Stryker 8001-109-002D.0 Altrix Precision Temperature Management System Maintenance Manual 8001
AAllttrriixx®® PPrreecciissiioonn TTeemmppeerraattuurree MMaannaaggeemmeenntt SSyysstteemm
MMaaiinntteennaannccee MMaannuuaall
8001
8001-109-002 Rev D.0
EN
2019/03
SSyymmbboollss
~
ONLY
Refer to instruction manual/booklet
General mandatory action sign
Consult instructions for use
General warning
Caution
Warning; electricity
Catalogue number / model
Serial number
IIPPXX11
For US Patents see www.stryker.com/patents
Manufacturer
Mass of equipment
Direct current
Alternating current
Product provides terminal for connection of a potential equalization conductor. The potential
equalization conductor provides direct connection between the product and potential equalization
busbar of the electrical installation.
Protective earth ground
Protection from dripping water from above the device
Defibrillation proof type BF applied part
8001-109-002 Rev D.0 EN
CCAAUUTTIIOONN -- Federal law (USA) restricts this device to sale by or on the order of a physician.
CCAAUUTTIIOONN -- Always use sterile distilled water or distilled water that has been passed through a
filter less than or equal to 0.22 microns with this product.
87VL Medical
Electrical Equipment
In accordance with European Directive 2012/19/EU on Waste Electrical and Electronic
Equipment, this symbol indicates that the product must not be disposed of as unsorted municipal
waste, but should be collected separately. Contact your local distributor for disposal information.
Medical Equipment Classified by Underwriters Laboratories Inc. with Respect to Electric Shock,
Fire, Mechanical and Other Specified Hazards Only in Accordance with IEC 60601-1:20 05 (3rd
edition), ANSI/AAMI ES60601-1 (2005, 3rd edition), CAN/CSA C22.2 No. 60601-1:20 08, IEC
80601-2-35:2009, CAN/CSA C22.2 NO 80601-2-35:12, ISO 80601-2-56:2009, CAN/CSA C22.2
NO 80601-2-56:12, IEC 60601-1-8:2007, CAN/CSA C22.2 NO 60601-1-8-08, IEC 60601-110:2008, CAN/CSA C22.2 NO 60601-1-10-09, IEC 60601-1-6, CAN/CSA-C22.2 No. 60601-16:11
Liquid level indicator
Fragile, handle with care
Keep dry
Do not stack
This way up
EN 8001-109-002 Rev D.0
TTaabbllee ooff CCoonntteennttss
Warning/Caution/Note Definition ..............................................................................................................................4
Summary of safety precautions ................................................................................................................................5
Introduction ...............................................................................................................................................................6
Product description .................................................................................................................................................6
Contact information .................................................................................................................................................6
Serial number location.............................................................................................................................................7
Expected service life ...............................................................................................................................................7
Theory of operation .................................................................................................................................................7
System modes........................................................................................................................................................7
System overview.....................................................................................................................................................8
Physiological Closed-Loop Control System (PCLCS) responses.................................................................................8
Specifications .........................................................................................................................................................9
Specifications International ......................................................................................................................................9
Service icons ........................................................................................................................................................ 10
Product illustration ................................................................................................................................................11
Service .................................................................................................................................................................... 12
Powering off the product ........................................................................................................................................ 12
Maintenance mode, RFU code ...............................................................................................................................12
Service log ........................................................................................................................................................... 12
System state ........................................................................................................................................................13
Software versions .................................................................................................................................................13
Protecting against Electrostatic Discharge (ESD) ....................................................................................................14
Water flow diagram ............................................................................................................................................... 15
Removing and replacing the reservoir..................................................................................................................... 15
Connecting and disconnecting thermal transfer devices ........................................................................................... 16
Disconnecting the insulated hoses .........................................................................................................................17
Back cover removal...............................................................................................................................................17
Front cover removal .............................................................................................................................................. 18
Side cover removal (left or right).............................................................................................................................18
Back cover replacement ........................................................................................................................................ 18
Battery removal and replacement ........................................................................................................................... 19
Display assembly screen replacement .................................................................................................................... 19
User interface replacement ....................................................................................................................................20
Front wheel replacement (left or right)..................................................................................................................... 20
Rear swivel lock caster replacement (left or right) .................................................................................................... 21
Power cord replacement........................................................................................................................................22
Valved panel mount female coupling ......................................................................................................................23
Drain valve body replacement ................................................................................................................................25
Condenser air filter replacement............................................................................................................................. 27
Fluid pump replacement ........................................................................................................................................ 27
Heater replacement ..............................................................................................................................................30
Refrigeration temperature probe replacement ......................................................................................................... 32
Thermal unit replacement ...................................................................................................................................... 33
Temperature probe replacement ............................................................................................................................34
Fan assembly, thermal unit replacement.................................................................................................................36
Fluid management board (FMB) replacement..........................................................................................................38
Main control board (MCB) replacement...................................................................................................................42
Temperature or Monitor probe jack replacement...................................................................................................... 44
Manifold assembly replacement .............................................................................................................................45
Manifold flow sensor cable replacement .................................................................................................................48
System flow sensor replacement ............................................................................................................................49
Supply manifold replacement ................................................................................................................................. 51
Return manifold replacement ................................................................................................................................. 53
Storage ...................................................................................................................................................................57
8001-109-002 Rev D.0 1 EN
Storing the controller ............................................................................................................................................. 57
Storing the power cord and hoses .......................................................................................................................... 57
Draining water from the controller and hoses........................................................................................................... 57
Draining the thermal transfer devices...................................................................................................................... 58
Draining water from the reservoir............................................................................................................................ 59
Test equipment .......................................................................................................................................................60
Preventive maintenance ......................................................................................................................................... 61
Functional test data sheet ...................................................................................................................................... 62
LCD functionality, testing the visual and audible alarms ........................................................................................... 63
High thermal cutout test ....................................................................................................................................65
Probe port resistance, flow and water temperature verification..................................................................................65
Preventive maintenance annual replacement .......................................................................................................... 67
Air eliminator hose assembly replacement.......................................................................................................... 68
9 volt battery replacement ................................................................................................................................. 68
Condenser inlet filter replacement......................................................................................................................68
Quick Reference Replacement Parts .....................................................................................................................69
Troubleshooting ...................................................................................................................................................... 71
Remove from use code entry .................................................................................................................................75
Remove from use codes ........................................................................................................................................ 76
Main Control Board (MCB) assembly .....................................................................................................................83
Controller Communications Board (CCB) assembly ..............................................................................................85
Fluid management board (FMB) assembly ............................................................................................................ 86
Replaceable fuse ratings and type.......................................................................................................................... 88
Final assembly ........................................................................................................................................................ 89
Frame assembly .....................................................................................................................................................95
Side cover assembly, right hand 8001-000-140................................................................................................... 100
Side cover assembly, left hand 8001-000-145 ..................................................................................................... 101
Storage assembly 8001-000-190 ......................................................................................................................... 102
Label assembly ..................................................................................................................................................... 104
Reservoir assembly kit 8001-007-241 .................................................................................................................. 106
Base assembly ..................................................................................................................................................... 107
Fluid assembly ...................................................................................................................................................... 109
Display assembly ..................................................................................................................................................114
Control assembly .................................................................................................................................................. 116
Power supply assembly ........................................................................................................................................ 120
Manifold assembly ................................................................................................................................................ 122
Thermal product, 100-120V.................................................................................................................................. 127
Thermal product, 220-240V.................................................................................................................................. 135
Wheel assembly ................................................................................................................................................... 142
Back cover assembly............................................................................................................................................143
Recycling passport 8001-000-460........................................................................................................................ 144
Recycling passport 8001-123-410 or 8001-223-410............................................................................................ 145
Recycling passport 8001-100-420........................................................................................................................ 146
Recycling passport 8001-000-510........................................................................................................................ 147
Recycling passport 8001-000-140........................................................................................................................ 148
Recycling passport 8001-000-145........................................................................................................................ 149
Recycling passport 8001-007-100 / 8001-007-120 / 8001-007-220 .................................................................... 150
Recycling passport 8001-000-190........................................................................................................................ 151
Recycling passport 8001-103-010 / 8001-123-010 / 8001-233-010 .................................................................... 152
Recycling passport 8001-000-460........................................................................................................................ 153
EN 2 8001-109-002 Rev D.0
Recycling passport 0059-426-000........................................................................................................................ 154
Recycling passport 0059-428-000........................................................................................................................ 155
Recycling passport 0059-429-000........................................................................................................................ 156
Recycling passport 0039-232-000........................................................................................................................ 157
Recycling passport 0039-242-000........................................................................................................................ 158
Recycling passport 0039-236-000........................................................................................................................ 159
Recycling passport 0039-231-000........................................................................................................................ 160
Recycling passport 0039-234-000........................................................................................................................ 161
Recycling passport 0039-243-000........................................................................................................................ 162
Recycling passport 0039-235-000........................................................................................................................ 163
Recycling passport 0039-240-000........................................................................................................................ 164
Recycling passport 0039-238-000........................................................................................................................ 165
Recycling passport 0039-246-000........................................................................................................................ 166
Recycling passport 0039-244-000........................................................................................................................ 167
Recycling passport 0039-239-000........................................................................................................................ 168
Recycling passport 8001-103-125........................................................................................................................ 169
Recycling passport 8001-123-125........................................................................................................................ 170
Recycling passport 8001-223-125........................................................................................................................ 171
Recycling passport 8001-233-125........................................................................................................................ 172
EMC Information ................................................................................................................................................... 173
8001-109-002 Rev D.0 3 EN
WWaarrnniinngg//CCaauuttiioonn//NNoottee DDeeffiinniittiioonn
The words WWAARRNNIINNGG, CCAAUUTTIIOONN, and NNOOTTEE carry special meanings and should be carefully reviewed.
WWAARRNNIINNGG -- Alerts the reader about a situation which, if not avoided, could result in death or serious injury. It may also
describe potential serious adverse reactions and safety hazards.
CCAAUUTTIIOONN -- Alerts the reader of a potentially hazardous situation which, if not avoided, may result in minor or moderate
injury to the user or patient or damage to the product or other property. This includes special care necessary for the safe
and effective use of the device and the care necessary to avoid damage to a device that may occur as a result of use or
misuse.
NNoottee -- Provides special information to make maintenance easier or important instructions clearer.
EN 4 8001-109-002 Rev D.0
SSuummmmaarryy ooff ssaaffeettyy pprreeccaauuttiioonnss
Always read and strictly follow the warnings and cautions listed on this page. Service only by qualified personnel.
WWAARRNNIINNGG
• Always use Stryker accessories. Only IEC 60601-1 equipment shall be hooked to the patient temperature ports. Failure
to comply with these instructions may invalidate any or all warranties and may negatively affect the products EMC
performance. This also protects the product from cardiac defibrillation.
• Avoid reduction in water flow. Do not connect two or more thermal transfer devices in a series on a single port.
CCAAUUTTIIOONN
• Federal law (USA) restricts this device to sale by or on the order of a physician.
• Always use sterile distilled water or distilled water that has been passed through a filter less than or equal to 0.22
microns with this product.
• Do not modify the product or any components of the product. Modifying the product can cause unpredictable operation
resulting in injury to patient or operator. Modifying the product also voids its warranty.
• Always use ESD protective equipment before opening antistatic bags and servicing electronic parts.
• Do not place unprotected circuit boards on the floor.
• Do not place your fingers in between the reservoir and the sides of the controller, to avoid the risk of pinching your
fingers.
• Avoid the use of materials of good thermal conductivity, such as water, gel, or similar substances, with the AAllttrriixx system
not powered on. This can decrease the temperature of the body of a patient.
• Do not apply thermal transfer devices to patients with ischemic limbs. This may result in harm to the patient.
• Do not use this product if the patient has a transdermal medication (patch) as this can result in increased drug delivery.
• Do not use three or more adult Mul-T-Blanket products at the same time to avoid the risk of water overflow when you
power off the controller.
• Always pre-fill the thermal transfer devices with sterile distilled water before you apply it to the patients. This is to reduce
the risk of pressure ulcers.
• Always clamp the hoses when disconnecting the thermal transfer devices.
• Always wear gloves when replacing the battery in case of battery leak.
• Do not put the unit on its side. You will not be able to put the product back into service for 24 hours.
• Do not store the product with water in the device.
• Always store the product within the specified environmental condition values.
• Do not hang items on the controller handle to avoid the risk of tipping the product.
• Always store the power cord, cables, and hoses before you transport the product to reduce the risk of trip hazard.
NNoottee -- Disinfection of the Altrix internal water system was validated using
8001-109-002 Rev D.0 5 EN
M. mucogenicum.
IInnttrroodduuccttiioonn
This manual assists you with the maintenance of your Stryker product. Read this manual before maintaining this product.
Set methods and procedures to educate and train your staff on the safe maintenance of this product.
CCAAUUTTIIOONN -- Do not modify the product or any components of the product. Modifying the product can cause unpredictable
operation resulting in injury to patient or operator. Modifying the product also voids its warranty.
NNoottee -- Stryker continually seeks advancements in product design and quality. This manual contains the most current
product information available at the time of release. There may be minor discrepancies between your product and this
manual. If you have any questions, contact Stryker Customer Service or Technical Support at 1-800-327-0770.
PPrroodduucctt ddeessccrriippttiioonn
The Stryker model 8001AAllttrriixx® Precision Temperature Management System can supply water to an individual or multiple
thermal transfer devices simultaneously with each of these circuits monitored separately. Three operating modes are
available to ease patient care: Automatic, Manual, and Monitor. The controller uses the patient temperature probe to
provide closed loop feedback for automatic patient temperature management and monitoring. The controller alarms visual
and audible indications for when safety parameters are exceeded or it detects system function or performance irregularities.
The AAllttrriixx system is able to provide a patient temperature output reference signal to be connected to a non-specific third
party device or system.
The controller regulates water temperatures between 4.0° C (39.2° F) and 40.0° C (104.0° F) and circulates the heated or
cooled water via hose sets through the thermal transfer devices. A graphical display provides the user an interface for
selecting desired water or patient temperature settings, operating modes, help menus, and other key parameters. Visual
indicators are displayed to inform the user of system status or when the user must confirm a setting selection. The system’s
water temperature and flow outputs can be monitored with 400 series compatible devices to optimize system operation.
The AAllttrriixx system includes the following components:
• controller
• reusable hose sets
• thermal transfer devices (blankets, vests, and leg wraps)
• patient temperature probes
• reusable adapter cables
• reusable patient temperature output cable
NNoottee -- The blankets, vests, leg wraps, and patient temperature probes are type BF applied parts.
CCoonnttaacctt iinnffoorrmmaattiioonn
Contact Stryker Customer Service or Technical Support at: 1-800-327-0770.
Stryker Medical
3800 E. Centre Avenue
Portage, MI 49002
USA
To view your operations or maintenance manual online, see https://techweb.stryker.com/.
Have the serial number (A) of your Stryker product available when calling Stryker Customer Service or Technical Support.
Include the serial number in all written communication.
EN 6 8001-109-002 Rev D.0
SSeerriiaall nnuummbbeerr llooccaattiioonn
A
EExxppeecctteedd sseerrvviiccee lliiffee
The AAllttrriixx controller has a five year expected service life under normal use, conditions, and with appropriate periodic
maintenance. See the maintenance manual for preventive maintenance and service information.
TThheeoorryy ooff ooppeerraattiioonn
The temperature management system circulates temperature controlled water via centrifugal pump through a configured
combination of hoses connected to single or multiple thermal transfer devices which can be applied around, placed over or
under a patient. Using a heater to increase water temperature and a refrigeration system to decrease water temperature,
delivery and removal of thermal energy to and from the patient occurs at the contact point of the patient skin and thermal
transfer device to raise or lower patient temperature. A patient temperature probe can also be used to provide closed-loop
feedback patient temperature control capability or to monitor patient temperature.
SSyysstteemm mmooddeess
The AAllttrriixx system has eight modes of operation. This section contains general descriptions of each of the modes.
MMooddee DDeessccrriippttiioonn
Sleep Initial mode when the product is plugged into a Mains AC. System is active but not yet
available for any therapy or user input other than to turn the product on into Standby Mode
or Maintenance Mode.
Preparation The system checks different subsystem statuses to make sure that it is ready to start
therapy. This mode begins once Sleep Mode initiates, continues, and concludes before the
system can move from Sleep to any other Mode.
Stand-by Shows that the product is ready for therapy and presents the operator with the choice of
starting one of the active therapies.
Maintenance Allows the maintenance technician the ability to perform the following functions:
• Review and clear the latest RFU code
• Review the controller software versions
• Test visual and audible indicators
• Review the service log
• Monitor the state of the system sensors
Remove from use (RFU) The product enters this mode when there is a problem with the system providing adequate
therapy. The operator will not be able to perform therapy and may be instructed to remove
the product from use for qualified service personnel to evaluate.
8001-109-002 Rev D.0 7 EN
TThheerraappyy mmooddee DDeessccrriippttiioonn
Manual In this mode, the product will provide thermally treated water to the patient through the
thermal transfer device as it is targeting operator input water temperature control setting. In
this mode, the operator determines what the water temperature should be and as a result,
a patient temperature probe is not necessary to have. No rate selection is necessary as the
water controller will always use the maximum cooling/warming capacity of the product to
achieve the final Water Temperature Control Setting. During Manual Mode the AAllttrriixx
controller will utilize the pump to regulate the water flow to a prescribed target flow in order
to obtain maximum heat transfer through the thermal transfer device(s). The water
controller will also utilize the heater cartridge and refrigeration product to regulate the
Water Temperature at the supply manifold to the Water Temperature Control Setting
Automatic
Monitor The patient's temperature is monitored through a patient temperature probe. No thermally
In this mode, the product will provide thermally treated water to the patient through thermal
transfer device(s) as it is targeting a user input patient temperature control setting. In this
mode, the CS determines what the water temperature should be according to the therapy
rate chosen and what it takes to reach the desired patient temperature control setting. A
patient temperature probe is necessary to have in this mode.
The AAllttrriixx water controller provides an Automatic Mode to allow the caregiver to monitor
and control the core body Patient Temperature. The AAllttrriixx water controller requires the
caregiver to select the Final Patient Target Temperature and to select the warming or
cooling rate.
In Automatic Mode, the AAllttrriixx water controller will utilize the pump to regulate the water
flow to obtain maximum heat transfer through the thermal transfer device(s). The water
controller will also utilize the heater cartridge and refrigeration product to regulate the
Primary Patient Temperature to the selected Final Patient Target Temperature by
manipulating the water temperature of the supply ports.
The AAllttrriixx water controller offers 3 cooling rates and 4 warming rates.
treated water is being provided to the patient through thermal transfer devices.
SSyysstteemm oovveerrvviieeww
The AAllttrriixx system includes the main controller, fluid management controller and a basic user interface controller. The
system gathers input from the Human machine interface (HMI) system to determine the correct mode for the system.
The control system receives input from the following systems.
• Thermal management system
• Fluid system
• Patient interface
• Power system
• HMI system
PPhhyyssiioollooggiiccaall CClloosseedd--LLoooopp CCoonnttrrooll SSyysstteemm ((PPCCLLCCSS)) rreessppoonnsseess
• Relative overshoot: 0.3° C
• Command overshoot: 0.3° C
• Steady state deviation: ±0.1° C
EN 8 8001-109-002 Rev D.0
SSppeecciiffiiccaattiioonnss
MMooddeell 88000011--000000--000011
Electrical Requirements - AC Voltage Input Current and Voltage
Ratings
120VAC, 60Hz 12A
SSppeecciiffiiccaattiioonnss IInntteerrnnaattiioonnaall
Model 8001-000-002 8001-000-003,
8001-000-006
Electrical Requirements AC Voltage Input Current
and Voltage Ratings
PPhhyyssiiccaall ddiimmeennssiioonnss
Height 42.5 in. 107.9 cm
Width 15.0 in. 38.1 cm
Depth 23.0 in. 58.4 cm
Empty weight 150.0 lb 68.0 kg
Filled weight 160.5 lb 72.8 kg
Reservoir capacity 1.3 gal 5.0 L
100VAC, 50/60Hz
12A
120V, 60Hz 12A 220V, 60Hz 6A 220-240V, 50Hz 6A
8001-000-008,
8001-000-009,
8001-000-011
8001-000-013,
8001-000-015,
8001-000-016,
8001-000-017,
8001-000-018,
8001-000-019,
8001-000-021,
8001-000-022,
8001-000-023
WWaatteerr tteemmppeerraattuurree
Control setting range 39.2° - 104.0° F 4.0° - 40° C
Control accuracy ±0.3° C (4.0° - 40.0° C)
Display measurement accuracy ±0.2° C (4.0° - 40.0° C)
Display / resolution setting 0.1° C
Default setting 104.0° F 40.0° C
PPaattiieenntt tteemmppeerraattuurree
Control setting range 89.6° - 100.4° F 32.0° - 38.0° C
Control accuracy ±0.1° C (32° - 38°C)
Measurement accuracy ±0.3° C (25.0° - 45.0° C)
±0.4° C (0° C - 24.9° C, 45.1° C - 50° C)
Display / resolution setting 0.1° C
Display range 32.0° - 122° F 0.0° - 50° C
Default setting 98.6° F 37.0° C
8001-109-002 Rev D.0 9 EN
CCoonnttrroolllleerr
89.9°F
(32.2°C)
59°F
(15°C)
140 °F
(60 °C)
-40°F
(-40°C)
140 °F
(60 °C)
-20°F
(-29°C)
75 %
30 %
95 %
10 %
95 %
25 %
1060 hPa
700 hPa
1060 hPa
500 hPa
Heater capacity, maximum 500 watts
Circulating fluid Sterile distilled water or water that has been passed through a filter less than or
equal to 0.22 microns with this product
Battery 9V Lithium
Alarm tone range 75 - 85 dBA per standard IEC 60601-1-8
Water flow rate in each hose port Typical 1.2 lpm
Refrigerant type R134a
Power cord length 14 to 15 feet 4.2 - 4.5 meters
Clinical thermometer Direct mode
Equipment Class Class I
Rated for continuous operation
NNoottee -- The controller takes approximately 9 minutes to heat from 23.0±2° C (73.4° F) to 37.0° C (98.6° F) when not
connected to a patient. Time will vary when connected to a patient.
Stryker reserves the right to change specifications without notice.
For more information about thermal transfer devices, cables, or probes, see the manufacturer’s instructions for use.
EEnnvviirroonnmmeennttaall
ccoonnddiittiioonnss
Ambient temperature
Relative humidity (noncondensing)
Atmospheric pressure
SSeerrvviiccee iiccoonnss
IIccoonn NNaammee
RFU Code
Service log
OOppeerraattiioonn
SSttoorraaggee TTrraannssppoorrttaattiioonn
Not applicable
System state
EN 10 8001-109-002 Rev D.0
IIccoonn NNaammee
A
B
C
D
E
F
G
H
I
K
J
L
M
Software version
High thermal cutout
High thermal cut out test
PPrroodduucctt iilllluussttrraattiioonn
FFiigguurree 11 –– CCoonnttrroolllleerr,, ppaattiieenntt ffrroonntt
FFiigguurree 22 –– CCoonnttrroolllleerr,, ppaattiieenntt bbaacckk
A Storage compartment G Graphical user interface display
B Removable water reservoir H Handle
C Front wheels I Power cord
D Patient probe ports J Hose and power cord management straps
E Patient temperature output port K Swivel casters
F Hose connection ports L Wheel locks
M Ground chain
8001-109-002 Rev D.0 11 EN
SSeerrvviiccee
Test Failed
PPoowweerriinngg ooffff tthhee pprroodduucctt
To stop therapy or power off the product:
1. Press and hold the Stand-by button for two seconds.
2. Unplug the product from the wall outlet.
MMaaiinntteennaannccee mmooddee,, RRFFUU ccooddee
1. To gain access to the maintenance mode see
Complete steps 1 through 4.
2. To review the RFU codes tap RRFFUU CCooddee button (Figure 3).
3. To clear the RFU Codes, tap CCoonnffiirrmm (Figure 4).
LCD functionality, testing the visual and audible alarms
FFiigguurree 33 –– MMaaiinntteennaannccee MMooddee
(page 63).
FFiigguurree 44 –– RRFFUU CCooddee
SSeerrvviiccee lloogg
1. To gain access, see
2. Review the service log and clear. (Figure 5).
EN 12 8001-109-002 Rev D.0
LCD functionality, testing the visual and audible alarms
(page 63). Complete steps 1 though 4.
FFiigguurree 55 –– SSeerrvviiccee lloogg
NNoottee -- In the upper right hand corner of the service log screen (Figure 5), xx is the current page number The yy will
display the total number of service log pages.
SSyysstteemm ssttaattee
1. To gain access, see
2. The system state. (Figure 6 sample screen)
CCooooll Starts the cooling sub-function of the System State maintenance function
HHeeaatt Starts the heating sub-function of the System State maintenance function
SSttoopp Stops the warming or cooling sub-function of the System State maintenance function
LCD functionality, testing the visual and audible alarms
FFiigguurree 66 –– SSyysstteemm ssttaattee
(page 63). Complete steps 1 though 4.
SSooffttwwaarree vveerrssiioonnss
1. To gain access, see
2. Displays controller software versions. (Figure 7)
8001-109-002 Rev D.0 13 EN
LCD functionality, testing the visual and audible alarms
(page 63). Complete steps 1 though 4.
FFiigguurree 77 –– SSooffttwwaarree vveerrssiioonnss,, ssaammppllee ssccrreeeenn
PPrrootteeccttiinngg aaggaaiinnsstt EElleeccttrroossttaattiicc DDiisscchhaarrggee ((EESSDD))
CCAAUUTTIIOONN
• Always use ESD protective equipment before opening antistatic bags and servicing electronic parts.
• Do not place unprotected circuit boards on the floor.
NNoottee -- Always ship back circuit boards to Stryker in the same antistatic bags that the new boards were originally shipped in.
The electronic circuits in the product are completely protected from static electricity damage when factory assembled.
Always use adequate static protection when servicing the electronic systems of the product. All service personnel must use
static protection whenever they are touching wires.
SSaammppllee aannttiissttaattiicc pprrootteeccttiioonn eeqquuiippmmeenntt iinncclluuddeess::
• 1 antistatic wrist strap
• 1 grounding plug
• 1 test lead with a banana plug on one end and an alligator clip on the other end
Make sure that you follow the ESD manufacturer’s instructions for appropriate protection against static discharge.
EN 14 8001-109-002 Rev D.0
WWaatteerr ffllooww ddiiaaggrraamm
RReemmoovviinngg aanndd rreeppllaacciinngg tthhee rreesseerrvvooiirr
The removable reservoir enables you to fill or drain the reservoir away from the controller without interrupting therapy. You
will need to have the reservoir installed before starting a therapy.
CCAAUUTTIIOONN -- Do not place your fingers in between the reservoir and the sides of the controller, to avoid the risk of pinching
your fingers.
To remove the reservoir, pull forward at an angle, and lift out the reservoir (Figure 8).
8001-109-002 Rev D.0 15 EN
A
B
C
FFiigguurree 88 –– RReemmoovvaabbllee rreesseerrvvooiirr
1. To replace the reservoir, align the base of the reservoir over the drain (C).
2. Align the notch on the back of the reservoir (A) with the hook on the controller (B) (Figure 8)
3. Push the reservoir back into place. Make sure that the reservoir is secure to avoid water leakage.
CCoonnnneeccttiinngg aanndd ddiissccoonnnneeccttiinngg tthheerrmmaall ttrraannssffeerr ddeevviicceess
Read the operations manual for the individual thermal transfer devices for warnings, cautions, and safe operating
instructions before use.
WWAARRNNIINNGG
• Always use Stryker accessories. Only IEC 60601-1 equipment shall be hooked to the patient temperature ports. Failure
to comply with these instructions may invalidate any or all warranties and may negatively affect the products EMC
performance. This also protects the product from cardiac defibrillation.
• Avoid reduction in water flow. Do not connect two or more thermal transfer devices in a series on a single port.
CCAAUUTTIIOONN
• Avoid the use of materials of good thermal conductivity, such as water, gel, or similar substances, with the AAllttrriixx system
not powered on. This can decrease the temperature of the body of a patient.
• Do not apply thermal transfer devices to patients with ischemic limbs. This may result in harm to the patient.
• Do not use this product if the patient has a transdermal medication (patch) as this can result in increased drug delivery.
• Do not use three or more adult Mul-T-Blanket products at the same time to avoid the risk of water overflow when you
power off the controller.
• Always pre-fill the thermal transfer devices with sterile distilled water before you apply it to the patients. This is to reduce
the risk of pressure ulcers.
• Always clamp the hoses when disconnecting the thermal transfer devices.
To connect or disconnect the CClliikk--TTiittee® connectors (Figure 9) to the insulated hoses.
EN 16 8001-109-002 Rev D.0
FFiigguurree 99 –– CClliikk--TTiittee
A
To connect or disconnect the Colder style (Figure 10) to the insulated hoses.
FFiigguurree 1100 –– CCoollddeerr ssttyyllee ccoonnnneeccttoorrss
To close or open hose clamps (Figure 11).
Always clamp the hoses before disconnecting. See
To connect the AAllttrriixx®®TTeemmppeerraattuurree MMaannaaggeemmeenntt WWrraapp™™ to the AAllttrriixx®®TTeemmppeerraattuurree MMaannaaggeemmeenntt HHoossee™™ see
Figure 12.
Press the button (A) on the hose to disconnect from the wrap.
FFiigguurree 1122 –– AAllttrriixx TTeemmppeerraattuurree MMaannaaggeemmeenntt WWrraapp ccoonnnneeccttoorrss
The AAllttrriixx®®TTeemmppeerraattuurree MMaannaaggeemmeenntt WWrraappss have an internal valve and do not need a clamp to stop the water flow.
Draining the thermal transfer devices
FFiigguurree 1111 –– HHoossee ccllaammppss
(page 58).
NNoottee -- The term “thermal transfer devices” is used throughout this manual and is interchangeable with blankets and wraps,
unless indicated otherwise.
DDiissccoonnnneeccttiinngg tthhee iinnssuullaatteedd hhoosseess
To disconnect the insulated hoses:
1. To disconnect, push back on the retaining collar of the port on the controller.
2. Pull the hose to disconnect.
BBaacckk ccoovveerr rreemmoovvaall
TToooollss rreeqquuiirreedd::
• T27 Torx
8001-109-002 Rev D.0 17 EN
PPrroocceedduurree::
1. Apply the wheel locks.
2. Unplug the power cord.
3. Using a T27 Torx, remove and save the six screws that secures the back cover.
4. Remove and save the back cover by pulling outward and downward on the bottom of the back cover.
NNoottee -- The power cord will remain attached to the controller. Allow the power cord to slide through the back cover.
FFrroonntt ccoovveerr rreemmoovvaall
TToooollss rreeqquuiirreedd::
• T27 Torx
• T25 Torx
• 7/16” Socket
• 3/8” Drive ratchet
PPrroocceedduurree::
1. Apply the wheel locks.
2. Unplug the power cord.
3. Remove and save the water reservoir. See
4. Using a T27 Torx, remove and save the top two screws inside the storage compartment that secures the front cover.
5. Using a T25 Torx, remove the three screws between the connection ports.
6. Using a T27 Torx, remove and save the two screws inside the water catch tray that secure the bumper.
7. Remove and save the bumper.
8. Using a 7/16” socket, remove and save the two nuts that secure the front cover to the product.
9. Pull outward on the bottom of the front cover so it lowers down. Remove and save the front cover.
Removing and replacing the reservoir
(page 15).
SSiiddee ccoovveerr rreemmoovvaall ((lleefftt oorr rriigghhtt))
TToooollss rreeqquuiirreedd::
• T25 Torx
PPrroocceedduurree::
1. Apply the wheel locks.
2. Remove the patient back cover. See
3. Remove the patient front cover. See
4. Using a T25 Torx, remove and save the nine screws that secure the side cover to the main frame.
5. Remove the side cover, by rotating forward on the top and lifting upward. Now tip the side cover toward the back.
Remove and save the side cover.
NNoottee -- Follow the same steps to remove the opposite side cover.
Back cover removal
Front cover removal
(page 17).
(page 18).
BBaacckk ccoovveerr rreeppllaacceemmeenntt
TToooollss rreeqquuiirreedd::
• #1 Phillips screwdriver
EN 18 8001-109-002 Rev D.0
PPrroocceedduurree::
1. Remove the patient back cover. See
2. Using a #1 Phillips loosen two screws on the Scrulock assembly and remove power cord and Scrulock from front cover.
3. Discard the back cover.
NNoottee -- Install the new air filters when you replace the back cover.
4. Reverse the steps to reinstall.
5. Verify proper operation before you return the product to service.
Back cover removal
(page 17).
BBaatttteerryy rreemmoovvaall aanndd rreeppllaacceemmeenntt
CCAAUUTTIIOONN -- Always wear gloves when replacing the battery in case of battery leak.
TToooollss rreeqquuiirreedd::
• ESD System
PPrroocceedduurree::
1. ESD Requirement. See
2. Apply the wheel locks.
3. Remove the patient back cover. See
4. Slide the battery cover toward the left and remove.
5. Remove and discard the battery following your local waste disposal policy.
6. Reverse steps to reinstall.
Protecting against Electrostatic Discharge (ESD)
Back cover removal
(page 17).
(page 14).
NNoottee -- Replace with 9V Lithium battery.
7. Verify proper operation before you return the product to service.
DDiissppllaayy aasssseemmbbllyy ssccrreeeenn rreeppllaacceemmeenntt
TToooollss rreeqquuiirreedd::
• T27 Torx
• Wire cutters
• ESD System
PPrroocceedduurree::
1. ESD Requirement. See
2. Remove the patient back cover. See
3. Using a T27 Torx, remove and save the two screws at the top of the display assembly screen that secures the display
assembly screen to the product.
4. Push forward on the display assembly screen to unseat it from the top bracket.
5. Unscrew the two thumbscrews and cut the cable tie that secures the communication cable to the display assembly.
6. Remove and discard the display assembly screen.
NNoottee -- Do not dispose of as unsorted municipal waste. See your local distributor for return or collection systems
available in your country.
7. Reverse steps to reinstall.
8. Functional checks.
Protecting against Electrostatic Discharge (ESD)
Back cover removal
(page 17)
(page 14)
8001-109-002 Rev D.0 19 EN
9. Verify proper operation before you return the product to service.
UUsseerr iinntteerrffaaccee rreeppllaacceemmeenntt
TToooollss rreeqquuiirreedd::
• T27 Torx
• T20 Torx
• 3/8” Socket
• ESD System
• Wire cutters
PPrroocceedduurree::
1. ESD Requirement. See
2. Remove the patient back cover. See
3. Using a T27 Torx, remove and save the two screws at the top of the display assembly screen that secures the display
assembly screen to the product.
4. Push forward on the display assembly screen to unseat it from the top bracket.
5. Using wire cutters, cut the cable tie that secures the communication cable to the display assembly.
6. Unscrew the two thumbscrews.
7. Unplug communication cable and remove display assembly.
Protecting against Electrostatic Discharge (ESD)
Back cover removal
(page 17).
(page 14).
NNoottee -- Complete the following procedures with the display assembly removed from the product. Face display assembly
down onto an ESD controlled workbench.
8. Using T20 torx remove and save the eight screws(C) (
9. Using a 3/8” socket remove and save the hex nut (A) that secures the display bracket, and remove the bracket.
10.Using a T20 torx remove and save the two screws (D) that secure the Controller Communications Board (CCB) (R) to
the User Interface.
11.Pull up on CCB to unplug it from the User Interface, set aside for reinstallation.
12.Remove the User Interface from the Bezel and discard.
NNoottee -- Do not dispose of as unsorted municipal waste. See your local distributor for return or collection systems
available in your country.
13.Reverse steps to reinstall.
14.Perform
sheet.
15.Verify proper operation before you return the product to service.
LCD functionality, testing the visual and audible alarms
Display assembly
(page 63). Check complete on the functional test data
(page 114)) that secure the display bracket.
FFrroonntt wwhheeeell rreeppllaacceemmeenntt ((lleefftt oorr rriigghhtt))
CCAAUUTTIIOONN -- Do not put the unit on its side. You will not be able to put the product back into service for 24 hours.
TToooollss rreeqquuiirreedd::
• 3/4” Combination wrench
• 2” x 4” Board
PPrroocceedduurree::
1. Identify the side cover (left or right) that needs to be removed to replace the front wheel (left or right).
EN 20 8001-109-002 Rev D.0
2. Remove the patient front cover. See
Torque item K
to 18 ± 4 ft-lb
3. Remove the patient back cover. See
4. Remove the side cover based on the wheel you are replacing. See
5. Slightly tip the product and place a 2” x 4” board under the front corner of the frame on the side you are replacing the
front wheel (Figure 13).
Front cover removal
Back cover removal
(page 18).
(page 17).
Side cover removal (left or right)
(page 18).
FFiigguurree 1133 –– FFrroonntt wwhheeeellss
6. Using a 3/4” combination wrench, loosen the front wheel axle from the frame.
a. To reinstall, apply loctite blue 242 to a minimum of 3 threads. 1-2 threads from the end of the bearing assembly.
7. Remove and discard the front wheel.
8. Reverse steps to reinstall.
9. Verify proper operation before you return the product to service.
RReeaarr sswwiivveell lloocckk ccaasstteerr rreeppllaacceemmeenntt ((lleefftt oorr rriigghhtt))
CCAAUUTTIIOONN -- Do not put the unit on its side. You will not be able to put the product back into service for 24 hours.
TToooollss rreeqquuiirreedd::
• 9/16” Combination wrench
• 2” x 4” Board
PPrroocceedduurree::
1. Remove the back cover. See
2. Slightly tip the product and place a 2” x 4” board under the front corner of the frame on the side you are replacing the
rear swivel caster.
3. Using a 9/16” combination wrench, loosen and remove the nut that secures the rear swivel lock caster to the frame.
Remove and discard the rear swivel lock caster (Figure 14).
Back cover removal
(page 17).
8001-109-002 Rev D.0 21 EN
Torque item K
to 18 ± 4 ft-lb
FFiigguurree 1144 –– RReeaarr sswwiivveell lloocckk ccaasstteerrss
a. To reinstall, apply loctite blue 242 to a minimum of 3 threads. 1 to 2 threads from the end of the carriage bolt.
4. Reverse steps to reinstall.
5. Verify proper operation before you return the product to service.
PPoowweerr ccoorrdd rreeppllaacceemmeenntt
TToooollss rreeqquuiirreedd::
• T25 Torx
• #1 Phillips
PPrroocceedduurree::
1. Remove the patient back cover. See
2. Remove the patient front cover. See
3. Using a T25 torx, remove and save the screw and cable clamp that secure the power cord to the control box cover.
4. Using a T25 torx, remove and save the two screws (C) and cable clamps (F) that secure the power cord to the top
bracket (Figure 15).
Back cover removal
Front cover removal
(page 17).
(page 18).
EN 22 8001-109-002 Rev D.0
Torque item C
to 10 ± 2 in-lb
Cable tie item J
pull force
33 ± 7 lb
5. Using a #1 Phillips loosen and save two screws on the Scrulock assembly.
6. Remove and save Scrulock from front cover.
7. Unplug and discard the power cord.
8. Reverse steps to reinstall.
9. Verify proper operation before you return the product to service.
VVaallvveedd ppaanneell mmoouunntt ffeemmaallee ccoouupplliinngg
TToooollss rreeqquuiirreedd::
• Needle nose pliers
PPrroocceedduurree::
1. See
2. Remove the patient front cover. See
3. Using needle nose pliers, squeeze the hose clamp (AM) (Figure 16) that secures the tube to the coupling (K) (Figure
17).
FFiigguurree 1155 –– PPoowweerr ccoorrdd ttoo tthhee ttoopp bbrraacckkeett
Draining water from the controller and hoses
Front cover removal
(page 57).
(page 18).
8001-109-002 Rev D.0 23 EN
Torque item A
to 10 ± 2 in-lb
FFiigguurree 1166 –– HHoossee ccllaammpp
EN 24 8001-109-002 Rev D.0
Torque item C
to 10 ± 2 in-lb
FFiigguurree 1177 –– CCoouupplliinngg
4. Unscrew the coupling nut and pull coupling (K) out of the tube (AC).
5. Remove and discard the coupling, 1 coupling seal, and coupling nut. Save remaining 2 coupling seals (AX), for reinstall.
NNoottee -- The new female coupling comes complete with 1 coupling seal and coupling nut.
6. Reverse steps to reinstall.
NNoottee
• If the replacement coupler has a locking pin, remove it before installing.
• Proper orientation with alignment tab.
7. Check for leaks.
8. Verify proper operation before you return the product to service.
DDrraaiinn vvaallvvee bbooddyy rreeppllaacceemmeenntt
TToooollss rreeqquuiirreedd::
• T27 Torx
• T20 Torx
• Needle nose pliers
PPrroocceedduurree::
1. Remove the patient back cover. See
2. Remove the patient front cover. See
3. Remove the left side cover. See
4. Using a T27 torx, remove the 2 top screws and loosen the 2 bottom screws that secure the fluid bracket to the frame,
save screws.
5. Disconnect both tubes on the left side that are directly above the front left caster, utilizing the quick disconnect.
6. Using needle nose pliers, remove the 2 hose clamps (N) that secure the tubing to the reservoir.
Side cover removal (left or right)
Back cover removal
Front cover removal
(page 17).
(page 18).
(page 18).
8001-109-002 Rev D.0 25 EN
FFiigguurree 1188 ––
NNoottee -- This will allow clearance to rotate the fluid assembly bracket.
7. Pull up and rotate the fluid bracket to access drain valve screws (C) (Figure 19).
EN 26 8001-109-002 Rev D.0
Torque item C
to 10 ± 2 in-lb
FFiigguurree 1199 –– DDrraaiinn vvaallvvee ssccrreewwss
8. Using a T20 torx, remove and save the two screws that secure the drain valve to the fluid bracket.
9. Using needle nose pliers, squeeze the hose clamp that secures the tubing to the drain valve and discard.
10.Reverse the steps to reinstall.
11.Check for leaks.
12.Verify proper operation before you return the product to service.
CCoonnddeennsseerr aaiirr ffiilltteerr rreeppllaacceemmeenntt
TToooollss rreeqquuiirreedd::
• None
PPrroocceedduurree::
1. Remove the patient back cover. See
2. Remove and discard the condenser air filter.
3. Reverse steps to reinstall.
4. Verify proper operation before you return the product to service.
Back cover removal
(page 17).
FFlluuiidd ppuummpp rreeppllaacceemmeenntt
TToooollss rreeqquuiirreedd::
• 3/8” Combination wrench
• Needle nose pliers
• T27 Torx
PPrroocceedduurree::
1. See
8001-109-002 Rev D.0 27 EN
Valved panel mount female coupling
(page 23), for removal only.
2. Remove the patient back cover. See
3. Remove both side covers. See
4. Disconnect both tubing lines directly above the front left caster leading to the fluid assembly, utilizing the quick
disconnects.
5. Using needle nose pliers, remove the 2 hose clamps (N) that secure the tubing to the reservoir (Figure 20).
Back cover removal
(page 17).
Side cover removal (left or right)
(page 18).
FFiigguurree 2200 –– SSeeccuurree ttuubbiinngg
NNoottee -- This will allow clearance to rotate the fluid assembly bracket.
6. Using a T27 torx, remove the 2 top screws and loosen the 2 bottom screws that secure the fluid bracket.
7. Pull up and rotate the fluid assembly bracket up to gain access to the fluid pump (T).
8. Disconnect the power plug to the fluid pump.
9. Using a 3/8” combination wrench, remove and save the two nuts (B) that secure the fluid pump to the fluid bracket
(Figure 21).
EN 28 8001-109-002 Rev D.0
Torque item B
to 20 ± 5 in-lb
Torque item B
to 20 ± 5 in-lb
FFiigguurree 2211 –– SSccrreewwss tthhaatt sseeccuurree tthhee fflluuiidd ppuummpp ttoo tthhee fflluuiidd bbrraacckkeett
Torque item A
to 10 ± 2 in-lb
10.Using needle nose pliers, squeeze the two hose clamps (AM) that secure the tubing to the fluid pump (Figure 22).
11.Remove the tubing from the fluid pump.
12.Remove the fluid pump from bracket and discard the fluid pump.
13.Reverse steps to reinstall.
8001-109-002 Rev D.0 29 EN
FFiigguurree 2222 –– TTwwoo hhoossee ccllaammppss
14.Check for leaks.
15.Perform flow and valve verification. Record the value on the
16.Verify proper operation before you return the product to service.
Functional test data sheet
(page 62).
HHeeaatteerr rreeppllaacceemmeenntt
TToooollss rreeqquuiirreedd::
• Utility knife
• T10 Torx
• T25 Torx
• T27 Torx
• 7/16” Socket
• Wire cutters
PPrroocceedduurree::
1. Drain the reservoir. See
2. Move the product to an area that has a floor drain.
3. Remove the patient back cover. See
4. Remove the patient front cover. See
5. Remove both side covers. See
6. Using a T25 torx, remove and save the screw and cable clamp that secures the power cord to the control box cover.
7. Unplug power cord from the product.
8. Unscrew the two thumbscrews that secure the display cable to the control assembly.
9. Disconnect the two lines of tubing to the control assembly, utilize the quick disconnects on the patient left side of the
product.
10.Using a 7/16” socket, loosen the two lock nuts on the back of the control assembly.
11.Using a T27 torx, remove and save the two screws that secure the control assembly to the side panels.
12.Lift up and pull out the control assembly, removing the control assembly from front side of the product.
Draining water from the reservoir
Back cover removal
Front cover removal
Side cover removal (left or right)
(page 59).
(page 17).
(page 18).
(page 18).
NNoottee -- Do not completely remove the control assembly, just enough to gain better access to the pump cable.
13.Unscrew the two thumbscrews that secure the pump cable to the control assembly.
14.Remove the Control assembly the rest of the way out of the product.
NNoottee
• Guide the control assembly tubing while removing from product.
• Complete the following procedures with the control assembly removed from the product.
15.Using a T25 torx, remove and save the four screws (B) that secure the top bracket (AX) to thermal unit (Figure 23).
EN 30 8001-109-002 Rev D.0
Torque item B
to 20 ± 5 in-lb
FFiigguurree 2233 –– TToopp bbrraacckkeett
16.Remove heater cable from wire clamps.
17.Using a 7/16” socket, remove the locknut that secures the heater cable ground wire.
18.Using wire cutters remove the heater connector (BD) from the top bracket labeled H (Figure 24).
FFiigguurree 2244 –– HHeeaatteerr ccoonnnneeccttoorr
19.Using wire cutters remove the two zip ties that secure the heater cable to heater well assembly.
20.Using a utility knife remove the insulation around the heater to gain access to the screws.
NNoottee -- New insulation is provided with the heater assembly.
8001-109-002 Rev D.0 31 EN
21.Using a T25 torx, remove and save the two screws that secure the heater well hanger to the main frame.
Torque item AB
to 20 ± 5 in-lb
Torque item C
to 10 ± 2 in-lb
22.Using a T10 torx, remove and save the center screw that secure the heater well hanger to the heater, remove bracket.
23.Using a T10 torx, remove and save the two screws (AB) that secure the heater (BD) to the heater well assembly (Figure
25).
24.Remove and discard the heater.
25.Reverse steps to reinstall.
26.Check for leaks.
27.Perform high temp cutout check. Check complete on the
28.Verify proper operation before you return the product to service.
RReeffrriiggeerraattiioonn tteemmppeerraattuurree pprroobbee rreeppllaacceemmeenntt
TToooollss rreeqquuiirreedd::
• Utility knife
• T25 Torx
• Standard screwdriver
FFiigguurree 2255 –– HHeeaatteerr wweellll
NNoottee -- During reinstall, push in the connector into the top bracket until it is fully seated.
Functional test data sheet
(page 62).
EN 32 8001-109-002 Rev D.0
PPrroocceedduurree::
1. Remove the patient back cover. See
2. Remove the patient front cover. See
3. Remove the patient right side cover. See
4. Using a utility knife remove the insulation and tape around the refrigeration temperature probe (BF) Figure 26.
Back cover removal
Front cover removal
(page 17).
(page 18).
Side cover removal (left or right)
(page 18).
FFiigguurree 2266 –– RReeffrriiggeerraattiioonn tteemmppeerraattuurree pprroobbee
NNoottee -- New insulation tape is supplied with the new refrigeration temperature probe.
5. Unplug and remove the refrigeration temperature probe from the cable clamps.
a. Un-clip the refrigeration probe from refrigeration line and discard.
6. Reverse steps to reinstall.
7. Verify proper operation before you return the product to service.
TThheerrmmaall uunniitt rreeppllaacceemmeenntt
TToooollss rreeqquuiirreedd::
• T27 Torx
• T25 Torx
• 7/16” Socket
• Wire cutters
PPrroocceedduurree::
1. See
2. Remove the patient back cover. See
3. Remove the patient front cover. See
4. Remove both side covers. See
5. Using a T25 torx, remove and save the screw and cable clamp that secures the power cord to the control box cover.
6. Unplug power cord from the product.
Draining water from the controller and hoses
Back cover removal
Front cover removal
Side cover removal (left or right)
(page 57).
(page 17).
(page 18).
(page 18).
8001-109-002 Rev D.0 33 EN
7. Unscrew the two thumbscrews that secure the display cable to the control assembly.
8. Disconnect the two lines of tubing to the control assembly, utilize the quick disconnects on the patient left side of the
product.
9. Using a 7/16” socket, loosen the two lock nuts on the back of the control assembly.
10.Using a T27 torx, remove and save the two screws that secure the control assembly to the side panels.
11.Lift up and pull out control assembly, removing control assembly from front side of the product.
NNoottee -- Do not completely remove the control assembly, just enough to gain better access to the pump cable.
12.Unscrew the two thumbscrews that secure the pump cable to the control assembly.
13.Remove the Control assembly the rest of the way out of the product.
NNoottee
• Guide control assembly tubing while removing from product.
• Complete the following procedures with the control assembly removed from the product.
14.Using wire cutters, remove the one wire tie that secures the air eliminator tubing to the Thermal unit.
a. Disconnect the line of tubing to the thermal unit, utilizing quick disconnects on the front side of the product.
15.Using a 7/16” socket, remove the two locknuts located on the bottom front of the unit that secures the Thermal unit to the
main frame.
16.Remove and discard the thermal unit from the patient back of the controller (
NNoottee -- Follow the recycling passport for disposal.
17.Reverse steps to reinstall.
Thermal product, 100-120V
(page 127)).
NNoottee -- Make sure that you align the connectors when you reinstall the control assembly.
18.Check for leaks.
19.Perform test procedures. Complete the
20.Verify proper operation before you return the product to service.
Functional test data sheet
(page 62).
TTeemmppeerraattuurree pprroobbee rreeppllaacceemmeenntt
TToooollss rreeqquuiirreedd::
• Utility knife
• T25 Torx
• Wire cutters
• 1/2” open end wrench
PPrroocceedduurree::
1. Remove the patient back cover. See
2. Remove the patient front cover. See
3. Remove both covers. See
4. Using T25 torx, remove and save the two screws that secure the access panel (CE) (Figure 27).
Side cover removal (left or right)
Back cover removal
Front cover removal
(page 17).
(page 18).
(page 18).
EN 34 8001-109-002 Rev D.0
Torque item B
to 20 ± 5 in-lb
Torque item B
to 20 ± 5 in-lb
Torque item B
to 20 ± 5 in-lb
Torque item C
to 8-12 in-lb
FFiigguurree 2277 –– AAcccceessss ppaanneell
5. Using a utility knife remove the insulation around the heater well to gain access to either temperature probes (BE)
(Figure 28).
8001-109-002 Rev D.0 35 EN
Torque item J
to 8 ± 1 ft-lb
Torque item BE
to 5.5 ± 2.5 in-lb
6. Remove the temperature probe cables from the flexible wire duct.
7. Unplug probes from connectors.
8. Using ½” open-end wrench, remove the non-functioning temperature probe(s) and discard.
9. Reverse steps to reinstall.
10.Check for leaks.
11.Perform high tem cutout check. Check complete on the
12.Verify proper operation before you return the product to service.
FFaann aasssseemmbbllyy,, tthheerrmmaall uunniitt rreeppllaacceemmeenntt
TToooollss rreeqquuiirreedd::
• 3/32” Hex
• T25 Torx
• 7/16” Socket
PPrroocceedduurree::
1. Remove the patient back cover. See
2. Remove the patient front cover. See
3. Remove the side covers. See
FFiigguurree 2288 –– TTeemmppeerraattuurree pprroobbee
NNoottee -- New insulation and O-ring will be included with a new temperature probe assembly.
Functional test data sheet
Back cover removal
Front cover removal
(page 17).
(page 18).
Side cover removal (left or right)
(page 18).
(page 62)
EN 36 8001-109-002 Rev D.0
4. Using a T25 torx, remove and save the screw and cable clamp that secures the power cord to the control box cover.
5. Unplug power cord from the product.
6. Unscrew the two thumbscrews that secure the display cable to the control assembly.
7. Disconnect the two lines of tubing to the control assembly, utilize the quick disconnects on the patient left side of the
product.
8. Using a 7/16” socket, loosen the two lock nuts on the back of the control assembly.
9. Using a T27 torx, remove and save the two screws that secure the control assembly to the side panels.
10.Lift up and pull out control assembly, removing control assembly from front side of the product.
NNoottee -- Do not completely remove the control assembly, just enough to gain better access to the pump cable.
11.Unscrew the two thumbscrews that secure the pump cable to the control assembly.
12.Remove the Control assembly the rest of the way out of the product.
NNoottee
• Guide control assembly tubing while removing from product.
• Complete the following procedures with the control assembly removed from the product.
13.Using a T25 torx, remove the four screws that secure the connector plate. Lift up and set plate to one side of the
product.
14.Using 3/32” Hex, remove the two screws (D) that secure the fan assembly to the product (Figure 29).
NNoottee -- Loosen screws a half turn then retighten, loosen screws a full turn then retighten. Repeat process until screws
are fully removed.
8001-109-002 Rev D.0 37 EN
Torque item B
to 20 ± 5 in-lb
Torque item B
to 20 ± 5 in-lb
Torque item B
to 20 ± 5 in-lb
Torque item C
to 8-12 in-lb
FFiigguurree 2299 –– FFaann aasssseemmbbllyy
15.Unplug the fan connector and lift up and out to remove the fan assembly.
16.Discard the fan assembly.
17.Reverse steps to reinstall.
NNoottee -- Align the fan shroud pins correctly into the product (
Thermal product, 100-120V
(page 127)).
18.Verify proper operation before you return the product to service.
FFlluuiidd mmaannaaggeemmeenntt bbooaarrdd ((FFMMBB)) rreeppllaacceemmeenntt
TToooollss rreeqquuiirreedd::
• T25 Torx
• ESD System
• T27 Torx
• 7/16” socket
• 3/8” socket
• Ratchet
EN 38 8001-109-002 Rev D.0
PPrroocceedduurree::
Torque item D
to 20 ± 5 in-lb
1. Remove the patient back cover. See
2. Remove the patient front cover. See
3. Remove both side covers. See
4. Unplug power cord from the product.
5. Using a T27 torx, remove the 2 screws that secures control box cover to the side panels.
6. Using a T25 torx, remove the 6 screws (D) that secure the control box cover (Figure 30).
Back cover removal
Front cover removal
(page 17).
(page 18).
Side cover removal (left or right)
(page 18).
FFiigguurree 3300 –– CCoonnttrrooll bbooxx ccoovveerr
7. Using a T27 torx, remove and save the four screws (C) on the back of the control assembly. Pull the cover towards the
back of the product, set aside (Figure 31).
8001-109-002 Rev D.0 39 EN
Torque item C
to 25 ± 5 in-lb
Torque item A
to 4 ± 1 in-lb
FFiigguurree 3311 –– BBaacckk ooff tthhee ccoonnttrrooll aasssseemmbbllyy
8. Using thumb screws, remove the display cable from control assembly.
9. Using thumb screws, remove the pump cable from control assembly.
10.Using a 7/16” socket remove and save the four lock nuts (G) that secure the power supply mount to the control
assembly (Figure 32).
EN 40 8001-109-002 Rev D.0
Torque item C
to 25 ± 5 in-lb
Torque item C
to 25 ± 5 in-lb
Torque item G
to 25 ± 5 in-lb
Torque items C and G
to 25 ± 5 in-lb
FFiigguurree 3322 –– PPoowweerr ssuuppppllyy
11.Using a T27 torx, remove and save the screw (C) that secure the power supply mount to the control assembly (Figure
32).
12.Lift up on the power supply mount to gain access to cable connections.
13.Disconnect all cable connections to the fluid management board.
14.Provide support to the power supply assembly when disconnecting. Remove and save the power supply assembly.
15.Using a T25 torx, remove the nine screws (D) that secure the fluid management board (Figure 33).
16.Using 3/8” socket, remove and save the nut (E) that secures the fluid grounding bracket (Figure 33).
NNoottee -- ESD Requirement. See
Protecting against Electrostatic Discharge (ESD)
(page 14).
8001-109-002 Rev D.0 41 EN
Torque item D
to 20 ± 5 in-lb
Torque item E
to 20 ± 5 in-lb
Torque item M
to 6 ± 1 in-lb
Torque item AF
to 4 ± 1 in-lb
FFiigguurree 3333 –– FFlluuiidd ggrroouunnddiinngg bbrraacckkeett
17.Remove and discard the fluid management board (AH).
NNoottee -- Do not dispose of as unsorted municipal waste. See your local distributor for return or collection systems
available in your country.
18.Reverse steps to reinstall.
19.Perform all test procedures. Complete the
20.Verify proper operation before you return the product to service.
Functional test data sheet
(page 62).
MMaaiinn ccoonnttrrooll bbooaarrdd ((MMCCBB)) rreeppllaacceemmeenntt
TToooollss rreeqquuiirreedd::
• T25 Torx
• T27 Torx
• ESD System
• 7/16” Socket
• Ratchet
PPrroocceedduurree::
1. Remove the patient back cover. See
2. Remove the patient front cover. See
3. Unplug power cord from product.
Back cover removal
Front cover removal
(page 17).
(page 18).
EN 42 8001-109-002 Rev D.0
4. Using a T27 torx, remove and save the two screws that secure the control box cover to the side panels.
Torque item D
to 20 ± 5 in-lb
5. Using a T25 torx, remove the 6 screws (D) that secure the control box cover (Figure 34).
FFiigguurree 3344 –– CCoonnttrrooll bbooxx ccoovveerr
6. Using a T27 torx, remove the four screws on the back of the control assembly, remove cover by pulling towards back of
product.
7. Disconnect the 10 cable connections to the MCB (AA). Labeled E, F, G, H, J, M , N, L, AG, and AH (Figure 35).
8001-109-002 Rev D.0 43 EN
FFiigguurree 3355 –– MMaaiinn ccoonnttrrooll bbooaarrdd
NNoottee
• Make sure you take note were the cables were connected for reinstallation.
• ESD Requirement. See
8. Using a T25 torx, remove and save the seven screws that secure the control board.
9. Discard the control board.
NNoottee -- Do not dispose of as unsorted municipal waste. See your local distributor for return or collection systems
available in your country.
10.Reverse steps to reinstall.
11.Perform all test procedures. Complete the
12.Verify proper operation before you return the product to service.
Protecting against Electrostatic Discharge (ESD)
Functional test data sheet
(page 62).
(page 14).
TTeemmppeerraattuurree oorr MMoonniittoorr pprroobbee jjaacckk rreeppllaacceemmeenntt
TToooollss rreeqquuiirreedd::
• Utility knife
• T27 Torx
• Wire cutters
• Adjustable wrench
PPrroocceedduurree::
1. Remove the patient back cover. See
2. Remove the patient front cover. See
3. Unplug power cord from the product.
4. Using a T27 torx, remove and save the two screws that secure the control box cover to the side panels.
5. Using a T25 torx, remove the 6 screws (D) that secure the control box cover (Figure 36).
EN 44 8001-109-002 Rev D.0
Back cover removal
Front cover removal
(page 17).
(page 18).
Torque item D
to 20 ± 5 in-lb
FFiigguurree 3366 –– CCoonnttrrooll bbooxx ccoovveerr
6. Using a T27 torx, remove and save the four screws on the back of the control assembly, remove cover by pulling
towards back of product.
7. Unplug defective probe from main control board.
8. Using a an adjustable wrench, remove the nut that secures the Temperature or Monitor probe jack.
9. Remove and discard the Temperature or Monitor probe jack.
NNoottee -- New nut is supplied with the probe jack.
10.Reverse steps to reinstall.
11.Perform the temperature probe tests. Record the values on the
Functional test data sheet
(page 62)
12.Verify proper operation before you return the product to service.
MMaanniiffoolldd aasssseemmbbllyy rreeppllaacceemmeenntt
TToooollss rreeqquuiirreedd::
• T25 Torx
• 7/16” Socket
PPrroocceedduurree::
1. See
2. Remove the patient back cover. See
3. Remove the patient front cover. See
4. Remove both side covers. See
5. Using a T25 torx, remove and save the screw and cable clamp that secures the power cord to the control box cover.
Draining water from the controller and hoses
Back cover removal
Front cover removal
Side cover removal (left or right)
(page 57).
(page 17).
(page 18).
(page 18).
8001-109-002 Rev D.0 45 EN
6. Unplug power cord from the product.
Torque item D
to 20 ± 5 in-lb
7. Unscrew the two thumbscrews that secure the display cable to the control assembly.
8. Disconnect the two lines of tubing to the control assembly, utilize the quick disconnects on the patient left side of the
product.
9. Using a 7/16” socket, remove the two lock nuts on the back of the control assembly.
10.Using a T27 torx, remove and save the two screws that secure the control assembly to the side panels.
11.Lift up and pull out control assembly, removing control assembly from front side of the product.
NNoottee -- Do not completely remove the control assembly, just enough to gain better access to the pump cable.
12.Unscrew the two thumbscrews that secure the pump cable to the control assembly.
13.Remove the Control assembly the rest of the way out of the product.
NNoottee
• Guide control assembly tubing while removing from product.
• Complete the following procedures with the control assembly removed from the product.
14.Using a T27 torx, remove the four screws that secure the control box cover, set aside.
15.Using a T25 torx, remove the 6 screws (D) that secure the control box cover (Figure 37).
FFiigguurree 3377 –– CCoonnttrrooll bbooxx ccoovveerr
16.Using 7/16” socket, remove the 2 lock nuts (G) that secures the manifold assembly to the control assembly.(Figure 38)
EN 46 8001-109-002 Rev D.0
Torque item G
to 25 ± 5 in-lb
Torque items C and G
to 25 ± 5 in-lb
17.Using a T27 torx, remove the four screws (C) that secure the manifold assembly (U) to control assembly (Figure 39).
Torque item C
to 25 ± 5 in-lb
Torque item C
to 25 ± 5 in-lb
Torque item G
to 25 ± 5 in-lb
Torque items C and G
to 25 ± 5 in-lb
FFiigguurree 3388 –– LLoocckk nnuuttss
FFiigguurree 3399 –– MMaanniiffoolldd aasssseemmbbllyy
18.Disconnect connector AK and AC from the main control board.
8001-109-002 Rev D.0 47 EN
• Make sure to note the location of the connectors.
Torque item B
to 25 ± 5 in-lb
Torque item D
to 25 ± 5 in-lb
• ESD Requirement. See
19.Discard the manifold assembly.
20.Reverse steps to reinstall.
21.Perform all test procedures. Complete the
22.Verify proper operation before you return the product to service.
Protecting against Electrostatic Discharge (ESD)
Functional test data sheet
(page 62).
(page 14).
MMaanniiffoolldd ffllooww sseennssoorr ccaabbllee rreeppllaacceemmeenntt
TToooollss rreeqquuiirreedd::
• T25 Torx
• 7/16” Socket
• 5/32” Hex
PPrroocceedduurree::
1. Remove the Manifold assembly from the product. See Manifold assembly replacement (Removal only).
2. Once the manifold assembly is removed, using a T25 torx remove the two screws (B) securing the outer manifold
bracket to the MCB support bracket (Figure 40).
FFiigguurree 4400 –– OOuutteerr mmaanniiffoolldd bbrraacckkeett ttoo MMCCBB ssuuppppoorrtt bbrraacckkeett
NNoottee
• Push up on the MCB support bracket. This will release it from the outer manifold bracket.
• ESD requirement. See
3. Remove the flow sensor cables from the cable clamp.
NNoottee -- This will provide room to separate the return and supply manifolds.
Protecting against Electrostatic Discharge (ESD)
(page 14).
EN 48 8001-109-002 Rev D.0
4. Using a 5/32” hex, remove and save the 6 screws (C) that secure the return manifold (N) to the supply manifold (M)
Torque item C
to 10 ± 2 in-lb
(Figure 41).
FFiigguurree 4411 –– RReettuurrnn mmaanniiffoolldd ttoo ssuuppppllyy mmaanniiffoolldd
5. Separate the supply manifold from the return manifold.
NNoottee -- Some water will come out of the manifolds.
6. Disconnect and remove the non-functioning flow sensors.
NNoottee -- Orient the new flow sensor utilizing the arrow on the sensor points towards the hose connectors.
7. Reverse steps to install.
NNoottee -- Verify O-ring (E) is seated properly between the return and supply manifolds (Figure 40).
8. Check for leaks.
9. Perform flow and water temperature verification. Record the values on the
10.Verify proper operation before you return the product to service.
SSyysstteemm ffllooww sseennssoorr rreeppllaacceemmeenntt
TToooollss rreeqquuiirreedd::
• Wire cutters
• Needle nose pliers
• T27 Torx
Functional test data sheet
(page 62).
PPrroocceedduurree::
1. Drain the water from the unit. See
2. Remove the patient back cover. See
3. Remove the patient front cover. See
4. Remove the left side cover.
8001-109-002 Rev D.0 49 EN
Draining water from the controller and hoses
Back cover removal
Front cover removal
Side cover removal (left or right)
(page 17).
(page 18).
(page 18).
(page 57).
5. Using a T27 torx, remove and save the two top screws that secure the fluid bracket to the frame.
Torque item A
to 10 ± 2 in-lb
6. Using a T27 torx, loosen the bottom two screws on the fluid bracket.
7. Disconnect both tubes on the left side that are directly above the front left caster, utilize the quick disconnect.
8. Using wire cutters, remove the cable tie on the Thermal Unit and push the Air Eliminator tubing back through the patient
right side of the unit.
9. Lift up and rotate the fluid bracket to gain access to the sensor.
NNoottee -- Help guide the tubing towards the front of the unit to allow better access underneath the fluid bracket.
10.Disconnect the System Flow Sensor from the cable assembly.
11.Using needle nose pliers, pinch the hose clamps (AM) and remove the tubing off of the System Flow Sensor (Figure 42).
FFiigguurree 4422 –– HHoossee ccllaammppss
12.Remove and discard sensor (AG).
13.Reverse the steps to reinstall
14.Check for leaks.
15.Verify proper operation before you return the product to service.
EN 50 8001-109-002 Rev D.0
SSuuppppllyy mmaanniiffoolldd rreeppllaacceemmeenntt
TToooollss rreeqquuiirreedd::
• 7/16” Socket
• T25 Torx
• 5/32 Allen
PPrroocceedduurree::
1. Drain the water from the unit. See
2. Remove the patient back cover. See
3. Remove the patient front cover. See
4. Remove both side covers.
5. Unplug the power cord from the product.
6. Unscrew the two thumbscrews that secure the display cable to the control assembly.
7. Unscrew the two thumbscrews that secure the pump cable to the control assembly.
8. Disconnect the two lines of tubing to the control assembly, utilize the quick disconnects on the patient left side of the
product.
9. Using a 7/16” socket, remove and save the two lock nuts on the back of the control assembly.
10.Using a 727 torx, remove and save the two screws that secure the control assembly to the side panels.
11.Lift up and pull out the control assembly, removing the control assembly from the front of the product.
Side cover removal (left or right)
Draining water from the controller and hoses
Back cover removal
Front cover removal
(page 17).
(page 18).
(page 18).
(page 57).
NNoottee
• Guide the control assembly tubing while you remove it from the unit.
• Complete the following procedures with the control assembly removed from the product.
12.Using a T27 torx, remove and save the four screws that secure the control box cover.
13.Using a T27 torx, remove and save the screw that secures the power supply bracket to the control assembly bracket.
14.Disconnect the ten connectors from Main Control Board (MCB) labeled E, F, G, H, J, M, N, L, AG, and AH.
15.Using a T27 torx, remove and save the two screws (B) (Figure 43) that secure the MCB bracket to control assembly
bracket.
8001-109-002 Rev D.0 51 EN
Torque item B
to 25 ± 5 in-lb
Torque item D
to 25 ± 5 in-lb
FFiigguurree 4433 –– MMCCBB bbrraacckkeett
16.Using 7/16” socket loosen the two nuts(D) that secure the MCB bracket to the control assembly bracket.
17.Using a 7/16” socket remove and save the two nuts that secure the MCB bracket to the power supply bracket. Move the
power supply bracket out of your way.
18.Lift up on the underside of MCB bracket. Move the MCB bracket towards the back end of the assembly out of your way.
19.Using a 5/32 Allen, remove and save the four screws (C) that secures the return manifold assembly (N) to the supply
manifold assembly (M). (Figure 44)
EN 52 8001-109-002 Rev D.0
Torque item C
to 10 ± 2 in-lb
Torque item C
to 10 ± 2 in-lb
FFiigguurree 4444 –– MMaanniiffoollddss
20.Separate the supply manifold assembly (M) from the return and bypass manifolds (P).
NNoottee -- Verify all 3 Manifold Flow Sensors remain seated in the Return Manifold.
21.Discard supply manifold.
22.Reverse the steps to reinstall.
NNoottee -- Verify O-ring (E) are seated properly between the Supply and Bypass manifolds during reinstall.
23.Check for leaks.
24.Perform all test procedures. Complete the
25.Verify proper operation before you return the product to service.
Functional test data sheet
(page 62).
RReettuurrnn mmaanniiffoolldd rreeppllaacceemmeenntt
TToooollss rreeqquuiirreedd::
• 7/16” Socket
• T25 Torx
• 5/32 Allen
• Crescent wrench
PPrroocceedduurree::
1. Drain the water from the unit. See
2. Remove the patient back cover. See
3. Remove the patient front cover. See
4. Remove both side covers.
5. Unplug the power cord from the product.
6. Unscrew the two thumbscrews that secure the display cable to the control assembly.
7. Unscrew the two thumbscrews that secure the pump cable to the control assembly.
8001-109-002 Rev D.0 53 EN
Side cover removal (left or right)
Draining water from the controller and hoses
Back cover removal
Front cover removal
(page 17).
(page 18).
(page 18).
(page 57).
8. Disconnect the two lines of tubing to the control assembly, utilize the quick disconnects on the patient left side of the
Torque item B
to 25 ± 5 in-lb
Torque item D
to 25 ± 5 in-lb
product.
9. Using a 7/16” socket, remove and save the two lock nuts on the back of the control assembly.
10.Using a 727 torx, remove and save the two screws that secure the control assembly to the side panels.
11.Lift up and pull out the control assembly, removing the control assembly from the front of the product.
NNoottee
• Guide the control assembly tubing while you remove it from the unit.
• Complete the following procedures with the control assembly removed from the product.
12.Using a T27 torx, remove and save the four screws that secure the control box cover.
13.Using a T27 torx, remove and save the screw that secures the power supply bracket to the control assembly bracket.
14.Disconnect the ten connectors from Main Control Board (MCB) labeled E, F, G, H, J, M, N, L, AG, and AH.
15.Using a T27 torx, remove and save the two screws (B) (Figure 45) that secure the MCB bracket to control assembly
bracket.
FFiigguurree 4455 –– MMCCBB bbrraacckkeett
16.Using 7/16” socket loosen the two nuts (D) that secure the MCB bracket to the control assembly bracket.
17.Using a 7/16” socket remove and save the two nuts that secure the MCB bracket to the power supply bracket. Move the
power supply bracket out of your way.
18.Lift up on the underside of MCB bracket. Move the MCB bracket towards the back end of the assembly out of your way.
19.Using a crescent wrench, remove and save the six hose connectors (G) and O-rings (E) (Figure 46).
EN 54 8001-109-002 Rev D.0
Torque item T, U, Y
to 10 ± 2 in-lb
Torque item G
to 25 ± 5 in-lb
Torque item A
to 10 ± 2 in-lb
FFiigguurree 4466 –– HHoossee ccoonnnneeccttoorrss
Torque item C
to 10 ± 2 in-lb
Torque item C
to 10 ± 2 in-lb
20.Disconnect all three Manifold Flow Sensors labeled Port 1, 2, and 3.
21.Remove and discard the manifold block.
NNoottee -- Although the system was drained of water residual water may be present use CAUTION when removing to make
sure that water does not come in contact with electrical boards.
22.Using a 5/32” Allen remove and save the six screws (C) that secure the Return Manifold to the Bypass and Supply
Manifolds (Figure 47).
FFiigguurree 4477 –– MMaanniiffoollddss
23.Separate the return manifold assembly (N) from the supply and bypass manifolds (M and P).
24.Reverse the steps to reinstall.
8001-109-002 Rev D.0 55 EN
NNoottee -- Verify O-ring (E) is seated properly between Return and Bypass manifolds during reinstall.
25.Check for leaks.
26.Perform all test procedures. Complete the
27.Verify proper operation before you return the product to service.
Functional test data sheet
(page 62).
EN 56 8001-109-002 Rev D.0
SSttoorraaggee
SSttoorriinngg tthhee ccoonnttrroolllleerr
Storage is equal to or greater than 7 days without use.
CCAAUUTTIIOONN
• Do not store the product with water in the device.
• Always store the product within the specified environmental condition values.
To store the controller refer to the operations manual instructions.
SSttoorriinngg tthhee ppoowweerr ccoorrdd aanndd hhoosseess
After you complete therapy or when you transport the product, store the power cord and hoses.
CCAAUUTTIIOONN
• Do not hang items on the controller handle to avoid the risk of tipping the product.
• Always store the power cord, cables, and hoses before you transport the product to reduce the risk of trip hazard.
To store the power cord and hoses:
1. Connect the ends of the connector hoses together, if applicable.
2. Coil and fasten the hose with the management straps (Figure 48).
3. Unplug the power cord from the wall outlet and store with the management straps (Figure 48).
FFiigguurree 4488 –– MMaannaaggeemmeenntt ssttrraappss
DDrraaiinniinngg wwaatteerr ffrroomm tthhee ccoonnttrroolllleerr aanndd hhoosseess
Make sure that the controller and all components are dry before you store the product. Make sure to drain the hoses before
you store them.
1. Place the controller over a floor drain.
2. Remove the reservoir and pull up on the controller drain plug (A) to open the drain (Figure 49).
8001-109-002 Rev D.0 57 EN
A
FFiigguurree 4499 –– DDrraaiinn pplluugg
3. Connect a hose to each port.
a. If you have Colder style connector hoses, attach the service tool adapter hose (8001-999-017).
b. If you have CClliikk--TTiittee hoses, make sure that the connectors and clamps are open (Figure 50).
FFiigguurree 5500 –– CClliikk--TTiittee ooppeenn
4. Raise all the hoses completely above the connection ports on the controller.
5. Allow the product to drain for a minimum of two minutes.
6. Push down on the drain plug to close the drain.
7. Replace the reservoir.
DDrraaiinniinngg tthhee tthheerrmmaall ttrraannssffeerr ddeevviicceess
Read the manufacturer’s operations manual for the individual thermal transfer devices (blankets and wraps) for warnings,
cautions, and safe operating instructions before use. Make sure that you drain the hoses before you put them in storage.
1. Unplug the product.
2. Remove the thermal transfer device from the patient.
3. Open the clamps on the hoses and thermal transfer devices, if applicable. See Figure 11.
4. Raise the thermal transfer devices attached to the hose above the ports on the controller. Gravity helps to drain the
water into the controller.
5. Allow most of the water to drain back into the controller. (Approximately 10 minutes).
6. See
7. See
Connecting and disconnecting thermal transfer devices
Disconnecting the insulated hoses
(page 17).
(page 16).
EN 58 8001-109-002 Rev D.0
8. See
9. Discard the disposable thermal transfer devices based on your local waste management protocol.
Storing the power cord and hoses
a. Discard the disposable thermal transfer devices based on your local waste management protocol, if applicable.
(page 57).
DDrraaiinniinngg wwaatteerr ffrroomm tthhee rreesseerrvvooiirr
To drain the water from the reservoir:
1. See
2. Dispose of the water per hospital protocol.
3. Replace the reservoir.
Removing and replacing the reservoir
NNoottee -- Make sure that the reservoir is dry before you store the product.
(page 15).
8001-109-002 Rev D.0 59 EN
TTeesstt eeqquuiippmmeenntt
The following test equipment (or equivalent) is required to perform the preventive maintenance procedure:
• TPT10 Flowmeter (8001-999-001 ) / Temperature Tester (+/- 0.1L accuracy)
• Model 4000 Thermometer (of +/- 0.05° C accuracy)
• RS-201 - Resistance Substitution Box (+/- 0.1% + 0.025Ω accuracy)
• 3 Pack hose kit (8001-999-100)
• Resistance cable (8001-999-873)
• Safety Analyzer (Ground Resistance and Current leakage test)
• One gallon sterile distilled water
EN 60 8001-109-002 Rev D.0
PPrreevveennttiivvee mmaaiinntteennaannccee
Remove the product from service before you perform the preventive maintenance inspection. Check all items listed during
annual preventive maintenance for all Stryker Medical products. You may need to perform preventive maintenance checks
more often based on your level of product usage. Service only by qualified service technician.
NNoottee -- Complete functional checks as indicated in the maintenance manual.
Inspect all of the following items:
All fasteners secure
Power cord and plug for fraying
Condition of covers and push handle for damage
Hose ports are operational
Ground chain attached
LCD is not cracked
LCD operational
Touch screen operational
Wheels for smooth operation
Rear caster wheels for free swivel action
Both rear wheels lock secure when applied
Front and rear wheels are not loose or wobbly
Battery backup, functional check
Alarm system - visual and audible, functional check
High temp cutout checks
Water temperature and flow verification, functional check
Probe resistance, functional check
Clear RFU codes
Ground impedance not more than 100mΩ (millohms)
Current leakage not more than 300 (microamps)
Integrity of all clamps and clamped joints located in the air elimination circuit.
Replace the following on an annual basis:
9 V battery
Condenser inlet filter
Air eliminator hose
Inlet filter
Product Serial Number:
Completed by:
Date:
8001-109-002 Rev D.0 61 EN
FFuunnccttiioonnaall tteesstt ddaattaa sshheeeett
Serial #:
Functional checks Check complete
LCD functionality, visual, and audible alarms
High temp cutout check
Probe resistance verification Record value
Probe A resistance 1355 ohms 37.0° C +/- 0.3° C (98.6° F +/- 0.5° F)
1471 ohms 35.0° C +/- 0.3° C (95.0° F +/- 0.5° F)
1667 ohms 32.0° C +/- 0.3° C (89.6° F +/- 0.5° F)
Probe B resistance 1355 ohms 37.0° C +/- 0.3° C (98.6° F +/- 0.5° F)
1471 ohms 35.0° C +/- 0.3° C (95.0° F +/- 0.5° F)
1667 ohms 32.0° C +/- 0.3° C (89.6° F +/- 0.5° F)
Flow and water temperature verification Record value
Port #1 Flow Minimum .8 lpm (+/- 0.2 lpm)
Temperature +/- 0.2° C (+/- 0.4° F)
Port #2 Flow Minimum .8 lpm (+/- 0.2 lpm)
Temperature +/- 0.2° C ( +/- 0.4° F)
Port #3 Flow Minimum .8 lpm (+/- 0.2 lpm)
Temperature +/- 0.2° C (+/- 0.4° F)
Ground impedance not more than 100 millohms
Ground resistance not more than 300 microamps
Installation checks completed by :
Printed name Signature Date
EN 62 8001-109-002 Rev D.0
LLCCDD ffuunnccttiioonnaalliittyy,, tteessttiinngg tthhee vviissuuaall aanndd aauuddiibbllee aallaarrmmss
Before you place the product into service, make sure that the visual and audible alarms are functioning.
Stand-by
Back
Next or more
NNoottee -- CClliikk--TTiittee, colder style hoses with adaptor hose, or loop back hoses are required to run this procedure.
1. Make sure that the controller is in Stand-by.
2. At the same time, press and hold the SSttaanndd--bbyy button and the BBaacckk button.
3. Once Stryker is displayed on the screen, continue holding the SSttaanndd--bbyy button. Release the back button and press the
NNeexxtt oorr mmoorree button.
4. When you see PPrreeppaarraattiioonn iinn pprrooggrreessss...... , release the buttons.
5. Tap the nneexxtt oorr mmoorree button displayed on the screen under MMoorree.
6. Tap the VViissuuaall//AAuuddiibbllee icon.
7. Tap Confirm.
8. The controller will run through the LCD and alarm process.
a. Verify the alarm sounds.
b. Verify the green, yellow, and white indicators illuminate, mirroring the display. (See Figure 51, Figure 52, and Figure
53).
c. Verify the fluid controller light test illuminates, mirroring the display. (See Figure 54).
8001-109-002 Rev D.0 63 EN
FFiigguurree 5511 –– GGrreeeenn iinnddiiccaattoorr tteesstt
FFiigguurree 5522 –– YYeellllooww iinnddiiccaattoorr tteesstt
FFiigguurree 5533 –– WWhhiittee iinnddiiccaattoorr tteesstt
FFiigguurree 5544 –– FFlluuiidd iinnddiiccaattoorr tteesstt
EN 64 8001-109-002 Rev D.0
9. Once verified, tap the BBaacckk button.
TPT10 Tester
10.Complete the
High thermal cutout test
(page 65).
HHiigghh tthheerrmmaall ccuuttoouutt tteesstt
Complete this test after the LCD indicator tests.
NNoottee -- CClliikk--TTiittee, colder style hoses with adaptor hose, or loop back hoses are required to run this procedure.
1. Tap the High Thermal Cutout icon.
2. Press confirm.
a. The controller will then go through the high thermal cutout process.
3. The controller will cutout between 42.5° C and 45° C Figure 55).
FFiigguurree 5555 –– CCuutt oouutt tteesstt ppaassss
4. Cycle power the unit after the test is complete. The unit will indicate to unplug for a minimum of 10 seconds from power
outlet.
PPrroobbee ppoorrtt rreessiissttaannccee,, ffllooww aanndd wwaatteerr tteemmppeerraattuurree vveerriiffiiccaattiioonn
1. Connect two 12 inch loop back hoses to ports 2 and 3 (Figure 56).
FFiigguurree 5566 –– CCoonnnneecctt ttoo ccoonnttrroolllleerr
2. Connect the CClliikk--TTiittee hose or the colder connector hose with the use of adaptor hose to port 1 and to the TPT10 flow
meter (Figure 57).
NNoottee -- Verify proper hose connection on supply and return line on TPT10 and product.
8001-109-002 Rev D.0 65 EN
FFiigguurree 5577 –– TTPP1100 ffllooww mmeetteerr
3. Fill the TPT10 thermometer well with sterile distilled water.
4. Turn on the reference temperature thermometer and insert the temperature probe (Figure 58).
FFiigguurree 5588 –– IInnsseerrtt tteemmppeerraattuurree pprroobbee
5. Verify the reservoir has at least a 2L of sterile distilled water.
6. Plug the product into a wall outlet.
7. Make sure that the controller is in SSttaanndd--bbyy.
8. At the same time, press and hold the SSttaanndd--bbyy button and the BBaacckk button.
9. Once Stryker is displayed on the screen, continue holding the SSttaanndd--bbyy button. Release the back button and press the
NNeexxtt oorr mmoorree button.
10.When you see PPrreeppaarraattiioonn iinn pprrooggrreessss...... , release the buttons.
11.Tap system state, press confirm.
12.Using RS-201 resistance box (or equivalent) set resistance to 1355 ohms.
13.Connect RS-201 resistance box with resistance cable attached to port probe A.
14.Verify that Patient A reads 98.6° F ± 0.5° F (37.0° C ±0.3° C).
15.Change the resistance on the box to 1471 ohms.
16.Verify that Patient A reads 95.0° F ±0.5° F (35.0° C ± 0.3° C).
17.Change the resistance on the box to 1667 ohms.
18.Verify that patient A reads 89.6° F ±0.5° F (32.0° C ± 0.3° C).
19.Connect RS-201 resistance box to port probe B.
20.Repeat steps 12-18 on port probe B, patient B.
21.Remove RS-201 and resistance cable.
22.Make sure that the flow has stabilized for more than five minutes.
23.Using the reference flow meter verify the displayed flow on the product reads within +/- 0.2 l/m and a minimum flow of
0.8 l/m for Port 1.
EN 66 8001-109-002 Rev D.0
24.Verify the manifold water temperature reads within +/- 0.2° C (+/- 0.4° F) on the thermometer for Port 1.
25.Move the flow and temperature tool to Port 2 and repeat steps 22-24.
26.Move the flow and temperature tool to Port 3 and repeat steps 22-24.
27.Unplug the product and remove the test equipment.
PPrreevveennttiivvee mmaaiinntteennaannccee aannnnuuaall rreeppllaacceemmeenntt
These instructions are for the replacement of the condenser inlet filter, air eliminator hose assembly, and 9 volt battery
replacement as indicated on the preventive maintenance list.
NNoottee -- Order part number 8001-700-000 (PM kit) to receive the parts required for the annual replacements.
TToooollss rreeqquuiirreedd::
• T27 Torx
• T25 Torx
• 7/16” Socket
• 3/8” Drive ratchet
• Needle nose pliers
• Wire cutters
PPrroocceedduurree::
1. Apply the wheel locks.
2. Unplug the power cord.
3. Using a T27 Torx, remove and save the six screws that secures the back cover.
4. Remove and save the back cover by pulling outward and downward on the bottom of the back cover.
NNoottee -- The power cord will remain attached to the controller. Allow the power cord to slide through the back cover.
5. Remove and save the water reservoir.
6. Using a T27 Torx, remove and save the two screws inside the water catch tray that secure the bumper.
7. Remove and save the bumper by lifting up on the left corner of the tray while you push in on the front cover.
8. Using a T27 Torx, remove and save the top two screws inside the storage compartment that secures the front cover.
9. Using a T25 Torx, remove the three screws between the connection ports.
10.Using a 7/16” socket, remove and save the two nuts that secure the front cover to the product.
11.Unscrew the drain knob turning it counterclockwise, remove and save.
12.Pull outward on the bottom of the front cover so it lowers down. Remove and save the front cover.
13.Using a T25 Torx, remove and save the nine screws that secure the right side cover to the main frame.
NNoottee -- Removal of the front cover allows you to gain access to the screws securing the right side cover.
14.Remove the side cover, by rotating forward on the top and lifting upward. Now tip the side cover toward the back,
remove and save the cover.
15.Complete the following.
a.
Condenser inlet filter replacement
b.
9 volt battery replacement
c.
Air eliminator hose assembly replacement
16.Reverse the steps in this instruction to reinstall the covers.
17.Verify proper operation before you return the product to service.
(page 68).
(page 68).
(page 68).
8001-109-002 Rev D.0 67 EN
AAiirr eelliimmiinnaattoorr hhoossee aasssseemmbbllyy rreeppllaacceemmeenntt
PPrroocceedduurree::
1. Using needle nose pliers squeeze the hose clamp securing the bottom tube of the air eliminator hose to the nylon fitting
pull up on hose.
2. Using wire cutters remove the zip tie securing the hose to the frame.
3. Remove and discard the Air Eliminator Hose assembly.
4. Reverse steps to reinstall new Air Eliminator Hose assembly part number (8001-700-048).
99 vvoolltt bbaatttteerryy rreeppllaacceemmeenntt
PPrroocceedduurree::
1. Push the battery cover towards the left and remove.
2. Remove and discard the battery following your local waste disposal policy.
3. Reverse step to replace with the new 9V Lithium battery part number (0058-372-000).
CCoonnddeennsseerr iinnlleett ffiilltteerr rreeppllaacceemmeenntt
PPrroocceedduurree::
1. Remove and discard the condenser inlet filter from the backside of the cover
2. Reverse step to instal the new condenser inlet filter part numbers (8001-000-361 and 8001-000-362).
EN 68 8001-109-002 Rev D.0
QQuuiicckk RReeffeerreennccee RReeppllaacceemmeenntt PPaarrttss
These parts are currently available for purchase. Call Stryker Customer Service at 1-800-327-0770 for availability and
pricing.
PPaarrtt nnaammee PPaarrtt nnuummbbeerr
Kit, PM service 8001-700-000
Kit, Air eliminator hose 8001-700-048
Altrix TPT-10 service tool 8001-999-001
Filter, condenser inlet 8001-000-361
Filter small, condenser inlet 8001-000-362
Foam, condenser inlet 8001-000-403
Swivel caster 0058-017-000
Fixed wheel assembly 8001-000-131
Pump 0048-260-000
Display assembly 8001-000-510
Fluid management board (FMB) 8001-500-810
Main control board (MCB) 8001-400-800
Flow sensor assembly 8001-065-887
Manifold assembly 8001-100-420
9V Battery 0058-372-000
Refrigeration fan 8001-065-375
Thermal product 100V 50/60 Hz 8001-100-310
120V 60 Hz 8001-120-310
220V 60 Hz 8001-220-310
220–240V 50 Hz 8001-230-310
12 Amp circuit breaker 0059-271-000
Run capacitor 0059-789-000
Start capacitor 0059-788-000
PPoowweerr ccoorrdd
PPoowweerr ccoorrdd ttyyppee LLeennggtthh GGaauuggee PPaarrtt nnuummbbeerr
E/F 180 in.(15 ft) 1.0mm² 0039-231-000
B Japan only 180 in.(15 ft) 2.0mm² 0039-242-000
B 180 in.(15 ft) 14AWG 0039-232-000
G 180 in.(15 ft) 1.0mm² 0039-234-000
I 180 in.(15 ft) 1.0mm² 0039-235-000
N 180 in.(15 ft) 1.0mm² 0039-236-000
8001-109-002 Rev D.0 69 EN
PPoowweerr ccoorrdd
PPoowweerr ccoorrdd ttyyppee LLeennggtthh GGaauuggee PPaarrtt nnuummbbeerr
E 180 in.(15 ft) 1.0mm² 0039-237-000
L 180 in.(15 ft) 1.0mm² 0039-238-000
J 180 in.(15 ft) 1.0mm² 0039-239-000
K 180 in.(15 ft) 1.0mm² 0039-240-000
D 180 in.(15 ft) 1.0mm² 0039-243-000
H 180 in.(15 ft) 1.0mm² 0039-244-000
M 180 in.(15 ft) 1.0mm² 0039-246-000
EN 70 8001-109-002 Rev D.0
TTrroouubblleesshhoooottiinngg
PPrroobblleemm // FFaaiilluurree AAccttiioonn // SSoolluuttiioonn
No power to product.
1. Verify power cord connections at the wall outlet and at
product.
2. Check 12amp circuit breakers located on back of
product. If breakers are tripped, reset by pushing back
in.
3. Verify 24VDC input LED is green lit on D89 of Fluid
Management Board (FMB).
3.1. If present, (See User Interface Screen
Nonresponsive)
3.2. If not present, go to step 4.
4. Check for 24VDC is present on connector T of Fluid
management board (FMB) pins 1 and 2.
4.1. If voltage is not present, replace power supply.
4.2. If voltage is present, check FH7 fuse for
continuity. If OK, replace FMB.
PPrroobblleemm // FFaaiilluurree AAccttiioonn // SSoolluuttiioonn
Product will not warm.
1. Confirm product is in the warming mode.
2. Make sure that the product has proper flow out of each
hose port. If no flow,
3. Enter maintenance screen, confirm System State tab,
and enter heat therapy. Observe manifold temperature.
(See Preventative Maintenance section for access)
(See restricted or no water flow)
3.1. Does manifold temperature increase? If so, cycle
power on product and repeat steps 1 and 2.
3.2. Does Manifold temperature, remain constant? Go
to step 4.
4. Verify 120VAC on Connector P (pins 1 and 3) on Fluid
Management Board (FMB)
4.1. If voltage is present, go to step 5.
4.2. If voltage is not present, (See No power to
product)
5. Verify continuity of FH12 and FH13 fuses on the FMB.
5.1. No continuity, replace as necessary.
5.2. Continuity, go to step 6.
6. Confirm product is in the warming mode and check for
120VAC between TP123 and a Ground Test Point.
6.1. If voltage is present replace heater assembly,
reference
(Heater Assembly replacement
procedure).
6.2. If voltage is not present replace FMB, reference
(FMB replacement procedure).
8001-109-002 Rev D.0 71 EN
PPrroobblleemm // FFaaiilluurree AAccttiioonn // SSoolluuttiioonn
Product will not cool.
1. Confirm product is in the cooling mode and has correct
flow out to hoses.
2. Enter maintenance screen, confirm System State tab,
and enter cool therapy. Observe the manifold
Temperature.
(See Preventative Maintenance section
for access)
2.1. Does the manifold temperature decrease? If so,
repeat step 1.
2.2. Does the manifold temperature remain constant?
If so, go to step 3.
3. Verify 120VAC on Connector P (pins 1 and 3)
3.1. If voltage is present go to step 4.
3.2. If voltage is not present
4. Verify refrigeration valve LED’s are flashing on D145
and D146 of Fluid Management Board (FMB).
4.1. Flashing indicates compressor motor running.
Replace Thermal Unit, or inspect unit for
refrigeration leaks.
4.2. If not flashing, check for 120VAC between TP124
and a Ground Test Point. Go to step 5.
5. Verify 120VAC at Thermal Unit Relay on hybrid cable
assembly letter L (brown) and N (blue).
(See no power to product)
(Certified Technician only)
5.1. If voltage is present, verify cabling on relay,
replace relay.
5.2. If voltage is not present, verify cabling and
connection on control box, replace FMB.
EN 72 8001-109-002 Rev D.0
PPrroobblleemm // FFaaiilluurree AAccttiioonn // SSoolluuttiioonn
Restricted or No Water Flow
1. Preform internal disinfection, see (maintenance manual
for disinfection procedure.)
2. Remove air filter from air elimination tubing path and
observe flow
2.1. If proper flow is present, replace filter with air
elimination filter assembly (8001-700-048)
2.2. If problem persists, procede to the next step and
reinstall the air elimination filter
3. Enter maintenance screen, confirm System State tab.
Observe flow readouts on P1, P2, P3 and system.
(verify a minimum of .8L/ports and 1.0L/system)
Determine issue with system or single port.
3.1. For a single hose port issue, verify connection of
specific flow sensor and check for 24VDC on pin 1
black and pin 2 red of the flow sensor to MCB
cable assembly.
3.1.1. If voltage is present, replace flow sensor.
3.1.2. If voltage is not present, replace cable
assembly.
3.2. If all the hose ports have flow issues, go to step 4.
4. Verify 24VDC is present on Fluid Management Board
(FMB) between TP34 and a Ground test point.
4.1. If present, verify pump cable connection at
connector Y on Control Box assembly. Go to step
5.
4.2. If not present, replace FMB.
5. Verify 24VDC on yellow and gray wires of pump cable
assembly.
5.1. If present, replace pump assembly.
5.2. If not, replace pump cable assembly.
8001-109-002 Rev D.0 73 EN
PPrroobblleemm // FFaaiilluurree AAccttiioonn // SSoolluuttiioonn
No output from Patient probe A and/or B
1. Verify product is in Auto Mode with proper connection
and correct patient probe adaptor attached. If ok, go to
step 2.
2. Enter maintenance screen, confirm System State tab.
Observe outputs from patient temperature ports A and
B utilizing adaptor cable and probe.
(See Preventative
Maintenance section for access.)
2.1. Confirm an output from one patient temperature
port cable or neither, go to step 3.
3. Verify Main control board (MCB) connection, Probe A at
connector L and Probe B at connector M.
4. Verify 3.3VDC is present on TP63 and Isolated Ground
Test Point ITP31.
4.1. If present, determine which patient port has no
output and replace as necessary.
4.2. If not present, go to step 5.
5. Verify 24VDC Input from Fluid Management board
(FMB) between TP19 and a Ground Test Point.
5.1. If present, replace MCB.
5.2. If not present, verify connection on MCB to FMB
cable assembly from J7 on MCB to J4 on FMB. If
Ok, go to step 6.
6. Verify continuity on FMB to MCB cable.
6.1. No continuity, replace FMB to MCB cable.
6.2. Continuity, replace FMB.
EN 74 8001-109-002 Rev D.0
PPrroobblleemm // FFaaiilluurree AAccttiioonn // SSoolluuttiioonn
User Interface Screen Nonresponsive
1. Does Power Icon pulse Green?
1.1. If yes, hold Power Icon for at least 2 seconds.
1.1.1. Check for proper connection or damage
with the top ribbon cable on the back of
the User interface assembly. If ok, see
(User Interface Replacement in
Maintenance Manual)
1.2. If no, see
2. Verify proper display cable connection at display
assembly connector D and Control Box assembly
connector W.
3. Verify 24VDC to User Interface Board (UIB) LED is
green lit on FMB.
3.1. If present, go to step 4.
3.2. If not present, see
4. Verify 24VDC LED is present on Controller
Communications Board. (CCB)
4.1. If not present, replace Display cable assembly.
4.2. If present, go to step 5.
5. Verify CPU Stat is flashing on CCB.
6. Verify 3.3VDC and 15VDC test points on User Interface
Board.
(no power to product)
(No power to product)
or go to step 2.
6.1. If present, replace User Interface Board.
6.2. If not present, check connection between FMB
and CCB, replace CCB.
PPrroobblleemm // FFaaiilluurree AAccttiioonn // SSoolluuttiioonn
RFU code is present.
1. Enter Maintenance Screen
procedure for access)
persists go to step 2.
2. Reference
troubleshooting steps.
Remove from use codes
and Clear RFU code. If code
(Preventive Maintenance
(page 76) for
RReemmoovvee ffrroomm uussee ccooddee eennttrryy
1. In the remove from use screen (Figure 59), tap the help button to see the review RFU Code and Clear (Figure 60).
8001-109-002 Rev D.0 75 EN
FFiigguurree 5599 –– RReemmoovvee ffrroomm uussee
FFiigguurree 6600 –– RReevviieeww RRFFUU CCooddee aanndd CClleeaarr
2. See the
3. Press confirm to clear the code.
Remove from use codes
(page 76).
RReemmoovvee ffrroomm uussee ccooddeess
RFU codes and descriptions.
AAccrroonnyymmss DDeessccrriippttiioonn
ALU Arithmetic logic unit
CAN Controller–area network
CCB Controller communications board
FMB Fluid management board
FMC Fluid management controller
HB Heart beat
EN 76 8001-109-002 Rev D.0
AAccrroonnyymmss DDeessccrriippttiioonn
LCD Liquid crystal display
LED Light emitting diode
MC Main controller
MCB Main control board
RFU Remove from use
UI User interface
UIB User interface board
CCooddee
DDeessccrriippttiioonn TTrroouubblleesshhoooottiinngg
nnuummbbeerr
1 Invalid command received consecutively too many
times
2 Water temp is out of spec, possibly open/short
3 Main controller internal microprocessor checksum
error
5 To many MC CPU resets due to watchdog time out
6 Maintenance mode hi cutout test failed
• Verify cable connection between the MCB and
the FMB and the UIB
• Replace CCB and/or MCB
• Check for an internal water leak
• Verify cable connection
• Replace manifold water temperature sensor
• Replace MCB
• Contact Technical Support
• Replace MCB
• Contact Technical Support
• Replace the MCB
• Verify the Safety Temperature Sensors for
accuracy
• Verify the manifold Temperature Sensor for
accuracy
• Check for occluded flow
• Verify the flow sensors for accuracy
• Verify pump operation
7 The MC did not receive the CAN HB from the BUI
• Verify cable connection between the MCB and
the FMB and the UIB
• Replace CCB or MCB if RFU persists after
clearing it
8001-109-002 Rev D.0 77 EN
CCooddee
nnuummbbeerr
DDeessccrriippttiioonn TTrroouubblleesshhoooottiinngg
10 MC controller detected FMC safety temp delta out of
range
• Verify the Safety Temperature Sensors for
accuracy
• Verify the manifold Temperature Sensor for
accuracy
• Verify the flow sensors for accuracy
• Verify pump operation
• For the 4 items above, check cables connection
and replace as necessary
11 MC patient calibration resistors out of range
• Check for an internal water leak
• Replace MCB
12 FMC is counting the AC lost time, but unit is still
running
• Verify AC power detection input
• Replace FMB
13 MC reset unexpectedly too many time in succession Replace MCB after too many occurrence of that
RFU
14 MC had an error during initialization Replace MCB
17 The MC did not receive the CAN HB from the FMC
• Verify cable connection between the MCB and
the FMB and the UIB
• Replace FMB or MCB if RFU persists after
clearing it
18 PTC reset unexpectedly too many time in
Replace MCB
succession
19 PTC communication had too many checksum errors
in succession
• Contact Technical Support
• Replace MCB
20 PTC communication error, for example,. time out or
Com version error
• Contact Technical Support
• Replace MCB
21 The MC failed the ALU check Replace MCB
22 A critical variable in the MC in RAM is corrupt Replace MCB if too many occurrences of this RFU
23 Manifold water temp calibration resistors out of
range
• Check for an internal water leak
• Replace MCB
27 Control Box tachometer failure
• Verify control box fan operation
• Replace the Fan if it does not rotate
• Verify tachometer feedback in maintenance
mode, replace if zero RPM
• After replacing the fan, if error persist, replace
MCB
EN 78 8001-109-002 Rev D.0
CCooddee
nnuummbbeerr
DDeessccrriippttiioonn TTrroouubblleesshhoooottiinngg
30 FMC controller internal microprocessor checksum
error
• Contact Technical Support
• Replace FMB
31 FMC controller microprocessor watchdog reset error
• Contact Technical Support
• Replace the FMB
32 FMC controller CAN Heartbeat Lost error Verify cable connection between the MCB and the
FMB and the UIB
33 FMC controller detected a safety-temp over-temp
condition
• Verify safety sensors accuracy - replace safety
sensors
• Contact Technical Support
• Replace the FMB if error persist
34 FMC controller detected a safety-temp under-temp
condition
• Verify safety sensors accuracy - replace safety
sensors
• Contact Technical Support
• Replace the FMB if error persist
35 FMC controller detected a safety-temp over-delta-
temp condition
• Verify safety sensors accuracy - replace safety
sensors
• Contact Technical Support
• Replace the FMB if error persist
37 FMC controller detected a safety-temp open circuit
condition
38 FMC controller detected a safety-temp short circuit
condition
39 FMC controller detected a calibration resistors out of
range condition
40 FMC controller detected the Hardware RFU circuit
latched
41 FMC controller detected a Fan Speed On error
condition
• Check safety sensors connections
• Replace safety sensor
• Replace FMB if error persists
• Check safety sensors connections
• Replace safety sensor
• Replace FMB if error persists
• Check for an internal water leak
• Replace FMB
• Verify safety sensors accuracy - replace safety
sensors
• Replace FMB if error persists
• Verify control box fan operation
• Replace the FAN if it does not rotate
• Verify tachometer feedback in maintenance
mode, replace if zero RPM
• After replacing the fan, if error persist, replace
FMB
8001-109-002 Rev D.0 79 EN
CCooddee
DDeessccrriippttiioonn TTrroouubblleesshhoooottiinngg
nnuummbbeerr
42 FMC controller detected a Heater Relay Stuck On Replace FMB
43 FMC controller detected a Heater Relay Stuck Off Replace FMB
44 FMC controller detected a Heater TRIAC Stuck On Replace FMB
45 FMC controller detected a Heater TRIAC Stuck Off Replace FMB
46 FMC controller detected a Compressor Relay StuckOnReplace FMB
47 FMC controller detected a Compressor Relay Stuck
Replace FMB
Off
48 FMC controller detected a Compressor TRIAC
Replace FMB
Stuck On
49 FMC controller detected a Compressor TRIAC
Replace FMB
Stuck Off
50 FMC controller detected a RCV stepper motor fault
condition
• Replace the RCV if error persists
• Replace FMB if RCV replacement did not fix the
issue
51 FMC controller detected a AC power loss condition
• Check AC power connection on FMB
• Replace FMB
52 FMC controller detected a DC power loss condition Replace FMB
54 FMC controller has detected the Pump Safety latch
has been engaged
• Verify pump operation
• Replace the pump if error persists
• Replace FMB if error persists
56 FMC controller has detected a backup battery low
condition
• Check housing fully seated
• Check connection on the FMB
• Replace the battery
57 FMC controller detected a Refrigerant-temp out of
range condition
• Verify refrigerant temperature sensor accuracy
• Replace the refrigerant temperature sensor
• Replace the FMB if error persists
59 FMC controller detected an Onboard-temp out of
range condition
• Verify onboard temperature sensor accuracy
• Replace the FMB if error persists
60 FMC controller detected an Onboard-temp high
temperature level condition
• Verify onboard temperature sensor accuracy
• Verify control box fan operation, replace as
necessary
• Replace the FMB if error persists
61 FMC reset unexpectedly too many time in
succession
Replace FMB after too many occurrence of that
RFU
EN 80 8001-109-002 Rev D.0
CCooddee
nnuummbbeerr
DDeessccrriippttiioonn TTrroouubblleesshhoooottiinngg
62 FMC controller detected a Pump Over-Current
condition
• Verify pump operation
• Replace the pump
• Replace the FMB if error persists
63 FMC failed the ALU check
Replace FMB
64 FMC controller detected the 12 volt supply out of
range condition
65 FMC controller detected the 12 volt boost out of
Replace FMB
Replace FMB
range condition
66 FMC controller detected a safety-temp out of range
condition < 0° C
• Verify safety temperature sensors accuracy
• Replace the safety temperature sensors
• Replace FMC if error persists
67 FMC controller detected a safety-temp out of range
condition > 50° C
• Verify safety temperature sensors accuracy.
Replace the safety temperature sensors
• Replace FMC if error persists
80 UI internal microprocessor checksum error Contact Technical Support. Replace CCB
81 To many UI CPU resets due to watchdog time out
82 Mode change requests rejected twice within 12
hours
83 UI Stored parameters do not match, NVM corrupted
84 The BUI did not receive the CAN HB from the MC
85 I2C interface malfunction on the UI
86 CAN Bus Connection Failed
87 BUI reset unexpectedly too many times in
succession
• Contact Technical Support. Replace CCB
• Verify cable connection between the MCB and
the FMB and the UIB
• Replace CCB and/or MCB
Replace CCB
• Verify cable connection between the MCB and
the FMB and the UIB
• Replace CCB and/or MCB
• Replace UIB
• Replace CCB if error persists
• Verify cable connection between the MCB and
the FMB and the UIB
• Replace CCB
Replace CCB after too many occurrence of that
RFU
88 The BUI failed the ALU check
Replace CCB
8001-109-002 Rev D.0 81 EN
CCooddee
nnuummbbeerr
DDeessccrriippttiioonn TTrroouubblleesshhoooottiinngg
89 The BUI detected internal errors and cannot
continue
• Contact Technical Support
• Replace CCB
90 The BUI has run into errors with the SPI bus and
Replace CCB
cannot continue
Technical error code
CCooddee
DDeessccrriippttiioonn TTrroouubblleesshhoooottiinngg
nnuummbbeerr
130 MC Stored parameters do not match, NVM
corrupted
131 MC More than 5 consecutive records in history
corrupted
133 MC had to restore a critical value in RAM from
EEPROM
134 BUI has requested an invalid mode while in
Replace MCB after too many occurrence of that
TEC
Replace MCB after too many occurrence of that
TEC
Replace MCB after too many occurrence of that
TEC
For informational only
preparation mode
135 MC has encountered an internal error For informational only
160 FMC controller stored parameters do not match,
Replace FMB after too many occurrence of that TEC
NVM corrupted
161 FMC controller has detected a Fan Speed Off error
condition
• Verify thermal unit fan operation
• Replace thermal unit fan
• Replace FMB if error persists
162 FMC controller stored RCV Positions do not match Replace FMB after too many occurrence of that TEC
163 FMC controller detected the 12 volt boost out of
Replace FMB
range condition
190 UI Stored parameters do not match, NVM corrupted Replace CCB after too many occurrence of that TEC
191 UI has detected an internal error Replace CCB after too many occurrence of that TEC
192 UI has detected an error in the CAN For information only
193 UI has detected an error in the I2C Replace CCB after too many occurrence of that TEC
194 UI has detected an error in the SPI Replace CCB after too many occurrence of that TEC
195 UI has detected invalid communication from MC or
For information only
command processor
EN 82 8001-109-002 Rev D.0
MMaaiinn CCoonnttrrooll BBooaarrdd ((MMCCBB)) aasssseemmbbllyy
8001-400-800 Rev M (Reference only)
CCaabbllee llooccaattiioonn aanndd
tteesstt ppooiinntt
D54 +24VDC TP19 TP18 GND +24VOC input from
D72 +3.3VDC TP63 TP31 IGND +3.3VOC isolated
D32 +3.3VDC TP22 TP46 GND +3.3VOC main LED
VVoollttaaggee PPoossiittiivvee lleeaadd NNeeggaattiivvee lleeaadd DDeessccrriippttiioonn
FMB
patient probes
8001-109-002 Rev D.0 83 EN
EN 84 8001-109-002 Rev D.0
CCoonnttrroolllleerr CCoommmmuunniiccaattiioonnss BBooaarrdd ((CCCCBB)) aasssseemmbbllyy
8001-300-830 Rev P (Reference only)
CCaabbllee llooccaattiioonn aanndd
tteesstt ppooiinntt
TP75 24VDC TP75 TP74 GND +24VDC Input from
TP66 15VDC TP66 TP6 GND +15VDC LED power
VVoollttaaggee PPoossiittiivvee lleeaadd NNeeggaattiivvee lleeaadd DDeessccrriippttiioonn
FMB
8001-109-002 Rev D.0 85 EN
FFlluuiidd mmaannaaggeemmeenntt bbooaarrdd ((FFMMBB)) aasssseemmbbllyy
8001-500-810 Rev G (Reference only)
CCaabbllee llooccaattiioonn aanndd
tteesstt ppooiinntt
P 120VAC pin 1 brown pin 3 blue 120VAC input
T 24VDC pin 2 pin 1 +24VDC input from
D89 24VDC TP97 TP101 GND +24VDC input LED
TP96 9VDC TP96 TP101 GND +9VDC battery test
TP69 3.3VDC TP69 TP101 GND +3.3VDC main
TP140 12VDC TP140 TP101 GND +12VDC boosted
TP71 12VDC TP71 TP101 GND AC power and battery
D147 24VDC TP171 TP127 GND +24VDC thermal unit
TP78 3.3VDC TP78 TP127 GND 3.3VDC logic circuit
D60 12VDC TP35 TP127 GND +12VDC regulator
VVoollttaaggee PPoossiittiivvee lleeaadd NNeeggaattiivvee lleeaadd DDeessccrriippttiioonn
power supply
from power supply
point
battery backup
backup
fan power
output
TP34 24VDC TP34 TP127 GND +24VDC water pump
TP123 120VAC TP123 TP125 GND 120VAC power heater
TP124 120VAC TP124 TP125 GND 120VAC power
compressor
D149 24VDC n/a n/a +24VDC UIB LED
EN 86 8001-109-002 Rev D.0
8001-109-002 Rev D.0 87 EN
RReeppllaacceeaabbllee ffuussee rraattiinnggss aanndd ttyyppee
• F12: Littlefuse 021506.3HXP 5x20 slow blow 6.3A 250V (8001-007-302)
• F13: Littlefuse 021506.3HXP 5x20 slow blow 6.3A 250V (8001-007-302)
• F7: Schurter Inc. 0034.3127 5x20 T-lag 10A 250V (8001-007-301)
EN 88 8001-109-002 Rev D.0
FFiinnaall aasssseemmbbllyy
Torque item AE
to 8-12 in-lb
8001-103-010 Rev AB 100V (Reference only)
8001-123-010 Rev AB 120V (Reference only)
8001-223-010 Rev AB 220V (Reference only)
8001-233-010 Rev AB 230V (Reference only)
8001-109-002 Rev D.0 89 EN
Torque item A
to 10 ± 2 in-lb
Torque item AC
to 10 ± 2 in-lb
Torque item C
to 10 ± 2 in-lb
Cable tie item J
pull force
33 ± 7 lb
EN 90 8001-109-002 Rev D.0
Torque item C
to 10 ± 2 in-lb
Torque item B
to 10 ± 2 in-lb
Torque item C
to 10 ± 2 in-lb
Torque item E
to 25 ± 5 in-lb
8001-109-002 Rev D.0 91 EN
Torque item B
to 10 ± 2 in-lb
Torque item AF
to 45 ± 5 in-lb
EN 92 8001-109-002 Rev D.0
IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy
A 0004-388-000 Button head cap screw 2
B 0004-588-000 Button head cap screw 4
C 0004-634-000 Button head cap screw 6
E 0016-028-000 Fiberlock hex nut 2
F 0034-022-000 Cable clamp 3
G 1040-010-092 Scrulok assembly 2
H 1040-010-008 Cord ring, black 2
J 3000-300-113 8" cable ties 2
K 8001-000-140
L 8001-000-145
M 8001-000-153 Bumper 1
N 8001-000-161
P 8001-000-166 Hot tub 1
R 8001-000-171 Strap, cord/hose management 4
T 8001-000-172 Insert, cord/hose management 2
U 8001-000-190
V 8001-000-228 Drain handle 1
W 8001-000-241 Reservoir base 1
Y 8001-000-242 Reservoir lid 1
AA 8001-000-361 Filter, condenser inlet 1
8001-103-125
AB
AC 0004-592-000 Button head cap screw 4
AD 8001-000-162 Velcro®, filter 1
AE 0004-587-000 Button head cap screw 18
8001-123-125
8001-223-125
8001-233-125
Side cover assembly, right hand 8001000-140
(page 100)
Side cover assembly, left hand 8001000-145
Back cover assembly
Storage assembly 8001-000-190
102)
Frame assembly
Frame assembly
Frame assembly
Frame assembly
(page 101)
(page 143) 1
(page
(page 95) 100V
(page 95), 120V
(page 95), 220V
(page 95), 230V
1
1
1
1
8001-109-002 Rev D.0 93 EN
IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy
AF 0048-283-000 Hydraulic connector 1
AG 8001-009-020 Altrix, caution 1
AH 8001-000-454 Fluid port fitting 1
AJ 0048-271-000 Washer, clipped 2
AK 8001-000-362 Filter, small condenser inlet 1
AL 8001-000-403 Foam, condenser inlet 2
AM 700000008448 Spacer 1
EN 94 8001-109-002 Rev D.0
FFrraammee aasssseemmbbllyy
Torque item A
to 25 ± 5 in-lb
8001-103-125 Rev H, 100V (Reference only)
8001-123-125 Rev H, 120V (Reference only)
8001-223-125 Rev J, 220V (Reference only)
8001-233-125 Rev J, 230V (Reference only)
8001-109-002 Rev D.0 95 EN
Torque item A
to 25
± 5
in-lb
Torque item A and U
to 25
± 5
in-lb
Torque item B
to 70
± 10
in-lb
EN 96 8001-109-002 Rev D.0
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