Super Systems 7EK 31082 User Manual

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Instruction Manual
P/N 31082
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7 EK (1/8 DIN) Controller With Servo output.
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II
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OUTLINE AND CUT OUT DIMENSIONS ....................... IV
REAR TERMINAL BLOCK .............................................. VI
MOUNTING REQUIREMENTS ........................................ 1
CONNECTION ................................................................. 1
PRELIMINARY HARDWARE SETTINGS ........................ 6
INSTRUMENT CONFIGURATION ................................... 7
OPERATIVE MODE ....................................................... 16
OPERATIVE PARAMETERS ......................................... 20
ERROR MESSAGES ..................................................... 23
GENERAL INFORMATIONS .......................................... 25
MAINTENANCE ............................................................. 25
DEFAULT PARAMETERS ............................................ A.1
CODING ........................................................................ A.3
SECURITY CODES ....................................................... A.3
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Display functions .................................................... 16
Indicators ............................................................... 16
Pushbutton function during
operating mode ...................................................... 17
Feedback potentiometer limits setting ................... 17
Enable/disable the control output .......................... 18
Direct access to the set point ................................ 18
Manual function ...................................................... 18
Loop break alarm ................................................... 19
SMART function ..................................................... 19
Lamp test ............................................................... 19
Operative set point selection ................................. 20
Serial link ................................................................ 20
III
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OUTLINE AND CUT OUT DIMENSIONS
Fig. A 31082 Servo
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IV
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CONNECTION DIAGRAMS
Connections are to be made with the instrument housing installed in its proper location.
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Fig. B 31082 Servo
V
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MOUNTING REQUIREMENTS
This instrument is intended for permanent installation, for indoor use only, in an electrical panel which encloses the rear housing, exposed terminals and wiring on the back. Select a mounting location where there is minimum vibration and the ambient temperature range between 0 and 50 °C. The instrument can be mounted on a panel up to 15 mm thick. For outline and cutout dimensions refer to page IV. The surface texture of the panel must be better than 6,3 mm. The instrument is shipped with rubber panel gasket. To assure the IP65 and NEMA 4 protection, insert the panel gasket between the instrument and the panel as shown in fig. 1. While holding the instrument against the panel proceed as follows:
1) insert the gasket in the instrument case;
2) insert the instrument in the panel cutout;
3) pushing the instrument against the panel, insert the mounting bracket;
4) with a screwdriver, turn the screws with a torque between 0.3 and 0.4 Nm.
screw
bracket
gasket
bracket
screw
panel
CONNECTIONS A) MEASURING INPUT NOTE: Any external components (like zener barriers etc.)
connected between sensor and input terminals may cause errors in measurement due to excessive and/or not balanced line resistance or possible leakage currents.
TC INPUT
1
+
_
3
Shield
1
+
_
3
Shield
Fig. 2 THERMOCOUPLE INPUT WIRING External resistance: 100 W max, maximum error 0,1% of span.
Cold junction: automatic compensation from 0 to 50 °C. Cold junction accuracy : 0.1 °C/°C Input impedance: > 1 MW Calibration : according to IEC 584-1 and DIN 43710 -
1977.
NOTE:
1) Don’t run input wires together with power cables.
2) For TC wiring use proper compensating cable preferable shielded.
3) when a shielded cable is used, it should be connected at one point only.
Fig. 1
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1
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RTD INPUT
RTD
RTD
LINEAR INPUT
1
3
+
_
Shield
mA,
mV
or
V
4
Fig. 3 RTD INPUT WIRING
Input circuit: current injection (135 mA). Line resistance: automatic compensation up to 20 W/wire
with no measurable error.
Calibration: according to DIN 43760
NOTE:
1) Don’t run input wires together with power cables.
2) Pay attention to the line resistance; a high line resistance may cause measurement errors.
3) When shielded cable is used, it should be grounded at one side only to avoid ground loop currents.
4) The resistance of the 3 wires must be the same.
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13 4
13
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1
3
Fig. 4 mA, mV AND V INPUTS WIRING
NOTE:
1) Don’t run input wires together with power cables.
2) Pay attention to the line resistance; a high line resistance may cause measurement errors.
3) When shielded cable is used, it should be grounded at one side only to avoid ground loop currents.
Input type
0 - 60 mV
13
12 - 60 mV
14
0 - 20 mA
15
4 - 20 mA
16
0 - 5 V
17
1 - 5 V
18
0 - 10 V
19
2 - 10 V
20
2
impedance
> 1 MW
< 5 W
> 200 kW
> 400 kW
Accuracy
0.2 % + 1 digit @ 25°C
+
mA mV
_
or
V
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B) LOGIC INPUT
Safety note:
1) Do not run logic input wiring together with power cables.
2) Use an external dry contact capable of switching 0.5 mA, 5 V DC.
3) The instrument needs 100 ms to recognize a contact status variation.
4) The logic inputs are NOT isolated by the measuring input. A duble or reinforced isolation between logic inputs and power supply must be assured by the external elements.
Log. input 3
8
Log. input 2
7
Log. input 1
6
C) VALVE MOTOR DRIVE OUTPUT.
s (Open the valve)
17
18
19
Power
line
t (Close the valve)
20
21
22
Servo-
motor
Shield
Feedback
potentiometer
5
Fig. 5 - LOGIC INPUT WIRING
This instrument is provided with 3 logic inputs. The binary combination of the logic input 1 and 3 allows to select the operative set point according with the following table:
logic input 3 logic input 1 op. set point
open open SP open close SP2 close open SP3 close close SP4
The logic input 2 function is programmed by P 24 parameter.
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Fig. 6 - SERVOMOTOR WIRING
The two relay outputs are interlocked.
Potentiometer type: from 100 W to 10 kW. Minimum working stroke: 50 % of the potentiometer
rang in order tu assure the 1% display resolution.
NOTES:
1) Before connecting the instrument to the power line, make sure that line voltage and the load current are in accord­ance with the contact rating (3A/250V AC on resistive load).
2) To avoid electric shock, connect power line at the end of the wiring procedure.
3) For servomotor connections use No 16 AWG or larger wires rated for at last 75 °C.
4) Use copper conductors only.
5) Don’t run input wires together with power cables.
6) For feedback potentiometer, use shielded cable with the shield connected to the earth at one point only.
7) The relay outputs are protected by varistor against inductive load with inductive component up to 0.5 A.
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D) RELAY OUTPUTS
OUT 3
OUT 4
OUT 1
14
15
16
17
18
NO - OUT 3
C - OUT 3/4
NO - OUT 4
NO
C
INDUCTIVE LOADS
High voltage transients may occur when switching inductive loads. Through the internal contacts these transients may introduce disturbances which can affect the performance of the instrument. The internal protection (varistor) assures a correct protection up to 0.5 A of inductive component. The same problem may occur when a switch is used in series with the internal contacts as shown in Fig. 8.
C
R
LOAD
POWER
LINE
Fig. 7 RELAY OUTPUTS WIRING
NOTE: OUT 1 can be used either as servomotor output or
as time proportional relay output; by the P5 parameter (see pag.11) it is possible to set the desired output.
All relay outputs are protected by varistor against inductive load with inductive component up to 0.5 A. The contact rating of OUT 1 is 3A/250V AC on resistive load, the contact rating of OUT 3 and 4 is 2A/250V AC on resistive load. The contact rating of the OUT 3 and 4 is 2A/250V AC resistive load. The number of operations is 1 x 105 at specified rating. Alarm 2 and alarm 3 are in OR condition on the out 4. The following recommendations avoid serious problems which may occur, when using relay output for driving inductive loads.
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Fig. 8 EXTERNAL SWITCH IN SERIES WITH THE INTERNAL CONTACT
In this case it is recommended to install an additional RC network across the external contact as shown in Fig. 10
The value of capacitor (C) and resistor (R) are shown in the following table.
LOAD
(mA)
<40 mA <150 mA <0.5 A
Anyway the cable involved in relay output wiring must be as far away as possible from input or communication cables.
4
C
(mF)
0.047
0.1
0.33
R
(W)
100
22 47
P.
(W)
1/2
2 2
OPERATING
VOLTAGE
260 V AC 260 V AC 260 V AC
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SERIAL INTERFACE
RS-485 interface allows to connect up to 30 devices with one remote master unit.
I
11
10
A/A'
B/B'
9
COMMON
N S T R U M E N
A'/A
B'/B
M A S
T E R
T
Fig. 9 - RS-485 WIRING
The cable length must not exceed 1.5 km at 9600 BAUD. It is an isolated RS-485 interface. Interface type: isolated RS-485 Protocol types: MODBUS, JBUS, ERO polling/selecting. Baud rate: programmable from 600 to 19200 BAUD. Byte format: 7 or 8 bit programmable. Parity: even, odd or none programmable. Stop bit: one. Address:
- from 1 to 95 for ERO protocol
- from 1 to 255 for all the other protocols Output voltage levels: according to EIA standard.
NOTE: The following report describes the signal sense of
the voltage appearing across the interconnection cable as defined by EIA for RS-485. a) The ” A ” terminal of the generator shall be
negative with respect to the ” B ” terminal for a binary 1 (MARK or OFF) state.
b) The ” A ” terminal of the generator shall be
positive with respect to the ” B ” terminal for a binary 0 (SPACE or ON).
E) POWER LINE WIRING
N (L2)
13
12
L (L1)
Fig. 10 POWER LINE WIRING
100V to 240V AC 50/60Hz (-15% to + 10% of the nominal value). 24 V AC/DC (+ 10 % of the nominal value).
NOTE:
1) Before connecting the instrument to the power line, make sure that line voltage corresponds to the descrtiption on the identification label.
2) To avoid electric shock, connect power line at the end of the wiring procedure.
3) For supply connections use No 16 AWG or larger wires rated for at last 75 °C.
4) Use copper conductors only.
5) Don't run input wires together with power cables.
6) For 24 V DC the polarity is a do not care condition.
7) The power supply input is fuse protected by a sub miniature fuse rated T, 1A, 250 V. When fuse is damaged, it is advisable to verify the power supply circuit, so that it is necessary to send back the instrument to your supplier.
8) The safety requirements for Permanently Connected Equipment say:
- a switch or circuit-breaker shall be included in the building installation;
- It shall be in close proximity to the equipment and within easy reach of the operator;
- it shall be marked as the disconnecting device for the equipment. NOTE: a single switch or circuit-breaker can drive more than one instrument.
9) When a neutral line is present, connect it to terminal
13.
L (L1)
N (L2)
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PRELIMINARY HARDWARE SETTINGS
How to remove the instrument from its case
1) Switch off the instrument.
2) Push gently the lock A on the right.
A
3) While the lock A is maintained out, slide out the right side of the instrument.
A
4) Push gently the lock B on the left.
5) While the lock B is maintained out, slide out the instrument.
INPUT SELECTION
1) Remove the instrument from its case.
2) It is necessary to set J1 according to the desired input type as shown in the following figure.
INPUT J1
TYPE 1-2 3-4 5-6 7-8 9-10
TC-RTD open close open open open
60 mV open close open open open
5 V close open close open open
10 V open open close open open
20 mA open open open close close
NOTE : the not used jumper can be positioned on pin 7-9
B
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J1
6
2 4 6 8 10
1 3 5 7 9
Fig. 11
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OPEN INPUT CIRCUIT
This instrument is able to identify the open circuit for TC and RTD inputs. The open input circuit condition for RTD input is shown by an "overrange" indication. For TC input, it is possible to select overrange indication (standard) or underrange indication setting the CH2 and SH2 according to the following table:
Overrange (STD) CH2 = close SH2 = open
Underrange CH2 = open SH2 = close
Both pads are located on the soldering side of the CPU card
SH2 CH2
Fig. 12
INSTRUMENT CONFIGURATION
1) Switch on the instrument. The upper display shows the measured value while the lower display shows the programmed set point value (we define the above condition as “normal display mode”).
2) Push "FUNC" pushbutton and, maintaining the pressure, push the "MAN" pushbutton for more than 4 seconds. The lower display will show "ConF" while the upper display will show "C.ñOn". NOTE: two different configuration mode are possible: A) Monitor mode: in this mode it is possible to
monitor but not to modify the configuration parameter. During the monitor mode the instrument continue to perform the standard control.
B) Modify mode: in this mode it is possible to verify
and to modify all configuration parameter.
3) By s and t pushbuttons select the "C.ñOd" indication (modify mode).
4) Push the "FUNC" pushbutton.
NOTES:
1) When modify mode is started, the instrument stops the control action and:
- sets control outputs to OFF;
- sets alarms in no alarm condition;
- disables the serial link.
2) If the configuration is protected by security code the display will show:
By s and t keys enter a value equal to the configuration security code (see P55 parameter) or the master key code (see appendix A). Note: the master key code allows to enter in modify configuration parameters mode either if the configuration security code is lost or if the configuration parameters are always protected (P55 = 1).
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When it is desired to exit from configuration modify mode proceed as follows: a) Push "FUNC" or "MAN" push-button more times until
the "C.End" parameter is displayed.
b) Pushing ”s” or “t” push-button select the "YES"
indication.
c) Push “FUNC” push-button. The instrument ends the
configuration modify mode, preforms an automatic reset and restarts in the run time mode.
Pushbutton function during configuration mode
FUNC = This will memorize the new value of the
MAN = This will scroll back the parameters without
s = This will increase the value of the selected
t = This will decrease the value of the selected
CONFIGURATION PARAMETERS Notes:
1) In the following pages we will describe all the
2) During configuration mode, the lower display shows
dF.Cn = Load default configuration data
For more datails see appendix A.
selected parameter and go to the next parameter (increasing order).
memorization of the new value.
parameter
parameter.
parameters of the instrument but the instrument will show only the parameters related with the specific hardware and in accordance with the specific instrument configuration (i.e. setting OUT 3 (P7) = nonE, (not used), all the parameters related with this output will not be displayed).
the mnemonic code of the selected parameter while the upper display shows the value or the status assigned to the selected parameter.
OFF = No default data loading tb.1 = Load table 1 default data loading (european) tb.2 = Load table 2 default data loading (american)
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SEr1 = Serial interface protocol
OFF = No serial interface Ero = Polling/selecting ERO ñbUS = Modbus jbUS = Jbus
SEr2 = Serial link device address
Not available when SEr1 = OFF From 1 to 95 for ERO protocol From 1 to 255 for all the other protocols NOTE: the electrical characteristic of the RS 485 serial interface will allow the connection of 31 devices maximum.
SEr3 = Baude rate for serial link
Not available when SEr1 = OFF From 600 to 19200 baud.
NOTE: 19200 baud is shown on display as 19.2.
SEr4 = Byte format for serial link
Not available when SEr1 = OFF 7E = 7 bits + even parity (For ERO protocol only) 7O = 7 bits + odd parity (For ERO protocol only) 8E = 8 bits + even parity 8O = 8 bits + odd parity 8 = 8 bits without parity
P1 - Input type and standard range
0 = TC type L range 0 / +400.0 °C 1 = TC type L range 0 / +900 °C 2 = TC type J range -100.0 / +400.0 °C 3 = TC type J range -100 / +1000 °C 4 = TC type K range -100.0 / +400.0 °C 5 = TC type K range -100 / +1370 °C 6 = TC type T range -199.9 / +400.0 °C 7 = TC type N range -100 / +1400 °C 8 = TC type R range 0 / +1760 °C 9 = TC type S range 0 / +1760 °C 10 = TC type B range 0 / +1820 °C 11 = RTD type Pt 100 range -199.9 / +400.0 °C 12 = RTD type Pt 100 range -200 / +800 °C 13 = mV Linear range 0 / 60 mV 14 = mV Linear range 12 / 60 mV 15 = mA Linear range 0 / 20 mA 16 = mA Linear range 4 / 20 mA 17 = V Linear range 0 / 5 V
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18 = V Linear range 1 / 5 V 19 = V Linear range 0 / 10 V 20 = V Linear range 2 / 10 V 21 = TC type L range 0 / +1650 °F 22 = TC type J range -150 / +1830 °F 23 = TC type K range -150 / +2500 °F 24 = TC type T range -330 / +750 °F 25 = TC type N range -150 / +2550 °F 26 = TC type R range 0 / +3200 °F 27 = TC type S range 0 / +3200 °F 28 = TC type B range 0 / + 3310 °F 29 = RTD type Pt 100 range -199.9 / +400.0 °F 30 = RTD type Pt 100 range -330 / +1470 °F NOTE: selecting P1 = 0, 2, 4, 6, 10,11, 28 or 29, the instrument set automatically P43 = FLtr. For all the remaining ranges it will set P43 = nOFL.
P2 = Decimal point position
This parameter is available only when a linear input is selected (P1 = 13, 14, 15, 16, 17, 18, 19 or 20).
----. = No decimal figure.
---.- = One decimal figure.
--.-- = Two decimal figures.
-.--- = Three decimal figures.
P3 = Initial scale value
For linear inputs it is programmable from -1999 to 4000. For TC and RTD input it is programmable within the input range.
Notes:
1) When this parameter is modified, rL parameter will be re-aligned to it.
2) If a linear input is selected, the value of this parameter can be greater than P4 in order to get a reverse readout.
P4 = Full scale value
For linear inputs it is programmable from -1999 to 4000. For TC and RTD inputs, it is programmable within the input range.
Notes:
1) When this parameter is modified, rH parameter will be re-aligned to it.
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2) If a linear input is selected, the value of this parameter can be smaller than P3 in order to get a reverse readout.
The initial and full scale values determine the input span which is used by the PID algorithm, the SMART and the alarm functions. NOTE: the minimum input span (S = P4 - P3), in absolute value, should be set as follows:
- For linear inputs, S > 100 units.
- For TC input with °C readout, S > 300 °C.
- For TC input with °F readout, S > 550 °F.
- For RTD input with °C readout, S > 100 °C.
- For RTD input with °F readout, S > 200 °F.
P5 = Output 1 type
Sñ.OL= servomotor open loop. Sñ.CL = servomotor close loop. rEv = time proportional control output with reverse action dir = time proportional control output with direct action.
Reverse Direct
INPUT
INPUT
t
OUTPUT
OUTPUT
t
NOTES:
1) If P5 is changed to "Sñ.OL" or it is changed from
"Sñ.OL" to another selection, the parameter P41 will be forced to 0.
2) If P5 is changed to "rEv" the cycle time (Cy1) will be
forced to 15 s
3) If P5 is changed to "dir" the cycle time (Cy1) will be
forced to: 10 s when P25 = Air
9
4 s when P25 = OIL 2 s when P25 = H2O
t
t
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P6 = Valve position indication.
This parameter is available only if P5 = Sñ.OL Fb = the valve position will be displayed no.Fb = the valve position will not be displayed (the feed-
back potentiometer can be omitted)
P7 = Output 3 function.
nonE = output not used. AL1.P = it is used as Alarm 1 output and the alarm 1 is
programmed as process alarm.
AL1.b = it is used as Alarm 1 output and the alarm 1 is
programmed as band alarm.
AL1.d = it is used as Alarm 1 output and the alarm 1 is
programmed as deviation alarm.
rEv = it is used as second time proportional control
output with reverse action.
dir = it is used as second time proportional control
output with direct action.
NOTES:
1) If P7 is changed to "rEv" the cycle time (Cy3) will be forced to 15 s
2) If P7 is changed to "dir" the cycle time (Cy3) will be forced to: 10 s when P25 = Air
3) Only one of the two outputs (see P5 and P7) can be configured as "rEv" control output.
4) Only one of the two outputs (see P5 and P7) can be configured as "dir" control output.
5) If the servomotor output is selected (P5 ="Sñ.OL" or "Sñ.CL") the OUT 3 can be set as alarm output only (P7 = "AL1.P" or "AL1.b" or "AL1.d").
P8 = Alarm 1 operating mode
Available only when P7 is equal to AL1.P, AL1.b or AL1.d. H.A. = High alarm (outside for band alarm) with
automatic reset.
L.A. = Low alarm (inside for band alarm) with automatic
reset.
H.L. = High alarm (outside for band alarm) with manual
reset (latched).
L.L. = low alarm (inside for band alarm) with manual
reset (latched).
4 s when P25 = OIL 2 s when P25 = H2O
P9 = Alarm 2 function (OUT 4).
nonE = output not used. AL2.P = it is used as Alarm 2 output and the alarm 2 is
programmed as process alarm.
AL2.b = it is used as Alarm 2 output and the alarm 2 is
programmed as band alarm.
AL2.d = it is used as Alarm 2 output and the alarm 2 is
programmed as deviation alarm. NOTE: The alarm 2, the alarm 3 and the "Loop break alarm" are in OR condition on the same output (OUT 4) but the alarm 3 and the "Loop break alarm" are mutually exclusive.
P10 = Alarm 2 operating mode
Available only when P9 is different from "nonE". H.A. = High alarm (outside for band alarm) with
automatic reset.
L.A. = Low alarm (inside for band alarm) with automatic
reset.
H.L. = High alarm (outside for band alarm) with manual
reset (latched).
L.L. = low alarm (inside for band alarm) with manual
reset (latched).
P11 = Alarm 3 function (OUT 4)
nonE = output not used. AL3.P = it is used as Alarm 3 output and the alarm 3 is
programmed as process alarm. AL3.b = it is used as Alarm 3 output and the alarm 3 is
programmed as band alarm. AL3.d = it is used as Alarm 3 output and the alarm 3 is
programmed as deviation alarm. NOTE: The alarm 2, the alarm 3 and the "Loop break alarm" are in OR condition on the same output (OUT 4) but the alarm 3 and the "Loop break alarm" are mutually exclusive.
P12 = Alarm 3 operating mode and loop
break alarm reset type
Available only when P11 is different from "nonE" or P51 is different from "diS". H.A. = High alarm (outside for band alarm) with
automatic reset.
L.A. = Low alarm (inside for band alarm) with automatic
reset.
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H.L. = High alarm (outside for band alarm) with manual
reset.
L.L. = low alarm (inside for band alarm) with manual
reset. NOTE: The Loop break alarm assumes the same alarm reset type selected with P12 parameter.
P13 = Programmability of the alarm 3.
Available only when P11 is different from "nonE". OPrt = Alarm 3 threshold and hysteresis are
programmable in operating mode.
COnF = Alarm 3 threshold and hysteresis are
programmable in configuration mode.
SPEC= During configuration mode, the user assigns to
the alarm 3 the hysteresis value and two threshold values while, during operative mode, he can select the first or the second threshold value as operative threshold value.
P14 = Alarm 3 first threshold value.
Available only when P11 is different from "nonE" and P13 is equal to "COnF" or "SPEC". Range:
- For process alarm - within the range limits.
- For band alarm - from 0 to 500 units.
- For deviation alarm - from -500 to 500 units.
P15 = Alarm 3 second threshold value
Available only when P11 is different from "nonE" and P13 is equal to "SPEC". Range:
- For process alarm - within the range limits.
- For band alarm - from 0 to 500 units.
- For deviation alarm - from -500 to 500 units.
P16 = Alarm 3 hysteresis value
Available only when P11 is different from "nonE" and P13 is equal to "COnF" or "SPEC". Range: from 0.1% to 10.0 % of the span selected with
P3 and P4 parameters.
P17 = Threshold of the “Soft Start” function.
Available only when P5 is different from "Sñ.OL" or "Sñ.CL". Threshold value, in eng. units, to initiate the "Soft start"
function (output power limiting) at start up. Range : within the readout span. NOTES:
1) This threshold value will not be taken into account when tOL = InF (power limiting ever active).
2) When it is desired to disable the soft start function, set P17 equal to the lower readout value or set the OLH parameter equal to 100.0% (no power limiting).
P18 = Safety lock NOTE: When P18 is selected, the display will show:
- "0" if P18 is equal to 0
- "1" if P18 is equal to 1
- "SFt.A" if P18 is included from 2 to 4999
- "SFt.B" if P18 is included from 5000 to 9999.
Using s and t pushbutton set the P18 according to the
following conditions:
0 = No parameter protection. The device is always in
unlock condition and all parameters can be modified.
1 = The device is always in lock condition and no one of
the parameters (exception made for SP, SP2, SP3, SP4 and alarm manual reset) can be modified (for SMART status see P33 parameter).
From 2 to 4999 = This combination number is a secret
value to be used, in run time (see nnn parameter) to put device in lock/unlock condition. With this selection, the lock/unlock condition has no effect on SP, SP2, SP3, SP4 and manual reset of the alarms (for SMART status see P33).
From 5000 to 9999 = This combination number is a secret
value to be used, in run time (see nnn parameter) to put device in lock/unlock condition. With this selection, the lock/unlock condition has no effect on SP, SP2, SP3, SP4 , manual reset of the alarms and AL1/ AL2/ AL3 thresholds (for SMART status see P33).
NOTE: P19, P20, P21, P22 and P23 are not used.
P24 = Logic input 2 function (contact)
nonE = Logic input 2 not used AU.nA = Logic input 2 used for AUTO/ MAN control
mode selection. Open = AUTO
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Closed = MANUAL
rE.dr = Logic input 2 used for REVERSE/ DIRECT
control mode selection. Open = REVERSE Closed = DIRECT NOTE: this selection is available only when P5 = "Sñ.OL" or "Sñ.CL".
P25 = Cooling media.
Available only when the device is configured with two control outputs. AIr = Air OIL = Oil H2O = water Changing P25 parameter, the instrument forces the cycle time and relative cooling gain parameter to the default value related with the chosen cooling media. When P25 = AIr - Cyx = 10 s and rC = 1.00
P25 = OIL - Cyx = 4 s and rC = 0.80 P25 = H2O - Cyx = 2 and rC = 0.40
P26 = Alarm 1 action
Available only when P7 is equal to "AL1.P" or "AL1.b" or "AL1.d". dir = direct action (relay energized in alarm condition) rEV = reverse action (relay de-energized in alarm
condition)
P27 = Alarm 1 stand-by function (mask)
Available only when P7 is equal to "AL1.P" or "AL1.b" or AL1.d". OFF = stand-by function (mask alarm) disabled On = stand-by function (mask alarm) enabled NOTE: If the alarm is programmed as band or deviation alarm, this function masks the alarm condition after a set point change or at the instrument start-up until the process variable reaches the alarm threshold plus or minus hysteresis. If the alarm is programmed as a process alarm, this function masks the alarm condition at instrument start-up until the process variable reaches the alarm threshold plus or minus hysteresis.
P28 = Action of the out 4
Available only when P9 or P11 are different from "nonE" or P51 is different from "diS". dir = direct action (relay energized in alarm condition)
rEV = reverse action (relay de-energized in alarm condi-
tion)
P29 = Alarm 2 stand-by function (mask alarm)
Available only when P9 is different from "nonE".
OFF = Stand by (mask) disabled On = Stand by (mask) enabled
P30 = Alarm 3 stand-by function (mask alarm)
Available only when P11 is different from "nonE".
OFF = Stand by (mask) disabled On = Stand by (mask) enabled
P31 = OFFSET applied to the measured value
This will set a constant OFFSET throughout the readout range. It is skipped for linear inputs
- For readout ranges with decimal figure, P31 is
programmable from -19.9 to 19.9.
- For readout ranges without decimal figure, P31 is
programmable from -199 to 199.
Readout
P31
Real curve
Adjusted curve
Input
P32 = Displayable protected parameters
This parameter is skipped when P18 = 0.
OFF = Protected parameters cannot be displayed. On = Protected parameter can be displayed.
P33 = SMART function
0 = SMART function disabled. 1 = SMART function in NOT protected by safety lock. 2 = SMART function is under safety lock protection.
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P34 = Maximum value of the proportional band calcu-
lated by the SMART algorithm.
This parameter is skipped if P33=0. It is programmable from P35 value to 200.0 %.
P35 = Minimum value of the proportional band calcu-
lated by the SMART algorithm
This parameter is skipped if P33=0. It is programmable from 1.0 % to P34 value.
P36 = Minimum value of the integral time calculated
by the SMART algorithm.
This parameter is skipped if P33=0. It is programmable from 1 second (00.01) to 2 minutes (02.00).
P37 = Relative cooling gain calculated by SMART
function.
This parameter available only when device is configured with two control output and P33 is different from 0. OFF = SMART algorithm does not calculate the rC
parameter value
On = SMART algorithm calculates the rC parameter
value.
P38 = MANUAL function
OFF = manual function is disabled On = manual function can be enabled/disabled by
MAN pushbutton or by contact closure on logic input 2.
P39 = Device status at instrument start up.
This parameter is skipped when P38 = OFF. 0 = the instrument starts in AUTO mode. 1 = the instrument starts in manual mode.
o If the time proportioning output is configured, the power output will be set to 0. o If servomotor control is configured, the instrument will not modify the valve position.
2 = It starts in the same way it was prior to the power
shut down. o If the time proportioning output is configured and
the instrument was in manual mode, the power output will be set to 0.
o If servomotor control is configured and the instru-
ment was in manual mode, the instrument will not modify the valve position.
3 = It starts in the same way it was prior to the power
shut down. o If: - the time proportioning output is configured
- the instrument was in manual mode the power output will be set equal to the last value prior to power shut down. o If: - servomotor control is configured
- the instrument was in manual mode
- P40 = "bUnP" the instrument will not modify the valve position. o If: - servomotor control is configured
- the instrument was in manual mode
- P40 is different from "bUñP" the instrument will modify the valve position in order to reach the value set in P40.
P40 = Transfer from AUTO to MANUAL
This parameter is skipped if P38 = OFF When P5 = "Sñ.OL" and P6 = "no.Fb", this parameter is forced to "bUñP" and it cannot be modified.
- When the device is configured for one control output, P40 can be set from 0 to 100
- When device is configured for two control outputs, P40 can be set from -100 to 100.
Above the 100 value the instrument will show "bUñP" and the transfer will be bumpless (the manual mode starts with an output value equal to the last value in the auto mode) NOTE: If P40 is different from "bUñP" and an open loop servomotor control with feedback potentiometer is programmed, the instrument will reach the P40 value using the feedback indication.
P41 = Conditions for output safety value
When P5 is different from "Sñ.OL" the P41 possible selections are: 0 = No safety value ("Standard" effect) 1 = Safety value applied when overrange or underrange
condition is detected.
2 = Safety value applied when overrange condition is
detected.
3 = Safety value applied when underrange condition is
detected.
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When P5 is equal to "Sñ.OL" the P41 possible selections are: 0 = No safety value ("Standard" effect) 4 = When an overrange or an underrange condition is
detected the instrument will close the OUT 1 (s) relay contact.
5 = When an overrange or an underrange condition is
detected the instrument will close the OUT 2 (t) relay contact.
6 = When an overrange or an underrange condition is
detected the instrument will revert the "standard"
effect. NOTE: For "Standard effect" see chapter "Error messages".
P42 = Output safety value
This parameter is skipped when P41 = 0, 4, 5 or 6. This value can be set
- from 0 to 100 % when one control output is configured
- from -100 % to 100 % when two control outputs are
configured.
P43 = Digital filter on the displayed value
It is possible to apply to the displayed value a digital filter of the first order with a time constant equal to :
- 4 s for TC and RTD inputs
- 2 s for linear inputs noFL. = no filter FLtr = filter enabled
P44 = Control action type
Pid - the instrument operates with a PID algorithm. Pi - the instrument operates with a PI algorithm.
P45 = Operative set point alignement at
instrument start up.
0 = The operative set point will be aligned to SP, SP2,
SP3 or SP4 according to the status of the logic inputs 1 and 3.
1 = The operative set point will be aligned to the
measured value and then it will reach the selected set point with a programmable ramp (see Grd1 and Grd2
operative parameters). NOTE: if the instrument detects an out of range or an error condition on the measured value it will ever operate as P45 = 0.
P46 = Timeout selection
This parameter allows to set the time duration of the timeout for parameter setting used by the instrument during the operating mode. tñ. 10 = 10 seconds tñ 30 = 30 seconds
P47 = Servo behaviour when PID is limited by "Sn.LL"
and "Sn.HL"
This parameter is available only when P5 = "Sñ.CL". 0 = when the PID value is higher than "Sñ.HL" or lower
than "Sñ.LL" the instrument will reach the respective limit value and than it will maintain the output relays in open condition.
1 = - When PID value is higher than "Sñ.HL", the OUT 1
(s) relay contact is ever closed.
- When PID value is lower than "Sñ.LL", the OUT 2
(t) relay contact is ever closed.
P48 = Set point indication
Fn.SP = during operative mode, when the instrument
performs a ramp, it will show the final set point value.
OP.SP = during operative mode, when the instrument
performs a ramp, it will show the operative set point.
P49 = Extension of the anti-reset-wind up
Range: from -30 to +30 % of the proportional band. NOTE: a positive value increases the high limit of the anti­reset-wind up (over set point) while a negative value decreases the low limit of the anti-reset-wind up (under set point).
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P50 - Set point access
0 only SP is accessible. 1 only SP and SP2 are accessible. 2 all 4 set points are accessible.
P51 = "Loop break alarm" function.
dIS = Alarm not used Enb = The alarm condition of the "Loop break alarm"
(LBA) will be shown by the OUT 4 LED only.
EnbO = The alarm condition of the "Loop break alarm"
(LBA) will be shown by the OUT 4 LED and by the OUT 4 relay status.
NOTES:
1) When the loop break alarm is enabled, the alarm 3 will be automatically disabled.
2) The alarm 2, the alarm 3 and the "Loop break alarm" are in OR condition on the same output (OUT 4).
3) The OUT 4 action type is programmed by P28 parameter.
4) The loop break alarm reset type is programmed by P12 parameter.
5) For more details see "Loop Break Alarm function" at pag 19.
P52 = Loop break alarm deviation
This parameter is available only when P51 is different from "diS". Range: from 0 to 500 units.
P53 = Loop break alarm time.
This parameter is available only when P51 is different from "dIS". Programmable from 00.01 to 40.00 mm.ss.
P54 = Loop break alarm hysteresis.
This parameter is available only when P51 is different from "dIS". Programmable from 1to 50% of the power output.
P55 = Security code for configuration parameters
0 No protection (it is always possible to modify all
configuration parameters);
1 Always protected (it is not possible to modify any
configuration parameter);
from 2 to 9999 security code for configuration parameter
protection.
Notes:
1) If a value from 2 to 9999 has been assigned as security code it cannot be displayed anymore, when returning on this parameter the display will show "On".
2) If the security code is forgotten a master key code is available, by this code it is ever possible to enter in modify configuration mode (S.CnF = 1 or from 2 to
9999). The master key code is located in Appendix A. Fill out and cut the part of the Appendix A reserved to the security codes if it is desired to keep them secrets.
C. End = End configuration
This parameter allows to come back to the run time mode. NO = the instrument remains in configuration mode and
comes back to the first display of the configura­tion mode (dF.Cn).
YES = This selection ends the configuration mode. the
instrument performs an automatic reset and restart the run time mode.
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OPERATIVE MODE
DISPLAY FUNCTIONS
The upper display shows the measured value while the lower display shows the programmed set point value (we define the above condition as “normal display mode”). Note: When the rate of change (Grd1, Grd2) is utilized,
the displayed set point value may be different
from the operating setpoint (see P48). By pushing the FUNC key for more than 3 s but less than 10 s. it is possible to change the information on the lower display as follows:
P. followed by the valve position indication.
Push "FUNC" key again, the lower display will show:
r. followed by power value assigned to the output
programmed with "rEv" action (from 0 to 100%). Push "FUNC" key again, the lower display will show:
d. followed by power value assigned to the output
programmed with "dir" action (from 0 to 100%). Push FUNC key again, the lower display will show:
U. followed by the firmware version.
Push FUNC pushbutton again. The display will return
in "Normal Display Mode". NOTE: These informations will be displayed only if relative function has been previously configured.
When no pushbutton is pressed during the time out (see P46), the display will automatically return in "Normal Display Mode". In order to keep the desired information continuously on
the lower display, depress "s" or "t" push- buttons to remove the timeout. When is desired to return in "Normal Display Mode" push FUNC push-button again.
INDICATORS
°C Lit when the process variable is shown in Celsius
degree.
°F Lit when the process variable is shown in
Fahrenheit degree.
SMRT Flashing when the first part of the SMART
algorithm is active. Lit when the second part of the SMART algorithm is active.
s Lit when the OUT 1 (s) relay contact is closed
(the instrument is opening the valve) or this output is used as time proportioning control output and it is in ON condition.
t Lit when the OUT 2 (t) relay contact is closed
(the instrument is closing the valve).
OUT3 Lit when the alarm 1 is in the alarm state or this
output is used as time proportioning control output and it is in ON condition.
OUT4 Lit when the alarm 2 is in alarm condition.
Flashing with slow rate when the alarm 3 or LBA alarm is in alarm condition. Flashing with high rate when the alarm 2 and 3 or alarm 2 and LBA alarm are in alarm condition.
REM Lit when the instrument is in REMOTE condition
(functions and parameters are controlled via serial link).
SPX Lit when SP2, SP3 or SP4 is used.
Flashes when a temporary set point from serial link is used.
MAN Lit when the instrument is in MANUAL mode.
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Pushbutton functionality during operating mode.
FUNC = o when the instrument is in "normal display
MAN = pressed for more than 1 s, it allows to enable
s = o when the instrument is in AUTO mode, it
t = o when the instrument is in AUTO mode, it
s+MAN = During parameter modification they allow to
t+MAN = During parameter modification they allow to
"FUNC"+"MAN" = during operative mode they allows to
NOTE: during run time mode a 10 or 30 seconds time out (see P46) is applied to parameter modification procedure. If, during operative parameter modification, no pushbutton is pressed for more than 10 (30) seconds, the instrument goes automatically to the “normal display mode” and the eventual modification of the last parameter will be lost.
mode"
1) with a brief pressure (<3s) it starts the parameter modification procedure.
2) with a pressure longer than 3s but briefer than 10 s it changes the indication on the lower display (see "display function").
3) with a long pressure (>10 s) it starts the lamp test.
o During parameter modification, it allows to
memorize the new value of the selected parameter and go to the next parameter (increasing order).
or disable the manual function and, during parameter modification, to scroll back the parameters without memorizing the new setting.
allows to increase the value of the selected parameter.
o when the instrument is in MANUAL mode, it
allows to close OUT 1 (s) relay contact.
allows to decrease the value of the selected parameter.
o when the instrument is in MANUAL mode, it
allows to close OUT 2 (t) relay contact.
jump to the maximum programmable value.
jump to the minimum programmable value.
start the configuration mode.
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FEEDBACK POTENTIOMETER LIMITS SETTING
NOTE: this function is available only if the manual mode is
enabled (P38 = On) and a closed loop servomotor control (P5 = "Sñ.CL")or a servomotor control open loop with feedback indication (P5="Sñ.OL" and P6 = "Fb.")has been selected during configuration procedure. When it is desired to calibrate the feedback potentiometer, proceed as follow:
1) Connect the specific servomotor to the instrument.
2) Switch On the instrument.
3) Push the MAN pushbutton for more than 1 s. The instrument will go in MANUAL mode and the MAN indicator will lit.
4) Keep pushing the FUNC pushbutton until the "F.CAL" parameter is shown on the lower display.
5) Pushing s or t select the "ON" indication and then push the FUNC pushbutton. The instrument will show on the upper display the actual valve position in percent and, on the lower display the "POS.L" message.
6) Pushing continuously s or t pushbutton, drive the servomotor to the beginning of its stroke.
7) Push the FUNC pushbutton. The display will show "Fb.LC" (feedback low limit calibration).
8) Pushing s or t select the "ON" indication and push the FUNC pushbutton. The instrument will show on the upper display the actual valve position in percent and, on the lower display the "POS.H" message.
9) Pushing continuously s or t pushbutton, drive the servomotor to the end of its stroke.
10) Push the FUNC pushbutton. The display will show "Fb.HC" (feedback high limit calibration).
11)Pushing s or t select the "ON" indication and push the FUNC pushbutton. The instrument memorizes the new feedback potentiometer calibration and return in MANUAL mode.
NOTES:
1) The minimum span (Fb.LC - FbHC) acceptable for the instrument is equal to 20 % of the potentiometer stroke.
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2) The instrument is able to assure a 1% resolution for the potentiometer indication only if the calibrated span is greater than 50 % of the potentiometer stroke.
ENABLE/DISABLE THE CONTROL OUTPUT
NOTE: this function is available only when OUT 1 is
programmed as proportional control putput. When the instrument is in "normal display mode", by keeping depressed for more than 5 s s and FUNC pushbuttons, it is possible to disable the control outputs. In this open loop mode the device will function as an indicator, the lower display will show the word OFF and all control outputs will be in the OFF state. When the control outputs are disabled the alarms are also in non alarm condition. The alarms output conditions depend on the alarm action type (see P26-P28). Depress for more than 5 s s and FUNC pushbuttons to restore the control status. The alarm standby function, if configured, will be activated as per power up. If a shut down occures when the control output is disabled, at instrument power up the control output will be disabled again.
DIRECT ACCESS TO SETPOINT
When the device is in AUTO mode and in “Normal Display Mode”, it is possible to modify directly the selected set point (SP, SP2, SP3 or SP4). Pushing s or t for more than 2 s, the setpoint will begin changing. The new setpoint value becomes operative since no pushbutton has been depressed at the end of 2 s timeout.
MANUAL FUNCTION
The MANUAL mode function can be accessed (only if enabled by P38=On) by depressing the MAN pushbutton for more than 1 sec or by closing the external contact 2 (see P24 parameter). The command from keyboard is accepted and executed only if the display is in "Normal Display Mode". The command from external contact is always accepted. When in MANUAL mode the LED's MAN annunciator will light up while the lower display shows the valve position (if configured) or power output values if time proportioning control output is configured. When time proportioning control output is configured, the power of the "rEv" output is shown in the two most significant digit field while the power of the "dir" output (if present) is shown in the two less significant digit field. The decimal point between the two values will be flashing to indicate instrument in MANUAL mode. Note: The instrument shows the "rEv" output = 100 with
the graphic simbol " ". The instrument shows the "dir" output = 100 with the graphic simbol " ".
The power output can be modified by using s and t pushbuttons. By depressing, for more than 1 second, MAN again, or by opening the contact 2, the device returns in AUTO mode. The transfer from AUTO to MANUAL will be in accordance with P40 parameter set. The transfer from MANUAL to AUTO will be bumpless (this function is not provided if integral action is excluded). If transfer from AUTO to MANUAL is performed during the first part of SMART algorithm (TUNE) when returning in AUTO the device will be forced automatically to the second part of the SMART algorithm (ADAPTIVE). At power up the device will start as selected with P39. Notes:
1) When device is configured for two control outputs and start up occurs in Manual mode with power output set to 0, the signal output will be in accordance with the following formula: "rEv" output - "dir" output = 0.
2) When the AUTO/MANUAL control is selectable by logic input and P39 = 0 or 1, the instrument starts in accordance to the logic input status and ,for MANUAL mode, it will start with a power output equal to zero.
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"LOOP BREAK ALARM" FUNCTION
The functioning principle of this alarm is based on the concept that, with a steady load and steady power output, the process rate of rise [deviation (P52)/time (P53)] is steady as well. Thus, analyzing the process rate of rise of the limit conditions it is possible to estimate the two rates of rise which define the correct process behaviour. The limit conditions are: 3 for one control output: 0% and the value of the "OLH"
parameter or
3 for two control outputs: -100% and the value of the
"OLH" parameter, The LBA function is automatically activated when the control algorithm requires the maximum or the minimum power and, if the process response is slower than the estimated rate of rise, the instrument generates an alarm indication in order to show that one or more element of the control loop is in fault condition.
Deviation: from 0 to 500 units. Timer: from 1 sec. to 40 min. Hysteresis: from 1% to 50 % of the output span. NOTES:
1) The LBA does not operate during the soft start.
2) For this special function the hysteresis is related with
the power output value and not with its rate of rise.
SMART function
It is used to optimize automatically the control action. At instrument power up, if the SMART is ON, the second algorithm will be enabled. To enable the SMART function, push the FUNC pushbutton until "Snrt" parameter is shown. Pushing s or t set the display "On" and push the FUNC pushbutton. The SMRT LED will turn on or flashing according to the selected algorithm. When the smart function is enabled, it is possible to display but not to modify the control parameters (Pb, ti, td, and rC). To disable the SMART function, push the FUNC pushbutton again until "Snrt" parameter is shown. Pushing s or t set the display "OFF" and push the FUNC pushbutton. The SMRT LED will turn off. The instrument will maintain the actual set of control parameter and will enabled parameter modification.
NOTES: 1) When ON/OFF control is programmed
LAMP TEST
When it is desired to verify the display efficiency, push FUNC pushbutton for more than 10 s. The instrument will turn ON, with a 50 % duty cycle, all the LEDs of the display (we define this function "LAMP TEST"). No time out is applied to the LAMP TEST. When it is desired to come back to the normal display mode, push FUNC pushbutton again. During the LAMP TEST the instrument continues to control the process but no keyboard functions are available (exception made for the FUNC pushbutton).
(Pb=0), the SMART function is disabled.
2) The SMART enabling/disabling can be protected by safety key (see P33).
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OPERATIVE SET POINT SELECTION
It is possible to select the operating set point (SP, SP2, SP3 or SP4) only by the binary conbination of the logic inputs 1 and 3.
logic input 3 logic input 1 op. set point
open open SP open close SP2 close open SP3
close close SP4 By setting the P50 parameter it is possible to limit the number of the available set points.
SERIAL LINK
The device can be connected to a host computer by a serial link. The host can put the device in LOCAL (functions and parameters are controlled via keyboard) or in REMOTE (functions and parameters are controlled via serial link) mode. The REMOTE status is signalled by a LED labelled REM. This instrument allows to modify the operative and configuration parameters, via serial link. The necessary conditions to implement this function are the following:
1) Serial parameters from SEr1 to SEr4 should be
properly configurated.
2) Device must be in the OPERATING mode
During the downloading of configuration the device
goes in open loop with all output in OFF state. At the end of configuration procedure, the device performs an automatic reset and then returns to close loop control. NOTE: from serial link it is not possible to perform the "Feedback potentiometer calibration" as well as the action performed by logic input 2 (Cnt 2).
OPERATIVE PARAMETERS
Push the FUNC pushbutton, the lower display will show the code while the upper display will shows the value or the status (ON or OFF) of the selected parameter. By s or t pushbutton it is possible to set the desired value or the desired status. Pushing the FUNC pushbutton, the instrument memorizes the new value (or the new status) and goes to the next parameter. Some of the following parameter may be skipped according to the instrument configuration.
Param. DESCRIPTION
SP Set point (in eng. units).
Range: from rL to rH. SP is operative when logic inputs 1 and 3 are open.
Sñrt SMART status.
The On or OFF indication shows the actual status of the SMART function (enabled or disabled respectively). Set On to enable the SMART function. Set OFF to disable the SMART function.
ñ.rSt Manual reset of the alarms.
This parameter is skipped if none of the alarms have the manual reset function. Set On and push FUNC to reset the alarms.
SP2 Set point 2 (in eng. units).
Range: from rL to rH. SP2 is operative when logic input 3 is open while the logic input 1 is closed. and P50 is different from 0.
SP3 Set point 3 (in eng. units).
Range: from rL to rH. SP3 is operative when logic input 3 is closed while the logic input 1 is open and P50 = 2
SP4 Set point 4 (in eng. units).
Range: from rL to rH. SP4 is operative when logic input 1 and the logic input 3 are closed and P50 = 2.
nnn Software key for parameter protection.
This parameter is skipped if P18 = 0 or 1 On = the instrument is in LOCK condition OFF = the instrument is in UNLOCK condition
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When it is desired to switch from LOCK to UNLOCK condition, set a value equal to P18 parameter. When it is desired to switch from UNLOCK to LOCK condition, set a value different from P18 parameter.
AL1 Alarm 1 threshold
This parameter is available only if P 7 is equal to "AL1.P", "AL1.b" or "AL1.d". Ranges:
- Span limits for process alarm.
- From 0 to 500 units for band alarm.
- From -500 to 500 units for deviation alarm.
HSA1 Alarm 1 hysteresis
This parameter is available only if P 7 is equal to "AL1.P", "AL1.b" or "AL1.d". Range:From 0.1% to 10.0% of the input span or 1 LSD. Note: If the hysteresis of a band alarm is larger than the alarm band, the instrument will use an hysteresis value equal to the programmed band minus 1 digit.
AL2 Alarm 2 threshold
This parameter is available only if P 9 is equal to "AL2.P", "AL2.b" or "AL2.d". For other details see AL1parameter.
HSA2 Alarm 2 hysteresis
This parameter is available only if P 9 is equal to "AL2.P", "AL2.b" or "AL2.d". For other details see HSA1parameter.
AL3 Alarm 3 threshold
This parameter is available only if P 11 is equal to "AL3.P", "AL3.b" or "AL3.d" and P13 = OPrt or SPEC. For range details see AL1parameter. When P13 = SPEC, it allows to select one of the two values programmed by P14 and P15 parameters.
HSA3 Alarm 3 hysteresis This parameter is available
only if P 11 is equal to "AL3.P", "AL3.b" or "AL3.d" and P13 = OPrt. For other details see HSA1parameter. Note: the alarm 2 and 3 are in OR condition on the OUT 4.
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Pb Proportional band
Range: from 1.0% to 200.0% of the input span. When Pb parameter is set to zero, the control action becomes ON-OFF. Note: When device is working with SMART algorithm the Pb value will be limited by P34 and P35 parameters.
HYS Hysteresis for ON/OFF control action
This paameter is available only when Pb=0. Range: from 0.1% to 10.0% of the input span.
ti Integral time
This parameter is skipped if Pb=0 (ON/OFF action). Range: from 0.0 to 10.0 [mm.ss]. Above this value the display blanks and integral action is excluded Note: When the device is working with SMART algorithm, the minimum value of the integral time will be limited by P36 parameter.
td Derivative time
This parameter is skipped if Pb=0 (ON/OFF action). Range:From 00.00 to 10.00 mm.ss. Notes:
1)When device is working with SMART algorithm the td value will be equal to a quarter of Ti value.
2)When P44 is equal to "Pi", the derivative action is always excluded.
IP Integral pre-load
This parameter is skipped if Pb=0 (ON/OFF action). Ranges:
- From 0.0 to 100.0 % of the output if device is configured with one control output.
- From -100.0% to 100.0% of the output if device is configured with two control outputs.
Sñ.tt Servomotor travel time
This parameter is available only when P5 = Sñ.OL. Range: from 0.06 to 3.00 [mm.ss].
Sñ.db Servomotor dead band .
This parameter is available only when P5 = Sñ.CL or Sñ.OL and Pb is different from 0. Range: from 1% to 50 % of the travel timo or of the feedback potentiometer span.
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Sñ.LL Servomotor low limit.
This parameter is available only when P5 = Sñ.CL Range: from 0 (in % of the travel time or of the feedback potentiometer span) to Sñ.HL.
Sñ.HL Servomotor high limit
This parameter is available only when P5 = Sñ.CL Range from SñLL to 100 (in % of the travel time or of the feedback potentiometer span).
Cy1 Output 1 cycle time
This parameter is available only if P5 is equal to "rEv" or "dir". Range:From 1 to 200 s.
Cy3 Output 3 cycle time
This parameter is available only if P7 is equal to "rEv" or "dir". Range:From 1 to 200 s.
rC Relative Cooling gain.
This parameter is available only if device is configured with two control outputs and A) Pb is different from 0 or. B) device is in manual mode Range: from 0.20 to 1.00 Note: When the device is working with SMART algorithm and P37 is set to ON the rC value is limited in accordance with the selected type of cooling media:
- from 0.85 to 1.00 when P25 = AIr
- from 0.80 to 0.90 when P25 = OIL
- from 0.30 to 0.60 when P25 = H2O
OLAP Dead band/Overlap between H/C
outputs. This parameter is available only if device is configured with two control outputs and A) Pb is different from 0 or. B) device is in manual mode Range: from -20 to 50 % of the proportional band. A negative OLAP value shows a dead band while a positive value shows an overlap.
rL Set point low limit
Range: from min. range value (P3) to rH. Note: When P3 has been modified, rL will be realigned to it.
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rH Set point high limit
Range:from rL to full scale value (P4) Note: When P4 has been modified, rH will be realigned to it.
Grd1 Ramp applied to an increasing set point
change
Range: from 1 to 100 digits per minutes. Above this value the display shows “Inf” meaning that the transfer will be done as a step change.
Grd2 Ramp applied to a decreasing set point
changes
For other details see Grd1 parameter.
OLH Output high limit
This parameter is not available when P5 = Sñ.CL or Sñ.OL . Range:
- From 0 to 100% when the device is configured with one control output.
- From -100% to 100% when the device is configured with two control outputs.
tOL Time duration of the output power limiter
This parameter is not available when P5 = Sñ.CL or Sñ.OL Range: from 1 to 540 min.Above this value the display shows “InF” meaning that the limiting action is always on Note: The tOL can be modified but the new value will become operative only at the next instrument start up.
rñP Control output max. rate of rise
This parameter is available when Pb is different from zero. Range: from 0.1 to 25.0 %/s.Above this value the display shows “InF” meaning that no ramp limitation is imposed.
Sñ.CA Servomotor control action
("rEv" for reverse control action and "dir" for direct control action). This parameter is available when P5 = Sñ.CL or P5 = Sñ.OL Notes:
1) When P24 = nonE or AU.nA, this parameter can be modified.
2) When P24 = rE.dr, this parameter can be displayed only.
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F.CAL see "Feedback potentiometer calibration". POS.L see "Feedback potentiometer calibration" Fb.LC see "Feedback potentiometer calibration" POS.H see "Feedback potentiometer calibration" Fb.HC see "Feedback potentiometer calibration"
ERROR MESSAGES
OVERRANGE, UNDERRANGE AND SENSOR LEADS BREAK INDICATIONS
The device is capable to detect a fault on the process variable (OVERRANGE or UNDERRANGE or SENSOR LEADS BREAK). When the process variable exceeds the span limits established by configuration parameter P 1 an OVERRANGE condition will be shown on display as shown in the following figure:
An UNDERRANGE condition will be shown on display as shown in the following figure:
When P41 is different from zero and an out of range condition is detected, the instrument operates in accordance with P41 and P42 parameters. When P41 is equal to 0 (standard effect) and time proportional outputs are configured, the following conditions may occur:
- The instrument is set for one output only and an OVERRANGE is detected, the OUT 1 turns OFF (if reverse action) or ON (if direct action).
- The instrument is set for heating/cooling action and an OVERRANGE is detected, OUT 1 turns OFF and OUT 3 turns ON.
- The instrument is set for one output only and an UNDERRANGE is detected, the OUT 1 turns ON (if reverse action) or OFF (if direct action).
- The instrument is set for heating/cooling action and an UNDERRANGE is detected, OUT 1 turns ON and OUT 3 turns OFF.
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When P41 is equal to 0 (standard effect) and the servomotor control output is configured, the following conditions may occur:
- The instrument detects an OVERRANGE and a reverse
action is assigned to the servomotor output, the OUT 1 (s) turns OFF while OUT 2 (t) turns ON.
- The instrument detects an OVERRANGE and a direct action is assigned to the servomotor output, the OUT 1 (s) turns ON while OUT 2 (t) turns OFF.
- The instrument detects an UNDERRANGE and a reverse action is assigned to the servomotor output, the OUT 1 (s) turns ON while OUT 2 (t) turns OFF.
- The instrument detects an UNDERRANGE and a direct action is assigned to the servomotor output, the OUT 1 (s) turns OFF while OUT 2 (t) turns ON.
The sensor leads break can be signalled as:
- for TC/mV input : OVERRANGE or UNDERRANGE
- for RTD input : OVERRANGE
- for mA/V input : UNDERRANGE
Note: On the mA/V input the leads break can be detected only when the range selected has a zero elevation (4/20 mA or 1/5 V or 2/10 V) On RTD input a special test is provided to signal OVERRANGE when input resistance is less than 15 ohm (Short circuit sensor detection).
selected by a solder jumper
ERROR MESSAGES
The instrument performs same self-diagnostic algorithm. When an error is detected, the instrument shows on the lower display the “Err” indication while the upper display shows the code of the detected error.
ERROR LIST
SEr Serial interface parameter error 100 Write EEPROM error. 150 CPU error. 200 Tentative to write on protected memory. 201 - 2xx Configuration parameter error. The two
299 Error in control outputs selection 301 Error on calibration of the selected input 302 Feedback potentiometer calibration error 307 RJ input calibration error 400 Control parameters error 500 Auto-zero error 502 RJ error 510 Error during calibration procedure 512 Error during feedback calibration
NOTE
1) When a configuration parameter error is detected, it is sufficient to repeat the configuration procedure of the specify parameter.
2) If error 400 is detected, push contemporarily the s and t pushbuttons for loading the default parameters then repeat control parameter setting.
3) When an error 302 is detected, push contemporarily the s and t pushbuttons for loading the default feedback potentiometer calibration values then repeat the feedback potentiometer calibration.
4) For all the other errors, contact your supplier.
less significant digit’s shown the number of the wrong parameter (ex. 209 Err show an Error on P9 parameter)
procedure.
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GENERAL INFORMATIONS
GENERAL SPECIFICATIONS Case: PC-ABS black color; self-extinguishing degree: V-0
according to UL 746C. Front protection - designed and tested for IP 65 (*) and NEMA 4X (*) for indoor locations (when panel gasket is installed). (*) Test were performed in accordance with CEI 70-1 and NEMA 250-1991 STD. Rear terminal block: screw terminals (screw M3, for cables from f 0.25 to f 2.5 mm2 or from AWG 22 to AWG 14 ) with connection diagrams and safety rear cover.
Weight: 360 g (0.8 lb) Power supply:
- 100V to 240V AC 50/60Hz (-15% to + 10% of the nominal value).
- 24 V AC/DC (+ 10 % of the nominal value).
Power consumption: 5.5 W max. Insulation resistance: > 100 MW according to IEC 1010-1. Dielectric strength: 2300 V rms according to EN 61010-1.
Display updating time: 500 ms. Sampling time: 250 ms for linear inputs
Control output updating time:
Control output resolution: 0.1% of the span. Instrument resolution: 30000 counts. Accuracy: + 0.2% f.s.v.. + 1 digit @ 25 °C and nominal
power supply voltage.
Common mode rejection: 120 dB at 50/60 Hz. Normal mode rejection: 60 dB at 50/60 Hz. Electromagnetic compatibility and safety require­ments: This instrument is marked CE.
Therefore, it is conforming to council directives 89/336/ EEC (reference harmonized standard EN 50081-2 and EN 50082-2) and to council directives 73/23/EEC and 93/68/EEC (reference harmonized standard EN 61010-1).
Installation category: II Pollution degree: 2
500 ms for TC and RTD inputs.
250 ms for linear inputs 500 ms for TC and RTD inputs.
Temperature drift: (CJ excluded) < 200 ppm/°C of span for mV and TC ranges 1, 3, 5, 7, 21,
22, 23, 25. < 300 ppm/°C of span for mA/V < 400 ppm/°C of span for RTD range 12, 30 and TC ranges
0, 2, 4, 6, 24. < 500 ppm/°C of span for RTD range 11 and TC ranges 8, 9,
26, 27. < 800 ppm/°C of span for RTD range 29 and TC ranges
10,28.
Operative temperature: from 0 to 50 °C. Storage temperature : -20 to +70 °C Humidity: from 20 % to 85% RH, non condensing. Protections:
1) WATCH DOG circuit for automatic restart.
2) DIP SWITCH for protection against tampering of configuration and calibration parameters.
MAINTENANCE
1) REMOVE POWER FROM THE POWER SUPPLY
TERMINALS AND FROM RELAY OUTPUT TERMINALS
2) Remove the instrument from case.
3) Using a vacuum cleaner or a compressed air jet (max.
3 kg/cm2) remove all deposit of dust and dirt which may be present on the louvers and on the internal circuits trying to be careful for not damage the electronic components.
4) To clean external plastic or rubber parts use only a
cloth moistened with:
- Ethyl Alcohol (pure or denatured) [C2H5OH] or
- Isopropil Alcohol (pure or denatured) [(CH3)2CHOH] or
- Water (H2O)
5) Verify that there are no loose terminals.
6) Before re-inserting the instrument in its case, be sure
that it is perfectly dry.
7) re-insert the instrument and turn it ON.
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APPENDIX A DEFAULT PARAMETERS
DEFAULT OPERATIVE PARAMETERS
The control parameters can be loaded with predetermined default values. These data are the typical values loaded in the instrument prior to shipment from factory. To load the default values proceed as follows: a) The SMART function should be disabled. b) The instrument is in "UNLOCK" condition. c) The upper display will show the process variable while
the lower display will show the set point value.
d) Held down t pushbutton and press s pushbutton; the
display will show:
e) Press s or t pushbutton; the display will show:
f) Press FUNC pushbutton; the display will show:
This means that the loading procedure has been initiated. After about 3 seconds the loading procedure is terminated and the instrument reverts to NORMAL DISPLAY mode.
The following is a list of the default operative parameters loaded during the above procedure:
PARAMETER DEFAULT VALUE
SP = minimum range value Sñrt = Disable ñ.rSt = OFF SP2, SP3, SP4 = minimum range value nnn = OF F AL1, AL2, AL3 = minimum range-value for process
alarms 0 for deviation or band alarms
HSA1, HSA2, HSA3 = 0.1 (%) Pb = 4.0 (%) hyS = 0.5 (%) ti = 4.00 (4 minutes) td = 1.00 (1 minute) IP = 50 % for servomotor control drive
Sñ.tt = 1 (minute) Sñ.db = 5 (%) Sñ. LL = 0 ( %) Sñ.HL = 100 (%) Cy1 = 15 (s)
Cy3 = 15 (s)
rC = 1.00 for P25 = AIr
OLAP = 0 rL = initial scale value rH = full scale value Grd 1 = infinite (step transfer) Grd 2 = infinite (step transfer) OLH = 100 (%) tOL = infinite rñP = infinite (step transfer) SñCA = rEv
30 % for one time proportional control output 0 % for two control outputs.
When two control outputs are configured and the OUT1 has a "dir" action, the CY1 default value will be equal to: 10 seconds for P25 = AIr 4 seconds for P25 = OIL 2 seconds for P25 = H2O
When two control outputs are configured and the OUT3 has a "dir" action, the CY3 default value will be equal to: 10 seconds for P25 = AIr 4 seconds for P25 = OIL 2 seconds for P25 = H2O
0.80 for P25 = OIL
0.40 for P25 = H2O
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Appendix A.1
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DEFAULT CONFIGURATION PARAMETERS
The configuration parameters can be loaded with predetermined default values. These data are the typical values loaded in the instrument prior to shipment from factory. To load the default values proceed as follows: a) The instrument must be in modify configuration mode. b) By t and s pushbuttons select the "dF.Cn" parameter.
c) Press s pushbutton to select between table 1
(european) or table 2 (american) default set of parameters; press FUNC pushbutton the display will show:
This means that the loading procedure has been initiated. After about 3 seconds the loading procedure is ended and the instrument reverts to display the "dF.Cn" parameter.
d) To return to normal display mode, reach the "End"
parameter and select the "yES" indication,
e) press the FUNC key
PARAMETER TABLE 1 TABLE 2
SEr 1 ErO ERO SEr 2 1 1 SEr 3 19200 19200 SEr 4 7E 7E
P1 5 23
P2 ----. ----.
P3 0 0 P4 1200 2190 P5 SñOL SñOL P6 Fb Fb P7 nonE nonE P8 H.A. H.A.
P9 nonE nonE P10 H.A. H.A. P11 nonE nonE P12 H.A. H.A.
P13 SPEC OPrt P14 750 1380 P15 850 1560 P16 0.1(%) 0.1(%) P17 0 0 P18 0 0 P24 nonE nonE P25 AIr AIr P26 rEv rEv P27 OFF OFF P28 rEv rEv P29 OFF OFF P30 OFF OFF P31 0 0 P32 On On P33 2 2 P34 30.0(%) 30.0(%) P35 1.0(%) 1.0(%) P36 00.20(m.s) 00.20(m.s) P37 OFF OFF P38 On On P39 3 3 P40 bUñP bUñP P41 0 0 P42 0 0 P43 nO.FL nO.FL P44 Pid Pid P45 0 0 P46 10(s.) 30(s.) P47 0 0 P48 Fn.SP Fn.SP P49 10 10 P50 0 0 P51 diS diS P52 50 50 P53 10.00(m.s) 10.00(m.s) P54 10 10 P55 0 0
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Appendix A.2
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SECURITY CODES
In this page it is possible to fill out the configuration and the run time security codes of the instrument.
If it is desired to keep the codes secret, cut this page along the dotted line.
Tag name
Tag number
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Run time security code
Configuration security code
31082
Master key (Passe-partout code)
Appendix A.3
Page 34
Cincinnati, OH 800-666-4330 http://www.supersystems.com
170.IU0.XKS.I00
Copyright © 1999 Super Systems Inc.
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Appendix A.4
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