Summers Hydraulic Fold Coil User Manual

HYDRAULIC
Operator’s
Manual
FOLD
HF Coil Packer & Rolling Chopper
HYDRAULIC
HF Coil Packer & Rolling Chopper
FOLD
IMPORTANT
THE OPERATOR IS RESPONSIBLE FOR ADJUSTING THE MACHINE SINCE MACHINE DOES NOT COME “FIELD READY” FROM FACTORY.
See www.summersmfg.com for the latest version of all Summers Operator’s Manuals.
ROLLING CHOPPER
15’ - 57’
COIL PACKER
14’ - 62’
CAUTION
READ & UNDERSTAND OPERATOR’S MANUAL BEFORE USING MACHINE.
SUMMERS MANUFACTURING CO., INC.
WEB SITE: www.summersmfg.com
MADDOCK, NORTH DAKOTA 58348 ........................................................ (701) 438-2855
DEVILS LAKE, NORTH DAKOTA 58301 ................................................... (701) 662-5391

Warranty

Summers warrants only products of its manufacture against operational failure caused by defective materials or workmanship which
occur during normal use within 12 months from the date of purchase by the end user from Summers’ dealer.
Summers’ obligation is to replace free of charge any part of any product that Summers inspection shows to be defective excluding transportation charges to Maddock, ND or Devils Lake, ND and return and also excluding all transportation costs from Summers’ dealer to the dealer’s customer and all other costs such as removal and installation expense.
Summers shall not be liable for loss of time, manufacturing costs, labor, material, loss of prots, consequential damages, direct or
indirect, because of defective products whether due to rights arising under the contract of sale or independently thereof, and whether or not such claim is based on contract, tort or warranty.
Written permission for any warranty claim return must be rst obtained from authorized Summers’ personnel. All returns must be
accompanied with a complete written explanation of claimed defects and the circumstances of operational failure.
Written warranty for all component parts used in the manufacture of Summers products is available upon request. Warranty of such
component parts will be determined by said component manufacturer upon their inspection of the claimed defective part.
This express warranty is the sole warranty of Summers. There are no warranties, which extend beyond the warranty herein expressly
set forth. The sales for products of Summers under any other warranty or guarantee express or implied is not authorized. This warranty
voids all previous issues.
SUMMERS MANUFACTURING CO. INC.
MADDOCK, NORTH DAKOTA 58348
DEVILS LAKE, NORTH DAKOTA 58301
2/95
Mathison’s 9/12

INTRODUCTION

This manual provides information about Safety, Assembly, Operation and Parts for the Summers Hydraulic Fold Coil Packer and Hydraulic Fold Rolling Chopper. Please refer to these sections before assembling or operating your machine.
Reference to “Right” and “Left” in this book is determined when the machine is viewed from the rear.
Parts are referenced in each drawing with the Summers Manufacturing Part Number. Use this Part Number when order­ing replacement parts from your Summers dealer. See back section of manual for description of each Part Number.
It is the policy of this company to improve its products whenever possible and practical to do so. We reserve the right to make changes or improvements in the design or construction of parts at any time without incurring the obligations to install such changes on products previously delivered.
Summers Manufacturing Company, Inc. strongly recommends that each Operator READ and UNDERSTAND the Operator’s Manual before using the machine. In addition, this Operator’s Manual should be REVIEWED at least ANNUALLY thereafter.
NOTE: Operating Packer Coils or Rolling Choppers in wet conditions will cause:
1. Excessive packing with possible soil surface crusting.
2. Increased implement frame stress.
Discontinue use of packer coils or rolling choppers if mud build-up occurs.
SECTION CONTENTS
Section 1: SAFETY
Section 2: ASSEMBLY
Section 3: OPERATION and MAINTENANCE
Section 4: PARTS
Section 5: PART NUMBERS WITH DESCRIPTIONS
OWNER REGISTER
Name ________________________________ Size _____________________________________
Address ______________________________ Serial Number _____________________________
City __________________________________
(located by the hitch piece)
State/Prov. ____________________________ Date Purchased ____________________________
Mail Code _____________________________ Dealer ___________________________________
i

TABLE OF CONTENTS

SECTION 1: SAFETY
Safety-Alert Symbol & General Safety Practices ........................................................... 1-1, 1-2
SafetyDecals&Reectors ............................................................................................ 1-3 - 1-5
General Assembly Safety Practices ........................................................................................1-6
SECTION 2: ASSEMBLY
14’ to 44’ Set-Up Instructions ...................................................................................... 2-1 – 2-25
15’-42-1/2’ Hydraulic Fold Rolling Chopper Layouts ................................................. 2-35 – 2-56
46’ to 62’ Set-Up Instructions .................................................................................... 2-57 – 2-84
SECTION 3: OPERATION and MAINTENANCE
Operating Instructions ................................................................................................... 3-1 – 3-2
Maintenance and Service........................................................................................................3-2
SECTION 4: PARTS
Center Frame 14’-30’ Narrow Center .....................................................................................4-2
Center Frames 18’-50’ Standard Center ............................................................................... 4-3
Center Frames 52’-62’ Standard Center ................................................................................4-4
Wing 21’-44’ ........................................................................................................................... 4-5
Wing 46’-62’ ............................................................................................................................4-6
Packer Coil ..............................................................................................................................4-7
Hydraulic System 14’-21’ Standard Center .............................................................................4-8
Hydraulic System 21’-30’ Narrow Center ...............................................................................4-9
Hydraulic System 26’-44’ Standard Center .............................................................................4-9
Light Kit .................................................................................................................................4-10
Hydraulic System 46’-50’ ......................................................................................................4-11
Hydraulic System 51’-62’ ......................................................................................................4-12
Rolling Chopper Assembly .................................................................................................... 4-13
Hub and Axle Components ...................................................................................................4-14
Mounting Arm Assembly .......................................................................................................4-15
Mounted Harrow Assembly ..................................................................................................4-16
SECTION 5: PART NUMBERS WITH DESCRIPTIONS ................................................. 5-1 – 5-6
ii

SECTION 1 - SAFETY

SAFETY-ALERT SYMBOL
This symbol is used to denote possible danger and care should be taken to prevent bodily injury. This symbol means:
ATTENTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED!
Denition of each Signal Word used in conjunction with the Safety-Alert symbol.
indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
DANGER
This signal word is to limited to the most extreme situations.
WARNING
CAUTION
1. READ AND UNDERSTAND Operator’s Manual before using machine. Review at least annually there­after.
2. VERIFY all safety devices and shields are in place before using machine.
3. KEEP hands, feet, hair and clothing away from moving parts.
4. STOP engine, place all controls in neutral, set parking brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting, maintaining or unplugging.
5. BE CAREFUL when working around high pressure hydraulic system.
6. ALWAYS make sure that pressure is relieved from hydraulic circuits before servicing or disconnecting from tractor..
7. DO NOT ALLOW RIDERS.
8. USE EXTREME CARE when making adjustments.
9. KEEP CHILDREN AWAY from machinery at all times.
10. NEVER ALLOW anyone to walk or work under a raised piece of equipment without installing transport locks.
indicates a potentially hazardous situation which, if not avoided, could result in death or serious
injury.
indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
It may also be used to alert against unsafe practices.

GENERAL SAFETY PRACTICES

1-1
SECTION 1 - SAFETY

SAFETY DURING TRANSPORT

1. ONLY TOWatasafespeed.Usecautionwhenmakingcornersormeetingtrafc.
2. USE a safety chain between tractor drawbar and implement hitch when transporting on public roads.
3. ALWAYS use transport locks when transporting on public roads.
4. COMPLY with local lighting, marking and maximum width regulations when transporting on highways.
5.Frequentlycheckfortrafcefromrear,expeciallyduringturns.

SAFETY DECALS

1. KEEP SAFETY DECALS AND REFLECTORS CLEAN.
2. REPLACE missing or unreadable decals. New decals are available from your Summers dealer by stating correct part number (PN) located in lower right hand corner.
1. TRANSPORT LOCK DECAL (PN 8Z0075)
2. GENERAL CAUTION DECAL (PN 8Z0276)
1-2
SECTION 1 - SAFETY
3. WING DANGER DECAL (PN 8Z0344)
4. ELECTROCUTION DANGER DECAL (PN 8Z0346)
5. PINCH POINT DECAL (PN 8Z0087)
1-3
6. AMBER REFLECTOR (PN 8Z0800)
7. RED-ORANGE REFLECTOR (PN 8Z0805)
SECTION 1 - SAFETY
8. RED REFLECTOR (PN 8Z0810)

SAFETY LIGHT OPERATION

The Summers Safety Light Kit is equipped with a 7 pin connector. To protect 7 pin connector,
store in dust cap (8K8067) when not attached to towing vehicle.
1-4
SECTION 1 - SAFETY

REFLECTOR LOCATIONS

Summers Mfg. Co., Inc.
HYDRAULIC FOLD IMPLEMENT
Legend
1-5
SECTION 1 - SAFETY

GENERAL ASSEMBLY SAFETY PRACTICES

YOU ARE RESPONSIBLE for the safe assembly of the machine.
DO NOT ALLOW CHILDREN or other unauthorized persons within the assembly area.
WEAR PERSONAL PROTECTIVE EQUIPMENT which includes a hard hat, eye protection, work gloves and steel toed boots with slip resistant soles.
DO NOT MODIFY the equipment or substitute parts in any way. Un­authorized modication may im­pair the function and/or safety of the machine.
BLOCK UP ANY RAISED PART of the machine. Be sure machine is stable after blocking.
ALWAYS INSPECT LIFTING CHAINS AND SLINGS for damage or wear.
BE SURE LIFTING DEVICE IS RATED TO HANDLE THE WEIGHT.
STOP ENGINE, place all controls in neutral, set parking brake, re­move ignition key and wait for all moving parts to stop before serv­ing or adjusting.
USE SUITABLE LIFTING DEVICE for components which could cause personal injury.
GENERAL ASSEMBLY INSTRUCTIONS
1. READ AND UNDERSTAND Operator’s Manual before assembly of machine.
2. Reference to “RIGHT” and “LEFT” is determined when machine IS VIEWED FROM THE REAR.
3. Reference to “FORWARD” means TOWARDS THE TRACTOR.
4. Reference to “REAR” means AWAY FROM THE TRACTOR.
BE SURE PRESSURE IS RELIEVED from hydraulic circuits before servicing or disconnecting from tractor.
USE EXTREME CARE when assembling, servicing or adjusting.
1-6

SECTION 2 - ASSEMBLY

SET-UP INSTRUCTIONS – 14’ to 44’ HYDRAULIC FOLD IMPLEMENT
Refer to illustrations on following pages and follow these steps when assembling an 14’ to 44’ Summers Hydraulic Fold
CoilPackerorHydraulicFoldRollingChopper.Themachineshouldbeplacedinarm,levelareathatallowsample roomforassemblyineldposition.
CAUTION: For safety purposes, block equipment while working on it.
CENTER ASSEMBLY
Placecentersectiononstablesupportsapproximately2-1/2ft.offoor.InstallcylinderattachEyeBolts.SetEyeBoltsin
middle of adjustment. Install hydraulic cylinders. Secure Main Lift Cylinders with 1” diameter pins and cotter pins. Secure base end of Wing Lift Cylinders (8C0432) with 1” diameter pins and roll pins. Install center wheel lift arm assemblies with 1-1/4” X 14” pins. Apply good quality Anti-Seize lubricant on pins prior to assembly. Secure with 1/2” X 1-3/4” cap
screws,locknutsandatwashers(overslottedhole).Pre-AssembleWalkingAxleassemblies(standardcenteronly).
Attach Walking Axle assemblies to lift arm assemblies with 3/4” bolts, lockwashers and nuts.
WING ASSEMBLY
Install left and right wings. Secure with 1-1/4” diameter pins and roll pins. Connect front and rear wing sections with cross braces. Refer to layout drawings to determine brace locations. Secure cross braces with 3/4” u-bolts. Attach wing axle assemblies to outside wing cross brace using 3/4” u-bolts. Wing axle and hub assemblies are optional on single coil/chopper wings.
HYDRAULIC SYSTEM
Installcylinderhydraulicttingsandhydraulichosesbetweencylinders.
HITCH TUBES
Position hitch tube(s) on top of center section. Attach hitch tube(s) to center section with ¾” u-bolts, lockwashers and nuts. Connect hitch tubes with hitch extension (8C5060, 8C5070 or 8C5100), hitch channel (8C5050) and hitch piece (8D0720) at front of machine using hardware provided.
HYDRAULIC HOSES TO TRACTOR AND TIRES
Installhydraulichosesandttingstofrontofmachine.Securehoseswithclampsprovided.Donotovertighten,hy­draulic hoses expand and shorten when pressurized. Install wheels and tires. Tighten wheel bolts to 170 ft-lb torque.
CHARGE HYDRAULIC SYSTEM
Block Wing Lift Hydraulic Cylinders (8C0432) so rods can fully extend without contacting wing (Photo 44a.). Connect hydraulic tips to tractor hydraulic couplers. Extend and retract cylinders until air is purged from hydraulic system. At-
tachrodendofwingliftcylinderstowingliftslotswith1”X7”bolt,atwasher,bushingsandlocknut(Photo44b.).Do
not overtighten lock nuts as rod end of wing lift cylinder must slide freely in lift slot and bolt must rotate freely. Raise and lower machine. Watch so hydraulic hoses do not tighten or get pinched, adjust hoses if necessary. Adjust wing lift cylinder eye bolts so wings rest on center frame during transport. Tighten all Eye Bolts. Insure that cylinder attach holes are aligned when eyebolts are tightened.
2-1
SECTION 2 - ASSEMBLY
C-SHANKS
Mark frame with coil /chopper locations shown in layout drawing. Install C-Shanks (8K4392) and secure with hardware provided.
COIL/CHOPPER ASSEMBLIES
Pre-assemble Pull Frames. Secure pillow block to adjustment arm with 1/2” u-bolt and hardware. Secure bearing to coil shaft with set screws and snap ring. Attach Coil and Pull Frame assemblies to C-Shanks using ¾” U-bolts (8C1720) and
hardware.Note:LeftandRighthandwoundcoilscanbeidentiedbycomparingtoLeftandRighthandboltthreads.
SMV sign, Wing Transport Locks, Main Transport Lock, ID & Safety Decals and Safety Lighting Install SMV sign at rear center of machine. Install Wing and Main transport locks. Install decals. Install Safety Lighting components. Where possible, run wiring harnesses next to hydraulic hoses. Secure with nylon ties.
2-2
2-3
14’ Narrow Center
8C5075
8D0720
8C5060
8D8523
8K8020
8C4410
6 1/4"
8K4396
8C5145
6 1/4"
8C5850
8C5820
8C4515
SECTION 2 - ASSEMBLY
57 1/4"
48"
48"
50 3/4"
50 3/4"
54"
54"
57 1/4"
8C5840
8K8010
8K7033
8C5850
8C4515
HYD LIFT COIL PCKR N-CNTR 14'7/18/2012 9PD0140.iam/
22’ Narrow Center
114 1/4"
109 1/2"
104 3/4"
8C5200
8K7033
8C5820
2-4
8D0720
8C5060
8C5075
8D8523
124 1/2"
6 1/4"
86 1/2"
8K4396
8C5170
50 3/4"
8C5180
8C4410
8C5840
54"
8C4515
8C5850
57 1/4"
8C4410
8C5840
SECTION 2 - ASSEMBLY
HYD FOLD COIL PCKR N-CNTR 22'7/18/2012 9PD0220.iam/
24’ Narrow Center
2-5
8K7033
8K4396
8C5075
117 1/4"
124 1/2"
86 1/2"
8C4410
6 1/4"
8C5145
114"
110 3/4"
8K8010
8K8020
8C4510
SECTION 2 - ASSEMBLY
8C5820
50 3/4"
54"
57 1/4"
8C4515
8C5170
8C5200
8C5180
8C5850
HYD FOLD COIL PCKR N-CNTR 24'7/18/2012 9PD0240.iam/
26’ Narrow Center
8K4396
2-6
8C5820
165 1/2"
86 1/2"
8C5840
8C4410
8C5075
6 1/4"
8C5145
123 1/4"
120"
116 3/4"
8C5180
8C5170
SECTION 2 - ASSEMBLY
8C5860
8C4610
8K7033
8C5850
8C4515
8C5250
50 3/4"
54"
57 1/4"
8C5850
8C4515
HYD FOLD COIL PCKR N-CNTR 26'7/18/2012 9PD0260.iam/
28’ Narrow Center
SECTION 2 - ASSEMBLY SECTION 2 - ASSEMBLY
8C5840
129 1/4"
8K4396
8C5820
165 1/2"
86 1/2"
8C5075
8C4410
6 1/4"
8C5145
126"
122 3/4"
8C5170
8C5180
8C5870
8C5250
8C5850
8C4515
2-7
8K7033
8C4710
50 3/4"
54"
57 1/4"
HYD FOLD COIL PCKR N-CNTR 20'7/24/2012 9PD0280.iam/
SECTION 2 - ASSEMBLY SECTION 2 - ASSEMBLY
30’ Narrow Center
8C5075
111 1/4"
8C5170
8D3031
8C5840
8K4396
8C4410
165 7/8"
8C5820
8C5180
86 1/2"
8C5840
108"
104 3/4"
6 1/4"
8C4410
8C5145
8K7033
8C4415
8C5840
8C5250
8C5850
8C4515
50 3/4"
54"
57 1/4"
149 3/4"
156"
159 1/4"
HYD FOLD COIL PCKR N-CNTR 30'7/24/2012 9PD0300.iam/
2-8
SECTION 2 - ASSEMBLY SECTION 2 - ASSEMBLY
26’ Standard Center
8C5820
160 1/2"
8C5090
8C5080
135 1/4"
132"
128 3/4"
8C5210
6 1/4"
8C5150
8C5860
8C5840
8C4410
8C4615
8K7033
8C4610
68 3/4"
72"
75 1/4"
8C5170
8C4410
8C5200
8C5860
8C4615
2-9
HYD FOLD COIL PCKR 26'7/31/2012 9PD2675.iam/
SECTION 2 - ASSEMBLY SECTION 2 - ASSEMBLY
28’ Standard Center
8C5090
8C5080
141 1/4"
138"
8C5850
8C4510
8K4396
8C5820
160 1/2"
8C5150
8K7033
8C5860
6 1/4"
8C4610
134 3/4"
8C5210
8C5850
8C4510
8C5170
8C5200
8C4615
68 3/4"
72"
75 1/4"
8C5860
8C4615
HYD FOLD COIL PCKR 28'8/8/2012 9PD2875.iam/
2-10
SECTION 2 - ASSEMBLY SECTION 2 - ASSEMBLY
30’ Standard Center
8C5090
8C5080
147 1/4"
8C5860
8C4610
8K4396
8C5820
160 1/2"
125"
8C5150
8K7033
8C5860
144"
140 3/4"
6 1/4"
8C5180
8C5210
8C4610
8C4610
8C5170
8C5200
8C4615
2-11
68 3/4"
72"
75 1/4"
8C5860
8C4615
HYD FOLD COIL PCKR 30'8/8/2012 9PD3075.iam/
SECTION 2 - ASSEMBLY SECTION 2 - ASSEMBLY
32’ Standard Center
8C5090
8C5870
8C4710
8C5170
8K4396
8C5820
160 1/2"
125"
8C5080
8C5150
8K7033
8C5860
6 1/4"
8C4610
153 1/4"
150"
146 3/4"
8C5210
8C5180
8C5870
8C4710
8C5170
8C4615
68 3/4"
72"
75 1/4"
8C5200
8C5860
8C4615
HYD FOLD COIL PCKR 32'8/8/2012 9PD3275.iam/
2-12
SECTION 2 - ASSEMBLY SECTION 2 - ASSEMBLY
34’ Standard Center
8C5090
8C5170
8C5840
8K4396
8C4410
8C5820
202"
151 1/2"
8C5150
8C5080
8K7033
8C5860
6 1/4"
8C4610
135 1/4"
132"
128 3/4"
8C4410
8D3031
8C5260
8C5180
8C5840
8C5170
8C5250
8C4415
8C5840
2-13
8C4615
68 3/4"
72"
75 1/4"
8C5840
8C5860
8C4615
176 3/4"
180"
183 1/4"
HYD FOLD COIL PCKR 34'8/8/2012 9PD3475.iam/
SECTION 2 - ASSEMBLY SECTION 2 - ASSEMBLY
36’ Standard Center
8C5090
8C5170
8C5850
8C4510
8K4396
8C5820
202"
125"
8C5080
8C5150
8K7033
8C5860
6 1/4"
8C4610
141 1/4"
138"
134 3/4"
8D3031
8C5260
8C5180
8C5850
8C4510
8C5170
8C5250
8C4415
8C5840
8C4615
68 3/4"
72"
75 1/4"
8C5840
8C4415
8C5860
8C4615
188 3/4"
192"
195 1/4"
HYD FOLD COIL PCKR 36'8/8/2012 9PD3675.iam/
2-14
SECTION 2 - ASSEMBLY SECTION 2 - ASSEMBLY
38’ Standard Center
8C5090
8C5170
8C5850
8C4510
8C5850
8K4396
8C5820
186"
125"
8C5080
8C5150
8K7033
8C5860
6 1/4"
8C4610
141 1/4"
138"
134 3/4"
8C5180
8C4510
8C5260
8C5250
8D3031
8C5170
8C5850
8C5850
8C4515
2-15
8C4615
8C5860
68 3/4"
72"
75 1/4"
8C4515
8C5860
8C4615
194 3/4"
198"
201 1/4"
HYD FOLD COIL PCKR 38'8/8/2012 9PD3875.iam/
SECTION 2 - ASSEMBLY SECTION 2 - ASSEMBLY
40’ Standard Center
8C5090
8C5170
8C5860
8C4610
8C4515
8C5850
8K4396
8C5820
196"
125"
8C5080
8C5150
8K7033
8C5860
8C5860
6 1/4"
8C4610
147 1/4"
144"
140 3/4"
8C5180
8C4610
8C5280
8D3031
8C5260
8C5170
8C5860
8C5850
8C4515
8C4615
8C5860
8C4615
68 3/4"
72"
75 1/4"
206 3/4"
210"
213 1/4"
HYD FOLD COIL PCKR 40'8/8/2012 9PD4075.iam/
2-16
SECTION 2 - ASSEMBLY SECTION 2 - ASSEMBLY
42’ Standard Center
8C5090
8D3031
8C5180
8C5860
8C4610
8C4615
8C5860
8K4396
202"
8C5820
125"
8C5150
8C5080
8K7033
8C5860
8C5860
6 1/4"
8C4610
147 1/4"
144"
140 3/4"
8C5860
8C5260
8C5180
8C5860
8C4610
8C5280
8C4615
2-17
8C4615
8C5860
8C4615
68 3/4"
72"
75 1/4"
212 3/4"
216"
219 1/4"
HYD FOLD COIL PCKR 42'8/8/2012 9PD4275.iam/
SECTION 2 - ASSEMBLY SECTION 2 - ASSEMBLY
44’ Standard Center
217"
168"
125"
8C5080
8C5090
243 1/4"
240"
236 3/4"
141 1/4"
138"
134 3/4"
8D3031
8C5840
8C4410
8C5170
8C5850
8C4415
8C4510
8K4396
8C5820
8C4615
8C5150
8K7033
8C5860
8C5860
6 1/4"
8C4610
8C5180
8C4615
8C4510
8C5860
8C5180
8C5280
8C5270
8C5850
8C5170
8C5840
8C4415
8C5840
8C4410
68 3/4"
72"
75 1/4"
188 3/4"
192"
195 1/4"
HYD FOLD COIL PCKR 44'8/8/2012 9PD4475.iam/
2-18
SECTION 2 - ASSEMBLY
HYD. FOLD PACKER ASSEMBLY - PHOTO SUPPLEMENT – 42’ SHOWN
Center
1. Position Center Frame on supports.
2. Install main and wing lift cylinder eye bolts (middle of adjustment).
3. Install main lift cylinders.
4. Attach wing lift cylinders.
2-19
SECTION 2 - ASSEMBLY
HYD. FOLD PACKER ASSEMBLY - PHOTO SUPPLEMENT – 42’ SHOWN
5. Install Center Lift Arms and secure Pivot Pin with bolt, washer and lock nut.
6. Assemble Walking Axles. 7. Walking Axle with Pivot Bolt.
8. Install pivot dampeners. 9. Tighten Walking Axle hardware.
2-20
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