M4560 - Model 9100 Redundant Probe System
Super Systems Inc.
7205 Edington Drive
Cincinnati, OH 45249
513-772-0060, 800-666-4330
Fax: 513-772-9466
www.supersystems.com
9100 Redundant Probe System
(RPS)
USER’S MANUAL
Super Systems Inc. help desk:
M4560 - Model 9100 RPS Page 1 of 10
M4560 - Model 9100 Redundant Probe System
1-800-666-4330
Table of Contents:
Table of Contents:...............................................................................................................................2
Safety: ...............................................................................................................................................3
Wiring Terminals.................................................................................................................................4
eSPP Wiring Terminations ....................................................................................................................4
About the Model 9100 – RPS:...............................................................................................................5
Electrical Installation:...........................................................................................................................5
Model 9100-RPS Function: ...................................................................................................................5
Configuration......................................................................................................................................6
Configuration – Deviation Band.............................................................................................................6
Configuration – Alarm Delay.................................................................................................................7
Configuration – Probe (Prb) Select Mode...............................................................................................7
Configuration – Manual Probe (Prb) Select.............................................................................................7
Typical Electrical Drawing: ...................................................................................................................8
Spare Parts:........................................................................................................................................9
Revision History:...............................................................................................................................10
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Safety:
M4560 - Model 9100 Redundant Probe System
Safety Symbols
•
- Various symbols are used on the instrument. They have the following meaning:
Caution (refer to the accompanying documents)
!
•
Grounding of the temperature sensor shield
temperature sensor while the controller is still powered up. Under these conditions, as additional
protection against electric shock, it is recommend that the shield of the temperature sensor be
grounded.
Installation requirements for EMC
•
installation precautions are necessary. When using relay or triac outputs, it may be necessary to fit a
filter suitable for suppressing the emissions. The filter requirements will depend on the type of load. For
typical applications, it is recommended to use Schaffner FN321 or FN612.
Routing of wires
•
routed away from high-current power cables. This will minimize the pick-up of electrical noise. When it
is impractical to do this, use shielded cables with the shield grounded at one end.
Do not rely on grounding through the framework of the machine
- To ensure compliance with the European EMC directive, certain
- The wiring for the low voltage DC, and particularly the sensor, input should be
- In some installations, it is common practice to replace the
.
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Wiring Terminals
M4560 - Model 9100 Redundant Probe System
eSPP Wiring Terminations
1 – 24 VDC (COM)
2 – 24 VDC ( + )
3 – RS485 RT ( + )
4 – RS485 RT ( - )
5 – SLAVE RS485 ( + )
6 – SLAVE RS485 ( - )
7 – OUTPUT COMMON
8 – OUTPUT 1
9 - OUTPUT 2
10 – OUTPUT 3
11 – OPTIONAL
12 – OPTIONAL
13 - OPTIONAL
14 15 16 17 – PROBE mV INPUT 1 (-)
18 – PROBE mV INPUT 1 (+)
19 - PROBE mV INPUT 2 (-)
20 – PROBE mV INPUT 2 (+)
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M4560 - Model 9100 Redundant Probe System
About the Model 9100 – RPS:
The Model 9100-RPS is specifically designed to read two SSi Gold Probes, installed in the same furnace.
The Model 9100-RPS controller, a 24 VDC power supply, and two 24 VDC relays are mounted and wired on
a piece of DIN rail for easy mounting by the customer. Two other components included with the Model
9100-RPS are the operator interface and the cable connecting the operator interface to the Model 9100RPS.
Electrical Installation:
The Model 9100-RPS comes mounted on a DIN rail, pre-wired and tested. AC power needs to be connected
to the 24VDC power supply. See the section
Model 9100-RPS Function:
The Model 9100-RPS reads a signal from each of the two oxygen probes located in the furnace. Depending
on the 9100-RPS configuration, it will select whichever millivolt reading it has been configured to select and
retransmit this millivolt output to the atmosphere controller.
The probe millivolt deviation band and the alarm delay times are set using the operator interface. See the
section
electrical drawing (section
retransmit the millivolt signal from the probe with the highest millivolt output. As time passes and if/when
the other probe’s millivolt output becomes greater (dependent on the deviation band), the Model 9100-RPS
will switch the output from one probe to the other and send the “new” higher (or lower, depending on the
configuration) millivolt signal to the atmosphere controller. The deviation band must be exceeded for the
retransmit to occur.
Configuration
for more information on how to use the operator interface. When connected per the
Typical Electrical Drawing
Typical Electrical Drawing
), the Model 9100-RPS default configuration is set to
for other required connections.
The asterisk (*) on the operator interface display indicates which probe’s millivolts are being used by the
furnace atmosphere controller. When the Model 9100-RPS switches the output from one probe to the other
it indicates a deviation band alarm condition, flashing an A on the operator interface. The red light in the
upper left corner of the operator interface will be lit as well in an alarm condition. The A continues to flash
until the probe’s output is back within the deviation band.
The operator can manually select the probe that is to be used in the carbon calculation. If this feature is
used, the 9100-RPS will use the operator selected probe, and NOT switch from one probe to the oth er
automatically. See the section
manually select a probe.
The deviation alarm is disabled if both probes’ millivolts drop below 950. This should eliminate the nuisance
alarm when the furnace is loaded and the temperature drops.
Configuration – Probe (Prb) Select Mode
for more information on how to
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M4560 - Model 9100 Redundant Probe System
Using the operator interface shown below you can configure the Model 9100-RPS per these instructions
Configuration
With the initial display screen showing (as in the picture above), pressing the ENT key takes you to the
second menu item in the Model 9100,
menu item,
(Prb) Select Mode
Select Menu
From the initial display, pressing the NEXT key instead of the ENT key will display the 800 number for
Super Systems Inc. Pressing the NEXT key again will display the address information for Super Systems
Inc. Pressing the NEXT key again will display the initial display.
Note about configuration – values are entered from left to right on the display. For example, to enter the
number 15, the user would press the up arrow key once so that a 1 is displayed. The user would then
press the left arrow key once so that a 10 is displayed. Next, the user would press the up arrow key five
times so that a 15 is displayed. The number that will be modified will always flash on the display.
Configuration – Deviation Band
Deviation Band
The
for (default = 10 mV). Pressing the ENT key will enable the user to modify the deviation band value. Once
the ENT key is pressed, the rightmost number will begin flashing. Pressing the up arrow key will reset the
value to a 1. Pressing the up arrow key again will increment this value by one. Enter the new value as
desired. Pressing the ENT key will set the entered value. Pressing the CLR key will reset the value to the
last set value. Pressing the NEXT key will display the
will display the initial display.
Example
value of 35 mV. Press the ENT key. The 0 in the 50 will begin flashing. Press the up arrow key three
times so that a 3 is displayed. Press the left arrow key once so that a 30 is displayed. Press the up arrow
key five times so that a 35 is displayed. Press the ENT key to set the value. Note about Deviation Band –
the valid range of values for the deviation band is 0 to 50 mV. Any value entered over 50 mV will be set to
the last set value by default.
Alarm Delay Menu
. Pressing the NEXT key again takes you to the fifth menu item,
. Pressing the NEXT key again will display the initial display screen.
menu screen will display the number of millivolts that the deviation band alarm is set
- The following example will show how to set the deviation band from a value of 50 mV to a
. Pressing the NEXT key again takes you to the fourth menu item,
Deviation Band Menu
. Pressing the NEXT key takes you to the third
Manual Probe (Prb)
Alarm Delay
menu screen. Pressing the PREV key
Probe
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M4560 - Model 9100 Redundant Probe System
Configuration – Alarm Delay
Alarm Delay
The
switching the probe output from one probe to the other (default = 5 minutes). To change the value, press
the ENT key. The rightmost digit will begin flashing. Pressing the CLR key will display the value as 0.
Pressing the up arrow key once will display the value as 1. Pressing the up arrow key once again will
increment this value by one. Enter the new value as desired. Pressing the ENT key will set the entered
value. Pressing the NEXT key will display the
key will display the
Example
10 min. Press the ENT key. The 5 will begin flashing. Press the up arrow key once so that a 1 is
displayed. Press the left arrow key once so that a 10 is displayed. Press the ENT key to set the value.
Note about Alarm Delay – the valid range of values for the alarm delay is 0 to 60 minutes. Any value
entered over 60 minutes will be set to the last set value by default.
Configuration – Probe (Prb) Select Mode
To select the probe that you want to use to establish the % Carbon on your carbon controller you can do
one of two things. One, a three-position selector switch can be installed as shown on the electrical
drawings (see
right-position is Probe 2. Two, press the ENT key. The default selection is 0 – Auto – Highest.
Once the ENT key has been pressed, the left digit will be flashing. This digit represents the mode for the
RPS unit. The possible digits/modes are:
Press the up arrow key for the desired option, then press the ENT key to set the value. Pressing the NEXT
key will display the
Delay
Example
Highest) to a value of 2 (Manual). Press the ENT key. The 0 on the left of the screen will begin
flashing. Press the up arrow key twice so that a 2 is displayed (The “Auto – Highest” will not be replaced
until the new mode has been set). Press the ENT key. The screen will now display 2 Manual. Note
about probe selection mode – Although the numbers will cycle from 0 to 9, the only valid values are 0, 1,
and 2. Any value higher than 2 will be set to the last set value by default.
– The following example will show how to set the alarm delay from a value of 5 min to a value of
0 – Auto – Highest *This will select the higher value when one of the probes goes out of band
1 – Auto – Lowest *This will select the lower value when one of the probes goes out of band
2 – Manual *This option allows the user to manually select a probe to use.
menu screen.
– The following example will show how to set the probe selection mode from a value of 0 (Auto –
menu screen will display the number of minutes that an alarm can be delayed before
Deviation Band
menu screen.
Typical Electrical Drawing
Manual Probe (Prb) Select
Probe Select (Prb) Mode
) -the left-position is Probe 1, the middle position is AUTO, and the
menu option. Pressing the PREV key will display the
menu screen. Pressing the PREV
Alarm
Configuration – Manual Probe (Prb) Select
The Manual Probe Select menu option allows the user to select a specific probe to use. The probe selected
will override the automatically selected probe. If in AUTO mode, the system will continue to select the
configured probe when the deviation band is exceeded. To run continuously in MANUAL mode, you must
first select the MANUAL mode from the Probe Select Mode described above. To select a specific probe,
press the ENT key. The right digit will begin to flash. Pressing the up arrow key will reset the value to 1.
Press the up arrow key until the desired probe is reached. Once the desired probe has been selected,
press the ENT key to set the value. Pressing the NEXT key will display the initial display screen. Pressing
the PREV key will display the
Example
(Probe 1) to a value of 2 (Probe 2). Press the ENT key. The 1 in Probe 1 will begin flashing. Press the
up arrow key twice so that Probe 2 is displayed. Press the ENT key to set the value. Note about Manual
Probe Selection – Although the numbers will cycle from 0 to 9, the only valid values are 1 and 2. Any
value entered higher than 2 will be set to the last set value by default.
M4560 - Model 9100 RPS Page 7 of 10
– The following example will show how to set the manual probe selection from a value of 1
Probe (Prb) Select Mode
menu screen.
M4560 - Model 9100 Redundant Probe System
Typical Electrical Drawing:
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M4560 - Model 9100 Redundant Probe System
Spare Parts:
Description Part Number
Power Supply 37135
Gold Probes Check the current part number of your SSi Probe
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M4560 - Model 9100 Redundant Probe System
Revision History:
Rev. Description Date
- Initial Release 07-28-2006
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