Summers Rockpicker User Manual

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Page 1

ROCK PICKER MODEL 700

Rotary Rockpicker, Hyd. Direct Drive

ROCK PICKER MODEL 700

Operator’s

Manual

MODEL 700

IMPORTANT

THE OPERATOR IS RESPONSIBLE FOR ADJUSTING THE MACHINE SINCE MACHINE DOES NOT COME “FIELD READY” FROM FACTORY.

See www.summersmfg.com for the latest version of all Summers Operator’s Manuals

SUMMERS MANUFACTURING CO., INC.

WEB SITE: www.summersmfg.com

MADDOCK, NORTH DAKOTA 58348 ........................................................ (701) 438-2855

DEVILS LAKE, NORTH DAKOTA 58301 ................................................... (701) 662-5391

8Z1102 © Summers Mfg. Co., Inc. 2013 Printed in USA

READ & UNDERSTAND OPERATOR’S MANUAL BEFORE USING MACHINE.

CAUTION

Page 2

Warranty

Summers warrants only products of its manufacture against operational failure caused by defective materials or workmanship which

occur during normal use within 12 months from the date of purchase by the end user from Summers’ dealer.

Summers’ obligation is to replace free of charge any part of any product that Summers inspection shows to be defective excluding transportation charges to Maddock, ND or Devils Lake, ND and return and also excluding all transportation costs from Summers’ dealer to the dealer’s customer and all other costs such as removal and installation expense.

Summers shall not be liable for loss of time, manufacturing costs, labor, material, loss of prots, consequential damages, direct or

indirect, because of defective products whether due to rights arising under the contract of sale or independently thereof, and whether or not such claim is based on contract, tort or warranty.

Written permission for any warranty claim return must be rst obtained from authorized Summers’ personnel. All returns must be

accompanied with a complete written explanation of claimed defects and the circumstances of operational failure.

Written warranty for all component parts used in the manufacture of Summers products is available upon request. Warranty of such

component parts will be determined by said component manufacturer upon their inspection of the claimed defective part.

This express warranty is the sole warranty of Summers. There are no warranties, which extend beyond the warranty herein expressly

set forth. The sales for products of Summers under any other warranty or guarantee express or implied is not authorized. This warranty

voids all previous issues.

SUMMERS MANUFACTURING CO. INC.

MADDOCK, NORTH DAKOTA 58348

DEVILS LAKE, NORTH DAKOTA 58301

2/95

Mathison’s 9/2013

Page 3

GENERAL INFORMATION

This book is composed of three basic sections: Safety, Operation and Parts.

The Operation Section provides information for proper operation and maintenance of your Summers Rockpicker. The Parts Section provides a complete parts breakdown for the Model 700 Rockpicker.

Reference to “Right” and “Left” in this book is determined when the machine is viewed from the rear.

Parts are referenced in each drawing with the Summers Manufacturing Part Number. Use this Part Number when ordering replacement parts from your Summers dealer.

It is the policy of this company to improve its products whenever possible and practical to do so. We reserve the right to make changes or improvements in the design or construction of parts at any time without incurring the obligation to install such changes on products previously delivered.

Summers Manufacturing Company, Inc. strongly recommends that each Rockpicker Operator READ and UNDERSTAND the Operator’s Manual before using the machine. In addition, this Operator’s Manual should be REVIEWED at least ANNUALLY thereafter.

CONTENTS

Section 1: SAFETY

Safety-Alert Symbol and General Safety Practices ........................................... 1-1

Safety Decals ......................................................................................1-2 – 1-3

Maintenance Safety .................................................................................... 1-4

Section 2: OPERATION and MAINTENANCE

Initial Set-Up .............................................................................................. 2-1

Hydraulic Requirements ................................................................................. 2-1

Electric Solenoid Lift Option .......................................................................... 2-2

Field Operation .............................................................................................. 2-3

Maintenance and Service ................................................................................ 2-3

Troubleshooting ............................................................................................. 2-4

Section 3: PARTS

Main Frame, Model 700 .................................................................................. 3-2

Rake and Reel Assembly, Model 700 ............................................................... 3-3

Drive System, Model 700 ................................................................................ 3-4

Hydraulic Dump System, Model 700 ............................................................... 3-5

Electric Solenoid Lift Option .......................................................................... 3-6

Hydraulic Swing Hitch .................................................................................... 3-7

16.5L X 16.1 Tire ........................................................................................... 3-8

Hub and Axle Components .............................................................................. 3-9

Hydraulic Cylinder Breakdown...................................................................... 3-10

OWNER REGISTER

Name ____________________________________ Size _________________________________________

Address _________________________________ Serial Number _______________________________

City _____________________________________

State/Prov. ______________________________ Date Purchased ______________________________

Mail Code ________________________________ Dealer _______________________________________

Page 4

NOTES

Page 5

SECTION 1 - SAFETY

SAFETY-ALERT SYMBOL

This symbol is used to denote possible danger and care should be taken to prevent bodily injury. This symbol means:

ATTENTION! BECOME ALERT!

YOUR SAFETY IS INVOLVED!

Denition of each Signal Word used in conjunction with the Safety-Alert symbol.

indicates an imminently hazardous situation which, if not avoided, will result in death or

serious injury. This signal word is to limited to the most extreme situations.

DANGER

indicates a potentially hazardous situation which, if not avoided, could result in death

or serious injury.

WARNING

indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

CAUTION

GENERAL SAFETY PRACTICES

1. READ AND UNDERSTAND Operator’s Manual before using machine. Review at least annually thereafter.

2. VERIFY all safety devices and shields are in place before using machine.

3. KEEP hands, feet, hair and clothing away from moving parts.

4. STOP engine, place all controls in neutral, set parking brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting, maintaining or unplugging.

5. BE CAREFUL when working around high pressure hydraulic system.

6. DO NOT ALLOW RIDERS.

7. ALWAYS, make sure that pressure is relieved from hydraulic circuits before servicing or disconnecting from

tractor.

SAFETY DURING TRANSPORT

1. ONLY TOW at a safe speed. Use caution when making corners and meeting trafc.

2. USE transport lock and safety chain between tractor drawbar and rockpicker hitch when transporting on

public roads.

3. If rockpicker is towed on public roadways, hydraulically swing hitch so rockpicker trails directly behind tow-

ing vehicle. Install Transport Lock (8R7890) to prevent cylinder from retracting. The optional solid hitch can

be reversed so rockpicker trails directly behind towing vehicle.

4. COMPLY with local lighting, marking and oversize regulations when transporting on highways.

1-1

Page 6

SECTION 1 - SAFETY

SAFETY DECALS

1. KEEP SAFETY DECALS AND REFLECTORS CLEAN.

2. REPLACE missing or unreadable decals. New decals are available from your Summers dealer by ordering correct part number (PN) located in lower right hand corner.

1. SUMMERS DECAL (PN 8Z0079)

2. PINCH POINT HAZARD DECAL (PN 8Z0087)

3. MODEL 700 ROCKPICKER DECAL (PN 8Z0158)

1-2

Page 7

SECTION 1 - SAFETY

4. GENERAL INFORMATION DECAL (PN 8Z0220)

5. ROCKPICKER BATT WARNING DECAL (PN 8Z0230)

6. GENERAL CAUTION DECAL (PN 8Z0276)

1-3

Page 8

7. AMBER REFLECTOR (PN 8Z0800)

8. RED-ORANGE REFLECTOR (PN 8Z0805)

SECTION 1 - SAFETY

9. RED REFLECTOR (PN 8Z0810)

MAINTENANCE SAFETY

1. STOP engine, place all controls in neutral, set parking brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting or maintaining.

2. BE CAREFUL when working around high pressure hydraulic system.

3. ALWAY S make sure that pressure is relieved from hydraulic circuits before serving or disconnecting from tractor.

4. USE EXTREME CARE when making adjustments.

5. KEEP CHILDREN AWAY from machinery at all times.

6. STAND CLEAR of spring loaded batts at all times.

7. BE SAFE!

1-4

Page 9

SECTION 2 - OPERATION AND MAINTENANCE

INITIAL SETUP

HITCH AND SPINDLE SETUP

Install hitch with hydraulic cylinder on left side, attach hitch jack, safety chain, hydraulic hose stand and tip holder. Use

appropriate lifting device, hitch assembly weighs 410 lbs.

16.5L X 16.1 Tire: Attach receiver tube with plate (8R6206) to frame with tube on top. See Page 3-8.

NOTE: Remove safety transport lock pin located under rake AFTER hydraulic lines and cylinders have been lled with

oil.

BEFORE INITIAL OPERATION

1. After receiving your rockpicker, it is a good idea to double check the entire machine so that all bolts are securely tightened. Recheck after rst 2 and 8 hours of operation.

2. Make sure all grease ttings are in place and greased properly.

3. Inate tires to recommended ination pressure (see spec. chart on page 2-3) and check wheel bolts for tightness.

ROAD TOWING

If rockpicker is towed on public roadways, hydraulically swing hitch so rockpicker trails directly behind towing vehicle. Install Transport Lock (8R7890) to prevent cylinder from retracting. Use transport lock and safety chain when transporting. Check wheel nuts before road transport, after rst 20 miles and every 60 miles thereafter. Also, before road transport check wheel bearings for tightness and that wheel bearings are well greased.

I M P O R T A N T

HYDRAULIC REQUIREMENTS FOR MODEL 700 ROTARY ROCKPICKER

1. Closed center hydraulic systems usually work very well.

2. Open center hydraulic systems require sufcient oil ow to operate both the hydraulic reel motor and rake lift cylinders simultaneously. Because open center systems vary greatly in performance, it is difcult to specify a minimum ow requirement. For example, some open center systems work perfectly. On others, the reel will slow or even pause while the rake is being raised. On still other open center systems, the rake can be raised only after stopping the

reel.

Therefore, when purchasing a rockpicker to be used on either a closed or open center hydraulic system, we strongly recommend the tractor or tractors to be used on the rockpicker be tested for acceptable operation before the machine is put into eld use. It is the responsibility of the dealer and purchaser to make this determination.

If tractor hydraulic pressure and ow are adequate but reel and rake cannot be operated simultaneously, installation of the Electric Solenoid Lift Option will improve performance. See following page for option installation and operating

instructions.

2-1

Page 10

SECTION 2 - OPERATION AND MAINTENANCE

INSTALLATION INSTRUCTIONS FOR ELECTRIC SOLENOID LIFT OPTION

1. When installing an Electric Solenoid Lift Option refer to following instructions and see breakdown on page 3-6. Mounting the switch.

Mount switch to a secure support in a convenient location on the tractor. Route the red and white battery wires to a 12-volt battery. Attach the white battery wire to the NEGATIVE (-) terminal and the red battery wire to the POSITIVE (+) battery terminal. A 20-amp in-line fuse is installed in the red battery wire to protect the system.

2. Mounting the solenoid valve (if not factory installed).

a. Disconnect the 1/2” X 60” hydraulic hose from the tee on the ow control valve on the rockpicker. Route hose

between rockpicker frame and connect tting on opposite side of the 1/2” X 16” hydraulic hose on the valve.

b. Remove two tees from top of solenoid valve.

c. Lift valve up between the rockpicker frame tubes directly behind the ow control valve and secure with two

plates and four 7/16” X 7-1/4” bolts, washers, lockwashers and nuts.

d. Connect the 1/2” X 16” hose on solenoid valve to tee on the ow control valve.

e. Replace ttings on top of solenoid valve removed in step “b”.

f. Remove two 3/8” X 228” hydraulic hoses from rockpicker and discard (tractor to cylinder tee hoses). Replace the

228” hoses with 48” and 180” hoses. Connect front of 48” and rear of 180” hoses to ttings on top of solenoid valve as shown on page 3-6. Route the 180” hoses along reel drive hoses on rockpicker hitch.

g. Route wire harness from the valve to tractor along hydraulic hoses. Connect to switch assembly. Secure wire

harness with nylon ties.

OPERATING INSTRUCTIONS FOR ELECTRIC SOLENOID LIFT OPTION

1. Read installation instructions thoroughly before operating electric solenoid lift option.

CAUTION: Follow operating instructions and warning decals whenever operating the rockpicker.

2. With reel turning, rake may be raised and lowered by moving the switch up or down. If switch movement doesn’t

correspond to rake movement, rotate switch 1/2 turn.

3. Rake may be raised or lowered the conventional way or by using switch.

4. Reel must be turning in order to raise or lower the rake with switch. When raising the rake with the switch, the

reel will stop when the rake cylinders have reached the end of their travel (until the switch is returned to its neutral position).

2-2

Page 11

SECTION 2 - OPERATION AND MAINTENANCE

FIELD OPERATION

CAUTION: NEVER run machine into a buried rock in an effort to dig rocks. Pry rock loose rst. This machine is not

designed to dig rocks. To do so will void the warranty.

ADJUSTMENTS FOR PICKING: MODEL 700 ROTARY ROCKPICKER

In typical eld conditions, lower picking rake and check that frame is level. Adjust by resetting hitch piece (8D0720) height. The picking rake should be set at a depth to skim rocks off the ground. Adjust Depth Bolts (8R6300, Page 3-3) to set picking depth. Tractor and reel speed should be such that rocks are thrown to the upper rear section of bucket. Field conditions should be reasonably dry and rm.

IMPORTANT: Reel speed should not exceed 35 RPM.

MAINTENANCE AND SERVICE

MODEL 700 ROTARY ROCKPICKER

1. Grease 16 grease ttings on rockpicker DAILY.

2. Seasonally, disassemble, clean and repack wheel hub bearings.

3. Check set screws on reel periodically for tightness.

4. The gear case is lled at the factory with 90 weight gear lube. Maintain gear lube at approximately 2/3 full (to top plug when level) with 90 weight gear lube. Change gear lube after rst 50 hours and every 1000 hours of operation thereafter.

5. Tighten nuts of rake retaining rods if rake tines become loose.

TIRE INFLATION / WHEEL BOLT / NUT TORQUE

Recommended tire ination pressures and wheel bolt/nut torque are as follows: TIRE PRESSURE HUB WHEEL NUT TORQUE

16.5L X 16.1 Tire 35 psi 812 - 8 Bolt 240 ft. lb.

ADJUSTING CUSHION VALVE RELIEF PRESSURE ON MODEL 700 HYDRAULIC DRIVE ROCKPICKER

The cushion valve relief pressure is set at the factory at 2000 psi on all hydraulic drive rockpickers. A setting lower than this can cause inadequate reel torque. To check, follow this procedure:

1. Determine tractor hydraulic system relief pressure by installing pressure gauge at remote outlet.

2. Next, install a tee in the hydraulic line leading from the right side of the ow control valve to the left side of the cushion block. Referring to the illustration on page 3-4, install tee between left tting 8J6030 of cushion block and hydraulic hose 8N4060.

3. Install pressure gauge into tee. Activate tractor hydraulic system so reel turns in picking direction, and check pres-

sure with reel stalled. To stall reel insert a large post between a batt and rake.

WARNING: Stand clear of reel at all times while tractor engine is running.

4. Pressure should read about 2000 psi, however, pressure here will never be higher than tractor pressure read in step #1. If stalled reel pressure is less than pressure in step #1 and less than 2000 psi contact your Summers dealer.

2-3

Page 12

Inadequate reel

Tractor hydraulic

Check oil level oil filter & tractor

Page

NO. PROBLEM CAUSE CORRECTION PAGE

1. Reel runs too fast

or too slow.

Flow control valve improperly adjusted.

Adjust flow control valve on rockpicker for desired reel speed. Flow control valve adjusts speed of reel only on the picking direction of rotation - not in

reverse.

Page 2-3

Adjustments for

picking.

NOTE: Reel speed

should not exceed

35 RPM.

2. Rake raises slowly while reel is turning.

Insufficient oil flow to rake lift cylinders.

Inherent problem with certain model

tractors - see Hydraulic Requirements on Page 2.1. On tractors with adjustable flow controls for each hydraulic circuit (IE: JD Tortoise-Hare control), set rockpicker flow control to a maximum

setting and adjust reel speed with tractor

flow control. This should divert extra oil to hydraulic circuit used for lifting rake.

Page 2-1

Installation of optional electric solenoid lift solves problem by using oil from hydraulic motor to power rake lift

cylinders. See installation & operation

instructions on page 2-2 for more details.

Page 2-2 Page 3-6

torque.

system pressure or rockpicker cushion

valve relief pressure

set too low.

hydraulic pressure. See Adjusting cushion Valve Relief Pressure on page 2-3.

2-3

4. Leaking seal on planetary gear box.

Almost always

caused by leaking

shaft seal on hyd. motor. Oil from

tractor hyd. system enters gear box through motor and

this pressure forces

seal out.

Remove hydraulic motor from planetary gear box and replace shaft seal (Order Summers PN 8R7407 for complete kit).

Pag 3-4

5. Reel moves sideways.

Severe side loads. Center reel and retighten set screws

and retaining collar on reel. If problem continues install shaft collar. Order Summers PN 8R6830.

Page 3-3

SECTION 2 - OPERATION AND MAINTENANCE

2-4

Page 13

SECTION 3- PARTS

3-1

Page 14

SECTION 3- PARTS

3-2

Page 15

SECTION 3- PARTS

3-3

Page 16

3-4

SECTION 3- PARTS

Page 17

3-5

SECTION 3- PARTS

Page 18

3-6

SECTION 3- PARTS

Page 19

DETAIL A

HYD SWING HITCH

2/21/2013

8R7900.iam/

8D1660

8X0202 3/8" LN

8S2990

HOSE CLMP

8X0044

7/16" X 3-1/2"

8X0234

7/16" LNUT

8X0400

HPC

8X0462

CLVS PIN

8R7890

8J5510

3/4" ORB X #6 JIC(M)

8D3212

3/4" ORB TIP ISO

8S3095

HYD CAPLUG

8X0140

1 X 7"

8L0242

8X0280

1" N

8X0309

1" LW

8X0318 3/4" FW

8X0110

3/4 X 1.25"

8K8435

8N3136 (2X) 3/8 X 136"

HYDRAULIC SWING HITCH

(Model 700)

(8D8522)

8D0724

3/4X6" GR8

8X0262 3/4" LN

8J6010

3/4-16ORB X #6JIC(M) 90° ADP

8R7874

8R7880

3-1/2 X 8" CYL

(8K8610)

SEAL KIT (NOT SHOWN)

(8D8490)

(8D8500)

8D0720

(8X0112)

3/4X2-1/4"

(8X0306)

3/4" LW

8X1130

CRG 3/8"x3"

(8X0260)

3/4" N

SECTION 3- PARTS

3-7

Page 20

SECTION 3- PARTS

3-8

Page 21

8D5213

8R6913

8K7341

N/A

8K7113

DC17

HVY

HUB 1. SEAL

2. INNE

BEARINRG

3. INN RACERE

4. OURATER CE

5. HUB ASSY

6. WSHEEL TUD

7. WHEEL NUT

8. WHEEL BOLT

9. HUB ZERK

10. OUT BEARIERNG

11. A

WAS

XLE HER

12. AX NUT

LE 13. COTTER

14. HUB CAP

ASKET

15. HUB CAP

16. HUB CAP

BOLT

H211

8G8220 8G8217 8G8230 8G8230 8G8211

A211

N/A N/A

8D5114 8X0708 8G8217 8D5119 8D5112 8X

16 3/

0410 8G8213 N/A

N/A

SE10 L44643 8L44610 L44610 HD WB10 1/4-28NF L44643 3/4" I.D. 3/4"- 16X1" DC11

H517

8D5234 8D5236 8D5238

8D5217 8D5332 8D5336 8D5210 8D5215 8D5214

2-20UNF

N/A

8X0708 8D5117 8S5219 8D5212 8X

14 3/16

0415

N/A

LM48548 LM48510 LM67010 H517 WB16 1/ 1/4-28NF LM67048 7/8" I.D. 7/8"- X1-1/2" DC13

H611

8D5221 8D5317 8D5334 8D5336

8D53 8D53

11 -09 16 10-

611

N/A N/A

8D5114

WB10 -09 8X0708 8D5117 8D5319 8D5312

4 3/16

8X0415

N/A

SE13 LM29749 LM29710 LM67010 H

8R6914

WB12 10- 1/4-28NF LM67048 1" I.D. 1"-1 X1-1/2" DC13

H614

8R6922** 8R6917 8R6925 8D5332 8R6911

614

N/A

8R6914 8X0708 8D5217 8D5319 8D5312

4 3/16

8X0415

N/A

SEE GBGI

INSTRUCTIONS

LM603049 LM603011 LM48510 H

N/A

WB12 1/4-28NF LM48548 1" I.D. 1"-1 X1-1/2" DC15

N/A

HD812

8K7127*** SEAL SE77

8K7117 8K7130 8K7132

8K71

8K7111

15-9/16"* 8K7116-9/16"*

WB40

N/A

8X0708 8K7118 8D5319 8X

3/16

8D5312

0415

N/A

8K7122-5/8" 8K7123-5/8"

N/A

8K7128***

SLEEVE SE

LM3780 LM3720 LM2720WHD812

B41

1/4-28NF LM2790 1" I.D. 1"-1 X1-1/2"

WB46 WB118

HD817

8K7344 7K7342 8K7346 8K7347 8K7340 8K7122-5/8" 8K7123-5/8"

WB118

8X0708 8K7343 8X0328 8D5314

-12 1

8X0414

N/A

SE42 LM387AS 382A LM501310 HD817 WB46

N/A

1/4-28NF LM501349 1.312 I.D. 1-1/4" /4X2" DC26

N/A

H1010

8K7220 7K7217 8K7230 8K7232 8K7211 8K7215 8K7216

WB52

8X0708 8K7218 8X0328 8D5314 8X0414 8K7212 8K7213 8K7214

SE48 39585 39520 453A H1010-9 WB51

N/A

1/4-28NF 460 1.312 I.D. 1-1/4"-12 1/4X2" SE49 DC27 WB53

H1010

8K7221 8K7219 8K7231 8K7232 8K7210 8K7215 8K7216

WB52

8X0708 8K7218 8X0328 8D5314 8X0414 8K7212 8K7213 8K7214

SE67 33275 33462 453A H1010-11 WB51

N/A

1/4-28NF 460 1.312 I.D. 1-1/4"-12 1/4X2" SE49 DC27 WB53

H1020

8K7320 8K7317 8K7330 8K7332 8K7209 8K7215 8K7216

WB52

8X0708 8K7318 8X0366 N/A 8X0418 8K7312 8K7313 8K7214

SE55 HM218248 HM218210 HM212010 HDA1020 WB51

N/A

1/4-28NF HM212049 2.03" ID 2" - 160 5/16 X 2-1/2" SE59 DC28 WB53

Pre

2000

** GBGI (Not Shown), 8R6921 Triple Lip (Shown

)

CD2\MANUALS\10 2-26 HUB-AXLE COMPONENT

LAST REVISION: 3/2/201

*** Pre 2006 8K7120 (SE17

)

HUB AND AXLE COMPONENTS

Assembly Notes:

A. Before towing machine, pack wheel bearings and ll

1/2 of hub cavity with high quality bearing grease.

B. Tighten axle nut to 45 ft.-lbs, loosen nut until rst slot

is aligned with hole in axle, install cotter pin and bend to retain.

Legend:

SMC Part Number

INDUSTRY Part Number or Size

3-9

ROCKPICKER

SECTION 3- PARTS

Page 22

3-10

SECTION 3- PARTS

Page 23

Disc Valve Motors

Integral Cross Over Relief Valve

Technical Manual

2000 Series

Page 24

Introduction

Features and Benefits

• Complete packaged sys-

tem solution, single source for motor with relief valve capability

• Relief valves as close to

the Geroler

as possible,

providing added protection.

• Eliminate leak points from in-line or bolt-on relief’s

• Valves capable of full

motor flow and full motor pressure.

• Provides added flexibility to

system design by allowing motors to have individual relief valve settings.

• Simplifies assembly, pur-

chasing, and system design requirements

Eaton Char-Lynn®, your proven low speed high torque motor supplier, now offers the Char-Lynn® 2000 Series motor with our proven Eaton Vickers® Screw-in Cartridge Valves integral to the motor. This compact and efficient package offers increased value and cost effectiveness to designing Eaton into your applications. Minimizing the use of hoses, tubing, and fittings will reduce production and assembly time significantly.

Applications

• Skid Steer Attachments

• Swing Motor

• Brush Cutters & Mowers

• Harvesting Equipment

• Directional Boring

Any place pressure relief protection is optimal for system or motor performance and life

Replacement cartridges can be obtained by ordering the Item Part Number as listed below.

ITEM PART # ITEM DESC. RELIEF VALVE SETTING

02-199291 RV5A-10-F-0-35/15 1500 PSI 02-199292 RV5A-10-F-0-35/17.5 1750 PSI 02-199293 RV5A-10-F-0-35/20 2000 PSI 02-199295 RV5A-10-F-0-35/22.5 2250 PSI 02-198563 RV5A-10-F-0-35/25 2500 PSI 02-199294 RV5A-10-F-0-35/27.5 2750 PSI 02-199296 RV5A-10-F-0-35/30 3000 PSI

2000 Series

Geroler® Element ............9 Displacements

Flow LPM [GPM]...............75 [20] Cont.**

115 [30] Inter.*

Speed ..................................Up to 924 RPM

Pressure Bar [PSI] ............200 [3000] Cont.

300 [4500] Inter.

Torque Nm [lb-in]..............845 [7470] Cont.

930 [8225] Inter.

** Continuous— (Cont.) Continuous rating, motor may be run continuously at these ratings.

* Intermittent— (Inter.) Intermittent operation, 10% of every minute.

Page 25

Standard Mount Motors

65,3/62,7 [2.57/2.47]

Port B

1-1/4 inch Dia. Tapered Shaft

10,2/7,8 [.40/.31]

Max.

7/8-14 O-ring Staggered Ports, G 1/2 (BSP) Staggered Ports

1-1/4 inch Dia.Shaft

Case Drain 7/16-20 UNF-2B SAE O-ring Port

1 inch and 25 mm Dia.Shaft

56,7/54,3 [2.23/2.14]

52,4/49,7 [2.06/1.96]

SAE 6 B Splined Shaft

56,7/54,3 [2.23/2.14]

Standard Rotation Viewed from Shaft End Port A Pressurized — CW Port B Pressurized — CCW

52,4/49,7 [2.06/1.96]

1-1/4 inch Dia. Splined Shaft

32 mm Dia. Shaft

7/8 inch Dia. Splined Shaft

65,8/63,5 [2.59/2.50]

42,2/39,8 [1.66/1.57]

*Subtract 4,1/3,6 [.16/.14] when order-

ing motor with 4-bolt magneto flange

93.0/92.4

3.66/3.64

64.3/63.8

2.53/2.51

2000 Series Standard Motor with 7/8-14 O-Ring Staggered Ports or G1/2 (BSP) Staggered Ports

DISPLACEMENT

cm3/r [in3/r] 80 [ 4.9] 100 [ 6.2] 130 [ 8.0] 160 [ 9.6] 195 [11.9] 245 [14.9] 305 [18.7] 395 [24.0] 490 [29.8]

Dim. X mm [in] 137,0 [ 5.40] 141,6 [ 5.58] 147,9 [ 5.83] 147,9 [ 5.83] 154,8 [ 6.10] 163,7 [ 6.45] 175,1 [ 6.90] 191,1 [ 7.53] 208,4 [ 8.21] Dim. Y mm [in] 184,5 [ 7.26] 189,0 [ 7.44] 195,4 [ 7.69] 195,4 [ 7.69] 202,2 [ 7.96] 211,1[ 8.31] 222,6 [ 8.76] 238,6 [ 9.39] 255,8[10.07]

Page 26

Wheel Mount Motors

96,8/94,4 [3.81/3.72]

92,5/89,9 [3.64/3.54]

Port B

1 inch and 25 mm Dia.Shaft

Max.

7/8-14 O-ring Staggered Ports, G 1/2 (BSP) Staggered Ports

1-1/4 inch Dia.Shaft

Case Drain

7/16-20 UNF-2B SAE O-ring Port

1-1/4 inch Dia. Tapered Shaft

105,5/102,8 [4.15/4.05]

50,3/48,0 [1.98/1.89]

SAE 6 B Splined Shaft

96,8/94,4 [3.81/3.72]

92,5/89,9 [3.64/3.54]

Standard Rotation Viewed from Shaft End Port A Pressurized — CW Port B Pressurized — CCW

1-1/4 inch Dia. Splined Shaft

32 mm Dia. Shaft

7/8 inch Dia. Splined Shaft

106,0/103,6 [4.17/4.08]

82,4/79,9 [3.24/3.14]

93.0/92.4

3.66/3.64

64.3/63.8

2.53/2.51

2000 Series Wheel Motor with 7/8-14 O-Ring Staggered Ports or G1/2 (BSP) Staggered Ports

DISPLACEMENT

cm3/r [in3/r] 80 [ 4.9] 100 [ 6.2] 130 [ 8.0] 160 [ 9.6] 195 [11.9] 245 [14.9] 305 [18.7] 395 [24.0] 490 [29.8]

Dim. X mm [in] 96,9 [ 3.82] 101,4 [ 4.00] 107,8 [ 4.25] 107,8 [ 4.25] 114,6 [ 4.52] 123,5 [ 4.87] 135,0 [ 5.32] 151,0 [ 5.95] 168,2 [ 6.63] Dim. Y mm [in] 144,3 [ 5.68] 148,9 [ 5.86] 155,2[ 6.11] 155,2 [ 6.11] 162,1[ 6.38] 171,0 [ 6.73] 182,4 [ 7.18] 198,4 [ 7.81] 215,7[ 8.49]

Page 27

Bearingless Motors

Port B

Max.

7/8-14 O-ring Staggered Ports, G 1/2 (BSP) Staggered Ports

101,60/101,47 [4.000/3.995] Pilot Dia.

Case Drain 7/16-20 UNF-2B

SAE O-ring Port

Port for Internal or External Case Drain

127,0 [5.00] Dia.

6.7/6,0 [.26/.24]

16,8/15,2 [.66/.60]

Standard Rotation Viewed from Drive End Port A Pressurized — CW Port B Pressurized — CCW

119,2 [4.69] Sq. Max.

157,5 [6.20] Max. (2)

13,85/13,33 [.545/.525] Dia. Thru (4)

14,22 [.560] Min. (4)

24,06/23,54 [.947/.927]

O-ring Seal Furnished with Motor

93.0/92.4

3.66/3.64

64.3/63.8

2.53/2.51

C 35,86 [1.412] Dia. D 34,04 [1.340] Dia. E 81,0 [3.19 ] Min. Full Form Dia. F 86,1 [3.39 ] Max. G 62,10 [2.445] Full Form Dia. H 38,40 [1.512] Dia. J 43,7 [1.72 ] Da. K 25,91 [1.020] L 8,25 [ .325] M 0,89 [ .035] N 15 °

Mating Coupling Blank Eaton Part No. 13307-003

For 2000 Series Bearingless Motor

application information contact your

2000 Series Bearingless Motor with 7/8-14 O-Ring Staggered Ports or G1/2 (BSP) Staggered Ports

DISPLACEMENT

cm3/r [in3/r] 80 [ 4.9] 100 [ 6.2] 130 [ 8.0] 160 [ 9.6] 195 [11.9] 245 [14.9] 305 [18.7] 395 [24.0] 490 [29.8]

Eaton representative (mating coupling blanks available from Eaton Hydraulics). Note: After machining blank, part must be hardend per Eaton specification.

Dim. X mm [in] 79,0 [ 3.11] 83,5 [ 3.29] 89,9 [ 3.54] 89,9 [ 3.54] 96,8 [ 3.81] 105,6 [ 4.16] 117,1 [ 4.61] 133,1 [ 5.24] 150,3 [ 5.92] Dim. Y mm [in] 126,8 [ 4.99] 131,4 [ 5.17] 137,7[ 5.42] 137,7 [ 5.42] 144,6[ 5.69] 153,5 [ 6.04] 164,9 [ 6.49] 180,9 [ 7.12] 198,2 [ 7.80]

Page 28

Model Code

Model Code for 2000 Series Motors

Sample Model Code:

The following 24-digit coding system has been developed to identify all of the configuration options for the 2000 Series motor

Model Code — 2000 Series Disc Valve Motors

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

M 0 2

Nos Feature Code Description

1 Product Series M Motor 2, 3 2000 Series 02 2000 Series 4, 5 Displacement cm

6, 7 Mounting Flange

/r [in3/r] 05 80 [ 4.9] 06 100 [ 6.2] 08 130 [ 8.0] 10 160 [ 9.6] 12 195 [11.9] 15 245 [14.9] 19 305 [18.7] 24 395 [24.0] 30 490 [29.8]

AD 4 Bolt (Bearingless)

101,6 [4.00] Pilot Dia. and 13,59 [.535] Dia. Mounting Holes on 127,0 [5.00] Dia. B.C.

AC 2 Bolt SAE A (Std.)

82,5 [3.25] Pilot Dia and 13,59 [.535] Dia. Mtg. Holes on 106,4 [4.19] Dia. B.C.

AB 4 Bolt (Wheel) 108,0 [4.25]

Pilot Dia. and 13,59 [.535] Dia. Mounting Holes on 147,6 [5.81] Dia. B.C.

AH 4 Bolt (Standard) 82,5 [3.25]

Pilot Dia. and 14,59 [.535] Dia. Mounting Holes on 106,4 [4.19] Dia. B.C.

AJ 4 Bolt Magneto (Std.)

82,5 [3.25] Pilot Dia. and 13,59 [.535] Dia. Mtg. Holes on 106,4 [4.19] Dia. B.C.

AF 2 Bolt SAE B (Std.)

101,6 [4.00] Pilot Dia. and 14,35 [.565] Dia. Mtg. Holes on 146,0 [5.75] Dia. B.C.

AP 4 Bolt (wheel compatible for

HAYES BRAKE) 107,9 [4.25] Pilot Dia. and 13,59 [.535] Dia. Mounting Holes on 147,6 [5.81] Dia. B.C. with Turned Down Housing to 88,9 [3.50] Dia.

Use this model code to specify a motor with the desired features. All 24-digits of the code must be present when ordering.

You may want to photocopy the matrix below to ensure that each number is entered in the correct box.

Nos Feature Code Description

8, 9 Output Shaft 00 Bearingless

01 1 inch Dia. Straight with

Woodruff Key, 1/4-20 Threaded Hole and 38,4 [1.51] Max. Coupling Length

02 1–1/4 inch Dia. Straight with

Straight Key, 3/8-16 Threaded Hole and 47,3 [1.86] Max. Coupling Length

23 32 mm dia. Straight with

Straight Key, M8 x 1,25 -6H Threaded Hole and 56,4 [2.22] Max. Coupling Length

04 1-1/4 inch Dia. Splined 14 T,

3/8-16 Threaded Hole and 33,0 [1.30] Min. Full Spline Length and 45,5 [1.79] Max. Coupling Length

03 1-1/4 inch Dia. Tapered with

Straight Key and Nut

05 1 inch SAE 6B Splined 6T,

1/4-20 Threaded Hole and 22,8 [.90] Min. Full Spline Length and 28,8 [1.13] Max. Coupling Length

07 7/8 inch Dia. Splined 13T,

15,2 [.60] Min. Full Spline Length and 30,8 [1.21] Max. Coupling Length

24 1–1/4 inch Dia. Straight with

Straight Key, 3/8-16 Threaded Hole and Corrosion Resistant (seal area to shaft end)

25 1–1/4 inch Dia. Tapered with

Straight Key and Nut, Corrosion Resistant (under seal area only)

26 25 mm Dia. Straight with

Straight Key, M8 x 1,25 -6H Threaded Hole and 38,4 [1.51] Max. Coupling Length

Page 29

Model Code

Sample Model Code:

Model Code — 2000 Series Disc Valve Motors

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

M 0 2

Nos Feature Code Description

10, 11 Port Type AA 7/8-14 UNF –2B SAE O-ring

12, 13 Case Flow

(Shuttles available with port code AA or AD only)

14 Low Pressure Relief

(LPR available with a combination of case flow code 04 or 05 and port code AA or AD only)

15, 16 Valve Option 00 None 17, 18 Accessories 00 None

(Staggered)

AG G 1/2 BSP Straight Thread

ports (Staggered)

AB Manifold Mount with 3/8-16

UNC Mounting Threads (3)

AE Manifold Mount with M10 x

1,5 -6H Mounting Threads (3)

AD 7/8-14 UNF –2B SAE O-ring

(End Ports)

AF 1–1/16 - 12 UN-2B O-ring

ports (Positioned 180∞ Apart)

01 7/16-20 UNF –2B SAE O-ring

(Case Drain)

02 G 1/4 (BSP) straight thread

port (Case Drain)

04 Shuttle Valve with 7/16-20

UNF –2B SAE O-ring (Case Drain)

05 Shuttle Valve with G 1/4

(BSP) straight thread port (Case Drain)

0 None A Set @ 4,5 bar [65 psi]∞ B Set @ 15,2 bar [220 psi]∞ C Set @ 20,7 bar [300 psi]∞

AA Seal Guard AB Speed Sensor (Std. With

Weatherpack shroud connector)

AH Speed Sensor (Std. With

M12 connector)

AL Quadrature Speed Sensor

Version 2 with M12

Nos Feature Code Description

19, 20 Special Features (Hardware)

00 None 01 Viton Seals 10 Viton Shaft Seal 57 105 bar [1500 psi] Internal