbon process variable. This will cause the controller to add more enriching gas--- raising the process
variable until once again the process variable and the set point match. Conversely, raising the COF Factor
will cause the process variable to read higher, shutting down the enriching gas solenoid (possibly turning
on the air dilution solenoid) causing the % Carbon process variable to begin to lower (NOT ADDING
ENRICHING GAS) until the set point and process variable match.
Pressing the Esc button takes you back to the Menu Screen.
Burnoff
NOTE: All timer functions are in SECONDS
The Burnout Display shows the following
information:
Burnout, impedance test, when the next
automated burnout is scheduled, the test status,
the countdown timer, the probe mV’s, the probe
T/C, the last burnout date, the last impedance
test date, and the time that it took for the probe
to recover.
This screen will allow personnel to start a probe
burn off or impedance test, by highlighting the
desired test and pressing the Enter button.
SSi Manual SERIES 9200 16 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Auxiliary Instruments (Read-only)
Auxiliary Analog Input (Read-only)
The Auxiliary Analog Input Display shows the
information from any attached analog input
modules such as: load T/C’s, flows from WaukeeTronic flow meters, etc.
Shutdown (Display)
The Auxiliary Instruments Display shows the
following information:
The instruments slaved to the Series 9200 and their
process variables.
The Shutdown selection pops up another screen asking whether or not you wish to shutdown the interface
with the Series 9200. Two responses are possible Yes or No.
When you shutdown the ADVANTECH interface, the SERIES 9200 controller is still functioning. You can
monitor it by connecting the ETHERNET connection to a laptop computer, using Internet Explorer, and
assigning a legitimate IP address.
“Yes” shows you a typical computer screen with the Start button in the bottom left-hand corner. You can
now turn the power off to the operator interface without upsetting any of the settings. The “No” response
returns you to the initial Status Screen.
9200 Controller
.
Shutting down the Operator Interface does not shutdown the Series
Adjust Date and Time
Pressing Enter moves you to screen Clock setup.
Highlighting the date and pressing Enter moves you to a screen Date Edit.
The current date in the Series 9200 is displayed as well as the date on a scroll type display. Touching the
individual parts of the date [day (Monday, Tuesday, etc.), month, and year] will highlight that portion of
the date, and using the little up and down arrow keys will allow you to adjust the highlighted value.
SSi Manual SERIES 9200 17 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Pressing the Set button makes the change permanent.
If you desire to change the time highlight the time and press the Enter key. The next screen is the Time
Edit Screen. To enter the hour, press the Hour key in the upper right-hand corner. If you want to change
the minutes press the Min key. The next screen that pops up in both cases is a numeric keypad. Enter the
time that you wish to change the time to and press the Set key. If you DO NOT wish to make any changes
press the Cancel key. Note, if you wish to only change the minutes, you must also enter the hour in 24hour (Military) format.
Pressing the Cancel key takes you back to the Clock Setup Screen.
Slave Communications Status
Pressing the Enter key displays the auxiliary instruments and their status, if any.
There are five possible messages that can occur to describe the instrument communications status.
• N/A – No instrument is connected
• Bad – No communications exist
• ??? – Communications exist, but there are frequent errors
• ?OK – Communications exist, but there are occasional errors
• OK – Communication is established and working properly
This is a display only screen.
Backup Compressed Data
Pressing Enter displays the Backup Datalog Data.
This screen is NOT functional at this time.
Manual Event Control
Pressing Enter displays the Manual Event Control Screen.
Highlighting a specific event and pressing the
Enter key changes the displayed status of the
highlighted event. This will activate or deactivate whatever digital contact is connected to
that particular event.
Pressing the Esc key returns you to the original
Menu Screen.
Probe Burn off Setup
SSi Manual SERIES 9200 18 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Pressing the Enter key moves you to the Burn off Setup Screen. This screen shows the parameters and
values associated with a probe burn off.
NOTE: All timer functions are in SECONDS
Burn off Time (sec), Burn off Recovery Wait Time (sec), Burn off Interval (min), Minimum Burn off
Millivolts, and Maximum Burn off Temperature, Digital IN 3 starts burn off. If the burn off does not force
the oxygen probe to read below 800 mV’s then it does not record the burn off, and if the maximum
temperature reaches a value greater than the value indicated it will shutdown the burn off procedure to
prevent damage to the probe. Signal input at Digital Input 3 could be used to initiate probe burn off.
Highlighting any of the parameters and pressing the Enter key displays a numeric keypad that allows the
operator/supervisor to change the current value. Pressing the Enter button after pressing the keypad to
change the value moves you back to the Burn off Setup Screen.
Pressing the Enter button or the Esc button at this point takes you back to the Menu Screen.
PID Loop Setup (Includes cycle time and more….)
Pressing the Enter key moves you to the PID Screen, showing you Loop 1 and it’s control parameter (i.e.
% Carbon, etc.) and Loop 2 and it’s parameter (i.e. temperature)
The TOP two blue arrows move you from one loop to the other. Pressing the down top arrow moves you
from Loop 1 to Loop 2. Below each of the loops are shown the PID parameters as they exist in the Series
9200 at that particular moment.
Highlighting the loop and pressing the Enter key activates the lower two up and down blue arrow keys,
separated by the Enter key. Using the lower up and down arrow keys allows the operator/supervisor to
highlight the parameters shown in the lower portion of the screen. These editable parameters include
Proportional Band, Reset and Rate, Set point, Pct Out (when in Manual Mode), Mode, Integral Preset, Cycle
Time, SP Change Limit, Control Mode, Low Limit, High Limit, 0 SP stops ctrl. Some of the parameters are
view only, such as Probe Millivolts, Process Variable, Pct Out (while in Auto Mode), SP Lower Limit, and SP
Upper Limit. Pressing the Enter key when the parameter is highlighted can change all of the other
parameters. This will move you to a numeric keypad that will allow you to change the specific parameter.
In some cases the keypad is non-active. You are given a menu of choices. Highlight your choice and press
the Enter key to make the appropriate selection.
Change set point overshoot protection:
When the Change Set point is set to any value other than OFF, the PID control operates normally until
there is a set point change. When a set point change occurs, the PID algorithm uses PB only (i.e. it ignores
the (I) Reset and (D) Rate) until the % output from the specified loop falls below the value specified. At
this time it begins calculating Reset and Rate and returns to normal operation.
Example: Change set point is set at 80%.
Current set point is 1500.
New set point is 1700 - % output rapidly goes to 100%, PID ignores Reset and Rate.
Temperature gets within PB, % output starts to drop.
When % output drops below 80%, PID operation returns to normal with Reset and Rate applied.
Normally overshoot is caused by a buildup of the Reset error term, by ignoring this term until the
temperature is with PB; the Reset term is minimized thus reducing the overshoot error. You should be
SSi Manual SERIES 9200 19 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
cautious not to set the change set point value too low. (E.g. if the furnace controls 1700 in a steady state
at 50% output and you set the change set point value to 40% and the PB value is low, you could find
yourself in a situation where you never see 40% output and remain in a PB only
control mode.)
Default PID Parameters for Loop 1(% Carbon) and Loop 2 (Temperature)
Loop 1 Default PID Parameters Loop 2 Default PID Parameters
Proportional Band: 20 Proportional Band: 4.0
Reset: .10 Reset: 0.10
Rate: 0 Rate: 0
Cycle time: 16 Cycle time: 60
The Cancel key on some of the screens returns you to the previous screen without any changes being
effected. The Esc key takes you back to the Menu Screen.
Event Run Program Setup
Pressing the Enter key takes you to a screen labeled
Run Program (0 to use buffered).
Event
This is used to start a program stored in the 9200, by
contact closure between terminals 21 (Digital In Com) and
17 (Digital In 1). The value entered at program to run will
start with contact closure.
Pressing Enter pops up the Current Value Screen, showing
the current value in the Series 9200. To make an
adjustment, enter the program number, using the numeric
keypad and press the Enter key. This returns you to the
original Event Run Program Screen that now shows the
new program number that you have entered. If you do not
wish to make the change simply press the Esc key which
takes you back to the Event Run Program Screen with NO
change being made to the Event Run Program.
Zone / Load TC Setup
Pressing the Enter key takes you to the following
screen.
This screen is used to set up Load, Monitor
Thermocouples. It is normally used in conjunction
with an ADAM Module to provide information from
the Load Thermocouples. There are three modes of
operation for Load TC Enable. They are Off, On and
On + Alarm. To set the mode on Load TC Enable,
highlight it and press Enter, this will open a new
window, use the blue up and down arrows to
highlight the desired mode then press Enter. This
will enter the selected mode and return you to the
Load TC Screen. By activating a thermocouple, no
conditional soak will start unless the temperature is with the default wait limits of the selected
thermocouple(s).
SSi Manual SERIES 9200 20 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
To activate one or more of the thermocouples, use the blue up and down arrows to highlight the desired
thermocouple then press Enter. This will activate, or deactivate the selected thermocouple.
Port Setup
Warning: Changes to this screen should not be made without consulting SSi at 800-666-4330.
Highlighting this menu selection and pressing the Enter key moves you to the Port Setup Screen.
Parameter Value
Host 232 Baud TPC-642S
Host 232 Mode Modbus
Host 485 (3,4) Baud 19200
Host 485 (3,4) Mode Modbus
Host 485 (3,4) Address 1
Slave 1 (5,6) Baud 19200
Slave 1 (5,6) Mode Modbus
Slave 2 (22,23) Baud 9600
Slave 2 (22,23) Mode ADAM
These values can be changed by using the up and down arrow keys to highlight your selection, press the
Enter key. A selection of communication protocols is displayed. Make your selection and press the Enter
key. The Cancel key takes you back to the previous screen without changes being made.
Instrument Setup
WARNING: This screen should not be changed without consulting SSi at 800-666-4330.
Highlighting this entry and pressing the Enter key takes you to a two-level screen. The first level allows
you to select the instrument to setup. To highlight the desired instrument use the first set of blue up and
down arrow keys and then press Enter key. This list of controllers includes the following Atmosphere
Controllers:
• SSi AC20
• Yokogawa 750
• Honeywell UDC3300
• Dualpro 1 Modbus
• Dualpro 2 Modbus
• Dualpro 1 MMI
• Dualpro 2 MMI
• Eurotherm 2404
• Eurotherm 2500
• Carbpro v3.5
• Carbpro v3.0
• CarbPC
• 9200 Loop 1
• IR Base
This list of controllers includes the following Temperature Controllers
:
• SSi 7EK
• Yokogawa 750
SSi Manual SERIES 9200 21 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
• Honeywell UDC3300
• Dualpro 1 Modbus
• Dualpro 2 Modbus
• Dualpro 1 MMI
• Dualpro 2 MMI
• Eurotherm 2404
• Eurotherm 2500
• Unipro v3.5
• Unipro v3.0
• Carbpro v3.5 Slave
• Carbpro v3.0 Slave
• 10Pro
• DualPro IN C
• 9200 LP1
• 9200 LP2
• 9200 LP3
• 9100 LP1
• Eurotherm 2704 lp1
• Eurotherm 2704 lp2
• Eurotherm 2704 lp3
• VC BASE 1
• VC BASE 2
• VC BASE 3
• VC BASE 4
• AIPC
• SSi 7SL
• AEC Flow Board
• HW UMC800 Lp1
This list of controllers includes the following Event Controllers
• SSi AC E
• Yokogawa 750E
• Mod Mux
• Dualpro E Modbus
• Dualpro E MMI
• Carbpro E v3.5
• Carbpro E v3.0
• Eurotherm 2500
• SSi 8-8
• 9200E
• Micrologox PLC
Selecting, for example, the SSi AC20, the following
screen is shown.
Using the blue up and down arrow keys highlight the
desired selection and press the Enter key. This returns
you to the previous screen and shows you the
instrument that you have chosen and then will allow you
to make some changes per the parameters shown. An
address of 0 is a non-defined instrument.
:
SSi Manual SERIES 9200 22 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Pressing the Esc key will return you to the Menu Screen.
Zone Assignments
WARNING: This screen should not be changed without consulting SSi at 800-666-4330.
The zone assignment feature allows the SERIES
9200 program to change set points on all
instruments of a multi-zone furnace. The SERIES
9200 has up to five (5) temperature and
atmosphere zone assignments available. The
SERIES 9200 programmer looks for appropriate
zone assignments whenever a set point is to be
sent to the atmosphere or temperature controller.
The temperature set point is sent to every
instrument number in the temperature zone
assignment.
If the
used in the program, the set point sent to the
specified zone instrument would have the offset
added. For example, a 3-zone pit furnace where
the bottom zone usually has a higher set point.
The middle zone and the top zone usually have a
lower set point. The bottom zone temperature controller is assigned to zone 1, the middle temperature
controllers to zone 2, and the top zone controller to zone 3.
If the first three steps of a program are as shown below, then the bottom zone set point is 1725, the
middle zones are 1750, and the top zone is 1800.
Step opcode Temperature Atmosphere Option
1
2
3
The first step sets the offset for zone 1 to –25 degrees; therefore, the bottom zone controller would be
sent a set point of 1725 when step 3 is executed. Likewise step 2 sets the offset for zone 4 to 50 degrees.
The top zone then receives a set point of 1800. The middle zone controller would receive the 1750. The
temperature controller displayed on the Status Display is instrument #2. If instrument #2 were the top
zone controller then the Status Display would show the 1800-degree set point.
When using the multi-zone offset feature, the atmosphere and temperature controller assigned as
instruments 1 and 2 should be in zones that will not be offset.
ZONE_OFF
ZONE_OFF
ZONE_OFF
SETPT
(Zone Offset) opcode had been
50 1
25 3
1750
SSi Manual SERIES 9200 23 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Furnace Setup
When highlighted, press the Enter key. This
takes you to the Furnace Setup Screen
containing the following options.
When PVT Type is highlighted and the Enter key
is pressed the following choices appear:
Highlighting your
choice and
pressing the
Enter key
returns you to
the Furnace
Setup Screen
with your new
choice appearing in whatever parameter that you had selected.
Pressing the Esc key returns you to the Menu Screen.
% Carbon
Dew Point
% O2 (Oxygen)
Millivolts
Multi-loop
Vacuum
IR + Probe
Nitrider
% Carbon with dual temp
Cascade Control
Default Wait Limits
Pressing the Enter key takes you to the Wait Limit Setup Screen.
Parameter Value
Temperature Wait Limit 15 °
Atmosphere Wait Limit 0.10 % Carbon
The wait limits are used in the recipe programming. A wait limit allows the program to move to the next
step once the process variable (or the actual furnace) has reached the default wait limits that are indicated
on this screen.
Highlighting your choice to be changed and pressing the Enter key moves you to a numeric keypad that
allows you to enter a new value by touching the appropriate keys. Once you have made the change
pressing the Enter key takes you back to the previous screen. Once again pressing the Esc key takes you
back to the previous screen without making the changes.
Pressing the Esc key returns you to the Menu Screen.
Furnace Name
Highlighting this selection and pressing the Enter key displays the following Furnace Name Screen.
Parameter Value
Furnace Name ??????????????
PV1 Name Temperature
PV2 Name Temperature
PV3 Name Temperature
SSi Manual SERIES 9200 24 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Highlighting Furnace Name and pressing the Enter key displays an alphanumeric keyboard. Type the
furnace name that you wish to be displayed. Pressing the Enter key returns you to the previous screen
Furnace Name
Pressing the Esc key returns you to the Menu Screen.
Alarm Setup
Highlighting this entry and pressing the Enter key takes you to a two-level screen. The first level allows
you to select the alarm. The second level scrolls through parameters.
A numeric keypad is used to enter the Alarm set point, pressing Enter after selecting the value.
Using the blue up and down arrow keys, select
down arrow keys select the alarm type from the top and bottom choices.
The top choices are: The bottom choices are:
Process High PV 1 Value
Process Low PV 2 Value
Band, Normally Open PV 3 Value
Band, Normally Closed Input 1 Value
Deviation, Normally Open Input 2 Value
Deviation, Normally Closed Input 3 Value
PO1 Value
PO2 Value
PO3 Value
After highlighting your choice press the Enter key. This returns you to the previous screen. You should
observe the choice that you made for
highlight
Press the applicable numeric keys and press Enter. You should be returned to the original Alarm Setup
Screen. If you are configuring more than one alarm, follow the above instructions for each alarm that you
are configuring.
Pressing the Esc key returns you to the Menu
Screen.
Relay Assignments
Pressing the Enter key moves you to the following
screen.
Hysteresis
Parameter Value
Setpoint
Alarm Type
Hysteresis
Alarm Type
Alarm Type
and press the Enter key. A numeric pad is displayed to allow you to enter a value.
displayed. Using the blue up and down arrow keys
press the Enter key. Using the blue up and
SSi Manual SERIES 9200 25 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Highlighting the relay that you wish to assign and pressing the Enter key takes you to a screen that has
the following choices:
• Loop 1 fwd
• Loop 1 rev
• Loop 2 fwd
• Loop 2 rev
• Loop 3 fwd
• Loop 3 rev
• Programmer alarm
• Alarm 1
• Alarm 2
• Alarm 3
• Event 0 through Event 15
• Burn off
• IN 1 Relay SP A
• IN 1 Relay SP B
• IN 1 Relay SP C
• IN 2 Relay SP A
• IN 2 Relay SP B
• IN 2 Relay SP C
• IN 3 Relay SP A
• IN 3 Relay SP B
• IN 3 Relay SP C
From these choices, you can select which function you wish assigned to Relays 1 through 8.
Pressing the Esc key returns you to the Menu Screen.
Relay Set Points
Highlighting the above menu option and
pressing the Enter key, moves the operator to
the screen below.
Highlighting one of the choices below allows the
operator to change the value of the highlighted
selection using the numeric keypad that pops
up.
These values are only valid if the assigned relay
has been assigned IN? Relay SP ? (where?
equals actual value) on the Relay Assignment
Screen.
Pressing the Esc key returns you to the Menu Screen.
SSi Manual SERIES 9200 26 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Analog Input Setup
Pressing the Enter key takes you to a two-zone screen with the top zone showing the three inputs.
Pressing the blue up and down keys highlights one of the inputs. Pressing the Enter key takes you to a
menu of parameters that can be assigned to any of the three inputs. Included are thermocouple types,
voltages, and current inputs.
The lower zone of the Input Setup Screen contains a table.
Parameter Value
TC Type S
Filter Time 0
Initial Scale 0
Full Scale 3000
Decimal Point Location 0
Open TC Up scale
Input offset 0
Use curve 0
Selecting the input type of Inputs 1 through 3 automatically places that parameter in the first table cell (TC
Type). Using the blue up and down arrow keys to highlight the table cell below the parameter TC Type,
and pressing the Enter key brings up a numeric keypad that allows you to type in the parameter that is
appropriate. If no parameter is necessary simply move the highlight down to the next parameter and enter
that if required. Continue until all values associated/required by the input type have been entered. Pressing
the Esc key takes you back to the Configuration Menu.
NOTE: See the following list of Input Selections
Input type selections for the Series 9200 -
Input Type Options T/C’s B, C, E, J, K, N, NNM, R, S, T
781.25, 195.3125, 25, 12.5, 2.5 and 1.25 Volts
78.125, 19.53125 Millivolts
4 – 20 mA (124 Ohm precision shunt required)
25 Volts (Requires internal jumper)
12.5 Volts (Requires internal jumper)
781.25 Millivolts (Requires internal jumper)
195.3125 Millivolts (Requires internal jumper)
Analog Output Setup
Pressing the Enter key takes you to a page similar to the input setup with the exception that these are
outputs, not inputs.
Pressing the Enter key when Output 1 is highlighted displays a screen with many parameters listed that
could be assigned to Output 1. Remember that this is NOT control output, but an auxiliary output. For
example you can re-transmit PV1 (Process Variable 1 - %C) to a chart recorder or an analog input board in
a PLC. Pressing the Enter button assigns whichever parameter you have highlighted as the value for the
assignment parameter.
SSi Manual SERIES 9200 27 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
The blue up and down arrow keys highlight either Output 1 or Output 2. Pressing the Enter key takes you
to a list of outputs. Selecting an output returns a screen similar to the one below.
Parameter Value
Assignment
Offset
Range
Current Selection
Pressing the Esc key returns you to the Configuration Menu.
Passcode and Alarm
Highlighting
Alarm Text Setup
Alarm 0 User Alarm 0
……… ………..
Alarm 99 User Alarm 99
The values shown in the above table are the default values. The parameter
is no controller alarm, the controller alarm relay is NO. Scroll down until
Enter. On the numeric keypad use a 1 and press the Enter key to change the state of the relay to
is Closed
allows the operator to assign the controller alarm as a NC contact such as a 1400° F alarm.
When highlighting a parameter and pressing the Enter key a numeric keypad is displayed allowing you to
enter your value. Enter that value using the touch-screen keypad and press the Enter key. The change will
be made. Press the Esc key to return to the Configuration Menu.
Alarm 0 through 99
Highlighting
that you wish to be displayed. Pressing the Enter key returns you to the previous screen Passcodes. These
text messages will be displayed on the Loops Screen when generated by the program and active.
IP Address
Highlighting
Passcode and Alarm
, and use a 0 and press the Enter key to change the state of the relay to
Alarm ??
IP Address
and pressing the Enter key takes you to the following screen:
Parameter Value
Level 1 Code 1
Level 2 Code 2
Web Level 1 Code 111
Web Level 2 Code 222
No Alarm Contact is Open (NO)
Web Change Enable 1
NO ALARM
NO ALARM
means that if there
is highlighted. Press
Contact is Open
and pressing the Enter key displays an alphanumeric keyboard. Type the alarm text
and pressing the Enter key displays the following screen.
Parameter Value
IP Address 1 192
IP Address 2 168
IP Address 3 1
Contact
. This
SSi Manual SERIES 9200 28 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
IP Address 4 200
IP Address Mask 1 255
IP Address Mask 2 255
IP Address Mask 3 255
IP Address Mask 4 0
IP Address Gateway 1 192
IP Address Gateway 2 168
IP Address Gateway 3 1
IP Address Gateway 4 1
Highlighting whichever parameter needs to be entered and pressing the Enter key displays a numeric
keypad that can be used to enter the required value. Pressing the Esc key returns you to the Configuration
Menu.
The default IP Address is: 192.168.0.200
The default IP Address Gateway is: 192.168.1.1
Event Control
Pressing the Enter key makes the following screen appear.
making the changes.
Event for Program Run
Program Setup Screen.
Event for Program Reset
Hold Instrument Number
Instrument to be placed in hold (normally used with
Soak) if the Process Variable goes below the value
entered in
Maximum PV
Highlighting your choice to be changed and pressing
the Enter key moves you to a numeric keypad that
allows you to enter a new value by touching the
appropriate keys. Once you have made the change
pressing the Enter key takes you back to the
previous screen. Once again pressing the Esc key
takes you back to the Event Control Screen without
defines which event contact will start the program identified on the Event Run
defines which event contact will reset the program currently running.
Hold Minimum PV
.
defines the Slave
, or above
Hold
NOTE: this will only reset the program, all set points, events, etc will remain in their last state.
Valve Setup – USED ONLY IN THE NITRIDING VERSION
Pressing the Enter key makes the following screen appear.
SSi Manual SERIES 9200 29 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Valve Inputs –USED ONLY IN THE NITRIDING VERSION
Programmer Setup
Pressing the Enter key makes the following screen appear.
This screen is used to restore the 9200 Factory Defaults.
This is accomplished by pressing the Factory Defaults
button. A new screen, Set Factory Defaults will appear,
press Yes. This will restore settings.
You can backup the NOTES from the SD Charting to the
network.
Pressing Done will return you to the Main Menu.
Recipe Transfer
Note: Any Configuration / Setup information previously
entered may be lost
User Calibration
Highlighting
User Calibration
and pressing the Enter
key takes you to the following screen.
Pressing the Edit button displays a numeric keypad
allowing you to change the Cold Junction value.
After enter the new Cold Junction value you must
press Calibrate. Pressing the Calibrate key stores
the appropriate value. Pressing the Done will return
you to the User Calibration Screen.
Calibrate Cold Junction
Enter temperature of terminal
Edit
<-- Back Skip Next --> DONE
Calibrate
SSi Manual SERIES 9200 30 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
The current value is displayed directly above the bottom row of buttons as Current CJ value: XX.X ° F.
Pressing the Next -> key displays the following screen.
Pressing the Edit button displays a numeric keypad
allowing you to change the Zero Input 1 range
value. Normally terminals 31 and 32 are shorted for
this step.
After entering the new Zero Input value you must
press Calibrate. Pressing the Calibrate key stores
the appropriate value. Pressing the Done will return
you to the User Calibration Screen.
The current value is displayed directly above the
bottom row of buttons as Current Input 1 value:
XX.X UV.
Pressing the Next -> key displays the following
calibration screen:
Pressing the Edit button displays a numeric keypad
allowing you to change the Span Input 1 range
value. Normally terminals 31(-) and 32(+) have
2000 mV applied for this step.
After entering the new Span Input value you must
press Calibrate. Pressing the Calibrate key stores
the appropriate value. Pressing the Done will return
you to the User Calibration Screen.
The current value is displayed directly above the
bottom row of buttons as Current Input 1 value:
XX.X UV.
Pressing the Next -> key displays the following
calibration screen:
Pressing the Edit button displays a numeric keypad
allowing you to change the Zero Input 2-range
value. Normally terminals 29 and 30 are shorted for
this step.
After entering the new Zero Input value you must
press Calibrate. Pressing the Calibrate key stores
the appropriate value. Pressing the Done will return
you to the User Calibration Screen.
The current value is displayed directly above the
bottom row of buttons as Current Input 2 value: XX.X
UV.
Pressing the Next -> key displays the following
calibration screen:
SSi Manual SERIES 9200 31 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Pressing the Edit button displays a numeric keypad allowing you to change the Span Input 2-range value.
Normally terminals 29(-) and 30(+) have 17.500 mV applied for this step.
After entering the new Span Input value you must press Calibrate. Pressing the Calibrate key stores the
appropriate value. Pressing the Done will return you to the User Calibration Screen.
The current value is displayed directly above the bottom row of buttons as Current Input 2 value: XX.X UV
Pressing the Next -> key displays the following calibration screen:
Pressing the Edit button displays a numeric keypad
Zero input 3 range 2
Enter zero voltage (mV)
Calibrate
allowing you to change the Zero Input 3range value.
Normally terminals 27 and 28 are shorted for this
step.
Edit
After entering the new Zero Input value you must
press Calibrate. Pressing the Calibrate key stores
the appropriate value. Pressing the Done will return
you to the User Calibration Screen.
<-- Back Skip Next --> DONE
The current value is displayed directly above the
bottom row of buttons as Current Input 2 value:
XX.X UV.
Pressing the Next -> key displays the following calibration screen:
Pressing the Edit button displays a numeric
keypad allowing you to change the Span Input
3range value. Normally terminals 27(-) and
28(+) have 65.000 mV applied for this step.
After entering the new Span Input value you
Span input 3 range 2
Enter span voltage (sugg. 65.00 mV)
Edit
Calibrate
must press Calibrate. Pressing the Calibrate
key stores the appropriate value. Pressing the
Done will return you to the User Calibration
Screen.
<-- Back Skip Next --> DONE
The current value is displayed directly above the
bottom row of buttons as Current Input 3 value:
XX.X UV
Pressing the Next -> key displays the following calibration screen:
Zero Output 1
Enter span output current (mA)
Edit
Calibrate
Pressing the Edit button displays a numeric
keypad allowing you to change the Zero Output 1
value. Measured at terminals 24(-) and 25(+) for
this step. After entering the new Zero Output
value you must press Calibrate. Pressing the
Calibrate key stores the appropriate value.
Pressing the Done will return you to the User
Calibration Screen.
<-- Back Skip Next --> DONE
Pressing the Next -> key displays the following
calibration screen:
Pressing the Edit button displays a numeric keypad allowing you to change the Span Output 1 value.
Measured at terminals 24(-) and 25(+) for this step. After entering the new Span Output value you must
SSi Manual SERIES 9200 32 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
press Calibrate. Pressing the Calibrate key stores
the appropriate value. Pressing the Done will return
you to the User Calibration Screen.
Pressing the Next -> key displays the following
calibration screen:
Pressing the Edit button displays a numeric keypad
allowing you to change the Zero Output 2 value.
Zero Output 2
Enter zero output current (mA)
Calibrate
Edit
<-- Back Skip Next --> DONE
value. Measured at terminals 26(-) and 25(+) for
this step. After entering the new Span Output
value you must press Calibrate. Pressing the
Calibrate key stores the appropriate value.
Pressing the Done button will return you to the
User Calibration Screen.
Pressing the Next -> displays a screen that
indicates that the calibration process is complete.
Pressing the Done key at the bottom right of the
screen takes you back to the Configuration Menu.
Full Calibration
Used by SSi personnel.
Set Menu Security
Pressing the Enter key moves you to the screen below.
Highlighting a specific screen (using the blue up and
down arrows) and pressing the Enter key changes the
displayed Security Level of the highlighted screen.
The additional items on the above screen are as follows:
Zone /Load TC Setup Supervisor
Port Setup Administrator
Instrument Setup Administrator
Zone Assignments Administrator
Furnace Setup Administrator
Default Wait Limits Administrator
Furnace Name Administrator
Alarm Setup Administrator
Span Output 1
Entered measured output current (mA)
Edit
<-- Back Skip Next --> DONE
Calibrate
Measured at terminals 26(-) and 25(+) for this
step. After entering the new Zero Output value
you must press Calibrate. Pressing the Calibrate
key stores the appropriate value. Pressing the
Done will return you to the User Calibration
Screen.
Pressing the Next -> key displays the following
calibration screen:
Pressing the Edit button displays a numeric
keypad allowing you to change the Span Output 2
Span Output 2
Enter measured output current (mA)
Calibrate
Edit
<-- Back Skip Next --> DONE
SSi Manual SERIES 9200 33 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Relay Assignments Administrator
Relay Setpoints Administrator
Analog Input Setup Administrator
Analog Output Setup Administrator
Passcode and Alarm Administrator
IP Address Administrator
Event Control Administrator
Valve Setup (Nitriding Only) Administrator
Valve Inputs (Nitriding Only) Administrator
Programmer Setup Administrator
Recipe Transfer Administrator
User Calibration Administrator
Full Calibration Operator
Set Menu Security Operator
Read/Write Raw Data SSi
Tuning Assistant Operator
Curve Entry Operator
Alternate PID Setup Operator
Analog Input Board Setup Operator
AI Board Calibration Operator
ADAM Correction Operator
Aux SP Configuration Operator
The four Security Levels available are:
Operator Level 1 Full access to the indicated screen
Supervisor Level 2 Access to screen is limited by Passcode (Passcode and Alarm Screen)
Administrator Level 3 Access to screen is limited by Passcode (Passcode and Alarm Screen)
SSi Level 4 Used by SSi personnel for configuration purposes
Read/Write Raw Data
Used by SSi personnel.
Tuning Assistant
The Tuning Assistant menu option will allow the
user to automatically generate the PID loop
settings for the control loops in the 9200
controller.
Note: The four buttons at the bottom of the
screen: Accept Under Damped, Accept
Critically Damped, Accept Over Damped,
and Accept PI will be inaccessible until some
PID settings are loaded into the PID settings list
above the buttons
bottom right of the screen will close down the
screen. The user can select the loop to use from
the drop down list next to “Loop” at the top of
the screen. The loop choices are: 1, 2, or 3.
This will select the specific loop to perform the
auto tune on. The user can select the tuning option from the “Tuning” section on the top left of the
screen. The choices are: Relay and Lim. Relay (Limited Relay). This option will allow the user to limit
the output value while the controller is controlling the furnace. Normal operation will typically use 100 %
. The Cancel button in the
SSi Manual SERIES 9200 34 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
output. When the limited relay option is selected, the “Tuning Delta:” label and the Edit button will be
displayed. When the Relay option is selected, the “Tuning Delta:” label and the Edit button will be
hidden. The “Tuning Delta:” value will be the amount to limit the controller by. Pressing the Edit button
will display the numeric keypad, which will allow the user to enter the limiting value.
The current value will be displayed at the top of the
screen. Enter the new value and press the Enter
button to set the value. Pressing the Esc button will
cancel the change.
The “Conservative” option will allow the user to
minimize, if not remove, the possibility for an
overshoot of the setpoint. If a small overshoot is
acceptable, leave the “Conservative” checkbox
unchecked. If, however, no overshoot is desired,
then checking the “Conservative” checkbox will
accomplish this.
Pressing the Start button will begin the auto tune
process.
seconds to start
Note: The process may take a few
. The “Idle” line will change to display the calibration process for the auto tune. The line
will display a pointer value, along with the process
variable value and the setpoint.
Note: The Start button will be disabled while the
calibration is running
while a calibration is running, a message box will be displayed
confirming the action.
Pressing the Yes button will stop the auto tune calibration and exit
the screen. The No button will cancel the abort process.
When the calibration is finished, the PID settings list will be
populated with suggested values and the four buttons underneath
will be enabled. The line above the PID settings list will read “Idle”
again as well.
values will reach the setpoint faster, but there will be more overshoot involved. The over damped values
will work to minimize the overshoot, but it will be slower than the under damped values. The critically
damped values are considered the “optimum” values because they are a balance between the under
damped and over damped values with regards to time and overshoot. The PI values are just the
proportional band and the reset value (the
atmosphere loop, where the rate won’t have much effect.
Once a set of values has been accepted, the user can press the Cancel button to exit the screen. The
accepted values can be viewed on the
the PID settings values will be lost
be run.
. Pressing the Abort button will abort the process. If the Cancel button is pressed
The user has the option to select only one of these
sets of values: either the Under Damped set, the
Critically Damped set, the Over Damped set, or the
PI set. To select the set of values, press the
corresponding button. For example, to select the
Critically Damped set of values, press the Accept
Critically Damped button. The under damped
P
and the I from
PID Loop Setup
. To populate these values again, another calibration routine will need to
PID
). This could be applicable in an
menu option
. Note: Once the screen is closed out,
SSi Manual SERIES 9200 35 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Curve Entry
Pressing the Enter key makes the following screen
appear.
This screen is used to install custom curve
information. It is normally used in Vacuum or
Nitriding Furnace applications, and only should be
used after contacting SSi personnel at 800-666-
4330.
Pressing Esc will return you to the Main Menu.
Alternate PID Setup
Pressing the Enter key makes the following screen appear.
This screen is used to enable up to 16 sets of alternate
PID’s for control purposes. It is implemented with the
PID Select Opcode in the program.
By using the upper blue up and down arrow, you can
highlight the PID set to be modified, then press Enter
to display the parameters associated with that PID set.
By using the lower blue up and down arrows (above
and below the Enter) you can highlight the desired
parameter. Once highlighted, pressing Enter will
display a numeric keypad, with the current value
displayed. By selecting the new value and Enter, you
have entered the new desired value. Pressing Esc will
return you to the PID Setup Screen.
Pressing Esc will return you to the Main Menu.
Analog Input Board Setup
Used by SSi personnel.
AI Board Calibration
Used by SSi personnel.
ADAM Correction
The ADAM module offset correction menu option gives the user the ability to offset any input on any ADAM
module for up to five ADAM modules. There are eight inputs per module. The offset can be in degrees +
or -, and it is typically used to compensate for incorrect T/C wires. The offsets are entered and displayed
SSi Manual SERIES 9200 36 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
on the screen without decimal points. For
example, an offset of 255 would actually
be an offset of 25.5 degrees +, and an
offset of –85 would be an offset of 8.5
degrees -.
Aux SP Configuration
This menu option allows for up to three slave
instruments to have the setpoint retransmitted
from one of the three control loops. This menu
option is typically used to retransmit an alarm
setpoint value to an overtemp controller.
The “Retrans to Slave 1”, “Retrans to Slave 2”,
and “Retrans to Slave 3” menu options each
have four options to select: Off, Loop 1, Loop
2, or Loop 3. These options will allow the user
to select which, if any, values to retransmit to
the selected slave instrument.
The “Setpoint Offset Sl 1”, “Setpoint Offset Sl 2”,
and “Setpoint Offset Sl 3” menu options can be a
number between –32767 and 32767. These
options will allow the user to set the destination
offset for the selected slave instrument.
The “Setpoint Delay Sl 1”, “Setpoint Delay Sl 2”, and “Setpoint Delay Sl 3” menu options can be a number
between –32767 and 32767. These options will allow the user to set the delay, in seconds, before the
setpoint is retransmitted to the selected slave instrument.
SSi Manual SERIES 9200 37 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Chapter 3 - PROGRAMS
Overview
The program format used in the SERIES 9200 provides a simple but powerful recipe language for
controlling the heat-treat process. The SERIES 9200 can store up to 300 programs of twelve steps each.
Each step consists of an opcode that defines what is done at this step. The step can also contain
atmosphere, temperature, and option data.
This enhanced step approach provides for shorter programs. For example, a complete boost /diffuse
program can be done in twelve steps.
The programmer also has alarm capability that can be turned on during a program to monitor deviations
and high and low limits while the program is running.
Program Editing
The Program Edit Display is accessed through the Menu key on the Default Display Screen. Pressing the
Menu key displays a screen that contains the configuration items that all personnel are allowed to perform.
On that screen, running down the right side are five buttons. Below the blue down arrow key is the Login
key. Pressing this key displays a numeric keypad that allows you to enter the passcode to get to the
press the Enter key.
Highlighting the parameter that you wish to edit and
pressing the Enter key takes you to the appropriate
menu, either that of the opcode choices, or a numeric
keypad to allow you to change the time.
After making the change, press the Set button twice to
have the change take place. This returns you to the
Program Edit Screen. At this time you can choose to
save the program as the same number, or if you have
edited the program to save the program as a new recipe
number, make the choice at this time and press the
Save button. This is a quick way to make new recipes
using an already existing recipe and changing only those
steps that need to be changed.
Pressing the Cancel button on either display takes you
back to the Edit Screen without making any changes.
configuration level (default as shipped from SSi is the
number 2). Entering the password and then pressing
the Enter button displays the many configuration
options; the first option is
Program Editing
. Highlighting
this parameter and pressing the Enter key displays a
numeric screen pad that asks you to enter the number of
the program that you wish to edit. Pressing that recipe
number and then pressing Enter displays that particular
recipe. You may have to CLEAR the recipe number that
is shown in the display box if the number of the recipe to
be edited was not the last recipe run on the system.
Press the Clr button on the numeric keypad and then
enter the number for the recipe that you wish to edit.
To edit a step in the recipe, using the up and down
arrow keys, highlight the step that you wish to edit and
Parameter Value
Opcode
Time (hh:mm)
SOAK
Enter
1:00
Set
Cancel
SSi Manual SERIES 9200 38 Programmable Dual-loop
Programmer Description
The SERIES 9200 series Atmosphere/Temperature Recipe Programmer provides a convenient
operator interface and recipe programmer.
The programmer uses enhanced opcodes that reduce the number of steps required for a program.
Each step consists of an opcode, a temperature value, an atmosphere value, and an option value.
The opcode determines how and if each of the three values are used.
Opcodes
NO-OP
ALARM
ATM_INQ the
This no operation code does nothing and is used as a place hold on programs that are less than 12
steps.
This alarm function is used to notify the operator that an operation is complete or that a manual
action is required. By use of the Passcode and Alarm Screen, up to 99 User Alarms can be
assigned, with a short text on each. Displayed during an active Alarm Condition. The program waits
until the alarm is acknowledged to proceed
atmosphere inquiry is used to wait for the actual atmosphere to reach the value specified in
the atm (atmosphere) field.
The options are:
Model 9200 Programmable Dual-loop Controller
Chapter 4 - SERIES 9200 Opcodes
.
• wait, reach within band;
• wait up, reach or exceed the set point;
• wait down, reach or be less than the set point.
The default band can be set under the Configuration Menu and is typically 10 (i.e. 0.10 percent
carbon).
• The
• The
• A
BRANCH
data is interpreted as a program step if the inquiry is true and the atmosphere data as a program
step if the inquiry is false. The
value is the delay time in seconds
SET_WAIT
LIMIT
BRANCH
based on the inquiry results.
The
Branch
opcode will change the band limit
opcode immediately following this opcode sets a time limit on the wait.
opcode immediately following this opcode can be used to change the program flow
opcode can change program flow based upon an inquiry opcode. The temperature
DELAY
.
opcode is used when a short delay is needed. The option
SSi Manual SERIES 9200 39 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
DEV_AL
or OFF.
This deviation alarm opcode is used to turn the temperature or atmosphere deviation alarms ON
The option values are:
• OFF, turns off both the temperature and atmosphere alarms;
• TEMPERATURE, turns on the temperature alarm and turns off the atmosphere alarm;
• ATMOSPHERE, turns on the atmosphere alarm and turns off the temperature alarm; and
• BOTH, turns on both the temperature and the atmosphere alarms.
• The band limit can be changed by the
DOW_INQ
EVT_IN
This opcode checks the real time clock for the day of the week. This is useful for performing
operations on a weekly basis on a specific day. The option data is the day of the week, i.e. SUN,
MON, TUE, WED, THU, FRI, and SAT.
This opcode waits for an input event to be turned ON or OFF depending on the option value. The
option value is the event number followed by either ON or OFF.
If temperature data and/or atmosphere data are specified, they are considered set points and will
be sent to the appropriate controller.
EVT_OUT
The event output opcode turns ON or OFF an output event based upon the option value. The
option value is the event number followed by either ON or OFF.
If temperature data and or atmosphere data are specified, they are considered set points and will
be sent to the appropriate controller.
SET_WAIT
opcode.
G_Ramp
This is a guaranteed ramp opcode. The temperature and or atmosphere process value must be
within the deviation band to allow the ramp timer to run. The option values are the ramp time in
hours and minutes, temperature and/or atmosphere set point. The band limit can be changed by
SET_WAIT
the
opcode.
G_SOAK
This is a guaranteed soak opcode. The temperature process value must be within the deviation
band to allow the soak timer to run. The option value is the soak time in hours and minutes. The
band limit can be changed by the
SET_WAIT
opcode.
G_SOAK High
deviation band to allow the soak timer to run. The option value is the soak time in hours and
minutes. The band limit can be changed by the
This is a guaranteed soak high opcode. The temperature process value must be above the
SET_WAIT
opcode.
G_SOAK Low
GOSUB
This is used to execute standard routines that can be used by many programs.
stacked up to eight levels. The option data is the program number.
HIGH_AL
atmosphere process. The temperature data is the high limit point for the temperature process.
The atmosphere data is the high limit point for the atmosphere process. This alarm remains
active until the program ends.
HIGH_PO
This is a guaranteed soak low opcode. The temperature process value must be below the
deviation band to allow the soak timer to run. The option value is the soak time in hours and
minutes. The band limit can be changed by the
The go to subroutine opcode is used to call a program and then return to the calling program.
This opcode is used to enable a high limit alarm on the temperature process and/or the
This opcode is used to enable a high limit alarm on the temperature percent output and/or the
atmosphere percent output. The temperature data is the high limit point for the temperature
SET_WAIT
opcode.
GOSUBs
can be
SSi Manual SERIES 9200 40 Programmable Dual-loop
percent output. The atmosphere data is the high limit point for the atmosphere percent output.
This alarm remains active until the program ends.
ID_SET
ID_INC
This opcode is used to set the ID number to the value specified in the temperature data. The
atmosphere and option data are not used. The ID number is provided as a feature to track loads
or jobs and is not used by any controller.
This opcode increments the ID number by one. No data is required.
ID_INQUIRY
option data is equal, high, or low. The
limit on the wait. A
program flow based on the inquiry results.
JUMP
LIMIT
LOW_AL
LOW_PO
MV_INQ
The
JUMP
the program number to execute next.
This option is used to place a time limit on a wait or inquiry step. The option data is the time limit
to wait in hours and minutes. Should the time run out before the wait or inquiry is satisfied an
alarm occurs.
This opcode is used to enable a low limit alarm on the temperature process and/or the
atmosphere process. The temperature data is the low limit point for the temperature process. The
atmosphere data is the low limit point for the atmosphere process. This alarm remains active until
the program ends.
This opcode is used to enable a low limit alarm on the temperature percent output and/or the
atmosphere percent output. The temperature data is the low limit point for the temperature
percent output. The atmosphere data is the low limit point for the atmosphere percent output.
This alarm remains active until the program ends.
The millivolt inquiry is used to wait for the probe millivolts to reach the value specified in the
atmosphere data.
Model 9200 Programmable Dual-loop Controller
This opcode is used to compare the ID value to the value in the temperature data. The
LIMIT
opcode immediately following this opcode sets a time
BRANCH
opcode is used to go to another program when no return is needed. The option data is
opcode immediately following this opcode can be used to change the
The options are:
• wait, reach within band;
• wait up, reach or exceed the value;
• or wait down, reach or be less than the value.
LIMIT
The
BRANCH
A
based on the inquiry results.
PID Select
furnace control. The option values are Loop 1, Loop 2 and Loop 3 PID’s.
opcode immediately following this opcode sets a time limit on the wait.
opcode immediately following this opcode can be used to change the program flow
This is a PID Select opcode. The PIDS stored at PID Select Screen can be implemented for
PO_INQ
atmosphere controller.
SSi Manual SERIES 9200 41 Programmable Dual-loop
The percent output inquiry is used to test the actual percent output of the temperature and/or
The options are:
• wait, reach within band;
• wait up, reach or exceed the specified value;
• or wait down, reach or be less than the specified value.
The
BRANCH
A
based on the inquiry results.
QUENCH
RAMP
opcode is used to start a quench cycle. The quench cycle is independent of any program that is
running. The temperature data is the quench temperature controller set point. The atmosphere
data is the quench time in minutes. The option data can be used to control the agitator speed,
high or low, by Event # 6. Event # 6 OFF equals low speed, and Event # 6 ON equals high speed.
The quench temperature controller must be
the opcode is executed. The set point is sent to the quench temperature controller, the timer is
started, and the high-speed event is turned on if it is selected. When the quench timer times out,
the end of quench cycle (event # 7) is turned on for one second and the high speed event is
turned off.
This opcode changes the temperature set point and/or the atmosphere set point linearly over time.
The option data is the total ramp time in minutes. The temperature data specifies the final set
point for the temperature set point. The atmosphere data specifies the final value for the
atmosphere set point.
RAMPR
This opcode changes the temperature set point at a rate of degrees per minute. The option data
is the final temperature set point and rate of degrees per minute.
RESET
This opcode is used to clear all stacks and timers and start a program. The temperature data is
interpreted as a program number and the atmosphere data as a program step. The option data is
not used. The RESET is useful in a weekend shut down program to restart the normal operating
program.
SET_AUX
The Set Auxiliary Instrument Set point opcode is used with other instruments in the process such
as flow control or belt speed. The temperature data is the set point and the option data is the
instrument number.
SET_FACT
atmosphere type for the loop is set to dew point then the H2 factor is set; otherwise the CO factor
is set. The temperature data is not used. The atmosphere data is used as the factor with decimal
places ignored. The option data is wait, wait up, or wait down. This allows the control loop to
recover from the change before continuing the program.
SET_WAIT
specifies the temperature band (i.e. +/- the value) and the atmosphere data specifies the
atmosphere band.
SETPT
This opcode is used to set the temperature and/or atmosphere set points. Either or both of the set
points can be specified. The options are None or Wait. If both set points are specified the Wait
applies to both.
SOAK
This opcode is an unconditional soak for the time (in hours and minutes) specified in the option
data.
TC_INQ
The temperature inquiry is used to wait for the actual control temperature to reach the value
specified in the “temp” field.
The options are:
• wait, reach within band;
Model 9200 Programmable Dual-loop Controller
LIMIT
opcode immediately following this opcode sets a time limit on the wait.
opcode immediately following this opcode can be used to change the program flow
Aux Instrument # 4
This opcode is used to set the CO factor or the H2 factor of the atmosphere controller. If the
This opcode sets the band limits for the wait option or inquiry opcodes. The temperature data
. The quench cycle starts when
SSi Manual SERIES 9200 42 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
• wait up, reach or exceed the set point;
• or wait down, reach or be less than the set point.
The default band can be set under the Configuration Menu and is typically 15 degrees. The band
limit can be changed by the S
LIMIT
The
opcode immediately following this opcode can be used to change the program flow based on the
inquiry results.
opcode immediately following this opcode sets a time limit on the wait. A
ET_WAIT
opcode.
BRANCH
TOD_INQ
ZONE_OFF
This opcode is a time of day inquiry that would be used to start a process or subroutine at a
specific hour and minute. The option data is the time in 24-hour format (i.e. 2:30pm is 14:30).
The Zone Offset opcode is used to set an offset to be added to the set point sent to a specific
zone. Either temperature, atmosphere, or both can be offset. The same loop (furnace) can have
different offsets for each zone. The zones must be defined in the zone configuration.
For example, a pit furnace has three zones: top, middle, and bottom.
The zones could be defined as:
• top = zone 1,
• middle = zone 2 ,
• bottom = zone 3.
ZONE_OFF
If the
temperature set point value in the following steps of 1700 would be sent to the middle and bottom as
1700 and the top as 1750.
opcode is used in a program with temperature data = 50 and zone = 1, then a
SSi Manual SERIES 9200 43 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Chapter 5 - APPLICATIONS INFORMATION
9200 MMI Protocol Register Mapping
July 16, 2004
The 9200 maps the most common parameters to be as compatible as possible to a MMI FDP VER. 3.X
commonly referred as a Dualpro. (Dualpro). Reads of table 0 blocks 0, 1, 6, 7, and 8 are mapped. Table
31 block 0 is mapped for probe maintenance data only. Data is mapped into the Dualpro format only if
there is a reasonable correlation between the 9200 parameters and the Dualpro parameters. Other values
in these blocks are returned as 0.
The 9200 will return an error message instead of data under the following conditions:
Table number greater than 12, except table 31 block 0.
Block number greater than 9.
Block number greater than 3 except for table 0.
Reads of blocks not mapped or returning an error read the equivalent Modbus registers. For table zero the
24 words (registers) start at the block number times 24. Therefore, block 2 would start at Modbus register
48, block 3 at 72, etc. For tables 1 through 12 the start register of the block is equal to 900 plus the table
number times 100 plus block number times 24. Tables 1 through 12 access the slave instrument data on
the 9200.
The parameter write command (X) is mapped for seven parameters.
PF1 is mapped to CO factor.
PF2 is mapped to H2 factor.
Ref Num is mapped to ID num.
Set point 1 is mapped to Loop 1 set point.
Set point 2 is mapped to Loop 2 set point.
Alarm 1 set point is mapped to Alarm 1 set point.
Alarm 2 set point is mapped to Alarm 2 set point.
The Program control command (P) should be able to start and stop SSi recipes.
Default Values
Series 9200 Factory defaults
August 17, 2003. Rev August 6, 2004
Values independent of PV type
Parameter Default Factory Setting Customer Setting
RS-232 Host baud 19200
RS-232 Host Mode Modbus
RS-485 Host baud 19200
RS-485 Host Mode Modbus
RS-485 Slave 1 baud 19200
RS-485 Slave 1 Mode Modbus
RS-485 Slave 2 baud 19200
RS-485 Slave 2 Mode Modbus
SSi Manual SERIES 9200 44 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Pass code 1 1
Pass code 2 2
Web code 1 111
Web code 2 222
Web change enable yes
PV 1 Name Temperature 1
PV 2 Name Temperature 2
PV 3 Name Temperature 3
AD 1 filter time 0
AD 2 filter time 0
AD 3 filter time 0
AD 4 filter time 0
IN 1 initial scale 0
IN 1 Full scale 1000
IN 2 initial scale 0
IN 2 Full scale 10000
IN 3 initial scale 0
IN 3 Full scale 10000
IN 4 initial scale 0
IN 4 Full scale 10000
IN 1 Decimal place 0
IN 2 Decimal place 0
IN 3 Decimal place 0
IN 4 Decimal place 0
Burn off time 90 secs
Values independent of PV type
Parameter Default Factory Setting Customer Setting
Burn off recovery wait 120 secs
Burn off Interval 720 minutes
Burn off min MV 800
Burn off max temperature 2000
CO factor 200
H factor 400
Event hold none
Event hold polarity all N.O.
Hold instrument none
Hold PV min 0
Hold PV max 2000
Event run None (-1)
Event reset None (-1)
Slave Instrument setups None
Zone Assignments None
SPP ATM instrument Internal loop 1
SPP Temperature Inst Internal loop 2
SPP Event instrument Internal
SSi Manual SERIES 9200 45 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Quench instrument Loop 3
Quench events
Temperature default wait
limit
Atmosphere default wait
limit
IP address 192.168.0.200
IP net mask 255.255.255.0
IP gateway 192.168.1.1
Temperature mode Fahrenheit
Loop 1 setpoint 0
Loop 1 prop band 20
Loop 1 reset 0.1
Loop 1 rate 0
Loop 1 cycle time 16
Loop 1 auto/manual auto
Loop 1 integral preset 0
Loop 2 setpoint 0
Loop 2 prop band 4
Loop 2 reset 0.1
Loop 2 rate 0
Loop 2 cycle time 60
Loop 2 auto/manual auto
Loop 2 integral preset 0
Values independent of PV type
Parameter Default Factory Setting Customer Setting
Loop 3 setpoint 0
Loop 3 prop band 4
Loop 3 reset 0.1
Loop 3 rate 0
Loop 3 cycle time 16
Loop 3 auto/manual auto
Loop 3 integral preset 0
IR RH cutoff 101%
IR CO span gas 20%
IR CO2 span gas 1.00%
IR CH4 span gas 5.00%
IR mode monitor
IR min temperature 1400
IR min MV 1000
IR ON delay 10 sec
IR OFF delay 10 sec
IR max adjust 10
IR max factor 300
IR min factor 100
IR update time 5 min
15
10
SSi Manual SERIES 9200 46 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
IR MV action turns off sample only
IR temperature source probe temperature
IR shim factor 150
IR CH4 factor 65
IR CO adjust factor 200
Sample Recipe - % Carbon and Temperature (Batch Furnace)
Standard Event Assignments
To simplify operation and maintain consistency, SSi has adopted the following event assignments.
Event 0 Program Alarm
Event 1 End of Cycle
Event 2 Ammonia
Event 3 Plunge Cool
Event 6 Quench Speed
Event 7 End of Quench
Events 0, 6, and 7 are fixed assignments in the SERIES 9200.
Step No
S1 SET PT 1700 WAIT
S2 SET PT 1700 .85 WAIT
S3 SOAK 4.0
S4 EVT-OUT 3 – ON
S5 TC-INQ 1565 WAIT DOWN
S6 DELAY 5
S7 EVT-OUT 3 - OFF
S8 SET PT 1550 .70 WAIT
S9 SOAK 1.0
S10 EVT-OUT 1 - ON
S11 ALARM 1
S12 EVT-OUT 1 - OFF
Flash Card Management
This section will show the user how to pull logged data from an Advantech screen and view it on the PC
using a flash card reader and SD Recorder. This option requires SDRecorder to be installed on the local
computer. If SDRecorder is not installed, see the section
install the SDRecorder software. If SDRecorder is installed, continue on with these instructions.
OPT CODE TEMP ATM OPTIONS
1. Shut down the screen software. To shut down the screen software, press the Menu button from
the Default Display Screen. This will display the
menu option and confirm the shutdown process. See the section
Configuration
2. When the Windows desktop is visible, turn off the screen using the power switch located on the
back of the screen just above the power connector.
3. Remove the compact flash card from the top rear of the screen.
section of this manual for more information on shutting down the screen software.
SDRecorder Installation
Configuration
menu list. Select the
Shutdown
Note – Be sure to remember the
for instructions on how to
Shutdown
in the
Chapter 2 –
orientation of the compact flash card with respect to the screen. The compact flash card will only
fit into the screen one way
4. Read the flash card with a compact flash card reader onto a PC. Copy the contents of the
“\SSi\COMP\ folder and the \SSi\LOG\ folder into a folder on the PC.
.
Note – The location of this
SSi Manual SERIES 9200 47 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
folder can be anywhere on the PC, however, it is recommended that the user keep the location of
this folder simple – i.e. directly on the main drive (C:
is better than “C:\SSi\Devices\9200\Data\”.
5. It is also helpful to include the INTPARMS.x files, chlist.txt file, and any associated chart files
(.CTM) into the selected folder. These files should be located on the installation CD.
6. Open SD Recorder.
7. From the
location of the alternate data, which is the location of the selected folder, i.e. “C:\9200 Data”.
Options
menu on SD Recorder, select
\). For example, the location “C:\9200 Data\”
Alternate Data
. The user will have to enter the
Click the OK button to use the alternate data that was pulled off of the compact flash card.
SSi Manual SERIES 9200 48 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
SDRecorder Installation
The SDRecorder Installation installs the SDRecorder program and associated files onto the PC. SDRecorder
is used to allow the user to view and print data logged data in a chart or tabular format. To install the
program follow the steps listed below:
1. From the Installation CD double-click on the SD_SDRecetup.exe file. The following screen will
appear:
`
2. Click on the N
ext button.
The following screen will appear:
3. Click on the N
ext button.
The following screen will appear:
SSi Manual SERIES 9200 49 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
4. Click on the Install button.
5. Once the Program has finished being installed the following screen will appear. Click on the Finish
button.
SSi Manual SERIES 9200 50 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Slave Instrument Mapping
The following tables can be used as a reference for retrieving information such as the PV, setpoint, etc
from a slave instrument. The slave instrument information will have a base offset based on the instrument
number that is assigned. The base offset can be determined using the following formula:
Base Offset = (Instrument Number * 100) + 900
For example, the base offset for instrument 1 would be 1000 → (1 * 100) + 900 – and the base offset for
instrument 7 would be 1600 → (7 * 100) +900. The slave instruments will be split into three sections:
Atmosphere Instruments, Temperature Instruments, and Events Instruments. The layout for each
instrument will be the same:
• Controller – The type of controller the slave instrument is – i.e. AC20, Series 9200, etc.
• Source Location – The register
in the controller
will be added on to the base offset of the instrument (see above section)
location for %C actual for an AC20 is 11. For instrument 1, the register to find the %C actual
would be 1011 → the base offset for instrument 1 is 1000, plus the source location of 11.
• Write Register – The register
• Read Scale – Any value read in from an instrument will be divided by this number for display
purposes only.
• Write Scale – Any value written to an instrument will be multiplied by this number for display
purposes only.
• Description – This will be a brief description of what the value is, i.e. %C actual, Setpoint, etc.
within the slave instrument
where the specified value is located.
. For example, the source
where the value will be written.
Note: These
Atmosphere Instruments
Controller Source
Location
AC20 11 123 1 1 %C Actual
(Modbus Mode) 29 138 1 1 %C Setpoint
13 125 1 1 Probe Temperature
10 122 1 1 Probe Millivolts
20 130 10 10 %C Percent Output
34 142 1 1 CO Factor or Equivalent
35 143 1 1 H Factor or Equivalent
12 124 1 1 Dew Point
36 144 10 10 O2
Controller Source
Location
Yoko 750 2 2 1 1 %C Actual
(Modbus Mode) 3 100 1 1 %C Setpoint
20 19 1 1 Probe Temperature
10 122 1 1 Probe Millivolts
4 4 10 10 %C Percent Output
0 0 1 1 CO Factor or Equivalent
0 0 1 1 H Factor or Equivalent
Write
Register
Write
Register
Read
Scale
Read
Scale
Write
Scale
Write
Scale
Description
Description
SSi Manual SERIES 9200 51 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
UDC 3300’s 1 0 1 1 %C Actual
(Modbus Mode) 3 2 1 1 %C Setpoint
6 5 10 10 Probe Temperature
5 4 10 10 Probe Millivolts
4 3 10 10 %C Percent Output
43 39 10 10 CO Factor or Equivalent
43 39 10 10 H Factor or Equivalent
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
Dualpro Loop 1 21 20 1 1 %C Actual
(Modbus Mode) 7 6 1 1 %C Setpoint
18 17 8 8 Probe Temperature
19 18 8 8 Probe Millivolts
41 40 41 41 %C Percent Output
4 3 1 1 CO Factor or Equivalent
5 4 1 1 H Factor or Equivalent
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
Dualpro Loop 2 21 20 1 1 %C Actual
(Modbus Mode) 8 7 1 1 %C Setpoint
18 17 8 8 Probe Temperature
19 18 8 8 Probe Millivolts
42 41 41 41 %C Percent Output
4 3 1 1 CO Factor or Equivalent
5 4 1 1 H Factor or Equivalent
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
Dualpro Loop 1 20 20 1 1 %C Actual
(MMI Mode) 6 6 1 1 %C Setpoint
17 17 8 8 Probe Temperature
18 18 8 8 Probe Millivolts
40 40 41 41 %C Percent Output
3 3 1 1 CO Factor or Equivalent
4 4 1 1 H Factor or Equivalent
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
Dualpro Loop 2 20 20 1 1 %C Actual
(MMI Mode) 7 7 1 1 %C Setpoint
17 17 8 8 Probe Temperature
18 18 8 8 Probe Millivolts
41 41 41 41 %C Percent Output
3 3 1 1 CO Factor or Equivalent
4 4 1 1 H Factor or Equivalent
SSi Manual SERIES 9200 52 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
Eurotherm 2404 1 1 1 1 %C Actual
(Modbus Mode) 5 5 1 1 %C Setpoint
72 11073 1 1 Probe Temperature
61 11062 1 1 Probe Millivolts
4 4 1 1 %C Percent Output
0 0 1 1 CO Factor or Equivalent
0 0 1 1 H Factor or Equivalent
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
Eurotherm 2500 1 1 1 1 %C Actual
(Modbus Mode) 5 5 1 1 %C Setpoint
72 11073 1 1 Probe Temperature
Assumes Loop 1 =
Atmosphere
61 11062 1 1 Probe Millivolts
4 4 1 1 %C Percent Output
68 11069 1 1 CO Factor or Equivalent
68 11069 1 1 H Factor or Equivalent
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
Carbpro 3.5 6 28 1 1 %C Actual
(MMI Mode) 1 1 1 1 %C Setpoint
5 25 8 8 Probe Temperature
4 24 8 8 Probe Millivolts
11 117 1 1 %C Percent Output
13 7 1 1 CO Factor or Equivalent
14 8 1 1 H Factor or Equivalent
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
Carbpro 3.0 6 28 4 4 %C Actual
(MMI Mode) 1 1 1 1 %C Setpoint
5 25 8 8 Probe Temperature
4 24 2 2 Probe Millivolts
11 117 1 1 %C Percent Output
13 7 1 1 CO Factor or Equivalent
14 8 1 1 H Factor or Equivalent
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
Carbpc 20 20 1 1 %C Actual
(MMI Mode) 6 6 1 1 %C Setpoint
17 17 8 8 Probe Temperature
18 18 8 8 Probe Millivolts
64 64 41 41 %C Percent Output
3 3 1 1 CO Factor or Equivalent
4 4 1 1 H Factor or Equivalent
SSi Manual SERIES 9200 53 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Controller Source
Location
Series 9200 Loop 1 3 126 1 1 %C Actual
5 128 1 1 %C Setpoint
22 145 1 1 Probe Temperature
21 144 10 10 Probe Millivolts
7 130 10 10 %C Percent Output
19 142 1 1 CO Factor or Equivalent
20 143 1 1 H Factor or Equivalent
Write
Register
Read
Scale
Write
Scale
Description
Temperature Instruments
Controller Source
Location
Series 20 11 123 1 1 Temperature Controller Actual
(Modbus Mode) 30 138 1 1 Temperature Controller Setpoint
18 130 10 10 Temperature Controller Percent Output
Controller Source
Location
Yoko 750 2 2 1 1 Temperature Controller Actual
(Modbus Mode) 3 100 1 1 Temperature Controller Setpoint
4 4 10 10 Temperature Controller Percent Output
Controller Source
Location
UDC 3300’s 1 0 10 10 Temperature Controller Actual
(Modbus Mode) 3 2 10 10 Temperature Controller Setpoint
4 3 10 10 Temperature Controller Percent Output
Controller Source
Location
Dualpro Loop 1 18 17 8 8 Temperature Controller Actual
(Modbus Mode) 7 6 1 1 Temperature Controller Setpoint
41 40 41 41 Temperature Controller Percent Output
Controller Source
Location
Dualpro Loop 2 18 17 8 8 Temperature Controller Actual
(Modbus Mode) 8 7 1 1 Temperature Controller Setpoint
42 41 41 41 Temperature Controller Percent Output
Controller Source
Location
Dualpro Loop 1 17 17 8 8 Temperature Controller Actual
(MMI Mode) 6 6 1 1 Temperature Controller Setpoint
40 40 41 41 Temperature Controller Percent
Write
Register
Write
Register
Write
Register
Write
Register
Write
Register
Write
Register
Read
Scale
Read
Scale
Read
Scale
Read
Scale
Read
Scale
Read
Scale
Write
Scale
Write
Scale
Write
Scale
Write
Scale
Write
Scale
Write
Scale
Description
Description
Description
Description
Description
Description
Output
SSi Manual SERIES 9200 54 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
Dualpro Loop 2 17 17 8 8 Temperature Controller Actual
(MMI Mode) 7 7 1 1 Temperature Controller Setpoint
41 41 41 41 Temperature Controller Percent Output
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
Eurotherm 2404 1 1 1 1 Temperature Controller Actual
(Modbus Mode) 2 2 1 1 Temperature Controller Setpoint
3 3 10 10 Temperature Controller Percent Output
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
Eurotherm 2500 26 1025 1 1 Temperature Controller Actual
(Modbus Mode) 27 1026 1 1 Temperature Controller Setpoint
Assumes Loop 2 is
29 1028 10 10 Temperature Controller Percent Output
Temperature
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
Unipro 3.5 3 25 8 8 Temperature Controller Actual
(MMI Mode) 1 1 1 1 Temperature Controller Setpoint
5 118 1 1 Temperature Controller Percent Output
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
Unipro 3.0 3 25 8 8 Temperature Controller Actual
(MMI Mode) 1 1 1 1 Temperature Controller Setpoint
5 118 1 1 Temperature Controller Percent Output
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
Carbpro 3.5 Slave 9 46 1 1 Temperature Controller Actual
(MMI Mode) 3 18 1 1 Temperature Controller Setpoint
12 53 41 41 Temperature Controller Percent
Output
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
Carbpro 3.0 Slave 9 46 1 1 Temperature Controller Actual
(MMI Mode) 3 18 1 1 Temperature Controller Setpoint
12 53 41 41 Temperature Controller Percent Output
Controller Source
Location
10Pro Slave or E
2 2 1 1 Temperature Controller Actual
Write
Register
Read
Scale
Write
Scale
Description
Slave
(MMI Mode) 3 3 1 1 Temperature Controller Setpoint
4 4 1 1 Temperature Controller Percent Output
SSi Manual SERIES 9200 55 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
Dualpro Input C 19 19 8 8 PV
5 5 1 1 Setpoint Loop 1
40 40 41 41 Percent Output Loop 1
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
Series 9200 Loop 1 3 126 1 1 Temperature Controller Actual
5 128 1 1 Temperature Controller Setpoint
7 130 10 10 Temperature Controller Percent Output
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
Series 9200 Loop 2 8 131 1 1 Temperature Controller Actual
10 133 1 1 Temperature Controller Setpoint
12 135 10 10 Temperature Controller Percent Output
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
Series 9200 Loop 3 13 136 1 1 Temperature Controller Actual
15 138 1 1 Temperature Controller Setpoint
17 140 10 10 Temperature Controller Percent
Output
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
Series 9100 Loop 2 1 104 1 1 Temperature Controller Actual
36 139 1 1 Temperature Controller Setpoint
28 131 10 10 Temperature Controller Percent Output
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
Eurotherm Loop 1 1 1 1 1 Temperature Controller Actual
(Modbus Mode) 2 2 1 1 Temperature Controller Setpoint
3 3 10 10 Temperature Controller Percent Output
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
Eurotherm Loop 2 26 1025 1 1 Temperature Controller Actual
(Modbus Mode) 27 1026 1 1 Temperature Controller Setpoint
29 1028 10 10 Temperature Controller Percent Output
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
Eurotherm Loop 3 51 1049 1 1 Temperature Controller Actual
(Modbus Mode) 52 1050 1 1 Temperature Controller Setpoint
53 1052 10 10 Temperature Controller Percent Output
SSi Manual SERIES 9200 56 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Controller Source
Location
9500 Valve
Controller Valve 1
56 156 1 1 Flow Setpoint
54 154 1 1 Flow Percent of Full Scale
Controller Source
9500 Valve
Controller Valve 2
66 166 1 1 Flow Setpoint
64 164 1 1 Flow Percent of Full Scale
Controller Source
9500 Valve
Controller Valve 3
76 176 1 1 Flow Setpoint
74 174 1 1 Flow Percent of Full Scale
Controller Source
9500 Valve
Controller Valve 4
86 186 1 1 Flow Setpoint
84 184 1 1 Flow Percent of Full Scale
Controller Source
SSi 7SL Limit
Controller
8 177 1 1 Limit Controller Alarm Threshold (SP)
11 310 1 1 Limit Controller Main Setpoint
Controller Source
Flow Meter 1 16 1 1 Flow
3 18 1 1 Setpoint
0 0 1 1
Controller Source
UMC 800 Loop 1 0 64 1 1 PV Actual
All Values are
Floating Point
30 130 1 1 Flow Actual
Location
31 131 1 1 Flow Actual
Location
32 132 1 1 Flow Actual
Location
33 133 1 1 Flow Actual
Location
4 123 1 1 Limit Controller Actual
Location
Location
4 68 1 1 Working Setpoint
6 70 1 1 Percent Output
Write
Register
Write
Register
Write
Register
Write
Register
Write
Register
Write
Register
Write
Register
Read
Scale
Read
Scale
Read
Scale
Read
Scale
Read
Scale
Read
Scale
Read
Scale
Write
Scale
Write
Scale
Write
Scale
Write
Scale
Write
Scale
Write
Scale
Write
Scale
Description
Description
Description
Description
Description
Description
No Value Available
Description
SSi Manual SERIES 9200 57 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Controller Source
Location
SSi Quad DAC Ch. 0 10 10 1 1 DAC Out
10 10 1 1 DAC Out
16 16 1 1
Controller Source
Location
SSi Quad DAC Ch. 1 11 11 1 1 DAC Out
11 11 1 1 DAC Out
16 16 1 1
Controller Source
Location
SSi Quad DAC Ch. 2 12 12 1 1 DAC Out
12 12 1 1 DAC Out
16 16 1 1
Controller Source
Location
SSi Quad DAC Ch. 3 13 13 1 1 DAC Out
13 13 1 1 DAC Out
16 16 1 1
Controller Source
Location
Yoko UT350/320 2 2 1 1 Temperature Controller Actual
(Modbus Mode) 3 300 1 1 Temperature Controller Setpoint
4 4 10 10 Temperature Controller Percent Output
Controller Source
Location
Yoko UP750/550
Loop 2
(Modbus Mode) 19 101 1 1 Temperature Controller Setpoint
20 20 10 10 Temperature Controller Percent Output
Controller Source
Yoko UP350 2 2 1 1 Temperature Controller Actual
(Modbus Mode) 3 138 1 1 Temperature Controller Setpoint
4 4 10 10 Temperature Controller Percent Output
Controller Source
Honeywell DCP551 4 259 10 10 Temperature Controller Actual
5 702 10 10 Temperature Controller Setpoint
0 0 10 10 Temperature Controller Percent Output
18 18 1 1 Temperature Controller Actual
Location
Location
Write
Register
Write
Register
Write
Register
Write
Register
Write
Register
Write
Register
Write
Register
Write
Register
Read
Scale
Read
Scale
Read
Scale
Read
Scale
Read
Scale
Read
Scale
Read
Scale
Read
Scale
Write
Scale
Write
Scale
Write
Scale
Write
Scale
Write
Scale
Write
Scale
Write
Scale
Write
Scale
Description
No Value Available
Description
No Value Available
Description
No Value Available
Description
No Value Available
Description
Description
Description
Description
SSi Manual SERIES 9200 58 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Events Instruments
Controller Source
Location
AC20 50 310 1 1 Events Actual
(Modbus Mode) 50 310 1 1 Events Setpoint
49 300 1 1 Events Input
Controller Source
Location
Yoko 750 49 310 1 1 Events Actual
(Modbus Mode) 49 310 1 1 Events Setpoint
49 310 1 1 Events Input
Controller Source
Location
ModMux 97 97 1 1 Events Actual
(Modbus Mode) 97 97 1 1 Events Setpoint
98 98 1 1 Events Input
Controller Source
Location
Dualpro Events 59 178 1 1 Events Actual
(Modbus Mode) 49 168 1 1 Events Setpoint
59 178 1 1 Events Input
Controller Source
Location
Dualpro Events 82 178 1 1 Events Actual
(MMI Mode) 72 168 1 1 Events Setpoint
82 178 1 1 Events Input
Controller Source
Location
Carbpro 3.5 Events 8 43 1 1 Events Actual
(MMI Mode) 2 17 1 1 Events Setpoint
8 43 1 1 Events Input
Controller Source
Location
Carbpro 3.0 Events 8 43 1 1 Events Actual
(MMI Mode) 2 17 1 1 Events Setpoint
8 43 1 1 Events Input
Controller Source
Location
Eurotherm 2500 19 19 8 8 PV
(Modbus Mode) 5 5 1 1 Setpoint Loop 1
40 40 1 1 Percent Output Loop 1
Write
Register
Write
Register
Write
Register
Write
Register
Write
Register
Write
Register
Write
Register
Write
Register
Read
Scale
Read
Scale
Read
Scale
Read
Scale
Read
Scale
Read
Scale
Read
Scale
Read
Scale
Write
Scale
Write
Scale
Write
Scale
Write
Scale
Write
Scale
Write
Scale
Write
Scale
Write
Scale
Description
Description
Description
Description
Description
Description
Description
Description
SSi Manual SERIES 9200 59 Programmable Dual-loop
Model 9200 Programmable Dual-loop Controller
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
SSi_8_8 5 100 1 1 Events Actual
3 98 1 1 Events Setpoint
6 101 1 1 Events Input
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
Series 9200 5 176 1 1 Events Actual
2 109 1 1 Events Setpoint
4 175 1 1 Events Input
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
Micrologix Modbus 10 110 1 1 Events Actual
RS-232 0 100 1 1 Events Setpoint
15 115 1 1 Events Input
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
MCMModule Modbus 10 110 1 1 Events Actual
RS-232 0 100 1 1 Events Setpoint
15 115 1 1 Events Input
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
PLC5DF1 10 110 1 1 Events Actual
RS-232 0 100 1 1 Events Setpoint
15 115 1 1 Events Input
Controller Source
Location
Write
Register
Read
Scale
Write
Scale
Description
SLKDF1 10 110 1 1 Events Actual
RS-232 0 100 1 1 Events Setpoint
15 115 1 1 Events Input
SSi Manual SERIES 9200 60 Programmable Dual-loop
Revision History
Rev. Description Date MCO #
- Initial Release 04-24-2001 N/A
A Added Revision History 07-11-2001 N/A
B Added 09-03-2004 N/A
C Added “Opcode” description enhancement,
TC_INQ & ATM_INQ
Added “Change Setpoint” definition to PID
Loops
D Added several operator functions from a
Field Technicians perspective
E SSi address & general update 05-17-2005 N/A
F Added Tuning Assistant menu option;
Added “Flash Card Management” option;
Added “Slave Instrument Mapping”
section; Updated “Revision History”
section; Updated title page; Updated
“Analog Output Setup” section; Updated
menus; Added “ADAM Correction” menu;
Added “Aux SP Configuration” menu;
Added “SDRecorder Installation” section;
Modified picture layouts
G Changed default IP Address to
“192.168.0.200”
Model 9200 Programmable Dual-loop Controller
01-17-2005 2034
03-25-2005 2035
11-1-2007 2045
01-07-2008 2059
SSi Manual SERIES 9200 61 Programmable Dual-loop
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