Super Systems 20PQ User Manual

Instruction Manual
P/N 31090
170.IU0.20Q.S00
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20 PQ
Programmer - Controller
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INDEX
MOUNTING REQUIREMENTS .............................................. 1
CONNECTION DIAGRAMS .................................................... 4
PRELIMINARY HARDWARE SETTINGS ............................. 19
SECURITY CODE SETTING MODE .................................... 23
RUN TIME AND CONFIGURATION MODES ....................... 26
GENERAL NOTE ABOUT GRAPHIC SYMBOLS
USED FOR MNEMONIC CODE VISUALIZATION. ....... 26
KEYBOARD DESCRIPTION ......................................... 27
CONFIGURATION MODE .................................................... 28
MONITOR MODE .......................................................... 29
MODIFY MODE ............................................................. 30
RUN TIME MODE ................................................................. 68
PRELIMINARY .............................................................. 68
CONTROL PARAMETERS ............................................ 69
CONTROL PARAMETERS PROTECTION.................... 69
CONTROL PARAMETERS MODIFICATION. ................ 79
PROGRAMMER MODE ...................................................... 101
BARGRAPH DESCRIPTION ....................................... 104
INDICATORS ............................................................... 105
DISPLAY FUNCTION DURING
PROGRAMMER MODE .............................................. 106
OUTPUT POWER OFF FUNCTION ............................ 109
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CLOCK CALENDAR .................................................... 110
OUT FAILURE DETECTION FUNCTION (OFD) ......... 111
SERIAL LINK ............................................................... 111
LAMP TEST ................................................................. 112
MANUAL MODE .......................................................... 112
DIRECT ACCESS TO THE SET POINT ...................... 113
GENERAL NOTES ABOUT PROGRAM EDITING ...... 114
EDIT MODE ................................................................. 114
SIMPLE PROGRAM MANAGEMENT ......................... 122
LINKED PROGRAM MANAGEMENT .......................... 125
HOW TO CHECK A PROGRAM .................................. 126
HOW TO RUN A PROGRAM (SIMPLE OR LINKED) .. 127
ACTIONS AVAILABLE DURING RUNNING MODE .... 128
CONTOLLER MODE .......................................................... 131
DISPLAY FUNCTION DURING
CONTROLLER MODE ................................................ 132
INDICATORS FUNCTION DURING
CONTROLLER MODE ................................................ 134
DIRECT ACCESS TO THE SET POINT ...................... 134
SMART FUNCTION ..................................................... 135
OUTPUT POWER OFF FUNCTION ............................ 136
ERROR MESSAGES .......................................................... 137
GENERAL INFORMATIONS ............................................... 142
MAINTENANCE .................................................................. 151
DEFAULT PARAMETERS .................................................... A.1
CODING ............................................................................. A.15
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MOUNTING REQUIREMENTS
This instrument is intended for permanent installation, for indoor use only, in an electrical panel which encloses the rear housing, exposed terminals and wiring on the back. Select a location, for instrument mounting, where minimum vibrations are present and the ambient temperature is within 0 and 50 °C (32 and 122 °F). The instrument can be mounted on a panel up to 15 mm thick with a cutout of 92 x 92 mm (20 PQ). For outline and cutout dimensions refer to Fig. 2. The surface texture of the panel must be better than 6,3 mm. The instrument is shipped with rubber panel gasket. To assure the IP65 and NEMA 4 protection, insert the panel gasket between the instrument and the panel as shown in fig. 1. While holding the instrument against the panel proceed as follows:
1) insert the gasket in the instrument case;
2) insert the instrument in the panel cutout;
3) pushing the instrument against the panel;
4) insert the mounting brackets as shown in fig.1;
5) with a screwdriver, turn the screws with a torque between 0.3 and 0.4 Nm.
bracket
Gasket
Screws
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Fig. 1
bracket
1
Panel
OUTLINE AND CUT OUT DIMENSIONS
Fig. 2.B OUTLINE AND CUT-OUT DIMENSIONS
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2
CONNECTION DIAGRAMS
Fig. 3 REAR TERMINAL BLOCK
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Connections are to be made with the instrument housing installed in its proper location.
A) MEASURING INPUTS NOTE: Any external component (like zener barriers
etc.) connected between sensor and input terminals may cause errors in measurement due to excessive and/or not balanced line resistance or possible leakage currents.
3
A.1) TC INPUT
1
+
_
3
1
+
_
3
Shield
Shield
A.2) RTD INPUT
RTD
4
3 4
RTD
1
3
1
Fig. 4 THERMOCOUPLE INPUT WIRING NOTES:
1) Don’t run input wires together with power cables.
2) For TC wiring use proper compensating cable preferable
shielded.
3) When a shielded cable is used, it should be connected at
one point only.
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Fig. 5 RTD INPUT WIRING NOTES:
1) Don’t run input wires together with power cables.
2) Pay attention to the line resistance; a high line resistance may cause measurement errors.
3) When shielded cable is used, it should be grounded at one side only to avoid ground loop currents.
4) The resistance of the 3 wires must be the same.
4
A.3) LINEAR INPUT
1
3
1
3
+
_
Shield
+
_
G
mA,
mV
or
V
mA mV
or
V
3) When shielded cable is used, it should be grounded at one side only to avoid ground loop currents.
4) The input impedance is equal to: < 5 W for 20 mA input > 1 MW for 60 mV input > 200 kW for 5 V input > 400 kW for 10 V input
A.4) 2, 3 AND 4-WIRE TRANSMITTER INPUT
1
3
_
TX
+
Fig. 6 mA, mV AND V INPUTS WIRING
NOTES:
1) Don’t run input wires together with power cables.
2) Pay attention to the line resistance; a high line resistance may cause measurement errors.
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7
Shield
11
Fig. 7.A INPUTS WIRING FOR 2-WIRE TRANSMITTER
5
1
Out
+
Out
3
1
3
7
Out
PWR
+
GND
TX
7
11
Shield
_
PWR
+
PWR
_
TX
11
Fig. 7.B INPUTS WIRING FOR 3-WIRE TRANSMITTER
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Shield
Fig. 7.C INPUTS WIRING FOR 4-WIRE TRANSMITTER
NOTES:
1) Don’t run input wires together with power cables.
2) Pay attention to the line resistance; a high line resistance may cause measurement errors.
3) When shielded cable is used, it should be grounded at one side only to avoid ground loop currents.
4) The input impedance is lower than 5 W (20 mA input)
6
B) AUXILIARY INPUT
5
6
+
mA
or
_
V
Shield
5
6
+
mA
_
or
V
G
Fig. 8 AUXILIARY INPUT WIRING
NOTES:
1) This input is not isolated from measuring input. A double or reinforced insulation between instrument output and power supply must be assured by the external instrument.
2) Don’t run input wires together with power cables.
3) Pay attention to the line resistance; a high line resistance may cause measurement errors.
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4) When shielded cable is used, it should be grounded at one side only to avoid ground loop currents.
5) The input impedance is equal to: < 5 W for 20 mA input > 200 kW for 5 V input > 400 kW for 10 V input
C) LOGIC INPUTS
DIG. 1
8
DIG. 2
9
DIG. 3
10
11
Fig. 9.A - LOGIC INPUTS DIG 1, 2, 3 WIRING
7
56
57
58
59
60
IN 1
IN 2
IN 3
IN 4
56
57
58
59
60
IN 5
IN 6
IN 7
IN 8
Fig. 9.B - LOGIC INPUTS IN 1, 2, 3 and 4 WIRING
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Fig. 9.C - LOGIC INPUTS IN 5, 6, 7 and 8 WIRING
NOTES:
1) Do not run logic input wiring together with power cables.
2) Use an external dry contact capable of switching 0.5 mA, 5 V DC.
3) The instrument needs 110 ms to recognize a contact status variation.
4) The logic inputs are NOT isolated by the measuring input. A double or reinforced insulation between instrument input and power line must be assured by the external element.
8
D) CURRENT TRANSFORMER INPUT
14
Current
15
Load
Fig. 10 CURRENT TRANSFORMER INPUT WIRING This input allows you to measure and display the current running in the load, driven by a time proportional control output, during the ON and OFF periods of the output cycle time. By this feature it is also available the "Output failure detection" function (see page 110).
NOTES:
1) This input is not isolated from measuring input.
2) Do not run current transformer input wiring together with AC power cables.
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transformer
3) The minimum active period to perform this measurement is equal to 120 ms.
4) The input impedance is equal to 20 W.
9
E.1) RELAY OUTPUTS
23
OUT 1
24
25
26
OUT 2
27
28
29
OUT 3
30
OUT 4
31
Fig. 11.A RELAY OUTPUTS 1,2,3 and 4 WIRING
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NC
C
NO
NC
C
NO
NO - OUT 3
C - OUT 3/4
NO - OUT 4
The outputs from OUT 1 to OUT 4 are equipped with relays having contact rating equal to 3A/250V AC on resistive load.
WARNING: When OUT 3 and 4 are used as independent relay outputs the addition of the two currents must not exceed 3 A.
NO OUT 10
OUT 10
OUT 11
OUT 12
OUT 13
OUT 14
COMMON
Fig. 11.B RELAY OUTPUTS 10 to 14 WIRING
10
61
62
63
64
65
66
NO OUT 11
NO OUT 12
NO OUT 13
NO OUT 14
COMMON
OUT 15
OUT 16
OUT 17
OUT 18
OUT 19
COMMON
50
51
52
53
54
55
NO OUT 15
NO OUT 16
NO OUT 17
NO OUT 18
NO OUT 19
COMMON
GENERAL NOTES ABOUT RELAY OUTPUT WIRING
1) To avoid electrical shock, connect power line at the end of the wiring procedure.
2) For power connections use No 16 AWG or larger wires rated for at last 75 °C.
3) Use copper conductors only.
4) Don’t run input wires together with power cables.
For all relay outputs, the number of operations is 1 x 105 at specified rating. All relay contacts are protected by varistor against inductive load with inductive component up to 0.5 A.
The following recommendations avoid serious problems which may occur, when using relay output for driving inductive loads.
Fig. 11.C RELAY OUTPUTS 15 to 19 WIRING
The outputs from OUT 10 to 19 are equipped with relays having contact rating equal to 0.5A/250V AC on resistive load.
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INDUCTIVE LOADS
High voltage transients may occur switching inductive loads. Through the internal contacts these transients may introduce disturbances which can affect the performance of the instru­ment. For all the outputs, the internal protection (varistor) assures a correct protection up to 0.5 A of inductive component.
11
The same problem may occur when a switch is used in series with the internal contacts as shown in Fig. 12.
C
R
LINE
LOAD
Fig. 12 EXTERNAL SWITCH IN SERIES WITH THE INTER-
NAL CONTACT
In this case it is recommended to install an additional RC network across the external contact as shown in Fig. 12 The value of capacitor (C) and resistor (R) are shown in the following table.
C
LOAD
(mA)
<40 mA <150 mA <0.5 A
Anyway the cable involved in relay output wiring must be as far away as possible from input or communication cables.
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(mF)
0.047
0.1
0.33
R
(W)
100
22 47
P.
(W)
1/2
2 2
OPERATING
VOLTAGE
260 V AC 260 V AC 260 V AC
E.2) VOLTAGE OUTPUTS FOR SSR DRIVE
24
OUT 1
+
_
25
27
OUT 2
+
_
28
Fig. 13 SSR DRIVE OUTPUT WIRING
Logic level 0: Vout < 0.5 V DC. Logic level 1:
14 V
+ 20 % @ 20 mA
24 V
+ 20 % @ 1 mA.
Maximum current = 20 mA.
12
+
_
SOLID STATE
RELAY
+
_
SOLID STATE
RELAY
NOTE: This output is not isolated. A double or reinforced insulation between instrument output and power supply must be assured by the external solid state relay.
E.3) TRIAC OUTPUTS
24
Line
OUT 1
23
Load
Switching mode: isolated zero crossing type. Rated current: from 50 mA to 1 A. Rated voltage: from 24 V
60Hz)
Load type: resistive load only NOTES 1) To avoid electrical shock, connect power line at
the end of the wiring procedure.
2) For power connections use No 16 AWG or larger wires rated for at last 75 °C.
3) Use copper conductors only.
4) Don’t run input wires together with power cables.
5) This output is not fuse protected. Please, provide it externally using a fuse with a I2t equal to128.
to 240 V
RMS
-10 % +15 % (50/
RMS
27
OUT 2
26
Fig. 14 TRIAC OUTPUT WIRING
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Line
Load
13
E.4) SERVOMOTOR OUTPUT
s (Open the valve)
29
30
31
Power
line
t (Close the valve)
12
13
14
Fig. 15 SERVOMOTOR OUTPUT WIRING
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Servo-
motor
s (Open)
t (Close)
Shield
Feedback
potentiometer
The two relay output must be interlocked (see chapter "Preliminary hardware setting" paragraph "Out 3 and 4 selection").
NOTES:
1) Before connecting the instrument to the power line, make sure that line voltage and the load current are in accordance with the contact rating (3A/250V AC on resistive load).
2) To avoid electric shock, connect power line at the end of the wiring procedure.
3) For servomotor connections use No 16 AWG or larger wires rated for at last 75 °C.
4) Use copper conductors only.
5) Don’t run input wires together with power cables.
6) For feedback potentiometer, use shielded cable with the shield connected to the earth at one point only.
7) The relay outputs are protected by varistors against inductive load with inductive component up to 0.5 A.
14
E.5) ANALOG OUTPUTS
+
16
OUT 5
_
17
+
16
OUT 5
_
17
+
_
Shield
+
_
20 mA20 mA
OUT 6
OUT 6
18
19
18
19
+
+
_
20 mA
_
Shield
+
_
+
_
20 mA
G
Fig. 16.A OUTPUT 5 WIRING
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G
Fig. 16.B OUTPUT 6 WIRING
NOTE:
1) Do not run analog output wirings together with AC power cables.
2) Out 5 and 6 are isolated outputs.
3) The maximum load is equal to 600 W.
15
F) SERIAL INTERFACE
I
N
S
T R U M
E N
T
Fig. 17 - RS-485 WIRING The cable length must not exceed 1.5 km at 9600 BAUD. NOTES:
1) This is an isolated RS-485 serial interface.
2) The following report describes the signal sense of the voltage appearing across the interconnection cable as defined by EIA for RS-485. a) The ” A ” terminal of the generator shall be negative with respect to the ” B ” terminal for a binary 1 (MARK or OFF) state. b) The ” A ” terminal of the generator shall be positive with respect to the ” B ” terminal for a binary 0 (SPACE or ON).
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22
21
20
A/A'
B/B'
COMMON
A'/A
B'/B
M A S
T E R
3) The EIA standard establishes that by RS-485 interface it is possible to connect up to 30 devices with one remote master unit. The serial interface of these instruments is based on “High input impedance” transceivers; this solution allows you to connect up to 127 devices (based on the same transceiver type) with one remote master unit.
16
G) POWER LINE WIRING
N (L2)
32
POWER LINE 100 V to
240 V A.C (50/60Hz)
33
Fig. 18 POWER LINE WIRING NOTES:
1) Before connecting the instrument to the power line, make sure that line voltage corresponds to the description on the identifica­tion label.
2) To avoid electrical shock, connect power line at the end of the wiring procedure.
3) For supply connections use No 16 AWG or larger wires rated for at last 75 °C.
4) Use copper conductors only.
5) Don’t run input wires together with power cables.
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or 24 V AC/DC
L (L1)
Line
Neutral
6) For 24 V DC the polarity is a not care condition.
7) The power supply input is fuse protected by a sub miniature fuse rated T, 1A, 250 V. When fuse is damaged, it is advisable to verify the power supply circuit, so that it is necessary to send back the instrument to your supplier.
8) The safety requirements for Permanently Connected Equipment say:
- a switch or circuit-breaker shall be included in the building
installation;
- it shall be in close proximity to the equipment and within
easy reach of the operator;
- it shall be marked as the disconnecting device for the
equipment. NOTE: a single switch or circuit-breaker can drive more than one instrument.
9) When a neutral line is present please connect it to the 32 terminal.
17
PRELIMINARY HARDWARE SETTINGS
How to remove the instrument from its case
1) Switch off the instrument.
2) Push gently the lock A on the right.
3) While the lock A is maintained out, slide out the right side of the instrument (see fig. 19.a)
B
A
Fig. 19.a Fig. 19.b
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B
18
4) Push gently the lock C on the left.
5) While the lock C is maintained out, slide out the instrument (see fig. 19.b)
D
C
D
MAIN INPUT SELECTION
Set J103 (see fig. 20) according to the desired input type as shown in the following table.
J103 INPUT TYPE
T/C, RTD 60 mV 5 V 10 V 20 mA 1-2 open open close open open 3-4 open open close close open 5-6 open open open open close 7-8 open open open open close 5-7 close close open close open 6-8 close close open open open
AUXILIARY INPUT SELECTION (option)
Set J102 (see fig. 20) according to the desired input type as shown in the following table.
J102 INPUT TYPE
5 V 10 V 20 mA 1-2 close open open 3-4 close close open 5-6 open open close 7-8 open open close 5-7 open close open 6-8 open open open
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1 3 5 7
J102
2 4 6 8
1 3 5 7
J103
2 4 6 8
CPU card
J205
ON DIP
V301
1 2 3 4
Fig. 20
19
OUTPUT 3 AND 4 SELECTION
Output 3 and 4 can be set as:
- 2 independent relay outputs
- 1 servomotor output with interlocked contact. Set J204 (see fig. 21) and J205 (see fig. 20) according to the desired output type as shown in the following table.
J204
Fig.21
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Output J 204 J 205 Relay close open Servo open close
NOTE: when the servomotor close loop or the servomotor open loop with valve position indication outputs is required, it will be necessary to set also V301 (see "IN CT/Feedback selection" paragraph)
IN CT / FEEDBACK SELECTION
This instrument can use the "IN CT" input or the "Feedback" input; the two inputs are not contemporarily. The current transformer input allows you to measure and display the current running in a load driven by a time proportional control output during the ON and OFF periods of the output cycle time. By this feature it is also available the "Out failure detection" function (see page 111). The feedback input is used when the servomotor close loop or the servomotor open loop with valve position indication outputs is required.
20
To select the desired input type, set V301 (see fig. 20) as detailed in the following table:
Input V301.1 V301.2 V301.3 V301.4 IN CT ON OFF ON ON Feedback OFF ON OFF ON
OPTION CHECK
This instrument can be supplied with several options. Two integrated circuits (KY101 and KY103), located as shown in fig. 22 and inserted in a socket, give you the possibility to verify if your instrument is equipped with the desired option. When KY101 is present the auxiliary input and the digital inputs are present. When KY103 is present the auxiliary power supply option is present.
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ON DIP
KY101
KY103
1 2 3 4
V101
Fig. 22
21
Operative mode and Hardware lock
By V101 (see fig 22) it is possible to select one of the following
operative modes: a) run time mode without configuration mode b) run time and configuration modes c) security code setting mode
Set V101 according to the following table:
Modes V101.1 V101.2 V101.3 V101.4 a OFF ON ON ON bOFFONOFFON c OFF ON OFF OFF
All the others switch combinations are reserved.
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SECURITY CODE SETTING MODE
General notes
The instrument parameters are divided in two families and each family is divided in groups.
- The first family encompasses all the run time parameters.
- The second family comprises all the configuration param­eters.
A specific security code enables the parameter modification of each family. For run time parameters, it is possible to select which groups of them will be protected by the security code and in this case, it is necessary to set the run time security code before to modify one or more parameters of a protected group. The configuration security code protects all configuration parameters and it will be necessary to set the configuration security code before to start the configuration parameters modification. For configuration parameters an hardware lock is also available.
22
Security code setting:
1) Remove the instrument from its case.
2) Set the internal dip switch V101 as follows:
- V101.1 = OFF- V101.2 = ON
- V101.3 = OFF- V101.4 = OFF
3) Re-insert the instrument.
4) Switch on the instrument. The display will show:
The upper display shows that the security code setting mode is selected while the lower display shows the firmware version.
5) Push the FUNC pushbutton.
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Run time security code
The display will show:
Note: the middle display shows the current status of the run time security code ("0", "1" or "On"). By s and t push-button, set "S.run" parameter as follows:
0 No protection (it is ever possible to modify all run
time parameters);
1 ever protected (it is never possible to modify a run
time parameter);
from 2 to 250 security code for run time parameter protection.
NOTES:
1) The selected value of a security code cannot be displayed anymore and, coming back to the "S.run" parameter, the display will show :
- "On" when "S.run" is different from 0 or 1
- "0" when "S.run" is equal to 0
- "1" when "S.run" is equal to 1. When the security code is forgotten, a new value can be set.
2) When "S.run" is different from 0 or 1, the "run time default " and the "run time hidden" groups are ever protected by security code.
23
Run time groups protected by security code
The display will show:
Configuration security code
The display will show:
By this parameter it is possible to set if the run time group 2 will be protected or not by the run time security code. By s and t push-button, set "Gr2" parameter as follows:
nO No protection (it is always possible to modify run time
group 2 parameters)
Yes the run time group 1 parameter modification will be
protected by security code. Push the FUNC push-button; the instrument memorizes the new setting and goes to the next parameter.
NOTES:1)This selection may be carried out only if a run time
security code has been set (from 2 to 250).
2) The above described selection may be repeated for all groups of the run time mode.
XKP-1-C2.p65 10/30/01, 9:37 AM24
Note: the middle display shows the current status of the configuration security code ("0", "1" or "On"). By s and t push-button, set "S.CnF" parameter as follows:
0 No protection (it is ever possible to modify all
configuration parameters);
1 ever protected (it is never possible to modify a
configuration parameter);
from 2 to 250 security code for configuration parameter
protection.
NOTE: the selected value of a security code cannot be
displayed anymore and, coming back on the "S.CnF" parameter, the display will show "On" when "S.CnF" is different from 0 or 1, "0" when "S.CnF" is equal to 0, "1" when "S.CnF" is equal to 1. When the security code is forgotten, a new value can be set.
24
NOTE: at the end of the security code setting procedure, set
V101 according to the desired operative mode (see "Operative mode and hardware lock" paragraph).
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RUN TIME AND CONFIGURATION MODES
The hardware selection described in "Operative mode and hardware lock" paragraph allows you to start one of the following operative modes:
- configuration mode.
- run time mode The run time mode can be divided as follows:
- Run time mode as controller
- Run time mode as programmer
At power up, the instrument starts in the same mode (configura­tion or run time) it was prior to the power OFF.
General note about graphic symbols used for mnemonic code visualization.
The instrument displays some characters with special symbols. The following table shows the correspondence between the symbols and the characters
symbol character symbol character
"
"k ""W
"m ""Z
"
" "V ""J
25
Keyboard description
MENU = is used to select a parameter group FUNC = o when the instrument is in "normal display mode" it
changes the indication on the lower display (see "display function").
o During parameter modification, it allows you to
memorize the new value of the selected parameter and go to the next parameter (increasing order).
MAN = o when the instrument is in "normal display mode",
pushing MAN push-button for more than 1 s, it is possible to enable or disable the manual function.
o During parameter modification, it allows you to scroll
back the parameters and groups without memoriz­ing the new setting.
s = o During parameter modification, it allows you to
increase the value of the selected parameter
o During MANUAL mode, it allows you to increase the
output value.
o During program execution with the instrument in
HOLD status, it allows you to shift forward the program with a speed 60 time faster than normal.
XKP-1-C2.p65 10/30/01, 9:37 AM26
t = o During parameter modification, it allows you to
decrease the value of the selected parameter
o During MANUAL mode, it allows to decrease the
output value.
o During program execution with the instrument in
HOLD status, it allows you to shift backward the program with a speed 60 time faster than normal.
RUN = allows:
- to rapidly select the program to execute.
- to start program execution,
- to toggle from RUN to HOLD mode or viceversa (pushing for more than 3 s and less than 10 s) or
- to ABORT program execution (pushing for more than 10 s).
RUN + s= during program editing are used to add a program
segment (see paragraph "How to edit a program")
RUN + t= during program editing are used to delete a
program segment (see paragraph "How to edit a program")
RUN + MENU = during program editing are used to jump to
the first parameter of the next segment (see paragraph "How to edit a program")
RUN + MAN = during program editing are used to check the
selected program (see paragraph "How to check a program")
26
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