Sun Microsystems SPARCstation 5 Service Manual

0 (0)

SPARCstation 5 Service

Manual

Sun Microsystems Computer Company A Sun Microsystems, Inc. Business

901 San Antonio Road Palo Alto, CA 94303-4900 USA 650 960-1300

fax 650 969-9131

Part No.: 801-6396-11

Revision A, August 1994

1994 Sun Microsystems, Inc., 901 San Antonio Road, Palo Alto, California 94303-4900 U.S.A.

All rights reserved.

This product or document is protected by copyright and distributed under licenses restricting its use, copying, distribution, and decompilation. No part of this product or document may be reproduced in any form by any means without prior written authorization of Sun and its licensors, if any.

Portions of this product may be derived from the UNIX® system, licensed from Novell, Inc., and from the Berkeley 4.3 BSD system, licensed from the University of California. UNIX is a registered trademark in the United States and in other countries and is exclusively licensed by X/Open Company Ltd. Third-party software, including font technology in this product, is protected by copyright and licensed from Sun’s suppliers. RESTRICTED RIGHTS: Use, duplication, or disclosure by the U.S. Government is subject to restrictions of FAR 52.227-14(g)(2)(6/87) and FAR 52.227-19(6/87), or DFAR 252.227-7015(b)(6/95) and DFAR 227.7202-3(a).

Sun, Sun Microsystems, the Sun logo, and Solaris are trademarks or registered trademarks of Sun Microsystems, Inc. in the United States and in other countries. All SPARC trademarks are used under license and are trademarks or registered trademarks of SPARC International, Inc. in the United States and in other countries. Products bearing SPARC trademarks are based upon an architecture developed by Sun Microsystems, Inc.

The OPEN LOOK® and Sun™ Graphical User Interfaces were developed by Sun Microsystems, Inc. for its users and licensees. Sun acknowledges the pioneering efforts of Xerox Corporation in researching and developing the concept of visual or graphical user interfaces for the computer industry. Sun holds a nonexclusive license from Xerox to the Xerox Graphical User Interface, which license also covers Sun’s licensees who implement OPEN LOOK GUIs and otherwise comply with Sun’s written license agreements.

THIS PUBLICATION IS PROVIDED “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, OR NONINFRINGEMENT.

Copyright 1994 Sun Microsystems, Inc., 901 San Antonio Road, Palo Alto, Californie 94303-4900 U.S.A. Tous droits réservés.

Ce produit ou document est protégé par un copyright et distribué avec des licences qui en restreignent l’utilisation, la copie et la décompilation. Aucune partie de ce produit ou de sa documentation associée ne peut être reproduite sous aucune forme, par quelque moyen que ce soit, sans l’autorisation préalable et écrite de Sun et de ses bailleurs de licence, s’il y en a.

Des parties de ce produit pourront être derivées du système UNIX® licencié par Novell, Inc. et du système Berkeley 4.3 BSD licencié par l’Université de Californie. UNIX est une marque enregistrée aux Etats-Unis et dans d’autres pays, et licenciée exclusivement par X/Open Company Ltd. Le logiciel détenu par des tiers, et qui comprend la technologie relative aux polices de caractères, est protégé par un copyright et licencié par des fournisseurs de Sun.

Sun, Sun Microsystems, le logo Sun, et Solaris sont des marques déposées ou enregistrées de Sun Microsystems, Inc. aux Etats-Unis et dans d’autres pays. Toutes les marques SPARC, utilisées sous licence, sont des marques déposées ou enregistrées de SPARC International, Inc. aux Etats-Unis et dans d’autres pays. Les produits portant les marques SPARC sont basés sur une architecture développée par Sun Microsystems, Inc.

Les utilisateurs d’interfaces graphiques OPEN LOOK® et Sun™ ont été développés de Sun Microsystems, Inc. pour ses utilisateurs et licenciés. Sun reconnaît les efforts de pionniers de Xerox Corporation pour la recherche et le développement du concept des interfaces d’utilisation visuelle ou graphique pour l’industrie de l’informatique. Sun détient une licence non exclusive de Xerox sur l’interface d’utilisation graphique, cette licence couvrant aussi les licenciés de Sun qui mettent en place les utilisateurs d’interfaces graphiques OPEN LOOK et qui en outre se conforment aux licences écrites de Sun.

CETTE PUBLICATION EST FOURNIE "EN L’ETAT" SANS GARANTIE D’AUCUNE SORTE, NI EXPRESSE NI IMPLICITE, Y COMPRIS, ET SANS QUE CETTE LISTE NE SOIT LIMITATIVE, DES GARANTIES CONCERNANT LA VALEUR MARCHANDE, L’APTITUDE DES PRODUITS A REPONDRE A UNE UTILISATION PARTICULIERE OU LE FAIT QU’ILS NE SOIENT PAS CONTREFAISANTS DE PRODUITS DE TIERS.

Please

Recycle

Contents

1.Product Description 1-1

1.1Standard Features 1-1

1.1.1 Subassemblies, Boards, and Components 1-2

1.1.2Interior View 1-2

1.1.3 Rear View of SPARCstation 5 System 1-3

1.2Internal Options 1-4

1.3External Options 1-5

2.Troubleshooting Overview 2-1

2.1

Factory-Defined Boot Mode

2-1

2.2

After Power Is Switched On

2-4

2.3

Diagnostic Tools and When to Use Them 2-7

2.4Power-On Self-Test 2-7

2.5 FORTH-Based PROM Diagnostics 2-8

2.6FORTH Monitor 2-11

2.7

SunDiag System Exerciser 2-11

2.8SunDiagnostic Executive 2-11

3. Power-On Self-Test (POST) 3-1

3.1

Power-On Self-Test (POST) 3-1

3.2

Normal Mode 3-4

Contents iii

3.3

Full Diagnostic Mode

3-4

3.4

Abbreviated Diagnostic Mode 3-5

 

3.4.1 Setting Up a tip Connection to Another System 3-5

3.5

Tests the POST Runs

3-6

3.6

POST Error Messages

3-8

3.7

Status Lights (LEDs) and Indicators 3-8

4.Troubleshooting Procedures 4-1

4.1

No Video Output on the System Monitor 4-2

4.2

Power-On Does Not Succeed 4-2

 

4.2.1

Power Supply Test

4-3

 

4.2.2

System Board Test

4-5

4.3

Disk Drive Errors 4-6

 

 

4.3.1

Verifying the Built-In SCSI Controller 4-6

4.4

Determining Faulty DSIMM Locations 4-7

5. Safety and Tools Requirements

5-1

5.1Safety Requirements 5-1

5.2Symbols 5-2

5.3System Precautions 5-3

5.4Tools Required 5-4

5.5

Electrostatic Discharge (ESD) Precautions 5-4

6. Power On and Off 6-1

 

6.1

Powering Off the System

6-1

 

6.1.1

When the System Is Working Normally 6-1

 

6.1.2

When the System Does Not Respond Normally 6-2

6.2

Powering On the System

6-4

7.Internal Access 7-1

7.1 Removing the Cover 7-1

iv SPARCstation 5 Service Manual • August 1994

7.2

Attaching the Wrist Strap 7-3

7.3

Replacing the Cover 7-4

8.Major Subassemblies 8-1

8.1Power Supply 8-1

8.1.1

Removing the Power Supply

8-1

8.1.2

Replacing the Power Supply

8-3

8.2Power LED 8-4

8.2.1

Removing the Power LED

8-4

8.2.2

Replacing the Power LED

8-5

8.3Internal Speaker 8-7

8.3.1

Removing the Internal Speaker

8-7

8.3.2

Replacing the Internal Speaker

8-10

8.4SCSI Backplane 8-11

8.4.1

Removing the SCSI Backplane

8-11

8.4.2

Replacing the SCSI Backplane

8-13

9.Storage Devices 9-1

9.1

Hard Disk Drive 9-1

 

 

9.1.1

Removing a Hard Disk Drive

9-2

 

9.1.2

Replacing a Hard Disk Drive

9-3

9.2CD-ROM Drive 9-5

9.2.1

Removing the CD-ROM Drive

9-5

9.2.2

Replacing the CD-ROM Drive

9-6

9.3Diskette Drive 9-8

 

9.3.1

Removing the Diskette Drive

9-9

 

9.3.2

Replacing the Diskette Drive

9-12

9.4

Internal SCSI Data Cable 9-15

 

 

9.4.1

Removing the Internal SCSI Cable 9-15

 

9.4.2

Replacing the Internal SCSI Data Cable 9-17

9.5

DC Power Harness 9-20

 

Contents v

 

9.5.1

Removing the DC Power Harness

9-20

 

9.5.2

Replacing the DC Power Harness

9-23

9.6

Diskette Data Cable

9-26

 

 

 

9.6.1

Removing the Diskette Data Cable

9-26

 

9.6.2

Replacing the Diskette Data Cable

9-27

9.7

CD-ROM Audio Cable 9-28

 

 

 

9.7.1

Removing the CD-ROM Audio Cable

9-28

 

9.7.2

Replacing the CD-ROM Audio Cable

9-29

10. System Board Overview

10-1

 

 

10.1Damage Prevention 10-1

10.2

Handling System Boards and Assemblies 10-1

10.3

System Board Layout 10-2

 

10.4

Replaceable System Board Components

10-3

11. System Board and Component Replacement

11-1

11.1SBus Cards 11-1

11.1.1

Removing an SBus Card

11-2

 

11.1.2

Replacing an SBus Card

11-5

 

11.2 S24 Frame Buffer Card 11-7

 

 

11.2.1

Removing an S24 Frame Buffer Card

11-8

11.2.2

Replacing an S24 Frame Buffer Card

11-10

11.3DSIMMs 11-12

11.3.1 Removing a DSIMM 11-13

11.3.2 Replacing a DSIMM 11-15

11.4System Board 11-17

11.4.1

Removing the System Board

11-17

11.4.2

Replacing the System Board

11-19

11.4.3 Setting Jumpers 11-21

11.5NVRAM 11-23

11.5.1 Removing the NVRAM Chip 11-23

vi SPARCstation 5 Service Manual • August 1994

 

11.5.2 Replacing the NVRAM Chip

11-24

12. Illustrated Parts Breakdown

12-1

 

 

 

12.1

Illustrations of Selected CRUs

12-1

 

12.2

Replacement Parts List

12-4

 

 

 

A. System Specifications A-1

 

 

 

 

 

A.1

Physical Specifications

A-1

 

 

 

A.2

Input Power Requirements

A-2

 

 

A.3

Environmental Requirements

A-2

 

B. SPARCstation 5 Input/Output Connectors

B-1

B.1

SCSI Connector (External)

B-1

 

 

B.2

Parallel Port Micro-D Connector

B-2

 

B.3

Attachment Unit Interface (AUI) Micro-D Connector B-3

B.4

Twisted-Pair Ethernet Connector

B-4

 

B.5

Serial Connector Ports A and B

B-5

 

B.6

Keyboard/Mouse Connector

B-6

 

 

B.7

Audio Ports B-6

 

 

 

 

 

 

B.7.1

Headphone Connector

B-7

 

 

B.7.2

Audio Line-out Connector

B-7

 

B.7.3

Audio Line-in Connector

B-8

 

 

B.7.4

Microphone Connector

B-8

 

B.8

13W3 Video Connector

B-8

 

 

 

C.SCSI Targeting C-1

D.FORTH Diagnostics D-1

D.1 Running the FORTH Diagnostics D-1

D.1.1

test <alias name>, test <device path> D-3

D.1.2

test-all D-4

D.1.3

watch-clock D-4

Contents vii

D.1.4

watch-net, watch-aui, watch-tpe, and watch-net-all D-4

D.1.5

probe-scsi, probe-scsi-all D-7

D.1.6

module-info D-7

D.1.7

test-memory D-8

D.2 Returning to the Old-Style Sunmon Compatibility Mode Prompt D-8

Glossary Glossary-1

viii SPARCstation 5 Service Manual • August 1994

Figures

FIGURE 1-1

Basic SPARCstation 5 System

1-2

 

 

FIGURE 1-2

Interior View of SPARCstation 5 System

1-3

 

FIGURE 1-3

Rear View of SPARCstation 5 System 1-4

 

FIGURE 2-1

Factory-Defined Boot Sequence—POST Phase Settings and Tests 2-2

FIGURE 2-2

Factory-Defined Boot Sequence—OpenBoot PROM Phase Settings and Tests 2-3

FIGURE 3-1

Arrangement of Sun Type-5 Keyboard Diagnostic LEDs

3-2

FIGURE 3-2

Sun Type-4 Keyboard

3-2

 

 

 

FIGURE 3-3

Sun Compact 1 Keyboard

3-3

 

 

 

FIGURE 3-4

SPARCstation System Banner

3-4

 

 

FIGURE 3-5

Location of System Power LED

3-8

 

 

FIGURE 4-1

Power Supply Connector

4-4

 

 

 

FIGURE 4-2

DSIMM Slot Locations

4-8

 

 

 

FIGURE 7-1

Removing the Rear Panel Cover Screws

7-2

 

FIGURE 7-2

Removing the Cover

7-3

 

 

 

 

FIGURE 7-3

Grounding the Wrist Strap to the Power Supply 7-4

 

FIGURE 7-4

Replacing the Cover

7-5

 

 

 

 

FIGURE 7-5

Securing the System Unit Cover

7-6

 

 

FIGURE 8-1

Removing the Power Supply 8-2

 

 

FIGURE 8-2

Connecting the DC Power Harness to the Power Supply

8-3

Figures ix

FIGURE 8-3

FIGURE 8-4

FIGURE 8-5

FIGURE 8-6

FIGURE 8-7

FIGURE 8-8

FIGURE 9-1

FIGURE 9-2

FIGURE 9-3

FIGURE 9-4

FIGURE 9-5

FIGURE 9-6

FIGURE 9-7

FIGURE 9-8

FIGURE 9-9

FIGURE 9-10

FIGURE 9-11

FIGURE 9-12

FIGURE 9-13

FIGURE 9-14

FIGURE 9-15

FIGURE 9-16

FIGURE 9-17

FIGURE 9-18

FIGURE 9-19

FIGURE 9-20

FIGURE 9-21

FIGURE 9-22

Power LED and In-line Connector 8-5

Positioning the LED Cable

8-6

 

Removing the Speaker Cover

8-8

Removing the Speaker

8-9

 

 

Speaker Connections

8-10

 

 

Removing the SCSI Backplane

8-12

Drive Locations 9-2

 

 

 

Removing a Hard Disk Drive

9-3

Replacing a Disk Drive

9-5

 

 

Removing the CD-ROM Drive

9-6

Jumper Settings for SPARCstation 5 CD-ROM Drive 9-7

Replacing the CD-ROM Drive

9-8

 

Diskette Drive Location

9-9

 

 

Removing the CD-ROM Filler Panel

9-10

Disengaging the Diskette Drive 9-11

Removing the Diskette Drive

9-12

 

Diskette Drive Switch and Grommets 9-13

Replacing the Diskette Drive

9-14

 

System Board Cable Connections

9-16

Rear Panel Captive Screws

9-16

 

Removing the System Board

9-17

 

Internal Cable Routing

9-18

 

 

Replacing the System Board

9-19

 

Backpanel Captive Screws 9-19

 

System Board Cable Connections

9-21

1 Panel Captive Screws

9-21

 

 

Removing the System Board

9-22

 

Internal Cable Routing

9-23

 

 

x SPARCstation 5 Service Manual • August 1994

FIGURE 9-23

FIGURE 9-24

FIGURE 9-25

FIGURE 9-26

FIGURE 9-27

FIGURE 10-1

FIGURE 11-1

FIGURE 11-2

FIGURE 11-3

FIGURE 11-4

FIGURE 11-5

FIGURE 11-6

FIGURE 11-7

FIGURE 11-8

FIGURE 11-9

FIGURE 11-10

FIGURE 11-11

FIGURE 11-12

FIGURE 11-13

FIGURE 11-14

FIGURE 11-15

FIGURE 11-16

FIGURE 11-17

FIGURE 11-18

FIGURE 11-19

FIGURE 11-20

FIGURE 11-21

FIGURE 11-22

Replacing the System Board

9-24

Backpanel Captive Screws

9-25

System Board Cable Routing

9-27

Audio Connector on the CD-ROM Drive 9-28

CD-ROM Audio Connector on the System Board 9-29

SPARCstation 5 System Board

10-2

 

 

SBus Slot Locations

11-1

 

 

 

 

 

Opening the SBus Card Retainers

11-2

 

Removing the Extractor From the SBus Card

11-3

Installing the SBus Card Extractor

11-3

 

Removing a Single-Width SBus Card

11-4

 

Removing a Double-Width SBus Card

11-4

 

Inserting the SBus Card 11-6

 

 

 

 

Closing the SBus Card Retainers

11-7

 

AFX Bus Slot 11-8

 

 

 

 

 

 

Opening the Card Retainers

11-9

 

 

 

Removing an S24 Frame Buffer Card

11-10

 

Inserting the S24 Frame Buffer Card

11-11

 

Closing the Card Retainers

11-12

 

 

 

DSIMM Slot Locations on the System Board

11-14

Ejecting a DSIMM

11-14

 

 

 

 

 

Orienting a DSIMM

11-15

 

 

 

 

 

Installing a DSIMM

11-16

 

 

 

 

 

System Board Cable Connections

11-18

 

System Board Captive Screws

11-18

 

 

Removing the System Board

11-19

 

 

Installing the System Board

11-20

 

 

 

System Board Captive Screws

11-20

 

 

Figures xi

FIGURE 11-23

FIGURE 11-24

FIGURE 12-1

FIGURE 12-2

FIGURE 12-3

FIGURE 12-4

FIGURE B-1

FIGURE B-2

FIGURE B-3

FIGURE B-4

FIGURE B-5

FIGURE B-6

FIGURE B-7

FIGURE B-8

FIGURE B-9

FIGURE B-10

FIGURE B-11

FIGURE B-12

Setting the Serial Port Jumpers

11-22

Locating the NVRAM

11-23

 

 

Selected CRUs—System Unit

12-1

Standard External Cables

12-2

 

Optional External Cables

12-3

 

Microphone and Cable

12-3

 

 

External SCSI Connector

B-1

 

Parallel Port Micro-D Connector

B-2

Attachment Unit Interface (AUI) Micro-D Connector B-3

Twisted-Pair Ethernet Connector

B-4

Serial Connector B-5

 

 

 

 

Keyboard/Mouse Connector

B-6

SPARCstation 5 Audio Ports

B-6

Headphone Connector

B-7

 

 

Audio Line-out Connector

B-7

 

Audio Line-in Connector

B-8

 

 

Microphone Connector

B-8

 

 

SPARCstation 5 13W3 Video Connector B-9

xii SPARCstation 5 Service Manual • August 1994

Tables

TABLE 1-1

TABLE 1-2

TABLE 2-1

TABLE 2-2

TABLE 2-3

TABLE 2-4

TABLE 3-1

TABLE 4-1

TABLE 4-2

TABLE 4-3

TABLE 4-4

TABLE 5-1

TABLE 12-1

TABLE 12-2

TABLE A-1

TABLE A-2

TABLE A-3

TABLE B-1

TABLE B-2

TABLE B-3

Internal Options 1-4

 

 

 

 

 

Selected External SCSI Peripheral Options

1-5

 

 

NVRAM Parameters Used During POST and Boot Sequence

2-5

Summary of Autoboot and Diagnostic Switch Parameter Settings 2-6

Diagnostic Tools

2-7

 

 

 

 

 

Selected FORTH Diagnostic Tests

2-8

 

 

 

Interpreting the Keyboard Diagnostic LEDs

3-3

 

 

Troubleshooting Tips

4-1

 

 

 

 

Power Supply Connector Pin Assignments

4-4

 

 

Troubleshooting Disk Drive Errors

4-6

 

 

 

Physical Memory Address Ranges for Slots 0 Through 7 4-8

 

Safety Precautions

5-2

 

 

 

 

Part Number List—Customer Replaceable Units

12-4

 

Part Number List—Miscellaneous Items 12-5

 

 

Physical Specifications

A-1

 

 

 

 

Input Power Requirements and Power Dissipation

A-2

 

Environmental Requirements A-2

 

 

 

 

Pinout Signals for External SCSI Connector

B-1

 

 

Pinout for Parallel Port Micro-D Connector

B-2

 

 

Pinout for Attachment Unit Interface (AUI) Micro-D Connector

B-3

Tables xiii

TABLE B-4

Pinout for Twisted-Pair Ethernet Connector

B-4

 

TABLE B-5

Pinout for Serial Connector Ports A and B

B-5

 

TABLE B-6

Pinout for Keyboard/Mouse Connector B-6

 

TABLE B-7

Signals for the SPARCstation 5 Audio Ports B-7

 

TABLE B-8

13W3 Video Connector Pin Assignments

B-9

 

TABLE C-1

SCSI Targeting—Solaris 1.x (SunOS 4.x) Operating Systems

C-1

TABLE C-2

SCSI Targeting—Solaris 2.x (SunOS 5.x) Operating Systems

C-2

xiv SPARCstation 5 Service Manual August 1994

Preface

This service manual describes how to troubleshoot problems and replace parts in the SPARCstation™ 5 computer system. Technicians, advanced computer system endusers (with experience replacing hardware and troubleshooting), system administrators, or qualified service providers should use this book.

Document Organization

This book is divided into seven parts. A table, at the beginning of each part, lists the chapters, sections, and page numbers.

Part 1, “System Information,” provides an overview of the SPARCstation 5 standard features, internal options, and external options.

Part 2, “Troubleshooting,” provides a troubleshooting overview, describes how to run and troubleshoot errors displayed during the Power-On Self-Test (POST), and presents symptoms and corrective actions.

Part 3, “Preparing for Service,” explains safety requirements, symbols used in this book, tools required, and how to shut down, power off, and power on the system.

Part 4, “Subassembly Removal and Replacement,” describes how to open and close the system, attach and remove a wrist strap, and remove and replace subassemblies.

Part 5, “System Board,” provides an overview of the system board, describes how to remove and replace the system board and replaceable parts and components on the system board.

Part 6, “Illustrated Parts Breakdown,” provides illustrations of the major replaceable parts and lists part numbers.

xv

Part 7, “Appendixes, Glossary, Index,” provides physical, electrical, and environmental specifications, connector pinouts and signal descriptions, information on SCSI targeting, a glossary of technical terms, and an index.

Related Documentation

The following manuals describe software troubleshooting procedures:

OpenBoot Command Reference

SunDiag User’s Guide

System administration manual for the computer system

Operating system documentation

Typographic Conventions

The following table describes the type changes and symbols used in this book.

TABLE P-1 Typographic Conventions

Typeface or

 

 

Symbol

Meaning

Example

AaBbCc123 The names of commands, files, and directories; on-screen computer output

AaBbCc123 What you type, contrasted with on-screen computer output

AaBbCc123 Command-line placeholder: replace with a real name or value

AaBbCc123 Book titles, new words or terms, or words to be emphasized

Edit your .login file. Use ls -a to list all files.

system% You have mail.

system% suPassword:

To delete a file, type rm filename.

Read Chapter 6 in Owner’s Guide. These are called class options. You must be root to do this.

Code samples are included in boxes and may display the following:

xvi SPARCstation 5 Service Manual • August 1994

TABLE P-1 Typographic Conventions

Typeface or

 

 

Symbol

Meaning

Example

 

 

 

%

UNIX C shell prompt

system%

$

UNIX Bourne and Korn shell

$

 

prompt

 

#

Superuser prompt, all shells

#

 

 

 

Preface xvii

xviii SPARCstation 5 Service Manual • August 1994

C H A P T E R 1

Product Description

This chapter presents a brief overview of the major components of the SPARCstation 5 system. Please acquaint yourself with the overview before servicing and maintaining the hardware for this product.

1.1Standard Features

The SPARCstation 5 system accommodates the following storage devices:

535-Mbyte single-connector hard disk drive

1.05-Gbyte single-connector hard disk drive

Diskette drive

Internal CD-ROM drive

It also accommodates up to 256 Mbytes of memory using dynamic single in-line memory modules (DSIMMs). The system has four audio ports on the back panel and includes an internal speaker. FIGURE 1-1 shows a typical SPARCstation 5 system.

1-1

FIGURE 1-1 Basic SPARCstation 5 System

1.1.1Subassemblies, Boards, and Components

The SPARCstation 5 system unit accommodates the following subassemblies, boards, and components:

System board

DSIMMs (up to 8)

S24 graphics card

SBus cards (up to 3)

Hard disk drives, 3.5-inch, 88.0-mm, single-connector (up to 2)

CD-ROM drive

Diskette drive (3.5-inch)

Power supply (150-watt with 2 fans)

1.1.2Interior View

FIGURE 1-2 shows an interior view of the major subassemblies and the system board for the SPARCstation 5 system.

1-2 SPARCstation 5 Service Manual • August 1994

Diskette drive

CD-ROM drive

Hard drives

(bottom unit)

(top unit)

(stacked)

Power

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DSIMMs

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AFX Bus slot

supply

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SBus slots

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROM

 

 

 

 

 

 

 

 

NVRAM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIGURE 1-2

Interior View of SPARCstation 5 System

1.1.3Rear View of SPARCstation 5 System

FIGURE 1-3 shows the rear view of the system.

Chapter 1 Product Description 1-3

Legend:

 

 

 

 

1—AC On/Standby switch

 

7—SCSI

13—Keyboard

2—AC power outlet

 

8—Parallel

14—Audio, headphone

3—Lock block

 

 

9—AUI Ethernet

15—Audio, line-out

4—SBus

 

 

10—Twisted-pair Ethernet

16—Audio, line-in

5—SBus or AFX Bus

 

11—Serial port B

17—Audio, microphone

6—AC power receptacle

 

12—Serial port A

 

1

2

3

4

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

 

16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

7

8 9

10

11

12

13

15

 

17

FIGURE 1-3

Rear View of SPARCstation 5 System

 

 

 

 

 

 

 

 

 

 

 

 

1.2Internal Options

TABLE 1-1 lists the internal options.

TABLE 1-1 Internal Options

Option

Quantity

Comments

 

 

 

S24 card

1

Provides accelerated 24-bit color graphics on

 

 

the system AFX Bus.

SBus cards

Up to 3

System board provides up to three SBus slots

 

 

for additional system functionality.

Hard disk drives

1 or 2

System supports up to two disk drives of

 

 

varying capacities. See Chapter 9 for more

 

 

information.

 

 

 

1-4 SPARCstation 5 Service Manual • August 1994

TABLE 1-1 Internal Options

Option

Quantity

Comments

 

 

 

CD-ROM drive

1

Internal CD-ROM drive.

Diskette drive

1

Internal diskette drive for diskette I/O.

DSIMMs

Up to 8

System supports up to 256 Mbytes of dynamic

 

 

single in-line memory modules (DSIMMs).

 

 

 

1.3External Options

TABLE 1-2 lists selected external small computer system interface (SCSI) options.

TABLE 1-2 Selected External SCSI Peripheral Options

Unit

Description

 

 

Desktop Backup Pack

150-Mbyte tape drive or DAT tape drive.

Desktop Disk Pack

Disk expansion unit with a variety of SCSI disk drive

 

capacities.

Desktop SunCD™ Pack

Compact CD-ROM disc drive.

Desktop Storage Module

1.3-Gbyte disk drive or 5.0-Gbyte tape drive.

SCSI Expansion Pedestal

Up to seven SCSI disks, compact CD-ROM drive, tape

 

drive, other non-disk units.

Multi-Disk Pack

Desktop enclosure containing a disk array of SCSI disk

 

drives.

20-Gbyte 4-mm Desktop Tape

Desktop enclosure containing a tape drive with

Auto-Loader

multiple magazine cartridges; provides up to 20 Gbytes

 

of tape backup storage.

SCSI Expansion Pedestal

Holds up to eight disk drives and two or three

 

removable media in the upper tray. Requires a

 

minimum of two SCSI controllers if all three trays are

 

used. You cannot have more than seven SCSI devices

 

on each SCSI bus.

 

 

Chapter 1 Product Description 1-5

1-6 SPARCstation 5 Service Manual • August 1994

C H A P T E R 2

Troubleshooting Overview

This chapter describes the factory-defined boot sequence. It also describes the different types of SPARCstation 5 diagnostic firmware and software tools that are available to you for troubleshooting; the chapter explains how the tools are related and when to use them.

2.1Factory-Defined Boot Mode

The flowcharts in FIGURE 2-1 and FIGURE 2-2 outline the roles played by various diagnostics during a factory-defined boot operation under the control of the OpenBoot™ PROM (OBP) firmware.

The following sections describe the relationship between the various diagnostic tools, and the role each tool plays during the SPARCstation 5 factory-defined boot sequence. The descriptions in the following sections assume you are using a graphics monitor to view test results.

FIGURE 2-1 (POST phase) and FIGURE 2-2 (OBP phase) graphically depict the flow of OBP processing control, after power is switched on. Each figure depicts the possible paths for processing control, and the switch settings for the factory-defined boot sequence. By examining the two flowcharts you can see where in the processing sequence other diagnostic tests are available or are encountered.

2-1

 

 

 

 

Yes

Stop

No

 

 

Stop-d

No

Power-on switch

 

Keyboard

 

 

key

 

 

keys

 

 

 

diag- false (default)

 

 

attached

 

 

pressed?

 

 

pressed?

 

 

 

switch?

 

 

 

 

?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No

 

Yes—Skip POST

 

Yes—Set

true

 

 

 

 

 

 

 

 

 

 

 

 

diag-switch? to true

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Low-level diagnostic:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POST phase

 

 

POST phase

 

 

 

 

 

 

 

 

Display errors on

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

keyboard LEDs

 

 

 

No POST

 

 

 

 

 

 

 

 

 

 

 

 

and console

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

passed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OpenBoot PROM firmware takes control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIGURE 2-1 Factory-Defined Boot Sequence—POST Phase Settings and Tests

If you need to run extended FORTH Diagnostics to take advantage of more extensive tests, see Appendix D.

2-2 SPARCstation 5 Service Manual • August 1994

Sun Microsystems SPARCstation 5 Service Manual

After POST phase, OpenBoot PROM firmware takes control

OpenBoot PROM Phase

System initialization

Probe memory

 

 

Probe CPU

 

Yes

Stop-n

 

keys

 

 

pressed?

 

 

 

No

 

etting nvram defaults

 

 

 

Stop-d

Yes

 

keys

 

pressed?

 

 

No

Set diag-switch?

 

 

 

true

use-

 

 

nvramrc?

 

Evaluate the

 

false

 

script

 

 

 

Probe SBus devices and

interpret their drivers

Install console

 

System banner

displayed on screen

 

Stop-a Yes

 

keys

 

 

pressed?

 

No

 

 

false diag-

true

 

switch?

 

Tests

selftest-#megs

Tests all memory

 

 

Press Stop-a

 

 

to go to ok prompt

 

mfg-

true

 

switch?

 

 

false

 

 

auto-

false

 

boot?

 

 

true

 

 

diag-

false

 

 

 

switch?

 

 

true

 

Booting from diag-device=net

 

Booting from boot-dev=disk

 

 

 

 

 

ok prompt

 

 

and diag-file

 

and boot-file

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Press Stop-a to go to ok prompt

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Normal

 

 

 

Boot <boot-device>

 

 

On-board

 

 

operating system

 

 

 

<boot-file>

 

 

diagnostics

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SunDiag System

Exerciser

FIGURE 2-2 Factory-Defined Boot Sequence—OpenBoot PROM Phase Settings and Tests

Chapter 2 Troubleshooting Overview 2-3

2.2After Power Is Switched On

When you turn on the system power, the low-level POST phase is initiated if any of the following circumstances apply:

diag-switch? NVRAM parameter is set to true.

Stop-d keys are held down when you turn on the power.

Keyboard is disconnected, and diag-switch? is set to false.

The low-level POST code, which is stored in the boot PROM, is designed to test the most basic functions of the system hardware. The status of the POST is conveyed by four LEDs on the Sun Type-4, Type-5, and Compact 1 keyboards. The Caps Lock LED blinks to indicate that the tests are in progress. If a failure is detected during low-level POST, one of the other three LEDs will light to indicate the nature of the failure. See Chapter 3 for more information.

Note You can skip the POST phase by turning on the system while holding down the Stop key.

At the successful completion of the low-level POST phase, the OpenBoot PROM firmware takes control and performs the following initialization sequence:

Initialize system

Probe memory, then CPU

Evaluate Script (if use-nvramrc? is set to true)

Probe SBus devices and interpret their drivers

Install the console (see FIGURE 2-2)

After initialization, a system banner appears on the screen, and the high-level testing begins. When the high-level tests are finished, the system checks parameters stored in the NVRAM to determine the next step. Depending on the following parameter settings, the system will:

Boot the operating system from a specified location, if auto-boot? is set to true

Suppress the boot sequence and enter the FORTH Monitor (ok prompt), if autoboot? is set to false

Continually cycle through the OpenBoot PROM sequence, if mfg-switch? is set to true

Note If you are in the Sunmon compatibility mode (prompt is >) type n to return to the OBP monitor (prompt is ok).

2-4 SPARCstation 5 Service Manual • August 1994

TABLE 2-1TABLE 2-1 contains a list of NVRAM parameters and explains their effect on the power-up sequence. For more detailed information about NVRAM parameters, see the OpenBoot Command Summary.

Note At any point during the high-level OBP execution, you can abort the OBP sequence and access the FORTH Monitor by pressing the Stop and “a” keys simultaneously.

TABLE 2-1 NVRAM Parameters Used During POST and Boot Sequence

NVRAM Parameter

Description

 

 

selftest-#megs

This parameter determines how many megabytes of

Default = 1

memory to test during high-level OBP testing if diag-

 

switch? is concurrently set to false. The minimum is

 

zero; the maximum is the amount actually installed in the

 

system. The default is a 1-megabyte test.

diag-switch?

When set to true, this parameter forces the system to test

Default = false

automatically all available memory. It also enables

 

diagnostic message output to serial port A. If a properly

 

configured terminal or “tip window” is connected,

 

diagnostic progress can be monitored through this port.

 

When auto-boot? is set to true and diag-switch? is set

 

to false, diag-switch? forces the system to boot from

 

the device and file specified in boot-dev and boot-file.

auto-boot?

If auto-boot? is set to true and diag-switch? is set to

Default = true

true, the system boots the operating system from the

 

device and file specified in the diag-device and diag-

 

file NVRAM parameter fields. When set to false, this

 

will suppress the boot sequence. The system halts with the

 

ok prompt.

 

 

At the FORTH Monitor prompt, you can direct the system to boot the operating system from a location that you specify, or you can execute a variety of additional FORTH-based tests. See the OpenBoot Command Reference for a complete description of the FORTH Monitor.

Chapter 2 Troubleshooting Overview 2-5

If the auto-boot? parameter is set to true (the default), the system boots a standalone program. To determine which program and device to boot from, the system checks the diag-switch? NVRAM parameter. TABLE 2-2 summarizes the effect of the auto-boot? and diag-switch? parameters.

TABLE 2-2 Summary of Autoboot and Diagnostic Switch Parameter1 Settings

auto-boot?

diag-switch?

Result

 

 

 

false

false or true

> or ok prompt

true

false

Boot operating system from

 

 

device alias “disk” or

 

 

“net” for SPARCstation 5

 

 

system

true

true

Boot operating system from

 

 

device alias “net”

 

 

 

1.The boot parameters represented here are default settings. The defaults may be changed by following the procedures listed in the OpenBoot Command Summary.

Once the operating system is running, you can invoke the SunDiag™ System Exerciser if further diagnostic testing is warranted. Refer to Section 2.7, “SunDiag System Exerciser,” for additional information.

Another standalone diagnostic program you can run is the SunDiagnostic Executive. Refer to Section 2.8, “SunDiagnostic Executive,” for further information.

To boot user-specified programs, such as the SunDiagnostic Executive, you must be at the > prompt or ok prompt. See Appendix D for a detailed procedure on how to access the > or the ok prompt.

2-6 SPARCstation 5 Service Manual • August 1994

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