Super Systems 13004 User Manual

April 13, 2005

PROBE CONDITIONING

SYSTEM- P/N 13004

FOR CONTINUOUS FURNACES

WITH DELAY/PURGE TIMER

INSTRUCTION MANUAL M-4514

SSi

SUPER SYSTEMS INC.

7205 Edington Drive  Cincinnati, Ohio 45249
1-513- 772-0060  1-800- 666-4330  FAX [phone]

SsiManual 4514 D 13004 Probe Conditioning System

Table Of Contents

INTRODUCTION

Introduction . . . . . . . . . . . . . . p. 1

Specifications . . . . . . . . . . . . p. 1

Description . . . . . . . . . . . . . . p. 1

Installation . . . . . . . . . . . . . . p. 2

Operation . . . . . . . . . . . . . . . p. 2

Wiring Diagram. . . . . . . . . . . p. 3

Revision History . . . . . . . . . . p. 4

Thank you for selecting

SSi

P/N 13004 for your continuous furnace, probe maintenance

application.

You lubricate critical machine parts on a regular basis if you want them to last. Your zirconia
carbon sensor also requires regular maintenance. Buildup of carbon in the space between the
zirconia sensing element and the sheath, and at the sensing point, will eventually adversely affect
the proper operation of the probe. If carbon (soot) is allowed to accumulate to the extent that
atmosphere cannot penetrate to the sensing surface, control is impossible. The 13004 is designed
to prevent that from happening by periodically initiating a procedure to remove the carbon. It is
intended for use with continuous furnaces only. (See P/N 13011 for batch furnaces, 13003 for
generators.)

SPECIFICATIONS

Reference air flow- > 2scfh
Burnoff air flow- ~ 15scfh max.
Burnoff time- 1 to 10 minutes
Delay/purge time- 1 to 10 minutes

Dimensions- 12" x 12" x 6"
Weight- 17.4 lbs
Actuation- Cycle timer- 5 to 50

hours.

DESCRIPTION

The 13004 continuous probe conditioning box is designed for use with a continuous furnace.
Although many such furnaces are equipped with programmable controls that could conduct
probe conditioning on a regular basis, it has been our experience that this programming
capability is seldom used. Existing burnoff systems that are designed to work with a
programmable controller cannot be used as "stand alone" systems without significant
modification. Further, most cannot provide adequate air for burnoff because they simply switch
the output of low flow reference air pumps to the burnoff fitting without regard to adequate flow.
The 13004 is also provided with a delay timer to allow the probe signal to return to normal
before control is re-established. Fig. 1 shows the piping and wiring diagram of the 13004.

PROBE CONDITIONING SYSTEM MANUAL Page 1

SsiManual 4514 D 13004 Probe Conditioning System